ctc-102 General Familiarization
ctc-102 General Familiarization
ctc-102 General Familiarization
Familiarization
Training Manual
CTC-102
NOV 98
cfm international CFM56-7 TRAINING MANUAL
CFM56-7B FAMILIARIZATION
TRAINING MANUAL
The Power
Of Flight
Document: CFM7FAM1
Revised: Nov. 98
Published by:
ENGINE GENERAL
Objectives:
Given an Objective Exercise, the student will identify:
.... the four engine safety hazard areas dealing with the CFM56-7 engine. (1.A.a)
....the engine thrust application for the CFM56-7 engine, used on the 737-700 aircraft. (1.A.a)
....three engine specification data items associated with the CFM56-7 engine. (1.A.a)
....the four powerplant nacelle items used on the CFM56-7 engine. (1.A.a)
....the four engine maintenance concepts used with the CFM56-7 engine. (1.A.a.)
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Identification (1.A.a)
The following chart shows aircraft -to- engine models for
the Boeing 737-600/700/800/900. The engine used on
the 737-700 has different thrust ratings of the CFM56-7B.
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ENGINE APPLICATIONS
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Identification (1.A.a)
The performance characteristics, speeds and basic
general information are given in the following chart. The
three important specification data items are the:
- EGT redline for all models is 950 o C.
- redline for N1=5,380 rpm
- redline for N2=15,183 rpm
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5,205 LBS. 5,205 LBS. 5,205 LBS. 5,205 LBS. 5,205 LBS. 5,205 LBS.
ENGINE WEIGHT (2361KGS.) (2361KGS.) (2361KGS.) (2361KGS.) (2361KGS.) (2361KGS.)
FAN SPEED N1 5,380 RPM 5,380 RPM 5,380 RPM 5,380 RPM 5,380 RPM 5,380 RPM
(REDLINE)
CORE SPEED N2 15,183 RPM 15,183 RPM 15,183 RPM 15,183 RPM 15,183 RPM 15,183 RPM
(REDLINE)
POWERPLANT NACELLE
Identification (1.A.a)
The engine cowling is an enclosure that protects the
engine components, while giving an airflow path for
cooling and propulsion. Of the following items, only two
of the four open to provide access to the engine. The
four powerplant nacelle items that are used on the
CFM56-7 engine are the:
-Inlet Cowl
-Fan Cowl
-Thrust Reverser
-Exhaust System
Inlet Cowl
The inlet cowl supplies a smooth airflow into the engine.
Fan Cowl
The fan cowl attaches to the engine aft of the inlet cowl
and in front of the thrust reverser. It opens by hand for
line maintenance .
Thrust Reverser
The thrust reverser is aft of the fan cowl and attaches to
the strut and opens with the aid of a hydraulic pump for
maintenance.
Exhaust System
The exhaust system is aft of the thrust reverser and has
two pieces, the sleeve and plug.
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ENGINE NACELLE
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POWERPLANT NACELLE
Fan Cowl
The fan cowl attaches to the engine aft of the inlet cowl
and in front of the thrust reverser. It opens by hand for
line maintenance.
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POWERPLANT
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Identification (1.A.a)
There are four maintenance concepts for the CFM56-7. Line Maintenance
They are: The second Line Maintenance level concept is usually
-Ramp and Transit confined to selected sites, and or airport locations.
-Line Maintenance These are locations where aircraft are normally
-SpecIalized Maintenance positioned to undergo some type of maintenance action.
-Component Overhaul These sites are usually referred to as "maintenance
centers", or more commonly know as "hubs". Thses
Ramp & Transit Maintenance hubs serve as the center of maintenance activities, as
This first level of maintenance concept deals with well as the center of operations, planning, logistics,
minimum tasks necessaty to maintain an aircraft/engine passenger ticketing, freight distribution, etc. Generally
in flying status, usually at a level of servicing and speaking the concept of maintenance at this level
inspection/checks. During the course of a day in the consists of removal/installation, repair, replacement,
airline business, the aircraft will make many stops along inspection, cleaning, rigging, testing, overhaul, and
it's route. Passengers and baggage are quickly advanced troubleshooting of the aircraft/engine systems
unloaded/loaded, along with food and supplies for the and components.
next "leg" of the journey. This small window is used by
the maintenance technicians to service fuel and other There are specialized tools used by line maintenance
system fluids, including the engine fluids, and to check technicians which assist them in troubleshooting
and make minor repairs as necessary in preparation for problems on the engine or aircraft, that tool is called a
the next flight. If major maintenance discrepencies are "CDU".
detected at this level, and they do not effect the
airworthiness of the aircraft, then they will be entered in
the aircraft log book to be completed at the next higher
level of maintenance opportunity.
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ENGINE MAINTENANCE
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Specialized Maintenance
This third level of maintenance concept, sometimes
refered to as "Overhaul", is when extensive maintenance
efforts are performed on the aircraft/engines as complete
assemblies. Engines that have been removed from the
airframe, either for scheduled or unscheduled
maintenance, undergo dissassembly to the module level
or further to the piece-part level. Individual modules or
piece parts are inspected, cleaned, and replaced, the
engine is reassembled and then tested in preparation for
reinstallation back onto the airframe. This off-wing, or
shop level concept of engine maintenance, involves
disassembly, inspection, repair, overhaul, reassembly
and testing of the engine.
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SPECIALIZED
Major engine overhaul, modifications, inspection, checks,
MAINTENANCE
and testing of the entire engine.
COMPONENT OVERHAUL
MAINTENANCE Major overhaul of components, modifications, inspection, checks,
and testing of the entire component.
ENGINE MAINTENANCE
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ENGINE CONSTRUCTION
Objectives:
Given an Objective Exercise, the student will identify:
.... the two airflow paths of the CFM56-7 engine. (1.A.a)
.... the three major modules of the CFM56-7 engine. (1.A.a)
.... the seventeen modules of the CFM56-7 engine. (1.A.a.)
AIRFLOW
Identification (1.A.a)
There are two airflow paths that make-up the CFM56-7
engine, they are the:
- Primary
- Secondary
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Secondary
Primary
ENGINE AIRFLOW
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Identification (1.A.a)
There are three major modules that make-up the
CFM56-7 engine. They are the:
- Fan Major Module
- Core Major Module
- Low Pressure Turbine Major Module
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Identification (1.A.a)
The fan major module houses and supports the following
modules:
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FAN MODULES
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Identification (1.A.a)
The core major module contains the following modules:
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CORE MODULES
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Identification (1.A.a)
The LPT major module houses the following modules:
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ENGINE SYSTEMS
Objectives:
Given an Objective Exercise, the student will identify:
....the engine control system components. (1.A.a.)
.... the six on-condition monitoring systems for the CFM56-7engine. (1.A.a.)
....the CDU. (1.A.a.)
.... the engine system and airplane interface components. (1.A.a.)
.... the Fuel System components. (1.A.a.)
.... the Air System components. (1.A.a.)
....the Ignition System components. (1.A.a.)
.... the Oil System components. (1.A.a.)
Given an Objective Exercise, the student will select the purpose of:
.... the engine control system. (1.B.a.)
.... the six on-condition monitoring systems for the CFM56-7engine. (1.B.a.)
....the CDU. (1.B.a.)
.... the Fuel System. (1.B.a.)
.... the Air System. (1.B.a.)
.... the Ignition System. (1.B.a.)
.... the Oil System. (1.B.a.)
ENGINE CONTROLSYSTEMS
Identification (1.A.a)
The four engine control system sections are the:
-Engine control system
-Engine condition monitoring
-Maintenance tests
-Fault monitoring
Purpose (1.B.a)
The purpose of the engine control system is to operate
and monitor all components that are required to run the
engine and are interfaced with the airplane systems to
achieve this complete control/monitoring circuit.
CFM56-7
FAULT MONITORING
ENGINE MAINTENANCE TESTS
SYSTEMS
ENGINE CONDITION
MONITORING
ON-CONDITION MONITORING
Identification (1.A.a)
The engine design includes all the features necessary for
in-flight and ground fault detection and isolation.
Purpose (1.B.a)
The on-condition maintenance concept utilized on the
CFM56-7B eliminates periodic removal of the engine for
specified inspections and overhauls and thereby reduces
the frequency of shop visits.
∆ ∆ ∆ ∆
BORESCOPE
EGTR WFR HPCN HPTN INSPECTION
TIME
GAS PATH GAMMA RAY
HEALTH INSPECTION
SOAP
ANALYSIS
VIBRATION MONITOR
VIBRATION
MONITORING LUBE PARTICLE
ANALYSIS
CONDITION MONITORING
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Identification (1.A.a) The select keys access the system desired, on the
The four engine control system sections are the: engine or aircraft systems.
-Engine control system
-Engine condition monitoring Fault reporting has two operating modes:
-Maintenance tests -Normal mode
-Fault monitoring -Ground maintenance mode
☞ INIT
REF
FUNCTION KEY ON THE CDU
2L < POS 2R
3L < PERF 3R
F
A
I
L
K L M N O M
E
1 2 3
NO
UF
S
4
P Q
R S T
T
FMC DISPLAY ON THE CDU
5 6
7 8 9 U V W X Y
¬
. - Z
DEL
0 +PICT PICT
CLR
PICT
(CONT.)
☞ NOTE: MEANS
PRESS THIS KEY
ENGINE AIR
FUEL CONTROL CONTROL
HMU
IDENTIFICATION
PLUG ENGINE FIRE
SWITCHES
ELECTRONIC START
ENGINE LEVERS
TRA RESOLVERS CONTROL
(EEC)
ENGINE SENSORS
THRUST REVERSER
IGNITION
OIL
INDICATING
ENGINE STARTING CDS/DEU
AUTO-
FDAU FMC ADIRU THROTTLE
COMPUTER
FUEL SYSTEM
Identification (1.A.a)
The fuel system is made up of the following items:
-Fuel pump assembly
-Hydromechanical unit (HMU)
-Fuel flow transmitter
-In-line fuel strainer
-Fuel nozzles
-Fuel manifolds
-Fuel/oil heat exchanger
-Fuel filter
-IDG oil cooler
-Burner staging valve (BSV)
Purpose (1.B.a)
The primary purpose of the fuel system is to provide
energy for combustion. The secondary purpose of the
fuel system is for the operation of the hydromechanical
systems, by providing the pressurized fuel as hydraulic
power for the engine control actuators and valves. Fuel
is also used as a cooling medium in the fuel oil heat
exchanger and the IDG oil cooler, to cool the oil.
OIL RETURN
LP PUMP
HMU
BSV
FUEL FILTER 10 FUEL NOZZLES
Pb
FUEL PUMP VSV
VBV
OIL COOLER
TBV
HPTC
FAN AIR
A/C LPTC
Generator
FUEL SYSTEM
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Identification (1.A.a)
These are the fuel distribution system components:
- In-line fuel filter
- Fuel pump assembly
- Fuel filter
- Hydromechanical Unit (HMU)
- IDG oil cooler
- Burner staging valve (BSV)
- Fuel nozzles.
- Fuel manifolds
FUEL NOZZLE
FUEL PUMP
BURNER STAGING VALVE
HMU
IDG OIL COOLER
COMPONENT LOCATIONS
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Identification (1.A.a)
These are the engine control components on the right
side of the engine:
- EGT wiring harnesses
- HPTACC sensor
- Identification (ID) plug
- Engine electronic control (EEC)
- T12 sensor.
COMPONENT LOCATIONS
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AIR SYSTEMS
Identification (1.A.a)
The air systems incorporate several subsystems.
-Clearance Control Systems (LPT & HPT)
-Transient Bleed Control
-Aircraft Bleed Air
-Variable Air Flow Requirements (VSV & VBV)
-Engine Internal Cooling & Pressurization
-Engine Anti-ice
-Accessory Cooling
-Ignition Lead Cooling
-IDG Cooling
-Air Sensors Systems
Purpose (1.B.a)
The purpose of the air system is to provide thrust energy,
help in the clearance control system operation to obtain
optimum clearances, performance and fuel efficiency.
AIR SYSTEM
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IGNITION SYSTEM
Identification (1.A.a)
The ignition system components are:
- Ignition lead cooling air manifold
- 2 ignition exciters
- 2 ignition leads
- 2 igniters
Purpose (1.B.a)
The purpose of the Ignition System is to provide the
electrical energy for the spark igniters. This gives the
spark to the combustion chamber to ignite the fuel air
mixture. Once the fuel is ignited, combustion is
continuous and the igniters can be turned off.
115VAC
IGNITION SYSTEM
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OIL SYSTEM
Identification (1.A.a)
The main component of the oil system is the oil
lubrication unit which houses the pumps and other
components.
Purpose (1.B.a)
The purpose of the engine oil system is lubrication and
cooling of rotating or sliding parts. The oil system uses an
oil tank, pumps, filters and lines to lubricate various
components of the engine. Proper oil lubrication is vital
to component life and engine reliability.
T SUPPLY
G
A B SCAVENGE
G
B VENT
OIL TANK
OIL SYSTEM
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