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INDUSTRIAL TRAINING REPORT AT ZIM

LABORATORIES LTD.
KALMESHWAR, NAGPUR.

INDEX

Sr. No. Content Page No.


I Declaration 02

II Acknowledgement 03

III Industrial Training Details 04


IV 1. Introduction,
1.1, Location
1.2, Vision
1.3, Site Capabilities
05-07
1.4, Board of Directors
1.5, Products
1.6, Equipment’s
1.7, Infrastructure
2. Introduction of ARDL 08
3.Objectives of ARDL 09-10
4.Functions of ARDL 11
V Training Description 12-13
VI Various Department Of Company 14
VII Patent
VIII Conclusion 15
INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

IV.
1.INTRODUCTION
1.1 Location:-
ZIM LABORATORIES
LTD. B-21/22, MIDC
Area,
Kalmeshwar, Nagpur,
Maharashtra-441501.
1.2Vision:-
With a Vision of Making Quality Healthcare Affordable Through
Drug Delivery Solutions Focusing On Patient Convenience and
Adherence, ZIM Labs value propositions are its ability to provide a
range of technology-based drug delivery solutions and non-
infringing proprietary manufacturing processes for development,
manufacture and supply of innovative and differentiated generic
pharmaceutical products to its customers globally

1.3 Site Capabilities:-


 Establishing Quality Standards
 Developing Quality Processes and Procedure
 Conducting Internal Quality Audits,Inspection and
Quality Review
 Implementing Corrective and Preventive Action
 Manufacturing Process and Process Control
 Performance Monitoring and Control
 Production Record and Review
 Complaints and Product Recall
 Investigation and Deviations
 Warehouse of Finished product
 Batch Record Review

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

1.4 Boards Of Directors:-


1] Dr. Anwar S. Daud ( Chairman and Managing Director ) 2]
Mr. Zulfiquar Kamal ( Director – Finance )
3] Mr. Niraj Dhadiwal ( Director - Business Development ) 4]
Mr. Prakash Sapkal ( Director – Operations )
5] Mrs. Kavita Loya ( Independent Director )
6] Mr. Padmakar S. Joshi ( Independent Director ) 7]
Dr. Kamlesh Shende ( Independent Director )
8] Dr. Kakasaheb Mahadik (Independent Director )

1.5 Products:-

Pellets Taste Masked DC Granules

Oral Thin Films Tablets Capsules

Dry Syrups

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

1.6Equipment’s: -

 Mixers  HPLC
 Ovens  Dissolution Apparatus
 Tablet press  Rheometer
 Tablet deduster  UV Spectrophotometer
 Spray coating
machines
 Labeling
equipment:
 Agitators
 Capsule and tablet
printers
 Centrifuges

1.7Infrastructure: -
Zim has multiple manufacturing facilities in the industrial belt of
Nagpur. Three facilities are dedicated for manufacturing of tablets,
capsules, pellets, directly compressible granules, taste masked
powders and orally disintegrating strips. One independent facility is
dedicated for manufacturing of Cephalosporin solid dosage forms.
All facilities have state-of-the-art equipment for the manufacture of
quality products using innovative technologies. All manufacturing
facilities at ZIM are cGMP compliant and R&D Centre is recognized
by DSIR, Government of India.
ZIM has a built-up area of more than 30,000 sqm with a capacity to
manufacture about 4,800 million tablets, 1,000 million capsules and
500 metric ton pellets, taste masked powders and granules
annually.

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

2. Introduction of Analytical Research and Development in


Lab (ARDL)

Analytical Research and Development Lab (ARDL) is a specialized


facility or department within an organization dedicated to
conducting scientific research, analysis, and development
activities. ARDLs play a crucial role in various fields, including
pharmaceuticals, chemistry, materials science, electronics, and
many others. These labs are instrumental in advancing scientific
knowledge, developing new technologies, and ensuring the
quality and safety of products
Analytical Research and Development Labs (ARDLs) are dynamic
and vital components of research-driven sectors, serving
multifaceted roles in scientific advancement, innovation, and
quality assurance. Equipped with cutting-edge instrumentation
and staffed by highly skilled scientists, these labs engage in a wide
array of research areas, from pharmaceutical development to
materials science. They function as problem-solving hubs within
organizations, addressing complex challenges by employing
rigorous scientific methodologies. Encouraging cross-disciplinary
collaboration, ARDLs foster an environment where experts from
diverse fields work together to achieve groundbreaking
discoveries and process improvements. Furthermore, ARDLs often
contribute to education and outreach initiatives, nurturing the
next generation of scientists. Their research can have a global
impact, influencing public health, environmental policies, and
technological innovations on a worldwide scale.

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

3. Objectives OF ARDL
The objectives of an Analytical Research And Development Lab
(ARDL) can vary depending on the industry, organization, and
specific research focus. However, some common objectives
include :-
1. Research and Development (R&D): - Conducting cutting-
edge research to develop new products, materials, or
technologies that meet industry needs and advance scientific
knowledge.
2. Quality Control and Assurance: - Ensuring that products or
processes meet established quality standards and regulatory
requirements by conducting thorough testing and analysis.
3. Problem Solving: - Investigating and resolving complex
scientific or technical challenges that arise during product
development or manufacturing processes.
4. Innovation: - Developing innovative solutions, formulations,
or methodologies to improve existing products or processes,
enhance efficiency, or reduce costs.
5. Product Characterization: - Analyzing the properties,
composition, and behavior of materials or substances, often at
the molecular or atomic level, to understand their
fundamental attributes.
6. Environmental Impact Assessment: - Assessing the
environmental impact of products, processes, or materials, and
identifying ways to minimize negative effects.
7. Process Optimization: - Identifying opportunities for process
improvement, increased efficiency, and cost reduction within
manufacturing or production processes.

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

8. Cross-Disciplinary Collaboration: - Collaborating with


experts from diverse scientific disciplines to tackle complex
problems and drive innovation through multidisciplinary
approaches.
9. Education and Training: - Providing educational resources,
training, and mentorship to staff, interns, and researchers to
foster skill development and knowledge transfer.
10. Compliance and Regulatory Support: -Ensuring that
products and processes adhere to industry-specific regulations,
safety standards, and quality guidelines.

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

4. The functions of an Analytical Research and


Development Lab (ARDL) can be summarized in short points:

• Research: Conducting scientific research and experimentation.


• Quality Control: Ensuring product quality and adherence to
standards.
• Innovation: Developing new products and technologies
• Problem Solving: Addressing complex technical challenges.
• Compliance: Ensuring regulatory and safety compliance.
• Data Analysis: Analysing and interpreting experimental data.
• Collaboration: Promoting multidisciplinary collaboration.
• Environmental Impact: Assessing and mitigating environmental
effect
• Process Optimization: - Improving manufacturing processes.
• Education: Providing training and knowledge transfer.
• Sustainability: Promoting sustainable practices • Risk
Assessment: Identifying and mitigating risks.

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

V. Training Description

S.R Department Date Time Topics Covered


No.
1 Quality 10-08-23 9 am • Introduction to QA
Assurance to to department
18-08-23 5 pm • Introduction to
corporate SOP of
Quality
• Introduction to BMR
and BPR
• Introduction to
Production
Validation(PV)
• Introduction to Master
Formula
Record(MFR)

2 Quality Control 19-08-23 9 am • Introduction to


to to Quality Control
24-08-23 5 pm department
• Observing Monitoring
Operations
• Observing Process,
Inspecting or
measuring Material
or Product being
produced

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

S.R Department Date Time Topics Covered


No.
3 Production Area 25-08-23 9 am • Introduction to
to to Production Area
1-09-23 5 pm • Observing
Equipment’s
• Wet Granulation
• Dry Granulation
• Mixing Machine
• Tablet Compression
• Tablet Coating
Machine

4 Analytical 1-09-23 9 am • Introduction to


Research and to to ARDL
Development 9-09-23 5 pm • Observation of
Lab weighing balance
operating by
Research
Associate
• Observing
Dissolution
apparatus
• HPLC Performance
• Observing Process
Water content by KF
Titrator

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

VI. Various Departments of Company:-


 Quality Assurance ( QA )
 Quality Control ( QC )
 Micro Biology ( Micro )
 Research And Development ( R&D )
 Analytical Method And Development Lab ( ADL )
 Warehouse ( Stores )
 Production And Packing
 Engineering ( Utility )
 Human Resources ( HR )
 Environmental Health And Safety ( EHS )
 Information Technology ( IT )
 Purchase
 Accounting
 Marketing/Business Development
 Supply Chain Management.

VII. Patent:-
About 24 inventions with 58 patent applications word wide, out of
which 9 patents are already granted. ZIM focuses on Pharmerging
and regulated markets after establishing it's presence in more than
50 countries around the world.

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INDUSTRIAL TRAINING REPORT AT ZIM
LABORATORIES LTD.

CONCLUSIO
N

In summary, my time at ZIM LABORATORIES LTD. in Kalmeshwar,


Nagpur, for training was truly fantastic. I got to learn a lot about how a
pharmaceutical company operates, which goes beyond what you
typically find in books.
During my training, I got hands-on experience with various machines
and equipment used in the industry. Some of these machines are
pretty advanced and need careful handling to work correctly. I also
got to know about the latest equipment and how they are used.
From a practical perspective, working in a pharmaceutical company is
tough. I did my best to learn as much as I could during my training. I
asked questions to clear up my doubts and realized how important it
is to make sure that the pharmaceutical products are of high quality.
Now that my training is complete, I hope this report meets its goals.
I'm thankful for the experience and knowledge I gained at ZIM
LABORATORIES LTD., and I'm excited to use what I've learned in my
future work in the pharmaceutical industry.

Date:- Submitted By:-


Place:- Namrata V. Kakde

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