6 Handloom
6 Handloom
6 Handloom
SUBMITTED TO
INTERNSHIP PROGRAMME 2017-2018
KERALA STATE PLANNING BOARD
18TH DECEMBER 2017
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TABLE OF CONTENTS
Introduction
Objectives and terms of reference
Methodology of the study
Analysis
Suggestions
Conclusion
Reference
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INTRODUCTION
The handloom sector of Kerala is once very much relevant in the state with
most sought out of clothes. In case of employment, handloom sector is the
second largest sector next only to agriculture in India. Roy (rural economist)
stated that ‘Handloom weaving occupies a key place in debates about Indian
industrialization which tends to be identified with the rise of mechanized
factories’. After British captured India, they took up and nourished the
handloom industry for their purpose. At the end of the 18th century, the
monopoly came to an end and since 19th century, with the advent of industrial
revolution, the English people gave up patronizing the handloom industry. They
started mechanical production of fabrics in their land. The 'Kerala kasavusarees'
have special reputation all over India for its fineness of count and natural
colours, texture and gold borders. Kerala is also known for its unbleached
cotton handloom crepe popularly known as 'kora' cloth, which captured the
foreign market and occupied a proud place. The total number of weavers of the
state is estimated at 1, 35, 750 and the employment generated is 485 man-days
in lakhs. The handloom industry is mainly concentrated in Thiruvananthapuram
and Kannur districts. The major handloom clusters of Kerala are
Balaramapuram/Thiruvananthapuram of the Travancore region. A major
handloom cluster, Balaramapuram is a small village in Thiruvananthapuram
district of south Kerala, which is famous for fine cotton sarees and dress
materials. The Balarampuram sarees are well known for its simplicity and worn
as a traditional costume by the women folk of Kerala. It is woven from un-dyed
natural cotton that compliments the tropical climate of Kerala. It is usually a
cream stretch of cloth with "Kasavu" (exquisite embroidery work created from
silver wires coated with gold) borders. The history of handloom weaving in
Balaramapuram dates back to about 200 years ago and is associated with the
royal family of Travancore (or Thiruvithamkurin Malayalam). The then
princely state of Travancore with its capital at Thiruvananthapuram (also
known as Trivandrum) comprised of most of the southern parts of the present
Kerala and the modern Nagarcoil and Kanyakumari districts of Tamil Nadu.
The Dewan (the Chief Minister) of the then Maharaja, His Highness Maharaja
BalaramaVarma (from 1798 to 1810), Shri. UmminiThampi during his reign,
brought weaving families from Valliyoor, in Tirunalveli District of the present
Tamilnadu state. They belonged to the Shalia or Chaliacommunity and were
brought to weave and supply cloths to the members of the royal family. The
King allotted separate streets to them and gave financial assistance initially to
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start the business.(T.K. Velu Pillai, 1940; NagamAiya, 1906; SreedharaMenon,
1962; Pattom G. Ramachandran, 1996)
In recent days the sector is seen losing its relevance in the industrial scenario of
the state due to several reasons. This industry is facing severe crisis due to
increased cost of production, marketing difficulties, encroachment of power
looms and lack of human resources. In spite of all the rejuvenating
measurements from the state government the handloom sector is still failing on
its own ways. This study focuses on the problems in this sector and analysing
the future of this traditional industry.
The main objective of the study is to overview the present working status
of household handloom industry in the southern part of Trivandrum.
To get the data on workers in the household units, wage structure, job
structure and the financial status of the workers etc. Understanding the
production process of weaving sector and checking whether there is any
unique pattern followed by these units.
To know about the impact of cooperative societies on the household
units. Analysing whether there is any change happens in the financial
status of the handloom workers or household production units after the
implementation of the societies.
To study the major problems faced by the weavers and the household
entrepreneur
To understand the future of this industry at the scenario of high industrial
changes and checking whether innovation or through any modern market
strategies handloom sector can be rejuvenated or not.
The methodology used for this study is presented briefly under following
headings:
1. Research type: the type of this research is Quantitative. The demographic
features of the weavers have been analyzed with appropriate statistical
tools and results have been presented with the help of figures and
statistical parameters.
2. Area of the study: In Kerala, southern part of Trivandrum has been
selected as area of the study owing to the reason that the most of the
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handloom weavers are staying and working there and the traditional
weaving communities are living there.
3. Tools used for Data Collection and Sampling Design: A well structured
tool for data collection in the form of questionnaire has specifically
designed for the purpose of this study.
Primary Data: most of the information is collected through questionnaire
method and through interview method. Observational method is also
used.
Secondary data: Secondary data were collected from the brochures,
government reports, journals and books.
4. Sample Size and period of the Study: Based on the prior plan, 100
weavers and 13 household units have been taken as the sample size. The
data used for this study were collected from June 2016 to August 2016.
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ANALYSIS
60
50
40
30 male
female
20
10
0
20-30 30-40 40-50 50-60 60-70 70-80 80-90
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belonging to the 20-30 age group there was only one male and two females
which shows the low degree of participation from the younger generation in this
handloom sector.
DISTRIBUTION OF POPULATION BY
EDUCATIONAL STATUS
EDUCCATIONAL NUMBER PERCENTAGE
LEVEL
ILLEREATE 15 15
LOWER PRIMARY 27 27
UPPER PRIMARY 21 21
HIGH SCHOOL 3 3
SSLC 34 34
100 100
SSLC
high school
upper primary
Series1
lower primary
illiereate
0 10 20 30 40 50
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upper strata of society. To correct this malady after independence programmes
for democratisation of education was given emphasize in the overall socio-
economic planning. Much head way in this sphere has also been made. This is
particularly true in Kerala which is educationally more advanced. In order to
examine the level of social development among the category from the angle of
education, distribution of population by educational attainments is shown in this
table. As can be seen from the table in the case of 15 percentage there was no
formal education. While 27 percent possessed education below primary, 21
percent possessed education upper primary and 3 percent possessed education in
high school. 34 percent were matriculate pass and the highest percent of the
weavers had possessed the educational level of matriculation. It is noted that
there is not even a single weaver possessing the educational level which is
above than matriculation. In case of female weavers around 45 percent of them
were matriculate pass and 20 percent and 22 percent of weavers possessed
education in lower primary and upper primary respectively.
DISTRIBUTION OF HOUSEHOLD WEAVERS
CASTE DISTRIBUTION NUMBER PERCENTAGE
OF HOUSEHOLDS
CHALIYA 3 3
EZHAVA 55 55
NADARS 40 40
NAIRS 2 2
TOTAL 100 100
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many of them became either the master weavers who have workers from other
castes or owner account enterprises doing whole sales market of these products.
Many of them had stopped this occupation by thinking about the declining
social status of the workers in this sector.
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Financial assistance : since the wage they get from this sector is not
enough for meeting the whole expenses of the family and if there is any
emergency as health expenses or educational expenses for their children
they have to find other financial sources like loans from banks or
individuals. But many of the weavers do not hold any physical assets like
land or gold which is needed for getting loans from banks they have to
get money from individual money lenders with high rate of interest. Since
many of the female workers are the members of Kudumba Sree units they
have the system of chitty funds.
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Marketing strategy: Since there are no direct customers, the firms sell
products to other branded shops with lesser negotiation in terms of price.
SOCIAL CONDITIONS
Among the owners, other backward communities constitute a higher
proportion and there is only one owner who belongs to Chaliya
community. Majority of the owners possess education of lower primary
but their children are well educated and one owner’s son who has passed
vocational education is interested in this area. The enrolment ratio of their
children at schools is hundred percent. They hold higher percentage of
lands and savings rates are very high for them. They hold deposits in LIC,
local chittys, chitty operated by local banks and other banks .Out of these
thirteen households, around eighty percentage of them having double
storyed houses.
It would be better to know the history of this handloom unit and its growth
before going to know about the production process of the firm. As we know the
Balaramapuram which is situated in south Kerala is renowned for the hub of
handloom products. A major handloom cluster, Balaramapuram is a small
village in Thiruvananthapuram district of south Kerala, which is famous for fine
cotton sarees and dress materials. The Balarampuram sarees are well known for
its simplicity and worn as a traditional costume by the women folk of Kerala. It
is woven from un-dyed natural cotton that compliments the tropical climate of
Kerala. It is usually a cream stretch of cloth with "Kasavu" (exquisite
embroidery work created from silver wires coated with gold) borders.
2.(ii).A. Production Process
A number of preparatory processes and accessories have to be adopted to
convert the yarn in the hank form into a warp beam suitable for weaving in the
loom. The processes adopted in different clusters are similar but for some minor
Alternations. The various pre-loom activities involved in the production of
handloom products are discussed below.
A.a. Raw Material
The basic raw material of the cluster is cotton yarn, procured in the form of
hank by the co-operative societies/weavers / master weavers from the local yarn
dealers or through the yarn bank or from state level agencies like The Kerala
State Handloom Weavers Co-operative Society Ltd. (HANTEX) and Kerala
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State Handloom Development Corporation (HANVEEV). Nowadays cotton
yarn is procured in the form of sized beam also. Besides cotton yarn, the cluster
also uses golden or half-fine sari for designing and for border and cross-border.
In some cases, coloured yarn (dyed yarn) is also used for border and cross-
border. The cotton combed yarn procured consist of 100s , 80s etc. Cotton yarn
of count 120s is also used in the cluster.
A.b.Curing & Washing
The first activity in the production process is to cure the yarn meant for the
warp in water to remove the impurities and cleaning. This will help to carry out
the subsequent processes smoothly. The same is again get washed in normal
water and dried before taking up for further processes. In most of the cases, the
weft yarn does not undergo the process of boiling.
A.c. Winding
Winding is a process of transferring yarn from one type of package to another
hank to bobbin. The yarns for the warp and for the weft are separately taken up
for winding. The yarn is normally received by the weavers in the hank form.
The yarn in the hank form is converted into bobbins by the winding process. In
case of warp yarns, recently the manual process as bee replaced by a motorized
machine. Once the winding is over, the yarn in the bobbin form is taken up for
further processes. On the other hand, the yarn which is used in the weft does not
require any further processing and hence it is wound into a16pirn with the help
of a small, hand-driven charkha and is called Pirn winding. Pirn winding is the
process of transferring the yarns from the hanks into bobbin/pirn in the shuttle
used in the weft while weaving. The yarn in the form of pirn or the saree,
wherever is required, is used in the weft while weaving.
A.d.Warping
The warping is a process of making desired length and width of warp sheet by
combining many small packages called bobbins/spools. There are various types
of warping by which yarns from a large number of warpers bobbins are
collected together and made into a suitable form of package. The process of
warping used in Balaramapuram is known as vertical sectional warping.
A.e. Sizing
Sizing is a process where starch (sago or boiled Rice or Khoi or Kanji) is coated
on the warp yarns for imparting strength; enhance abrasion resistance to
withstand the stress and strains exerted during weaving process. In
Balaramapuram, the traditional method of ‘streetwarping’ and‘brush sizing’ is
practiced.Naturalmaterials such as rice starch,coconut oil and rice gruel form
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the important ingredients for sizing. The process of sizing reduces the yarn
breakage and improves quality and efficiency of weaving.18Althoughthe yarn is
sized and dried in the sheet form, in which the individual thread sare lying in a
parallel condition, the thread saree not free from ticking to one another. To
rectify this defect, dividing rods, i.e. lease rods are used to effect separation of
the threads. A brush is used to brush the yarn during the process of sizing.
A.f. Beaming & Preparation of Loom
The process of transferring warp sheet to a weavers beam to mount on loom is
called beaming. All these processes are carried out by manually without using
power. The process of beaming is followed by looming, which finally prepares
the loom beam for weaving. Preparation of loom is broadly classified in to two
categories of work, known as Drafting and Denting. Drafting is the process of
passing the warp yarn through the heald of the loom as per the design. In the
case of denting the warp yarns are passed through the reeds and the healds.
A.g. Weaving
The weavers use a primitive type of throw-shuttle pit looms for the production
of exclusively cotton fabrics with pure zero. They do not use any type of
improved appliances such as dobby, jacquard, Jala etc. for the production of
designs for cloth with extra warp and extra weft. Identical appearance of
designs, including warp and weft stripes on the face and backside of the fabric
is obtained by this technique of weaving.
The variety known as "Pudava and Kavani" (veshti and upper cloth with pure
zeri) still remains as a prestigious bridal gift in marriages.. The designs with zeri
or coloured yarn, using the age-old technique still has unparallel appeal which
can attract even the most sophisticated customers. Pit looms are the most
widely used handlooms in Balaramapuram/Thiruvananthapuram cluster for
producing the traditional varieties. These are of two types; throw shuttle pit
looms and fly shuttle pit looms. The Balaramapuram pit loom is of simple
construction and there is no wooden super structure to support its parts. The sley
is of light construction with provision to hold bamboo reeds. The shuttle used is
peculiar and is made of bamboo instead of horn or wood. The finest varieties of
fabrics, known for their beautiful designs and textures with pure sari are
produced on throw shuttle pit looms. As the name implies, the loom stands over
a pit and the process of picking is done by throwing the shuttle across the shed
by hand and beaten by suspended sley. Though the productivity of the fly
shuttle looms are 3 to 4 times more than that of an ordinary throw shuttle loom,
but is unable to produce intricate extra weft figured patterns without the help of
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dobbies20and jacquards. For products other than the traditional varieties in fine
cotton fabrics, the weavers are using frame looms in this cluster.
A.h. Quality Checking & Packing
The quality of the woven products are checked thoroughly and taken up for
packing. First it is folded properly and then packed according to the
specification. Women are mostly employed for these activities.
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and Zara (Kasavu) or dyed yarn. The quality of the cotton and the
comfort one enjoys by wearing these products are the major
attraction of Balaramapuram units. Since the equipment they use for
weaving is different from others, the weavers could identify the
duplicates of their products at a mere glance.
Technology
The quality of the traditional products is connected with the equipments
used for weaving and also with the pre-loom activities. This handloom
firm has the unique reputation of having the weaving facility for
manufacturing finer count cotton combed yarn of count80s to 120s. The
types of looms, installed here are
(i) Pit looms (two types) -(a) Throw shuttle pit looms, (b) Fly Shuttle pit
looms; and
(ii) Frame looms. Even though all these looms are in use for the production
of traditional handloom products of the cluster/district, the weavers use
primitive type throw-shuttle pit-looms for the production of exclusive
cotton fabrics with pure zari. Another specialty is that the “Reeds” in the
weaving loom are made out of bamboo pieces. This, according to the
traditional weavers, helps them to adjust the gap between yarns, which is
very narrow when compared to the clothes manufactured using metal
reeds.
Production Methods
Sizing is a process by which a solution is applied to warps to protect the
yarn from abrasion in the headland reeds of the loom and to strengthen
the yarn. The traditional method of ‘street warping’ and ‘brush sizing’
is practiced. Natural materials such as rice starch, coconut oil and rice
gruel form the important ingredients for sizing.
Weavers’ Skill
The skill of weavers in Thiruvananthapuram district varies from place to
place and depends upon the variety they have been producing
continuously and the type of looms used for weaving. As this district
produces all varieties from Thorth (bath towel) costing Rs. 10 to 20 per
meter and costly fabrics with pure saree valued from Rs. 100 to 1500 per
metre, the income of weavers will vary accordingly.
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Lace Weaving
They normally avoid any type of improved appliances such as Dobby,
Jacquard, Jala, etc. for making designs in the cloth. The weavers use
unique technique by which each end is separately controlled by hand to
interlace with the weft wound in small pirns known as lace weaving. But
the Butta and larger type extra weft designs are woven on the
motif/pattern printed with wooden blocks using easily washable vegetable
colours.
The design is first etched on wooden blocks and then colour is
introduced into it.
While the cloth is being woven prints are made on it with the
wooden block son it. Then,
Each motif has to be threaded individually by lace weaving by
skilled weavers. This kind of work is easily distinguished from
Jacquard/ jala designs as both sides of the fabric will have the
same design and not merely an outline on the wrong side in case of
lace weaving.
This type of unique weaving of finer count cotton fabrics with 100
percent pure sari is rampant in the cluster and also extensively
used in the district also. The specialty of the lace weaving is that
identical appearance of designs, including warp and weft stripes on
the face and backside of the fabric is obtained by this technique of
weaving.
The designs with sari or coloured yarn, using the age-old technique
still has an unparallel appeal which can attract even the most
sophisticated customers. The identical appearance of the design on
the face and backside of the fabric makes it unique and exclusive.
This technique of laced weaving is practiced only at
Balaramapuram and its surrounding places. For saree in the
cross border of the fabric, rib weave is used with the help of
treadle connected with extra cords.
Due to this weave, there is a series of horizontal ribs (cross bar
effect) in the cross border of the product.
Another specialty of the weaving in this cluster is the ‘temple
border’ or‘puliyilakkara’ with kuridesigns weaved into the fabric
especially to the Dhoti,Saree and Set Mundu.
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UNRESOLVED PROBLEMS FACED BY THE HOUSEHOLD
HANDLOOM SECTOR
One of the main reasons behind the poor wage structure in this sector is the
increasing feminisation of the industry. As the survey result shows that the
higher proportion of the workers is female and they possess low level of
educational status it is not difficult for the master weaver to set the wage at a
level which is favour for him making profit. The important factor should be
considered is that there is no negotiation between the weaver and the owner
(master weaver) on making the decision about wage set up. The weaver has to
accept that wage being set up by the owner and if he or she is not ready to work
on that wage then they have to leave the sector. The male worker has some
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dominance on the wage due to his skill in making variety of products with new
designs whereas female workers are not trained such a way to attain skill in
making different designed products. So she has to be satisfied with the
prevailing wage. Thus the major problem of the industry is that the weavers do
not get adequate wages for their labour. As a result many weavers do not want
their children to be coming to this profession.
Rising price of yarn: The silk yarn (raw material) is most essential thing in
weaving. The yarn comes from Bangalore, Thanjore, Surat and West Bengal
and the Madanpura, Reibritala, and Baribazar sites are famous for yarn market.
From the discussion with the master owner it is known that out of thirteen
household units four units get the yarn from outside especially from Surat,
Thanjavoor and Coimbatore. The yarn named Jai Bharat which is brought from
Surat has high quality followed by the yarn named varadharaja which is brought
from Thanjavoore. Since they rank high at quality the price of these yarns is
also high. The units which have high profit or demand from branded shops will
buy these yarns. Other units usually get yarn from corporative societies and
local mills but they are not satisfied with its quality. The demand for their
products is mainly depended on the quality of yarn. If the price of yarn increases
then most of the units cannot afford it and they go for low quality yarn and will
sell their products at low price which will affect again the wage amount given to
the weavers.
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As the yarn is vital resource in weaving, the market depends on its price. The
yarn price and product cost are related to each other. With the price hike of yarn
the cost of product also increases. In previous time, the handloom weavers in
whole over India used silk from China. This silk is cheap in 1995-1998 Indian
government imposed a ban on Chinese silk yarns. Surat and Bangalore silk are
the best in quality but much expensive. Prior to 1990, the cost of this silk used
to be Rs. 100/- per kg. Now it is available at more than Rs 1500/- per kg. One of
the master weaver highlighted that in December 2010, the price of raw material
just reached rupees 3500/ kg and rupees 3200/ kg. Thus, it is too tough for the
weavers to buy yarn. Because of continuous increase in yarn price the societies
consider high cost of production as a major input related problem followed poor
quality of raw material. Sometimes, yarn price is increased due to the crisis of
yarn. So the master weavers buy yarn in huge quantity in moderate price and
stored. This way many master weavers invest their capital. When the crisis
period of yarn appears in the market then these people sell their stored yarn with
high price to the local market and get profit.
1 2 3 4 5 6
Prior to 1990, the cost of this silk used to be Rs. 100/- per kg. Now it is
available at more than Rs 1500/- per kg. From the fig.1, it is clear that raw
material gradually increases from 2001 to 2010.The yarn price is rapidly
increased in the year 2009. The ‘katan’ material increases in small amount i.e.
average rupees 200 in the year of 2001-2007.After 2009, it increases just double
to that of the previous time. The local merchant highlighted that in December
2010, the price of raw material just reached rupees 3500/ kg (in case of tasar)
and rupees 3200/ kg (in case of katan.
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Thus, it is too tough for the weavers to buy yarn. For that reason, all
independent weavers had failed to buy the silk yarn independently. The
independent weavers started to work under the Mahajan Because of continuous
increase in yarn price the societies consider high cost of production as a major
input related problem followed poor quality of raw material. Sometimes, yarn
price is increased due to the crisis of yarn. The Mahajan bought yarn in huge
quantity in moderate price and stored. This way many Mahajan invest their
capital. When the crisis period of yarn appears in the market then Mahajan sell
their stored yarn with high price to the market and get huge profit
i. handloom products are costly than power-loom products. The power-loom can
imitate design of handloom product and produce it in low rates. For example
power-loom saris start from rupees 300 where as the handloom saris start from
rupees 600. So, in adapting to large scale mechanical and automates weaving in
handloom industry and beyond, the handloom weavers turned away from
producing fine quality cloths to lower-quality products made with substandard
raw material and sold at low prices.
ii. In power loom always used mixed silk, synthetic, bright, kichhi, polestar,
rolex and plastic and handloom used expensive silk yarn. For that reason, the
cost of handloom product is high.
iii. In handloom one weaver gets rupees 300-450 for weaving of one sari which
takes at least 2 days. So, he can weave maximum 10-12 saris in a month. His
monthly income is rupees 3500 to rupees 5500. Whereas a power-loom labour
can weave two to three saris in a day if there is no power cut and he gets rupees
20-25 per meter. One sari is about 6 meter length. His income is in a day rupees
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240-450. So, monthly income of a power loom labour is about rupees 5500 to
10000.
iv. Handloom is labour intensive job where many skilled people are involved in
preparatory and post weaving activity. The power-loom weaving is a totally
machine based technology, do not require skilled labour. For instance making
design and warp, putting threads into bobbin, polishing etc are done by
machine. Many people are not required. One man is enough for manipulating
two or three power-loom machines at a time.
v. Many customers want to buy a sari in a reasonable price not in high price.
When a customer gets a power-loom sari within a budget, then they do not go to
buy handloom products. And the shop owners sell the power-looms cloths as
handlooms to the customer. According to the field visit in the four streets of
Balaramapuram 80percent of weavers had stopped their weaving occupation
and has started the textile shops or occupied some other works. The 18% of the
weavers have started to use power loom instead of handloom for weaving. But
the weavers in powerloom sector are not technically skilled to make variety
product like golden saris or set and mundu with new designs. The powerloom
also is not made such a way to weave that kind of products. The power looms
which can weave variety of products according to the new trend are highly
expensive. Nobody in that area is using that kind of machines. So the units
which were visited on the part of the field survey (those units are not included
in the collected data since the study is completely focused only on the handloom
household units) are using normal power loom which can produce only the
normal kasavu mund. One weaver can manage three looms at a time and can
weave three mund per day and receive 150 for each mund. The demand for their
products is relatively high in the local market and they do not have any demand
from any branded textile shops. There is not even a single female weaver in
these power loom weaving units and those who had been working in these units
were left due to the lack of proper technical skill and the discrimination in the
wage pattern.
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There is no recognition to women’s work as weavers, even though women play
a major role in all pre-loom operations and take on labor-intensive activities.
Women do not have access to government identity cards, except in cases where
they are widowed or are members of the cooperatives. Weavers depend on
master weavers for credit, raw material and market support.
Even in instances where women are paid wages for small, piece-meal
activities like yarn winding, sizing etc, these wages range from Rupees
10-15/- per day. Single and older women suffer more since they cannot
take on labor intensive activities and lack family support. Women
constitute 65 percent of workforce in handloom sector, a fact
acknowledged by the government. But, there is not even a single
programme, or scheme, that addresses this segment, in the last 100 years.
80 percent of women do not know of any existing or past government
schemes on handloom sector. 80 percent of women in handloom sector
working for more than 10 hours per day in handloom production. Often,
there is no payment for this work, or if paid, there are very low wages.
Membership for women in handloom cooperative societies are very low.
Number of women employees in the cooperatives is also low. There are
only 12.1 percent of women employees in department of handlooms.
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ROLE OF CORPORATIVE SOCIETIES: the corporative movement seeks to
help weavers in three ways: (1) in providing easy credits to the weavers from
their indebtedness to money lenders, (2) in purchasing raw materials required
for the industry at wholesale prices and selling them to members and in selling
as agents the products manufactured by weaver members thus eliminating the
profit of middle men and (3) in organising producer’s societies. An attempt was
also made to finance the trade in hand woven cloths by starting a sort of a loan
and sale society for advancing loans to weavers on the security of their
manufactures. The societies are classified under two heads: (1) the credit
societies (2) non-credit society for purchase, sale and production.
The credit societies: credit societies exclusively for weavers are few. But there
are some societies where weaver members predominate. There is an increase in
the share capital, in the reserve fund and in the working capital and a reduction
in the cost of management. But it is not clear that how many and how much of
the loan amounts are given to actual weavers and how far the weavers are
benefited by them nor is the purpose of the loans stated. Loans in credit
societies are advanced to members against the security of property or on the
surety of two other members. This being the case it is not known how far these
credit societies have really benefited the weavers who are proverbial for their
poverty. It is often said that loans are given mostly to the master weavers for
manufacturing cloths they require. Most of the credit societies are on the limited
liability basis. The societies could not have helped the poorer weavers very
much for the following reasons: - (1) they are controlled by a group of people
those who are either weavers or doing some other works and well to do people
against whose domination the societies seek to protect the poor weavers; (2) as
many of the weavers have no security to offer they are no better off for being
members of the society; (3) and again the borrowing capacities of members are
fixed very low.
Considering the case of the household handloom weavers, the 99% of them
have membership in any of the primary societies. But since they are not
working in the society handloom factories they are not able to receive the
financial assistance from the societies whereas the regular weavers of these
societies can acquire the aids provided by the government. The regular weavers
in the societies can access credit in the form of loans with low rate of interest.
But for the household unit weavers cannot access credit like them and if they
want to get loans they should produce some collateral and have to pay the
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money back with high rate of interest. Few of the weavers say that if they get
loan or any kind of financial assistance from their societies then they could have
started independent units. The educational aid for the children of the weavers
provided by the societies also was given to five or six weavers as 20000 in one
of the years. Two or three weavers got 2000 as the part of employment
guarantee programme which was also distributed through the primary societies.
Non-credit society for purchase, sale and production: the main activity of the
society is to purchase raw materials required and sell them to members. The sale
of raw materials to members is generally for cash but the society often sells
them on credit, treating such sales as advances of loan. It functions as a credit
society as well.
The price of yarn which is provided by the societies is relatively low therefore
many of the master weavers get the yarn from the societies. But the quality of
this yarn is poor and the quantity they can buy is also less. Therefore the units
which get order from branded textile shops or exporting their products do not
use this yarn and they buy yarn from outside by paying high price. So the
societies are not helping them this way also. The interesting fact is that around
half of the members in these societies are not working in the weaving sector but
receiving the aids by taking membership as weavers. The ever existing practise
of corruption is also a threat to the workers.
These societies help the household units through buying their products and
paying a fair amount. So the units have been selling products to these societies.
But since due to large amount of default and outstanding payment they stopped
to sell their products here and started to look for private textile shops.
To strengthen the activities of the societies Government has set up two societies
Kerala State Handloom Weaver’s Cooperative Society (Hantex) and Kerala
State Handloom Development Corporation (Hanveev). Hantex and Hanveev are
state sponsored marketing agencies in Kerala. Since the societies did not have
financial resources and managerial capability to cope with yarn procurement,
marketing of cloth etc apex societies like Hantex was set up in various states at
the initiatives of the Government of India. The members of the society include
the weaver’s cooperatives in the state, central cooperatives, corporative spinning
mills and the Government of Kerala. The objectives of the Hantex are (1)
channel credit from central institutions to the societies (2) procure and supply
yarn and other raw materials (3) provide technical inputs in the form of
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improved design and knowhow and to (4) market the products of the member
societies.
But according to the weavers and the master weavers these apex societies also
has not made any impact on their life in terms of financial assistance or credit
availability. These societies also channel their aids through the primary
societies. Since the primary societies are not working properly this credit
facility also not coming to the hands of needy people. Thus the problems are
still continuing. Important financial problem is irregular payment of dues of the
products supplied. Lack of rebate assistance to weaving accessories and
charging of high interest rate by financial institutions are other financial
problems. Another major problem faced is lack of assistance from the
government in the form of subsidies to purchase weaving accessories. The
banks are not ready to pay loan to the handloom sectors. Some scheduled banks
are giving loans by charging high rates of interest.
Diseases related to weaving: Weavers also lack basic entitlements such as
healthcare. The nature of weaving – which involves repetitive movement is
linked to occupational health hazards. Body pain, pulmonary problems, chronic
bronchitis, decrease in hand-grip and eye problems are common. Currently
handloom welfare schemes provide life/health insurance.
Lack of information about the changing trends in the textile industry is also a
major problem. Weavers or the handloom owners are not well aware of the
information about the new designs, technical changes, new marketing strategies
using network connections, the vital role of information technology in this
sector and better credit facilities and so on. Realising the importance of
information technology on the revival of this sector can be the major positive
change happening to this industry.
Among these schemes and programmes there are only few are resorted to the
household handloom sectors like DDHPY, Skill Upgradation, SGSY, Integrated
Handloom Training Project and Uniform programme etc. The DDHPY scheme
is characterised by its weaver centric nature and focus on sustainable
development of weavers in co-operative and private sector. In the state the
scheme is being implemented with the cluster development approach modelled
on lines of UNDP programme. It mainly works through the primary cooperative
societies and the members in these societies can access the benefit of this
scheme.
But according to the weavers and the master weavers though they have
membership in any of the societies they are not getting any benefit of these
schemes. As the part of Integrated Handloom Training Project many of the
household weavers had get the opportunity to learn new methods of weaving
especially using different kinds of looms other than pit looms and as the part of
training programmes they were given a chance to get financial assistance in
form of low rate of interest bearing loans. The weavers those who complete six
months training and acquire the training certificate have the chance to get the
loans. But even though the weavers took leave from the household units and
attended the training they did not get the loan as offered before. Except the
proper members (the society weavers) no other weavers from this sector can
access this credit aid. It has badly affected the household weavers, they have
lost their regular weaving units and some other weavers got into their looms. So
they lost their employment and not provided by any credit facilities also.
Around 15 weavers had faced this situation and after suffering so much they
could able to find out the units at which they are working now. So the
household weavers are not satisfied or having a good opinion about the schemes
was provided.
Weavers have appreciated the Uniform scheme of Government since it can give
seasonal employment opportunity with fair wage to all weavers. But since it is
28
seasonal and there is a chance of loosening work in the current working units,
weavers were not ready to take part in this scheme.
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SUGGESTIONS
So then how can the new generation can find out employment from this sector
with a fair wage and accept this as their profession. One possibility is that
E-commerce: This industry has much to gain from riding the e-commerce wave.
Surveys show that the e-commerce market in India is growing fast. Once listed
on an online platform, a weaver can instantly start selling directly to a
population of a billion plus; whereas, currently he sells to a middle man at much
lower prices. Enabling a mindset change (from offline to online), building trust
among weavers, availability of internet, working knowledge of computer,
imaging in rural locations, inventory management, etc., are some of the blockers
that e-commerce companies will face while interacting with weavers. The first
few challenges can be overcome by spending more time in clusters and
interacting regularly with the manufacturers. Earlier, it was believed that
imaging would be a major concern in rural areas but, now there are cost
effective imaging solutions which make it possible to shoot the image at the
weaving place of choice.
E-commerce players have already started to lend a helping hand to this industry.
Amazon, for instance, has a store called Crafted in India which curates authentic
handloom and handicraft. Flipkart has tied up with the Ministry of Textiles
(2014) under its Abhiyaan program to resuscitate dying crafts. Snapdeal has a
selection of six handloom state bodies that it merchandises under its Handloom
Store. While craft is a new category for the already established e-commerce
players, organisations such as FabIndia (1960), Jaypore (2012) and Indianroots
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(2013) have been in this space for a few years now. FabIndia, for example, is
already connected to 55 thousand artisans through unique community-owned
companies business model wherein the artisan has access to design inputs,
micro finance and have built mechanisms where everyone in the supply chain is
incentivised to deliver quality products. Considered a behemoth in the retail
space, Fab India has recently started selling online through their website.
Jaypore and Indusdiva, on the other hand provide design inputs to artisans and
then buy these products for sale on their website. More recently, we have seen
new players like GoCoop and weavesmart who are providing market access to
artisans through the online route.
There is a better example that I could find during my field visit on the young
generation participation in this sector through the online handloom shops. A
person named Yuvaraj who completed his under graduation started an online
shop only for the handloom products called Southloom.com. He has started this
shop in 2016 with the capital of 20000. Since his father is running a textile
shop he could easily access household handloom units which produce good
quality handloom products. So he has been going to the rural areas and has
found around 10 household units and come to an agreement to buy the products
at reasonable price which is higher than the market price which the household
unit could access. For Yuvaraj he does not have to build any storage house to
keep these products since he can able to collect the products directly from the
units according to the orders he receives from the online customers and reaching
it to the customers. According to him the last year turnover was 60000
excluding the initial cost. So through him the weavers are getting jobs and fare
wage. The master weaver can gain more profit than selling to the shops. The
handloom products get wide recognition through the social medias and he is
able to conduct exhibitions of these products during the time of celebrations like
onam and with the help of social medias he is able to increase the popularity of
these products not only inside state but at country level also. Since he is
confident at continuing this online shop at a wider level he can accommodate
more household units and can give employment to other job seekers also. If
there are people like him who are willing to start business enterprises after
qualifying higher educational status can invest in this sector and can earn profit
without facing the difficulties of huge capital investment.
Weavers have not been able to ride the e-commerce wave that has taken larger
cities by storm. In most of the rural areas internet is not accessible and they are
31
not aware of the online market sales and its possibilities. So the young
generation can help them by setting up online shops for their products without
incurring huge costs especially they can avoid cost of rent and huge capital
investment.
The important factor should be noticed is that many of the weavers are not
aware of the government policies for this sector and for their welfare. The
central and state government have brought down many policies which have not
been reached to these poor weavers. Though Government has established many
primary societies the poor functioning of these societies prevent the weavers to
achieve the benefits of those policies and schemes.
(iv) Support through WSCs & professional designers engaged under NHDP
& Mega Cluster Programme.
Following schemes have been approved for implementation during 12th Plan:
1. National Handloom Development Programme – two components:
(a) Revival, Reform and Restructuring (RRR) Package for handloom sector.
It is shocking to hear that none of the weavers are aware of the schemes and
policies. Even though most of the household handloom weavers are the
members of ay of the primary societies they cannot able to get the benefits
which are provided through the societies. So it is inevitable to do some strict
regulations and monitoring of the functioning of these societies.
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Giving a proper thrust to design development through creation of design studio
and involvement of professional designers,
Public Private Partnership (PPP) model in the form of collaboration between the
Government, beneficiary weavers & their group, financially creditworthy &
commercially linked marketing enterprises and the financial Institutions Nature
and level of assistance under the Scheme will be need based and would include
the components that are necessary for meeting the objectives.
(i) To prepare the handloom industry, the Government has to take the initiative
to re-orient its focus and activities and programmes to create a 'Data bank' in the
handloom department so as to build up a reliable Information System for
Market intelligence.
(ii) It is advisable to establish functionary centres in order to collect market facts
on products, total market distribution and their channels, consumers
competitions, import rules and regulations, economic factors and specific
market characteristics and price trends, the availability and requirements of
handloom products and disseminate this information among the Weavers Co-
operative Societies involved in Export business.
34
(iii) The pending disbursements (like, subsidies, rebates etc.) to weavers and
other workers in this industry needs to be fully paid so as to motivate them to
put in their full potential.
(iv) Cost competitiveness of this industry segment, at present, is very poor.
This in turn affects the profit margins and sales of the product. Stricter measures
to control cost through adoption of advanced technologies, engagement of
trained and skilled staff etc.
(v) Specialized training needs to be given to the handloom employees for the
meaningful marketing of handloom products through cost-effective distribution
channels.
(vi) Government should encourage the government-owned enterprises to
purchase handloom products. It should insist on government employees to wear
such garments at least once in every week so as to boost the demand for such
products.
For capturing the markets
The sector has great market opportunities if it is ready to take them. Products
made by using organic cotton yarn and natural dyes in high demand in the
developed nations and upper segment that are health conscious. For these kinds
of products research and development, training and knowledge sharing are
crucial things. These R&D, training, information centers and mini spinning
mills to be come up at weaving center level so that the weaver can have easy
access to primary business needs.
To bring a turnaround in sector, establishment of brand image in the
customer’s mind, generating loyalty through long-term customer relationship
and high quality services are required.
The processes must be standardized and quality control system should be
introduced. To define the quality standards proper guidelines should be laid
down.
Identifying high growth areas, new product categories and potential
marketing avenues on continuous basis will direct the handloom sector towards
profitable business model. New product categories can be organic cloth, high
growth areas can be kids wear, and new market avenues can be forward
integration setting up the tailoring units and readymade garment making units in
the handloom cluster to produce readymade handloom garments. Finding
opportunities to export customized products according to the external market
needs.
35
To keep logistic cost and cost of raw material low, decentralized spinning
mills can be established in the handloom cluster level.
To maximize the productivity and quality, the weavers should be given
incentives for their skills and efforts. Incentives motivate any worker to give his
best.
Traders should change their attitude towards weavers and market. They
should not become obstacles between market and weaver. They should maintain
fair relations with weavers in promoting handloom products and they should
help in establishing proper market information channel, which is of free flow in
nature.
Reviving and restructuring the weavers servicing centers (WSCs) to act as
R&D centers which can be provided solutions in loom modifications for
product innovation as well as process innovation to the weavers.
Government should encourage new investments and entrepreneurs in
handloom sector by providing better sops like any other new economy industry.
The sops can be loans with low interests, cluster development, training and
information. Priority can be given to the members of the weaver’s families.
Training and development to enhance the skills of weavers in manufacturing
and marketing aspects in changing business environment.
Innovative products, which can be supplied to niche markets within the
country and abroad.
Loom should be flexible for all designs and weaver friendly (user friendly).
There should be a long-term plan from the government side to develop the
clusters according to the domestic and international market needs and
requirements.
Just the product only cannot be marketable. The sector should adopt all
marketing mix ingredients in it (product, price, promotion and place.)
The hand weaving, which is called home textile, should be the part of the
academics from the elementary levels itself in all handloom clusters.
For women workers,
• Specific programmes and policies have to be developed for women in
handloom Sector. These programmers should aim at providing continuous
employment Through special budget allocations.
• Minimum wages act has to be amended, to enable women to get proper and
Appropriate wages for their work, while being dynamic to the inflationary
trends.
• Women should get identity cards, artisan credit cards and insurance coverage.
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• Bridge schools for school dropouts have to be established in handloom clusters
and villages.
• Households with problems of hunger should be provided with Antyodaya
cards and ration cards.
• Mobile health centers have to be established in major handloom clusters and
villages.
• Exclusively for women, handloom cooperative societies have to be
established.
• Hank yarn should be supplied to women through women cooperatives and
groups.
• Handloom weavers should be brought under the ambit of National
Employment Guarantee Scheme.
1. Credit needs:
While adequate and timely credit for input procurement is the
main need, at times, capital may be required for repairs or for
domestic and social expenses. There is just no agency that can
meet this wide spectrum of credit needs, and invariably weavers
end up indebted to the local moneylender or master weaver.
Credit institutions need to be designed which will provide credit
in the way that is needed, large number of small loans, to suit
the dispersed nature of the handloom industry and to suit market
seasonality.
Mechanisms must also be developed to support well-
functioning producer groups and to ensure productive use of
credit.
The growth of self-help groups and thrift groups among
weavers must be encouraged with matching grants and other
incentives for this purpose
2. Input support:
To capitalize on the strengths of the handloom industry, it is necessary to build
Ancillary support systems specifically suited to its dispersed nature. At present
Yarn is produced in spinning mills located in distant towns and cities. The pre
opening Process is also technologically intensive which affects the inherent
Strengths of the cotton fiber.
Since the end users of yarn, that is, the handloom weavers in this case,
are dispersed across different regions and villages, developing smaller
units of yarn production to cater to their needs will be feasible. Small-
37
scale, decentralized yarn production located near cotton fields and
weaving clusters will provide crucial linkages between these sectors
through which direct flows can be established between cotton cultivation
and textile production.
This direct relation would also eliminate many of the costly and
unnecessary stages of the current pre-spinning process such as baling and
reduce the need for carding.
Research and development should be taken up in this direction.
In addition,130continued attention needs to be paid to the right kind of
yarn availability (for example, the counts woven and required in a
particular region), price regulation and policies regarding the export of
yarn, since all of these directly affect the viability of handloom weaving
as an industry. While setting up of smaller retail yarn outlets would be
beneficial, linkages between credit provision and yarn availability also
need to be worked out.
3. Product Reservations:
The idea of Product Reservations was primarily to protect the handloom sector
from power looms and mills taking over the production of items hitherto being
produced exclusively by the handloom sector. Though it is seen in protectionist
terms in this sector, in reality, the concept is not very different from market
segmentation, which is the identification of market boundaries for different
products and linking them up with best-suited production units, without entering
into unnecessary competition across the whole production range.
The implementation of Handloom Reservation Act has always been the bone
of Contention between officials and handloom weavers. Officials cite the
technical specifications of products reserved under the Act as the main difficulty
for effective implementation. To illustrate, though ikkat (tie and dye) fabric is
reserved for production by handlooms, such a type can be produced by others if
the fabric contains more than 45% of blended fibres. This provides a loophole
those mills exploit to the maximum. A feasible solution would be to reserve
entire Categories of items for production by the handloom sector, such as
bordered sarees, dhotis, lungis, carpets, towels and so on. Local district level
committees could be set up to closely monitor the proper implementation of the
Reservations Act. Mechanisms for the local resolution of reservation violations
should also be developed. The situation today is one where market demand
dictates production; as a result, what were regionally specific products are now
being produced in a number of 131distant centres across regions. The concept
38
of fostering an ‘area-based industry’ (indicated by the AbidHussain Committee
Report) should be explored in order to promote handloom production. Also, as
it has been suggested in the case of other small industries (Morris, et al., 2001),
there is a need to protect ‘geographical indicators’ in products and to promote
common brand names (that are regionally defined), such as, for example, Ikkats,
Uppadasarees, Gadwalsarees, and other kinds of fabric. In the absence of this,
handloom production will lose out on important market segments.
Such innovations and customised industry will have a long-term positive impact
on the millions of lives touched by this sector. Only a concentrated effort by all
the stakeholders in the value chain can help the sector overcome the challenges.
CONCLUSION
In developing economies like India small scale, village and cottage industries
like handlooms can subserve several plan goals as rightly recognised by the
Industrial Policy Resolution, 1956 “they provide immediate large scale
employment, they offer methods of ensuring a more equitable distribution of
income and they facilitate an effective mobilisation of capital which might
otherwise remain unutilised. Some of the problems that urbanization tend to
create will be avoided by the establishment of small centres of industrial
products all over the country” (Vandana 1985). It is therefore no surprise that
even in this scientific and technological era the need to protect and develop the
small scale and village industries was accorded highest priority throughout the
planned development of the country. Through modernization and innovative
ideas the younger generation also can take part in this industry. Even though
there are lots of problems in this sector, above all there should be a halt to the
growth of new handlooms. Instead of bringing many policies, it would be better
if the present policies can much more effective. Especially the proper
functioning of societies are an important factor. The declining status of this
sector can be prevented by incorporating the participation of younger generation
by offering better incentives for them. Feminisation of this sector should not be
a factor to follow the unstructured wage structure. The policies should have
prime concern on these basic issues in this sector.
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REFERNCE
BOOKS
REPORTS
The Handloom Export Promotion Council, India (1991), Indian Hand Woven
Textiles “source bank”.
JOURNALS
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