Research Methodology

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RESEARCH METHODOLOGY

Precast concrete is a construction material that manufacturers produce


by pouring concrete into molds and then transporting the finished product to
the building site. Precast concrete components have revolutionized the
building industry because they are a way that builders can have an efficient
and versatile product that is also consistent and precise.
Precast concrete forms are made through a number of steps. These include
making the mold in accordance with precise measurements, pouring the
concrete, allowing the form to dry and cure in a controlled atmosphere, and
finally moving the completed item.

There are many different types of precast concrete, from basic to intricate.
Walls, beams, columns, slabs, feed troughs, girders, steps, catch basins,
manholes, floating docks, and building facades are some examples of these
formations.

Components in Precast Concrete

Precast concrete contains certain standard elements, but some precast


elements might be specialized for particular purposes and unique designs.

 Cement – In most cases, ordinary Portland cement is the primary


component of precast concrete, though some manufacturers use
OPC in combination with other cementitious materials like fly ash or
slag if they are creating precast forms for harsh weather
environments.
 Aggregates – Aggregates are inert granular material that provides
strength, stability, and volume to the concrete. Common aggregates
in precast concrete are gravel, crushed stone, and sand.
Lightweight aggregates like expanded shale or slag are common to
reduce the weight of precast forms. Recycled materials like crushed
concrete or asphalt help to reduce the environmental impact of
precast forms.
 Water – Water is required for the hydration of the cement. Precast
concrete manufacturers carefully control the amount of water to
achieve the optimal level of strength and workability.
 Admixture – Manufacturers include a variety of admixtures to
enhance the properties of the precast forms. These include
additives like waterproofing mixtures and iron oxides for coloring.
 Reinforcement – In some precast forms, extra strength is required.
Manufacturers add different types and levels of reinforcement to the
forms. These strengthening components include steel bars, steel
mesh, steel and polymeric fibers, and steel tendons.
In constructing Day Care Center, the researchers used Frame System
which is suitable for the construction of car parks, stadia,single story
structures and offices. Precast frames can be constructed using either linear
elements or spatial beam-column sub assemblages. Precast beam-column
sub-assemblages have the advantages that the connecting faces between the
sub-assemblages can be placed away from the critical frame regions.
However linear elements are generally preferred because of the difficulties
associated with forming, handling and erecting spatial elements
Structural elements used in the construction of precast concrete Day
Care Center include: Precast concrete wall,Precast Slabs,Precast Beam and
Girders and Precast Columns

Process of Constructing Day Care Center

After the completion of construction preparations, the layout of the


structure is set. Then, the foundation of the columns are constructed which
are the Foundation for Precast Concrete Columns. After that, the columns are
placed using suitable machines and continuously checked by surveyor for
alignment. In the case of Frame system and slab-column system with shear
wall. Alternatively, precast panels are installed in the case of large panel
system.
For precast frames, after the installation of precast concrete beams,
precast concrete floors are erected. The above steps are followed until the
construction is finalized. For each system of precast concrete construction,
certain type of connections are used which are Beam to Column Connections,
Column to floor connection, and Panel to Panel Connections.

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