L&T CONSTRUCTION MUMBAI COASTAL ROAD PKG 04

Name of Project : Mumbai Coastal Road Package -04

Client : Municipal Corporation of Greater Mumbai
General Consultant : AECOM
PMC : YOOSHIN- Tech Curato S.A. (JV)
Contractor : L&T Heavy Civil Infrastructure.
CONCRETE MIX DESIGN
GRADE M - 25(OPC+GGBS)
Date: 02/04/2021
1 DESIGN STIPULATION :-
1.1 Grade of Concrete : M- 25
1.2 Type of cement : OPC 53 grade
1.3 Nominal maximum Size of Aggregate : 20 mm
1.4 Type of exposure : Severe
1.5 Degree of Workability in terms of Slump : 150 ± 25 mm
at Pouring Point
1.6 Degree of Quality Control : Good
1.7 Minimum Cementatious content : 360 kg/Cum. ( AS per, Vol 4, ODS, Sect 3, Cl: 2.5.2)
1.8 Maximum Water/Cement ratio : 0.45 ( AS per, Vol 4, ODS, Sect 3, Cl: 2.5.2)
1.9 Maximum cement content : 450 kg/cum
2.0 Mode of Placement at site : Pump/ Direct Pour
2.1 Type of Coarse aggregate : Crushed angular
2.2 Type of fine aggregate : Crusher sand
2.3 Type of Chemical admixture : Super plasticizer
2.4 Source of materials -
a. Cement :Ambuja OPC 53 grade Cement.
b. GGBS : JSW
c. Coarse Aggregates :ULWE HILL
d. Crushed Sand :ULWE HILL
e. Water :Devanshi Logistic Co.
f. Chemical Admixture :Chryso Optima K 940EMX
g. Corrosion inhibitor : BASF Masterlife Cl 210

2 TEST DATA FOR MATERIALS :-

1.1 Sieve analysis of Coarse & Fine aggregate
& All - in - aggregate (As per IS:383 – 2016) (Reports attached )
1.2 Specific Gravity of materials
a. OPC Cement 3.15
b. GGBS 2.90
c. Coarse Aggregates - 20 mm 2.73
d. Coarse Aggregates - 10 mm 2.70
e. Crushed Sand 2.68
f. Super plasticizer 1.108
i. Corrosion Inhibitor 1.027

1.3 Water absorption

a. Coarse Aggregates - 20 mm 1.95%
b. Coarse Aggregates - 10 mm 2.15%
c. Crushed Sand 3.80%

3 Target Mean Strength of Concrete :-

a. f'ck= fck+1.65*S
= 25+1.65*4 31.6 N/mm2 ( From IS 10262, 2019 Table2, S = 4.0 Mpa)
b. f'ck= fck+X
f'ck= 25+5.5 30.5 N/mm2 ( From IS 10262, 2019 Table2, X = 5.5 Mpa)
2
The higher value is to be adopted thus, Target Mean Strength = 31.60 N/mm

4 Selection of Water/Cement ratio :-

From based on trials and experience, adopted water cementitious content ratio as 0.369
This is lower than the maximum value of 0.45 prescribed for severe exposure for reinforced concrete as per Vol4, ODS, Sect3, Cl:2.5.2
0.369 < 0.45, hence O.K.
Water/Cement ratio = 0.369
5 Selection of Water Content :-
From Table 4, IS 10262, 2019 water content = 186 kg (for 50mm slump ) for 20mm aggregate.
12*186
Estimated water content for 150 mm slump= 186+
100
= 208.32 kg
As superplasticizer is used, the water content may be reduced.Based on trial data,the water content reduction of 27.5 percent is
considered while using superplasticizer at the rate of 1.10 percentage by weight of cement.
Hence, water content is = 208.32 * 0.744
154.98 = 155 kg

# Sensitivity: LNT Construction Internal Use

 6 Calculation of Cement content :-
155
Total Cementitious content : - = 420 kg
0.369

From Vol.4, ODS, Sect3, Cl: 2.5.2,minimum cementatious content for severe exposure condition = 360 kg/cum
420 kg/cum > 360 kg/cum , hence O.K.

Considering GGBS @ 59.52% of total cementitious material content = 420*59.5% = 249.98

= 250 kg/cum (Rounded Off)
Therefore , OPC 53 grade cement = 420-250 = 170 kg/cum

OPC Cement = 170kg/cum

GGBS Content = 250 kg/cum
Total Cementitious Content :- = 420 kg/cum

7 Selection of Coarse & Fine aggregate :-

From Table 5 IS 10262, volume of coarse aggregate corresponding to 20 mm MSA and fine aggregate (Zone-1) for water cement
ratio of 0.50=0.60
In the present case water cement ratio is 0.37
Therefore, volume of coarse aggregate is required to be increased to decrease the fine aggregate content.
As water cement ratio is lower by 0.13, the proportion of volume of coarse aggregate is increased by 0.026
Therefore, corrected volume of coarse aggregate for the water-cementitious ratio of 0.37= 0.60+0.026
= 0.626
for pumpable concrete reducing the value by 9%
Therefore, volume of coarse aggregate = (0.626*0.91)
= 0.57
Therefore, volume of fine aggregate = 1-0.5
= 0.43

a. Volume of concrete = 1 cum Volume of air voids= 0.01 cum As per Table 3 of IS 10262, 2019
= 0.99 cum
b. Volume of cement = (Mass of cement / Specific gravity of cement) * (1 / 1000)
= (170/3.15)*(1/1000) = 0.0540 cum.

c. Volume of GGBS = (Mass of GGBS /Specific gravity of GGBS) * (1/1000)

= (250/2.90)*(1/1000) = 0.0862 cum.

d. Volume of water = (Mass of Water / Specific gravity of Water) * (1 / 1000)

= (155/ 1)*(1/1000) = 0.155 cum.

e. Volume of chemical admixture @ 1.10 % by = (Mass of chemical admixture / S.G of admixture)*(1 / 1000)
mass of Cementitious material = (4.62/1.108)*(1/1000) = 0.0042 cum.

f. Volume of Corrosion Inhibitor @ 2 kg/Cum = (Mass of Corrosion Inhibitor / S.G of Corrosion Inhibitor)*(1 / 1000)
= (2/1.027)*(1/1000) = 0.0019 cum.

g. Volume of all in aggregate = (a-(b+c+d+e+f+g+h+i))

= 0.99 - (0.054+0.086+0.155+0.004+0.002)
= 0.689 cum.

h. Mass of coarse aggregate = Vol. of all in Agg* % of CA* S.G of Coarse Aggregate*1000
20 mm aggregate = 0.689*35.40%*2.73*1000 = 665.86 = 666 kg/cm3
10 mm aggregate = 0.686*24.60%*2.70*1000 = 457.63 = 458 kg/cm3

i. Mass of Fine Aggregate = Vol. of all in Agg. * % of FA * S.G of Fine Aggregate * 1000
= 0.689*40%*2.68*1000 = 738.61 = 739 Kg/cm3

8 Mix design Calculation :-

3
Hence required quantity per m as given below :-
S.S.D.
OPC Cement = 170 kg/m
3

GGBS = 250 kg/m

3

Water = 155 kg/m

3

20 mm = 666 kg/m
3

10 mm = 458 kg/m
3

C. Sand = 739 kg/m

3

Admixture = 4.62 kg/m

3

Corrosion inhibitor = 2.00 kg/m

3

Note :-
1. All the values for aggregates are for SSD conditions.
2. Adjustments to aggregate & water content shall be done based on the free moisture content in the aggregates.
3. Properties of materials may vary, conforming to specifications as per IS 4926.

# Sensitivity: LNT Construction Internal Use