Global APQP Project Plan = Repeat previous activity

CVER SVER IVER BIW MRD CVER / SVER / IVER PPV BIW MVBns BIW MVBs BIW SORP
P Release P P -54 / -48 / -45 MRD -39 MRD -25 MRD -15 0
-110 Release Release
GM GVDP 6.0 33/20 -98 -83 M2 & PPV GA M3 & MVBns M4 & MVBs
M1 GA MRD -42 MRD -32 GA MRD -21 GA MRD -14
Global APQP Tasks PPAP -42 PPAP -35 PPAP -15
Matching Non-Saleable VTC -21 Gate R@R -8

-165 -104 -100 -96 -92 -88 -84 -80 -76 -72 -68 -64 -60 -56 -52 -48 -44 -40 -36 -32 -28 -24 -20 -16 -12 -8 -4 0 +4
Commodity Key Pre-Sourcing
1
Stakeholders Mtg
Tiered Supplier APQP
2 Technical Reviews Pre-Sourcing Assessment GM1927-7

3 Supplier Eligibility Pre-Sourcing

Supplier Readiness APQP Kick Off SRV 1 SRV 2 SRV 3 PPAP Run@Rate
Within 30 days of nomination (deadline -76) (deadline -36) (deadline -25) (deadline -15) (deadline -8)
Valves
SRV APQP Supplier Status Workbook GM1927-34
Key Deliverables Validation Plan - A/D/V
(must be available to Audit draftGM1927-14
Kick-off Checklist Subcontractor Status Update GM1927-25 P&R GM1829
& uploaded to GQTS)
4 Warranty Data / Reduction Plan

GM & Supplier Program Available Process Capability

Contacts GM1927-17 Data GM1927-20
SRV Deliverables
(information must be available draft
Tiered Supplier Management Plan draft Tiered Supplier Management Plan Review
to Audit)
 Tired-Components info
Tiered-Components info GM1927-23 / 25 draft
Tiered-Components info GM1927-23 / 26 GM1927-25 / 26

Initial -TR Timing Plan GM1927-2 GM1927-2 Update

Timing Charts /
5
Open Issues Initial-CKSM Open Issues List GM1927-5 draftUpdate
GM1927-5

draft (Gap Analysis) or

QSB Audit GM1927-30 draft
QSB or Greenfield Facility QSB Audit GM1927-30 (Compliance)
6 QSB Greenfield Assessment Checklist implementation Follow Up or Greenfield Assessment Checklist
GM1927-31
GM1927-31

Initial Flow Chart Review Flow Chart

7 Flow Chart Initial -TR Flow Chart Follow Up Flow Chart
Updates

Initial -TR DRBFM for any DFMEA Update

8 DFMEA Initial DFMEA Review DFMEA Follow Up
design change
draft
KCDS GMW15049
KCDS Schedule & Workshop
9 Design Reviews Initial-CKSM GD&T Mark Up Design Review Status
GD&T Workshop
Initial Tooling & Equipment Review Tooling & Equipment Follow Up
Tooling & Equipment Initial -TR
10
Reviews Tooling Window - refer GM Engineer for Component Plan timing including TKO

Gage Concept Gage Design Approval GM1927-29

Gage Development Initial -TR
Gage Request
11 GM1927-29 Approval GM1927-29
Process Gage Building, Certification &
GR&R GM1927-29
RPN Reduction Summary GM1927-21 RPN Reduction Follow
12 PFMEA Initial-TR Initial PFMEA Review PFMEA GM1927-37 Up GM1927-21

Initial Control Plan GP12 & Production Control Plans

Control Plan
13 Control Plan Initial-TR Review Follow Up GP12 & Production Control
Plans Updates
GP12 Audit GM1927-33 (Compliance) GP12 Exit EOA
Initial-TR (agreed Exit
14 GP-12 GP12 Audit GM1927-33 Criteria achieved)
GP12 Plan
(I-chart review)
Dimensional Report GM1927-32
15 PPAP
PPAP Promise GM1411 (if PPAP
Date in GQTS not full) Approval
R@R GM1927-35
Preliminary (Executed)
16 Run @ Rate Initial-TR R@R Plan Capacity Analysis
GM1927-35 PCPA Audit GM1927-16

17 Lessons Learned Initial-TR LL Overview LL Review

June 24, 2009 1 of 1 GM1927-01