AIN TSILA DEVELOPEMENT PROJECT

PROCEDURE QUALIFICATION RECORD (PQR)

ACCORDING TO API 1104-21st Edition + Addendum 2 & A-QAC-SPE-000-30002 Rev
A

ENGB-DTC
PROCEDURE QUALIFICATION RECORD (MAIN LINE GIRTH WELDS)
PQR N°:AINTSILA-GCB-TIEIN-005 Rev.A Test Date: 15/06/2021 WPS No: WPS-TSILA-005 Rev.A Page : 1of 2
Welding Process: smaw Torch Gas : N/A Flow Rate : NA
BENSGHIR AKRAM GP-001 (0-180 RIGHT) Backing Gas : N/A Flow Rate : N/A
Welder(s) :
RAMEILI KAMEL GP-002 (180-0 LEFT) Preheat Temperature :135°C
Type of clamp used : external clamps Interpass Temperature :135°C
Clamp removal : yes (completion of 100 root pass) Post Weld Heat Treatment :N/A
Test Supervised by : abdelmalek boughaba Post Weld Colling :covered with isolution blanket after welding
Position / Process : 5G/SMAW Joint design: V
Weld Progress : up hill all passes Welding Machine: Miller big blue 500x generator
Base Metal : API 5L X 65 Gr C / API 5L X 65 Gr C Heat No.Q02364 / Q02364
Diameter : 12''/12'' Thickness: 6,05/6,05 mm

Weld Seam Orientation Weld Sequence

No. Application Electrode Dia, Heat Input Current Volts Tr. Speed

Classification AWS Spec. Group Manuf. (mm) KJ/mm DC/AC Polarity Amp (A) (V) mm/min.
root left E6010 AWS 5,1 1 BOHLER 3.2 1,20-1,32 DCEN negative 60-71 27-29 87.13
1
root right E6010 AWS 5,1 1 BOHLER 3.2 1,27-1,39 DCEN negative 58-73 26-30 82.20
fill left 1 E8018-GH4R AWS 5,5 3 BOHLER 3.2 1,64-1,85 DCEP positive 83-93 21-25 71.44
3
fillright1 E8018-GH4R AWS 5,5 3 BOHLER 3.2 1,82-1,85 DCEP positive 95-100 24-27 79.00
cap left1 E8018-GH4R AWS5,5 3 BOHLER 3.2 1,01-1,02 DCEP positive 93-104 22-24 135.00
4
cap right 1 E8018-GH4R AWS 5,5 3 BOHLER 3.2 1,05-1,13 DCEP positive 91-100 21-25 135.10
cap left 2 E8018-GH4R AWS 5,5 3 BOHLER 3.2 1,01-1,02 DCEP positive 85-104 22-24 135.00
5
cap right 2 E8018-GH4R AWS 5,5 3 BOHLER 3.2 1,05-1,13 DCEP positive 91-100 21-25 135.10
Hand / Power clean after each weld pass, Time lapse : between 1st (Root Pass) to 2nd Pass (Hot Pass)- 7 Minutes;
between Fill Pass and Cap1 45 Min &between Cap Pass 1 to cap Pass 2 4Min
TEST REPORTS
Inspection Authority : ARH Code/Spec. : API 1104 - 21st Edition +Addendum 2 & A-QAC-SPE-000-30002
I- NDT REPORTS
Visual Inspection RT Inspection MT inspection
Accepted : X Rejected : Accepted X Rejected : Accepted : X Rejected :

Report No.: GCB-VT-0001 Report No.: GCB-RT-0001 Report No.: GCB-MT-0001

II- MECHANICAL TESTING REPORTS

TENSILE TEST Test Temperature. : 18.3 to 18.7 °C Lab Report No:
Dimensions (mm) Areas Load (N) Yield St, Tensile St. Elong. Red. Of Failure Location
Type/N °: Width Thick. (mm ²) 1 2 (N/mm2) (MPa) % Area % Remarks
tensile 1 25.49 6.25 159.82 / 100,630.20 / 629.64 / / Base Metal
tensile 2 25.4 6.33 160.78 / 100,510.30 / 625.13 / / Base Metal
tensile 3 25.37 6.37 161.61 / 100,337.70 / 620.88 / / Base Metal
tensile 4 25.47 6.34 161.48 / 100,341.70 / 621.39 / / Base Metal
Minimum Required: > 535 Mpa
GCB Petrofac ISARENE ARH
DATE: 18/06/2021 DATE: DATE: DATE:
NAME: A.CHEKIRINE NAME: NAME: NAME:

SIGNATURE : SIGNATURE: SIGNATURE: SIGNATURE:

 AIN TSILA DEVELOPEMENT PROJECT
PROCEDURE QUALIFICATION RECORD (PQR)
ACCORDING TO API 1104-21st Edition + Addendum 2 & A-QAC-SPE-000-30002 Rev
A

ENGCB-DTC
PROCEDURE QUALIFICATION RECORD (MAIN LINE GIRTH WELDS)
PQR N°: AINTSILA-GCB-RAC-001 Rev.A Test Date : 15/06/2021 WPS N°: WPS-TSILA-005 Rev.A Page : 2 of 2
BEND TEST: Ambient Temp. : Former : Bend Angle : Lab Report No:

Dimensions (mm)
Type / N°: Test Temp. Remarks Results
1 width 2 thickness
Face Bend 1 25.54 6.35 25.6 No Defect found Accepted
Face Bend 2 25.55 6.34 25.6 No Defect found Accepted
Face Bend 3 25.36 6.33 25.6 No Defect found Accepted
Face Bend 4 25.53 6.3 25.7 No Defect found Accepted
Root Bend 1 25.41 6.29 25.7 No Defect found Accepted
Root Bend 2 25.47 6.32 25.7 No Defect found Accepted
Root Bend 3 25.56 6.28 25.7 No Defect found Accepted
Root Bend 4 25.49 6.36 25.7 No Defect found Accepted
NICK BREAK TEST Ambient Temp. : 10-35 °C Lab Report No: ERL-SMG-EM-05
Dimensions (mm)
Type / N°: Test Temp. Remarks Results
1 2
NB 1 25.53 6.28 25.5 No Defect found Accepted
NB 2 25.55 6.36 25.6 No Defect found Accepted
NB 3 25.54 6.28 25.6 No Defect found Accepted
NB 4 25.59 6.35 25.6 No Defect found Accepted
CHARPY-V TEST Temp. of Test : -18°C Dimensions : 5*10*55 Report No: ERL-SMG-EM-05
WELD METAL Heat Affected Zone (HAZ)
Position: Average Lateral Lat. Exp.
Locat. Energy (J) Results Position Locat. Energy (J) Energy (J) Results
(J) Expansion(mm) (mm)
1 WM 48 Accept 1 HAZ 110 Accept
2 WM 40 46.67 / Accept 2 HAZ 124 120.00 / Accept
3 WM 52 Accept 3 HAZ 126 Accept
Minimum Required:

MACROGRAPHY EXAMINATION Etchant : NITAL 2% Lab Report No: MAC-SMG-EM-08

Specimens Remarks
Type / Position N°:
1 2 3 4 5
Locations 12 O’clock 3 O’clock 6 O’clock Intersection 1 Intersection 2 /
Results Accept Accept Accept Accept Accept

Locations of HARDNESS TEST Type: HV 10 Lab Report No: EDR-SMG-EM-06

Measurement BM1 HAZ1 WM HAZ2 BM2 Results
203.22 190.25 180.37 197.2 227.75 213.04 210.58 203.74 191 194.99 217.05
Cap
No.1 202.88 187.83 168.06 174.27 168.62 204.47 213.41 179.35 180.84 180.2 204.02
12 Mid /
O’clock Wall
208.3 173.78 166.77 170.72 174.96 184.31 188.53 182.39 174.52 175.87 199.16
Root
216.59 187.84 209.21 182.25 202.11 210.31 215.15 222.31 207.6 197.18 209.11
Cap
No.2 214.2 205.25 197.23 186.05 197.73 194.19 197.18 206.16 198.77 182.07 219.86
Mid
Inter- /
Wall
section 1
221.04 190.87 184.63 191.99 164.37 172.14 179.87 206.41 201.2 199.64 213.96
Root
215.44 175.53 186.37 200.8 224.38 221.03 219.94 200.09 186.17 188.3 195.35
Cap
No.3 214.77 196.89 201.15 207.32 221.64 191.85 201.77 203.14 210.83 199.17 219.48
Mid
3 /
Wall
O’clock
229.69 212.27 195.51 200.96 205.15 198.17 174.41 189.3 195.43 202.14 222.56
Root
224.02 189.56 194.76 206.79 214.94 213.3 206.03 209.44 212.31 189.4 209.66
Cap
No.4 223.72 217.33 192.73 185.08 190.05 215.49 189.06 202.91 210.17 189.65 210.07
Mid
6 /
Wall
O’clock
224.39 212.96 203.16 204.09 189.93 182.12 195.08 217.19 207.27 212.04 194.71
Root
204.22 200.19 190.05 180.96 208.26 197.75 185.9 189.59 181.03 184.5 209.91
Cap
No.5 222.79 177.07 176.88 180.34 190.43 187.4 223.2 187.1 185.9 172.68 210.42
Mid
Inter- /
Wall
section 2
203.59 189.33 179.62 175.18 164.62 167.11 171.03 177.21 173.53 110.68 208.68
Root
ACCEPTANCE RECORD :
GCB PIUL GIS ARH
NAME : A.CHEKIRINE Name: Name: Name:
DATE : 18-06-2021 Date: Date: Date:
SIGNATURE : Signature: Signature: Signature: