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    Total Productive Maintenance

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    bhnodar
    In industry, total productive maintenance (TPM) is a system of maintaining and improving the integrity of production and quality systems through the machines, equipment, processes, and employees that adbdu siness value to an organization.

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    Total Productive Maintenance

    Uploaded by

    bhnodar
    120 views3 pages
    In industry, total productive maintenance (TPM) is a system of maintaining and improving the integrity of production and quality systems through the machines, equipment, processes, and employees that adbdu siness value to an organization.

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    © © All Rights Reserved

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    In industry, total productive maintenance (TPM) is a system of maintaining and improving the integrity of production and quality systems through the machines, equipment, processes, and employees that adbdu siness value to an organization.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    120 views3 pages

    Total Productive Maintenance

    Uploaded by

    bhnodar
    In industry, total productive maintenance (TPM) is a system of maintaining and improving the integrity of production and quality systems through the machines, equipment, processes, and employees that adbdu siness value to an organization.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Total productive maintenance

    In industry, total productive maintenance (TPM) is a system of maintaining and improving the integrity of production and quality
    systems through the machines, equipment, processes, and employees that add
    business value to an organization.

    [1]
    TPM focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes.

    [2]

    Contents
    History
    Objectives
    Principles
    Implementation
    Difference from TQM
    References

    History
    The term total productive maintenance is attributed to Nippondenso, a company that created parts for Toyota.[3] However, Seiichi
    [4]
    Nakajima is regarded as the father of TPM because of his numerous contributions to TPM.

    Objectives
    One of the main objectives of TPM is to increase the productivity of a factory and its equipment with a modest investment in
    maintenance. Total quality management (TQM) and total productive maintenance (TPM) are considered as the key operational
    activities of the quality management system. In order for TPM to be effective, the full support of the total workforce is required. This
    [5]
    should result in accomplishing the goal of TPM: "Enhance the volume of the production, employee morale and job satisfaction."

    The main objective of TPM is to increase the Overall Equipment Effectiveness (OEE) of plant equipment. TPM addresses the causes
    for accelerated deterioration while creating the correct environment between operators and equipment to create ownership.

    OEE has three factors which are multiplied to give one measure called OEE
    Performance x Availability x Quality = OEE

    Each factor has two associated losses making 6 in total, these 6 losses are as follows:

    Performance = (1) running at reduced speed - (2) Minor Stops

    Availability = (3) Breakdowns - (4) Product changeover

    Quality = (5) Startup rejects - (6) Running rejects

    The objective finally is to identify then prioritize and eliminate the causes of the losses. This is done by self-managing teams that
    solve problem. Employing consultants to create this culture is common practice.
    Principles
    The eight pillars of TPM are mostly focused on proactive and preventive techniques for improving equipment reliability:

    1. Autonomous Maintenance
    2. Focused Improvement
    3. Planned Maintenance
    4. Quality management
    5. Early/equipment management
    6. Education and Training
    7. Safety Health Environment
    8. Administrative & office TPM

    . Manufacturing support.[6]
    With the help of these pillars we can increase productivity

    Implementation
    ganization:[4]
    Following are the steps involved by the implementation of TPM in an or

    - Initial evaluation of TPM level,

    - Introductory Education and Propaganda (IEP) for TPM,

    - Formation of TPM committee,

    - Development of master plan for TPM implementation,

    - Stage by stage training to the employees and stakeholders on all eight pillars of TPM,

    - Implementation preparation process,

    - Establishing the TPM policies and goals and development of a road map for TPM implementation.

    According to Nicholas,[7] the steering committee should consist of production managers, maintenance managers, and engineering
    managers. The committee should formulate TPM policies and strategies and give advice. This committee should be led by a top-level
    executive. Also a TPM program team must rise, this program team has oversight and coordination of implementation activities. As
    well, it's lacking some crucial activities, like starting with partial implementation. Choose the first target area as a pilot area, this area
    will demonstrate the TPM concepts.[7] Lessons learned from early target areas/the pilot area can be applied further in the
    implementation process.

    In the UK foundry industry an implementation model was published in several Foundryman magazines by the Institute of British
    Foundrymen. Journal articles written by Toni Carannante CEng, offer an implementation model with proven success and remain
    available from the Institute of Cast Metals Engineers (ICME).

    Difference from TQM


    Total quality management and total productive maintenance are often used interchangeably. However, TQM and TPM share a lot of
    similarities, but are considered as two different approaches in the official literature. TQM attempts to increase the quality of goods,
    services and concomitant customer satisfaction by raising awareness of quality concerns across the ganization.
    or [8]

    TQM is based on five cornerstones: The product, the process that allows the product to be produced, the organization that provides
    the proper environment needed for the process to work, the leadership that guides the organization, and commitment to excellence
    throughout the organization.[9]
    In other words, TQM focuses on the quality of the product, while TPM focuses on the equipment used to produce the products. By
    preventing equipment break-down, improving the quality of the equipment and by standardizing the equipment (results in less
    variance, so better quality), the quality of the products increases. TQM and TPM can both result in an increase of quality. However,
    the way of going there is different. TPM can be seen as a way to help achieving the goal of TQM.

    References
    1. Gubata, Joyce (2014). "Just-in-time Manufacturing".Research starter's Business.
    2. −≤
    3. "An Introduction tpm in www.plant-maintenance.com" (http://www.plant-maintenance.com/articles/tpm_intro.shtml).
    Retrieved 2016-03-09.
    4. "Seiichi Nakajima - The Principles and Practice of TPM"(https://www.cetpm.de/downloads/nakajima/index.htm).
    www.cetpm.de. Retrieved 2016-03-09.
    5. Prabhuswamy, M; Nagesh, P; Ravikumar, K (February 2013). "Statistical Analysis and Re
    liability Estimation of Total
    Productive Maintenance".IUP Journal of Operations Management. Rochester, NY: Social Science Electronic
    Publishing. XII (1): 7–20. SSRN 2246601 (https://ssrn.com/abstract=2246601) .
    6. "TPM-Total Productive Maintenance at LeanProduction.com" (http://www.leanproduction.com/tpm.html). Retrieved
    7 March 2015.
    7. Nicholas, John (1998).Competitive manufacturing management. Europe: McGraw-Hill.
    8. Wienclaw, R (2008). Operations & Business Process Management.
    9. Creech, Bill (1994). Five Pillars of TQM: How to Make Total Quality Management Work for You. E P Dutton.

    Carannante, Toni. TPM Implementation.https://getinfo.de/en/search/id/BLSE%3ARN118636090/


    http://www.tpmconsulting.org/dwnld/article/tpmww/TPM%20article3%20.pdf
    Autonomous Maintenance: The 5 Steps to Successful Implementation

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