AIN TSILA DEVELOPMENT PROJECT

PROCEDURE QUALIFICATION RECORD

According to API 1104 - 21st Edition +Addendum 2
& A-QAC-SPE-000-30002 Rev A

ENGCB-DTC
PROCEDURE QUALIFICATION RECORD (MAIN LINE GIRTH WELDS)
PQR N°:AINTSILA-GCB-M-001 Rev.A Test Date: 15/06/2021 WPS No: WPS-TSILA-001 Rev.A Page : 1of 2
Welding Process: SMAW Torch Gas : N/A Flow Rate : NA
Welder(s) : RAMEILI KAMEL GP002 (0-180 RIGHT) Backing Gas : N/A Flow Rate : N/A
SAIDOUNI SAMI GP003 (180-0 LEFT) Preheat Temperature : 135°C
Type of clamp used : internal clamps Interpass Temperature : 135°C
Clamp removal : yes (completion of 100 root pass) Post Weld Heat Treatment : N/A
Test Supervised by : abdelmalek boughaba Post Weld Colling : coverd with isolutaion blanket immediatly after welding
Position / Process : 5G/SMAW Joint design: V
Weld Progress :UP Hill Root/ down hill other passes Welding Machine: Miller big bleu 500x generator
Base Metal : API 5L X 65 Gr C / API 5L X 65 Gr C Heat No.Q02364 / Q02364
Diameter : 12''/12'' Thickness: 6,05/6,05 mm

Weld Seam Orientation Weld Sequence

No. Application Electrode Dia, Heat Input Current Volts Tr. Speed

Classification AWS Spec. Group Manuf. (mm) KJ/mm DC/AC Polarity Amp (A) (V) mm/min.
1 root left E6010 AWS 5,1 1 BOHLER 3.2 1,04-1,05 DCEN negative 65-72 27-30 111.64
root right E6010 AWS 5,1 1 BOHLER 3.2 1,06-1,09 DCEN negative 53-64 28-30 98.64
2 fill left 1 E8010-P1 AWS 5,5 2 BOHLER 3.2 1,3-1,34 DCEP positive 81-94 23-26 97.13
fill right 1 E8010-P1 AWS 5,5 2 BOHLER 3.2 1,25-1,31 DCEP positive 85-92 22-25 97.13
3 cap left 1 E8010-P1 AWS 5,5 2 BOHLER 3.2 0,98-1,01 DCEP positive 81-93 23-27 133.68
cap right 1 E8010-P1 AWS 5,5 2 BOHLER 3.2 0,94-1,03 DCEP positive 82-101 24-27 141.89
4 cap left 2 E8010-P1 AWS 5,5 2 BOHLER 3.2 0,97-1,00 DCEP positive 81-98 23-27 135.46
cap right 2 E8010-P1 AWS 5,5 2 BOHLER 3.2 0,94-1,03 DCEP positive 82-101 24-27 141.89
Hand / Power clean after each weld pass, Time lapse : between 1st (Root Pass) to 2nd Pass (Hot Pass)- 8 Minutes;
between Fill Pass and Cap1 45 Min &between Cap Pass 1 to cap Pass 2 4 Min
TEST REPORTS
Inspection Authority : ARH Code/Spec. : API 1104 - 21st Edition +Addendum 2 & A-QAC-SPE-000-30002
I- NDT REPORTS
Visual Inspection RT Inspection MT inspection
Accepted : Rejected : Accepted : X Rejected : Accepted : X Rejected :
x
Report No.: GCB-VT-0002 Report No.: GCB-RT-0002 Report No.: GCB-MT-0002

II- MECHANICAL TESTING REPORTS

TENSILE TEST Test Temperature. : 25,3 to 24,5° C Lab Report No: ETR-SMG-EM-03
Dimensions (mm) Areas Load (N) Yield St, Tensile St. Elong. Red. Of Failure Location
Type/N °:
Width Thick. 1 2 (N/mm2) (MPa) % Area % Remarks
(mm ²)
tensile 1 25.63 6.36 163.01 / 102,190.40 / 626.91 / / Base Metal
tensile 2 25.53 6.49 165.69 / 102,219.40 / 616.93 / / Base Metal
tensile3 25.67 6.22 159.67 / 100,602.50 / 630.08 / / Base Metal
tensile 4 25.5 6.31 160.91 / 103,005.90 / 640.17 / / Base Metal
Minimum Required: > 535 Mpa
GCB Petrofac ISARENE ARH
DATE : 18/06/2021 DATE: DATE: DATE
NAME : A.CHEKIRINE NAME: NAME: NAME

SIGNATURE : SIGNATURE: SIGNATURE: SIGNATURE

 AIN TSILA DEVELOPMENT PROJECT PROCEDURE
QUALIFICATION RECORD (PQR)
According to API 1104 - 21st Edition +Addendum 2
& A-QAC-SPE-000-30002 Rev A

ENGCB-DTC
PROCEDURE QUALIFICATION RECORD (MAIN LINE GIRTH WELDS)
PQR N°: AINTSILA-GCB-M-001 Rev.A Test Date : 15/06/2021 WPS N°: WPS-TSILA-01 Page : 2 of 2
BEND TEST: Ambient Temp. : 10-35°C Former : 90 mm Bend Angle : 180deg Lab Report No: EPL-SMG-EM-04
Dimensions (mm)
Type / N°: Test Temp. Remarks Results
Width Thickness
Face Bend 1 25.45 6.28 25.8 No Defect found Accepted
Face Bend 2 25.49 6.31 26.1 No Defect found Accepted
Face Bend 3 25.48 6.34 26.1 No Defect found Accepted
Face Bend 4 25.51 6.3 26.2 No Defect found Accepted
Root Bend 1 25.53 6.33 26.2 No Defect found Accepted
Root Bend 2 25.6 6.34 26.3 No Defect found Accepted
Root Bend 3 25.5 6.35 26.3 No Defect found Accepted
Root Bend 4 25.5 6.25 26.4 No Defect found Accepted
NICK BREAK TEST Ambient Temp. : 10-35 °C Lab Report No: EXT-SMG-EM-02
Dimensions (mm)
Type / N°: Test Temp. Remarks Results
1 2
NB 1 25.51 6.27 25.5 No Defect found Accepted
NB 2 25.54 6.28 25.6 No Defect found Accepted
NB 3 25.58 6.18 25.7 No Defect found Accepted
NB 4 25.47 6.29 25.7 No Defect found Accepted
CHARPY-V TEST Temp. of Test : -18°C Dimensions : 5*10*55 Report No: ERL-SMG-EM-05
WELD METAL Heat Affected Zone (HAZ)
Position: Locat. Energy (J) Average Lateral Results Position Locat. Energy (J) Energy (J) Lat. Exp. Results
(J) Expansion(mm) (mm)

1 WM 44 Accept 1 HAZ 92 Accepted

2 WM 28 31.33 / Accept 2 HAZ 88 86.67 / Accepted
3 WM 22 Accept 3 HAZ 86 Accepted

Minimum Required: 25j Average and 20 j Individual

MACROGRAPHY EXAMINATION Etchant : NITAL 2% Lab Report No: MAC-SMG-EM-08
Specimens Remarks
Type / Position N°:
1 2 3 4 5
Locations 12 O’clock 3 O’clock 6 O’clock Intersection 1 Intersection 2 /
Results Accept Accept Accept Accept Accept

Locations of HARDNESS TEST Type: HV 10 Lab Report No: EDR-SMG-EM-06

Measurement BM1 HAZ1 WM HAZ2 BM2 Results
213.69 200.81 193.93 196.39 208.37 188.83 219.64 221.32 223.12 210.47 212.96
Cap
No.1 219.7 195.74 199.65 205.62 194.1 191.2 204.2 215.97 212.76 209.85 218.71
12 Mid Wall /
O’clock
227.62 218.71 222.09 213.31 206.32 211.7 197.5 207.64 204.75 202.31 221.51
Root
212.96 188.27 238 193.57 192.58 185.05 187.59 190.16 190.47 187.86 209.84
Cap
No.2 223.01 199.21 194.06 199.65 187.24 185.57 186.86 198.92 191.07 187.22 217.08
Inter- Mid Wall /
section 1
237.57 232.89 232.96 227.29 204.82 216.68 195.95 216.51 227.99 213.82 227.66
Root
196.86 180.35 183.11 187.39 186.98 180.9 199.2 198.55 180.7 180.22 201.82
Cap
No.3 199.96 172.05 193.71 185.05 177.12 183.54 178.91 204 184.22 201.71 175.83
3 Mid Wall /
O’clock
213.03 179 180.99 198.98 177.73 188.48 196.3 222.4 203.04 190.48 201.41
Root
205.45 207.5 202.36 201.67 194.03 175.73 190.1 203.19 196.78 183.91 201.26
Cap
No.4 205.25 186.24 195.06 202.66 181.21 190.65 198.67 209.15 200.11 182 192.47
6 Mid Wall /
O’clock
215.49 176.04 166.94 169.95 175.77 178.36 177.84 179.84 182.82 170.01 209.16
Root
212.08 205.54 213.61 212.58 208.26 195.87 211.04 208.59 203.77 203.86 210.93
Cap
No.5 206.79 203.84 214.02 214.01 200.33 186.53 192.72 207.37 208.53 203.19 222.45
Inter- Mid Wall /
section 2
218.29 202.71 211.09 222.95 195.89 215.47 224.39 224.33 218.42 210.35 219.36
Root

ACCEPTANCE RECORD :
GCB PIUL GIS ARH
NAME : A.CHEKIRINE
DATE : 18/06/2021

SIGNATURE :