057-346 2610 Ops
057-346 2610 Ops
057-346 2610 Ops
057-346 ISSUE: 1
DSE7410 MKII Conversion to DSE2610 Remote Display Manual
E-mail: [email protected]
Website: www.deepseaelectronics.com
The DSE logo and the names DSEGenset®, DSEATS®, DSEPower® and DSEControl® are UK
registered trademarks of Deep Sea Electronics Ltd.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Ltd. reserves the right to change the contents of this document without prior
notice.
Typeface : The typeface used in this document is Arial. Care should be taken not to mistake the upper
case letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.
TABLE OF CONTENTS
Section Page
1 INTRODUCTION .................................................................................................. 5
1.1 CLARIFICATION OF NOTATION ............................................................................................ 6
1.2 GLOSSARY OF TERMS .......................................................................................................... 6
1.3 BIBLIOGRAPHY ...................................................................................................................... 7
1.3.1 INSTALLATION INSTRUCTIONS ..................................................................................... 7
1.3.2 MANUALS ......................................................................................................................... 7
2 SPECIFICATION.................................................................................................. 8
2.1 OPERATING TEMPERATURE ................................................................................................ 8
2.2 REQUIREMENTS FOR UL ...................................................................................................... 8
2.3 TERMINAL SPECIFICATION .................................................................................................. 9
2.4 POWER SUPPLY REQUIREMENTS ....................................................................................... 9
2.5 DIGITAL INPUT ........................................................................................................................ 9
2.6 OUTPUTS E & F .................................................................................................................... 10
2.7 COMMUNICATION PORTS ................................................................................................... 10
2.8 COMMUNICATION PORT USAGE ....................................................................................... 11
2.8.1 USB SLAVE PORT (PC CONFIGURATION) .................................................................. 11
2.8.2 RS232 PORT................................................................................................................... 12
2.8.2.1 REMOTE DISPLAY CONNECTION .......................................................................................... 12
2.8.2.2 MODBUS PASSTHROUGH CONNECTION ............................................................................. 12
2.8.2.3 CABLE SPECIFICATION .......................................................................................................... 13
2.8.3 RS485 PORT................................................................................................................... 14
2.8.3.1 MODBUS PASSTHROUGH CONNECTION ............................................................................. 14
2.8.3.2 CABLE SPECIFICATION .......................................................................................................... 15
2.8.4 ETHERNET ..................................................................................................................... 16
2.8.4.1 REMOTE DISPLAY CONNECTION .......................................................................................... 16
2.8.4.2 DIRECT PC CONNECTION ...................................................................................................... 17
2.8.4.3 CONNECTION TO BASIC ETHERNET NETWORK ................................................................. 18
2.8.4.4 CONNECTION TO COMPANY ETHERNET NETWORK .......................................................... 19
2.8.4.5 CONNECTION TO THE INTERNET ......................................................................................... 20
2.8.4.6 FIREWALL CONFIGURATION FOR INTERNET ACCESS ...................................................... 21
2.9 SOUNDER .............................................................................................................................. 22
2.10 DIMENSIONS AND MOUNTING ........................................................................................ 23
2.10.1 DIMENSIONS .................................................................................................................. 23
2.10.2 PANEL CUTOUT ............................................................................................................. 23
2.10.3 WEIGHT .......................................................................................................................... 23
2.10.4 FIXING CLIPS ................................................................................................................. 24
2.10.5 CABLE TIE FIXING POINTS........................................................................................... 25
2.10.6 SILICON SEALING GASKET .......................................................................................... 25
2.11 APPLICABLE STANDARDS ............................................................................................. 26
2.11.1 ENCLOSURE CLASSIFICATIONS ................................................................................. 27
2.11.1.1 IP CLASSIFICATIONS .......................................................................................................... 27
2.11.1.2 NEMA CLASSIFICATIONS ................................................................................................... 28
3 CONVERSION ................................................................................................... 29
3.1 UPDATE FIRMWARE ............................................................................................................ 29
4 INSTALLATION ................................................................................................. 32
4.1 USER CONNECTIONS .......................................................................................................... 32
4.1.1 RS232 .............................................................................................................................. 33
4.1.2 USB SLAVE (PC CONFIGURATION) CONNECTOR .................................................... 33
4.2 TYPICAL WIRING DIAGRAM ................................................................................................ 34
4.2.1 WIRING TO THE DSE8610 MKII MODULE ................................................................... 35
5 CONTROLS AND INDICATIONS ...................................................................... 36
6 FRONT PANEL CONFIGURATION................................................................... 37
6.1 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR ................................................ 38
1 INTRODUCTION
This document details the conversion of DSE7410 MKII controller to DSE2610 remote display module
and the operation of DSE2610 module following conversion.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future
updates of this document will be included to the DSE website at www.deepseaelectronics.com
The DSE2610 display module is available as a firmware update to convert the DSE7410 MKII
modules. The DSE2610 remote display module is used in conjunction with DSE8610 MKII controller
to provide remote monitoring and control. Configuration is made in the configuration of the host
controller, and in the display module itself.
For further details on configuring the ‘host controller’ you are referred to the relevant configuration
software manual (refer to the section entitled Bibliography elsewhere in this document).
The DSE2610 display module operates by mimicking the host controller. This means that the display
shows the same information as on the screen of the host controller, depending upon what buttons
have been pressed on either unit. For instance, when the host controller is showing the engine
information page, the DSE2610 display also shows the engine information page. As the operator
presses the buttons to navigate to this display, both units navigate the pages simultaneously.
Monitoring of the communications link to the host controller is provided to allow an alarm to be
generated in the case of a communications link failure. This alarm is configurable in the host
controller.
Using a PC and the DSE Configuration Suite software allows alteration of selected configuration
parameters. Additionally, the module’s integral front panel running editor allows adjustment of this
information.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.
1.3 BIBLIOGRAPHY
This document refers to, and is referred by the following DSE publications which are obtained from
the DSE website: www.deepseaelectronics.com or by contacting DSE technical support:
[email protected].
1.3.2 MANUALS
This document contains only a subset of the operator instructions for the system. For full operating
instructions, consult the relevant documents below.
2 SPECIFICATION
2.1 OPERATING TEMPERATURE
Module Specification
DSE7410 MKII -30 ºC +70 ºC (-22 ºF +158 ºF)
Description Specification
For connection to PC running DSE Configuration Suite
Isolated
Data connection 2 wire + common
RS485 Serial Port Half Duplex
Data direction control for Transmit (by s/w protocol)
Max Baud Rate 115 kbaud subject to configuration
External termination required (120 )
Max common mode offset 70 V (on board protection transorb)
Max distance 1.2 km (¾ mile)
For connection to a single DSE8610 MKII module’s Ethernet port to act
Ethernet Port
as a Remote Display module.
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125.
Alternatively they are purchased from any PC or IT store.
NOTE: The DC supply must be connected to the module for configuration by PC.
NOTE: For further details of module configuration, refer to relevant DSE Module’s
Configuration Suite Software Manual.
The USB port is provided to give a simple means of connection between a PC and the controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting
or stopping the engine, selecting operating modes, etc.
Additionally, the various module options and communication parameters are available to be viewed or
changed.
NOTE: For direct connection an RS232 null modem (crossover) cable is required. This is
rated to a maximum cable length of 15 m.
When connected to a DSE8610 MKII using RS232, the DSE2610 operates as a Remote Display. This
enables the operator to view various operating parameters (such as coolant temperature, oil pressure,
etc.) and change the operating mode of the DSE8610 MKII using the DSE2610.
As the RS232 port on the DSE2610 is used to provide the Remote Display connection, its RS485 port
is available as a MODBUS Passthrough connection. For further details refer to section entitled RS485
Port elsewhere within this document.
NOTE: The baud rate for the RS232 Modbus Passthrough is fixed to 115200.
When connected to a DSE8610 MKII using Ethernet, the DSE2610 module’s RS232 port is available
as a MODBUS Passthrough connection.
The MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
Many PCs are not fitted with an internal RS232 serial port. DSE DOES NOT recommend the use of
USB to RS232 convertors but can recommend PC add-ons to provide the computer with an RS232
port.
NOTE: For direct connection an RS232 null modem (crossover) cable is required. This is
rated to a maximum cable length of 15 m.
PIN No Notes
1 Received Line Signal Detector (Data Carrier Detect)
2 Received Data
3 Transmit Data
4 Data Terminal Ready
5 Signal Ground
6 Data Set Ready
7 Request To Send
8 Clear To Send
9 Ring Indicator
NOTE: The DSE2610 module’s RS485 port cannot be used to connect to the DSE8610 MKII
for Remote Display. The DSE2610 module’s RS485 port is for Modbus Passthrough only.
When the DSE2610 module’s RS232 / Ethernet is connected to the DSE8610 MKII module’s RS232 /
Ethernet port, the DSE2610 module’s RS485 port is available as a MODBUS Passthrough
connection.
The DSE MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices)
and allows for connection to PCs, PLCs and Building Management Systems (to name just a few
devices).
One advantage of the RS485 interface is the large distance specification (1.2 km when using Belden
9841 (or equivalent) cable. This allows for a large distance between the module and a PC running the
DSE Configuration Suite software. The operator is then able to control the module, starting or
stopping the engine, selecting operating modes, etc.
Many PCs are not fitted with an internal RS485 serial port. DSE DOES NOT recommend the use of
USB to RS485 convertors but can recommend PC add-ons to provide the computer with an RS485
port.
NOTE: DSE recommend Belden 9841 (or equivalent) cable for RS485 communication. This
is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number:
016-030.
Description Specification
Cable Type Two core screened and shielded twisted pair
120 impedance
Cable Characteristics
Low capacitance
Belden 9841
Recommended Cable
Belden 9271
1200 m (¾ mile) when using Belden 9841 or direct equivalent.
Maximum Cable Length
600 m (656 yards) when using Belden 9271 or direct equivalent.
RS485 Topology “Daisy Chain” Bus with no stubs (spurs)
2.8.4 ETHERNET
When connected to a DSE8610 MKII using Ethernet, the DSE2610 operates as a Remote Display.
This enables the operator to view various operating parameters (such as coolant temperature, oil
pressure, etc.) and change the operating mode of the DSE8610 MKII using the DSE2610.
As the Ethernet port on the DSE2610 is used to provide the Remote Display connection, its RS232
and RS485 ports are available as a MODBUS Passthrough connection. For further details refer to
section entitled RS232 Port and RS485 Port elsewhere within this document.
Requirements
Network Cable
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Requirements
Ethernet Cable
Ethernet Router
or ADSL Router
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Requirements
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Requirements
DSL or ADSL
Router Ethernet
INTERNET
Cable
The DSL/ADSL
router routes
external network
traffic
DSL or ADSL
Router
Optional ‘Local’
PC Remote From Site PC
Generator Site
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
NOTE: For further details of module configuration, refer to DSE Publication: 057-347
DSE2610 Configuration Suite PC Software Manual.
As modem/routers differ enormously in their configuration, it is not possible for DSE to give a
complete guide to their use with the module. However it is possible to give a description of the
requirements in generic terms. For details of how to achieve the connection to your modem/router you
are referred to the supplier of your modem/router equipment.
The module makes its data available over Modbus TCP and as such communicates over the Ethernet
using a Port configured via the DSE Configuration Suite software.
You must configure your modem/router to allow inbound traffic on this port. For more information you
are referred to your WAN interface device (modem/router) manufacturer.
It is also important to note that if the port assigned (setting from software “Modbus Port Number”) is
already in use on the LAN, the module cannot be used and another port must be used.
As the module makes its user interface available to standard web browsers, all communication uses
the chosen port. It is usual for a firewall to make the same port outgoing open for communication.
Network Address and Port Translation (NAPT) allows a single device, such as the modem/router
gateway, to act as an agent between the Internet (or "public external network") and a local (or
"internal private") network. This means that only a single, unique IP address is required to represent
an entire group of computers.
For our application, this means that the WAN IP address of the modem/router is the IP address we
need to access the site from an external (internet) location.
When the requests reach the modem/router, we want this passed to a ‘virtual server’ for handling, in
our case this is the module.
Result: Traffic arriving from the WAN (internet) on port xxx is automatically sent to IP address set
within the configuration software on the LAN for handling.
2.9 SOUNDER
The display features an internal sounder to draw attention to warning, shutdown and electrical trip
alarms. This operates at the same time as the host controller’s internal sounder and can be muted
locally. Operation of the mute function is subject to the configuration of the host controller and may be
either ‘follow main unit’ or local.
When ‘follow main unit’ is selected, pressing any mute button in the system on the host controller or
on any other DSENet® module configured to ‘follow main unit’ will silence the host controller and all
modules configured to ‘follow main unit’.
When ‘follow main unit’ is not selected, the display mute button operates independent of any other
DSENet® or host controller mute button.
Description Specification
Sounder level 84db @ 1m
2.10.1 DIMENSIONS
245 mm x 184 mm x 51 mm
(9.6 ” x 7.2 ” x 2.0 ”)
220 mm x 159 mm
(8.7” x 6.3”)
2.10.3 WEIGHT
0.98 kg
(2.16 lb)
The module is held into the panel fascia using the supplied fixing clips.
Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
Insert the three ‘prongs’ of the fixing clip into the slots in the side of the module case.
Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip
are inside their allotted slots.
Turn the fixing clip screws clockwise until they make contact with the panel fascia.
Turn the screw a quarter of a turn to secure the module into the panel fascia. Care must be taken not
to over tighten the fixing clip screws.
Fixing clip
Cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally
provides strain relief to the cable loom by removing the weight of the loom from the screw connectors,
reducing the chance of future connection failures.
Care must be taken not to over tighten the cable tie (for instance with cable tie tools) to prevent the
risk of damage to the module case.
NOTE: For purchasing a silicon gasket from DSE, see the section entitled Maintenance,
Spares, Repair and Servicing elsewhere in this document.
The silicon gasket provides improved sealing between module and the panel fascia. The gasket is
fitted to the module before installation into the panel fascia. Take care to ensure the gasket is
correctly fitted to the module to maintain the integrity of the seal.
Gasket fitted
to module
Sealing gasket
In line with our policy of continual development, Deep Sea Electronics Ltd, reserve the right to change
specification without notice.
2.11.1.1 IP CLASSIFICATIONS
IP65 (Front of module when module is installed into the control panel with the optional sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
Protection against contact and ingress of solid objects Protection against ingress of water
0 No protection 0 No protection
1 Protected against ingress solid objects with a 1 Protection against dripping water falling vertically. No harmful
diameter of more than 50 mm. No protection effect must be produced (vertically falling drops).
against deliberate access, e.g. with a hand, but
large surfaces of the body are prevented from
approach.
2 Protected against penetration by solid objects with 2 Protection against dripping water falling vertically. There must
a diameter of more than 12 mm. Fingers or similar be no harmful effect when the equipment (enclosure) is tilted at
objects prevented from approach. an angle up to 15° from its normal position (drops falling at an
angle).
3 Protected against ingress of solid objects with a 3 Protection against water falling at any angle up to 60° from the
diameter of more than 2.5 mm. Tools, wires etc. vertical. There must be no harmful effect (spray water).
with a thickness of more than 2.5 mm are
prevented from approach.
4 Protected against ingress of solid objects with a 4 Protection against water splashed against the equipment
diameter of more than 1 mm. Tools, wires etc. with (enclosure) from any direction. There must be no harmful effect
a thickness of more than 1 mm are prevented from (splashing water).
approach.
5 Protected against harmful dust deposits. Ingress of 5 Protection against water projected from a nozzle against the
dust is not totally prevented but the dust must not equipment (enclosure) from any direction. There must be no
enter in sufficient quantity to interface with harmful effect (water jet).
satisfactory operation of the equipment. Complete
protection against contact.
6 Protection against ingress of dust (dust tight). 6 Protection against heavy seas or powerful water jets. Water
Complete protection against contact. must not enter the equipment (enclosure) in harmful quantities
(splashing over).
NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are
approximate only.
12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (Front of module when module is installed into the control panel WITHOUT being sealed to the panel)
1 Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling
dirt.
IP30
2 Provides a degree of protection against limited amounts of falling water and dirt.
IP31
3 Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the
enclosure.
IP64
3R Provides a degree of protection against rain and sleet; undamaged by the formation of ice on the enclosure.
IP32
4 (X) Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged
by the formation of ice on the enclosure. (Resist corrosion).
IP66
12/12K Provides a degree of protection against dust, falling dirt and dripping non- corrosive liquids.
IP65
13 Provides a degree of protection against dust and spraying of water, oil and non- corrosive coolants.
IP65
3 CONVERSION
NOTE: The DSE2610 remote display unit is converted back to a DSE7410 MKII controller
using a firmware file of the DSE7410 MKII.
The DSE2610 display module is available as a firmware update for the DSE8610 MKII controller. This
allows the user to convert an existing DSE7410 MKII module to a DSE2610 remote display unit, using
the DSE Configuration Suite PC Software by following the firmware update procedure.
After conversion, the DSE2610 MKII remote display unit is compatible with the DSE8610 MKII
controller.
Click OK to continue.
4 INSTALLATION
The module is designed to be mounted on the panel fascia. For dimension and mounting details, see
the section entitled Dimension and Mounting elsewhere in this document.
NOTE: Screened 120 impedance cable specified for use with RS485 must be used for the
RS485 connection.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for RS485 use (DSE part number 016-030)
Pin Cable
Description Notes
No Size
DC Plant Supply Input 2.5 mm²
1 Connect to ground where applicable.
(Negative) AWG 13
DC Plant Supply Input 2.5 mm²
2 Supplies the module and DC Outputs E, F, G, H, I & J
(Positive) AWG 13
1.0 mm²
8 DC Output E Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
1.0 mm²
9 DC Output F Plant Supply Positive from terminal 2. 2 A DC rated.
AWG 18
0.5 mm²
51 Configurable Digital Input A Switch To Negative
AWG 20
0.5 mm²
52 Configurable Digital Input B Switch To Negative
AWG 20
59 RS485 Port Screen Shield Use only 120 CAN or RS485 approved cable
0.5 mm² Connect to RXD+ and TXD+
RS485 60 RS485 Port B (+)
AWG 20 Use only 120 CAN or RS485 approved cable
0.5 mm² Connect to RXD- and TXD-
61 RS485 Port A (-)
AWG 20 Use only 120 CAN or RS485 approved cable
4.1.1 RS232
NOTE: For further details of module configuration, refer to DSE Publication: 057-347
DSE2610 Configuration Suite Software Manual.
Description Notes
Socket for connection to a modem or
PC with DSE Configuration Suite Supports MODBUS RTU protocol or external modem
Software
PIN No Notes
1 Received Line Signal Detector (Data Carrier Detect)
2 Received Data
3 Transmit Data
4 Data Terminal Ready
5 Signal Ground
6 Data Set Ready
7 Request To Send
8 Clear To Send
9 Ring Indicator
NOTE: The USB connection cable between the PC and the module must not be extended
beyond 5 m (yards). For distances over 5 m, it is possible to use a third party USB extender.
Typically, they extend USB up to 50 m. The supply and support of this type of equipment is
outside the scope of Deep Sea Electronics Ltd.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more
than the recommended number of USB devices to the PC. For further information, consult
your PC supplier.
NOTE: For further details of module configuration, refer to DSE Publication: 057-347
DSE2610 Configuration Suite Software Manual.
Cable
Description Notes
Size
Socket for connection to PC with DSE 0.5 mm² This is a standard USB type A
Configuration Suite Software AWG 20 to type B connector.
NOTE: RS485 terminals are used for connection to a Modbus Master for the purpose of
Modbus Passthrough.
NOTE: For further details on wiring to the DSE8610 MKII module, refer to section entitled
Communication Port Usage elsehwere within this document.
NOTE: All navigation buttons of the main controller are observed by the DSE2610 remote
display unit, with exception to the Tick button. Accessing the Front Panel Editor on the main
unit has no effect on the remote display; as well as the Running Editor is different between the
two and is accessed individually on each unit.
The DSE2610 remote display is designed to mimic the operation and display of the main unit. It
observes the control and navigation buttons of the main unit to mimic the control and display. When
an instrumentation page is viewed on the main controller’s LCD screen, the same page is shown on
the DSE2610 remote display.
Use the module’s navigation buttons to traverse the menu and make value changes to the
parameters:
Next Parameter /
Increase Value
Edit / Save
Parameter
Previous Parameter /
Decrease Value
NOTE: All navigation buttons of the main controller are observed by the DSE2610 remote
display unit, with exception to the Tick button. Accessing the Front Panel Editor on the main
unit has no effect on the remote display; as well as the Running Editor is different between the
two and is accessed individually on each unit.
• The Running Editor is accessible whilst the generator is running. All protections remain active
when the generator is running while the Running Editor is entered
• Press and hold the Tick button to access the Running Editor.
NOTE: Pressing and holding the Menu Navigation buttons provides the auto-repeat
functionality. Values can be changed quickly by holding the navigation buttons for a
prolonged period of time.
• Press the Up or Down buttons to select the parameter to view/change within the currently
selected section.
• To edit the parameter, press the Tick button to enter edit mode. The parameter begins to
flash to indicate editing.
• Press the Up or Down buttons to change the parameter to the required value.
• Press the Tick button to save the value. The parameter ceases flashing to indicate that it
has been saved.
8 FAULT DIAGNOSIS
Nature of problem Suggestion
Module appears to be ‘dead’ Check polarity and size of the connected DC
supply are within the specifications of the
DSE2610 module.
Host controller indicates there is a fault with Check the connection of the Ethernet or RS232
communications with the remote display unit. on the DSE2610 unit. Check the connection on
the Modbus port of the DSE8610 MKII module.
Check both controllers’ configuration and refer
to the DSE8610 MKII software manual.
9 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, you are referred to your original equipment supplier (OEM).
10 DISPOSAL
10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat,
recycle and dispose of WEEE separately from your other waste.