11 Garbage & Linen Chutes Catalogue PDF
11 Garbage & Linen Chutes Catalogue PDF
11 Garbage & Linen Chutes Catalogue PDF
Linen Chutes
catalogue
www.ikkgroup.com
INDEX
- About SFSP 4
- Technical Data 22
- Components of Garbage Chute 30
System
Garbage & - Garbage chutes Sorters
- Linen Chutes
56
64
Linen Chutes
- Locations 70
Catalogue
www.sfsp-ikk.com
2
ABOUT
SFSP
3
Specialized Factory for Steel Products Co. Ltd
Sigma Factory for Steel Products
www.sfsp-ikk.com
Specialized/Sigma Factory for Steel Products (SFSP) was first established in KSA in 1989 and has been expanding
ever since through a variety of products and through its geographical presence.
Production at the factory is observed using modern practices of manufacturing methods in the steel construction
industry with a definite compliance to international standards of fabrication.
SFSP has manufacturing facilities in KSA, UAE, Egypt, and Lebanon. SFSP adapts quickly and easily to market
demands and requirements. The factory is operating a top of the line production machinery, fully automated with
highest technology to ensure quality and maintain speed with delicacy.
Quality at SFSP is uncompromised; the factories have been able to acquire ISO 9001: 2008 Quality Management
System, ISO 14001:2004 Environmental Management certified factory, and OHSAS 18001:2007 Occupational,
Health and Safety Management factory.
HOT-DIP GALVANIZATION
SFSP has an in-house state of the art Hot-Dip Galvanization facility, which permits a full control of the quality of its
finished products, offering better services to our clients globally.
4
Specialized Factory for Steel Products Co. Ltd
www.sfsp-ikk.com
The facilities include two manufacturing areas, a hot dip galvanization advanced section, warehousing areas
and administrative building. The project is an advanced environmental low emissions factory built with a definite
consideration of the safety of its workers and visitors.
5
Specialized Factory for Steel Products Co. Ltd
Sigma Factory for Steel Products
www.sfsp-ikk.com
TECHNICAL SERVICES
A crucial factor in the job of a factory is to provide continuous technical services and consultations.
That’s why SFSP has invested in a professional team of researchers and specialists.
SFSP has recruited brilliant graduates and experienced engineers having the appropriate knowhow on the on latest
technology changes and development in the steel building materials industry.
The product range is developed and updated according to the relevant standards of fabrication across markets,
whilst the business processes are evaluated to achieve maximum efficiency.
6
SOCIAL RESPONSIBILITY
Being socially responsible is a part of who we are and
how we do our business. We aim to provide useful
products and services, to provide jobs and development
opportunities for our communities, and to gain
satisfaction through meaningful work.
We make a difference by acting on the values and
principles of our societies and we inspire others to do
so. At SFSP, we anticipate and reduce threats caused
by environmental changes or natural disasters, and we
are well adapted to significant social changes.
We contribute to a more sustainable society by means
of value and support to our consumers, supply chains,
and stakeholders. We are keen to identify ways they
can improve our impacts on the people and places we
work and live in, and thereby become more valuable
and valued members of society.
7
ENVIRONMENTAL AWARENESS
SFSP is committed to the following:
•C ompliance with all statutory and regulatory
requirements related to its activities, products and
services and the environmental aspects.
• Identifying quality and environmental objectives by
review and audit of the processes both in-house and
on-site.
•F ormally setting objectives based on the results of
the process reviews and their significance in relation
to their impact on the environment and the continual
improvement of the quality and environmental
management system.
• Implementing management programs to achieve
these objectives.
• Investing in a well-trained and motivated workforce.
•W orking closely with suppliers and customers to
ensure mutual understanding and benefits of the
environmental aspects consideration.
•R eviewing our policy and objectives as part of the
Management Review Process.
•C ommunicating this policy to all persons working for SFSP operates under environmental management
or on behalf of the organization. system certification BS EN ISO 14001:2004 and
•P reventing and minimizing Pollution to the environment. maintain it through registration and annual review.
SFSP facilities are equipped with the most technologically advanced machinery amongst are Laser
Cut Machines, Robot Bending Sets, Welding Robot Sets, sophisticated Cable Management Production
Lines, as well as Specialized Industrial Sections for its Hot Dip Galvanization facilities.
8
CNC MACHINES
WELDING
ROBOT
SETS
ROBOTIC
BENDING
CELL
9
SFSP CERTIFICATIONS
14001 : 2015
(Environmental Management System)
10
STD 096
(Q-Mark Certificate)
11
SFSP CERTIFICATIONS
12
BS EN 61537:2007 (KEMA - KEUR Certified For Cable Management
Products)
CERTIFICATE
Issued to:
Applicant: Manufacturer/Licensee:
Isam Kabbani Trading Est. (Unitech) Sigma Factory for Steel Products (SFSP)
Rashidiya Saih Shuaib 3, 4R/A, Dubai Industrial City,
Dubai, United Arab Emirates Dubai, United Arab Emirates
The product and any acceptable variation thereto is specified in the Annex to this certificate and the
documents therein referred to. BS EN 61537:2007 (KEMA - KEUR BS Certified For Cable Management
DEKRA hereby declares that the above-mentioned product has been certified on the basis of: Products)
a type test according to the standard IEC 61537:2006 and EN 61537:2007
an inspection of the production location according to CENELEC Operational Document CIG 021
a certification agreement with the number 2156954
DEKRA hereby grants the right to use the KEMA-KEUR certification mark.
CERTIFICATE
The KEMA-KEUR certification mark may be applied to the product as specified in this certificate for the
duration of the KEMA-KEUR certification agreement and under the conditions of the KEMA-KEUR
certification agreement.
This certificate is issued on: 20 January, 2014 and expires upon withdrawal of one of the above mentioned
standards. Issued to:
Applicant: Manufacturer/Licensee:
Certificate number: 2156954.01 Isam Kabbani Trading Est. (Unitech) Sigma Factory for Steel Products (SFSP)
Rashidiya Saih Shuaib 3, 4R/A, Dubai Industrial City,
Dubai, United Arab Emirates Dubai, United Arab Emirates
The product and any acceptable variation thereto is specified in the Annex to this certificate and the
DEKRA Certification B.V. documents therein referred to.
2 <
DEKRA hereby declares that the above-mentioned product has been certified on the basis of:
a type test according to the standard BS EN 61537:2007 based on IEC 61537:2006
an inspection of the production location according to CENELEC Operational Document CIG 021
a certification agreement with the number 2156954
drs. G.J. Zoetbrood H.R.M. Barends
Managing Director Certification Manager DEKRA hereby grants the right to use the KEMA-KEUR BS certification mark.
ACCREDITED BY THE The KEMA-KEUR BS certification mark may be applied to the product as specified in this certificate for the
DUTCH ACCREDITATION duration of the KEMA-KEUR BS certification agreement and under the conditions of the KEMA-KEUR BS
COUNCIL certification agreement.
This certificate is issued on: 3 February, 2014 and expires upon withdrawal of one of the above mentioned
standards.
DEKRA Certification B.V. Meander 1051, 6825 MJ Arnhem P.O. Box 5185, 6802 ED Arnhem The Netherlands
Certificate
T +31 88 96 83000 F +31 88 96 83100 www.dekra-certification.com Registered Arnhem number: 2156954.02
09085396
2 <
drs. G.J. Zoetbrood H.R.M. Barends
Managing Director Certification Manager
ACCREDITED BY THE
DUTCH ACCREDITATION
COUNCIL
DEKRA Certification B.V. Meander 1051, 6825 MJ Arnhem P.O. Box 5185, 6802 ED Arnhem The Netherlands
T +31 88 96 83000 F +31 88 96 83100 www.dekra-certification.com Registered Arnhem 09085396
13
SFSP CERTIFICATION
UL Certification*
(Cable Trays)
UL Certification*
(Chute Type Fire Doors)
CERTIFICATE OF COMPLIANCE
Certificate Number 20170811-R38825
Report Reference R38825-20170811
Issue Date 2017-AUGUST-11
Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.
UL LLC
Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/
Page 1 of 1
14
Specialized Factory for Steel Products Co. Ltd
Sigma Factory for Steel Products
www.sfsp-ikk.com
SFSP PRODUCTS
SFSP produces a variety of products ranging from cable management systems; cable trays, cable ladders, basket
trays, trunkings and support systems, to mechanical cladding fixations, steel lintels and block work accessories,
plasterers’ beads, expanded metal and block work reinforcement, strut channel systems, pipe clamps & hangers,
gypsum profiles as well as garbage and linen chutes. With the introduction of new machines and the enhancement
of production methods, SFSP continues to develop its production methods systematically as well as thoroughly.
Its design office in Stuttgart, Germany provides a comprehensive design and calculation case studies, enabling the
factory to have the safety factors required for the usage of its products.
CABLE TRUNKINGS
Cable Trunkings and Accessories are offered in a comprehensive
range. Mill galvanized, hot-dip galvanized, and powder coated are the
various finishes produced in our factories.
UNDERFLOOR TRUNKING
Underfloor Trunking Systems solutions incorporate a range of
products for the distribution of power and data services, it is a
coordinated set of containments that protect, segregate, contain, and
route cables within a given environment.
15
CABLE MANAGEMENT SUPPORT SYSTEMS
Cable Support Systems are well designed to provide necessary support for cable
trays, cable ladders and trunkings. Cable supports are manufactured according to
common standards from high quality raw materials.
16
SFSP Products are solely distributed by UNITECH for Building and
Construction Materials
All Products Manufactured by SFSP are Solely Distributed by SFSP Sister Companies in the Following
Countries
Isam Kabbani & Partners for Building Isam Kabbani Trading Est. Issam Kabbani Trading Est. –
and Construction Materials Co., Ltd. مؤسسة عصام قباين التجارية مؤسسة عصام قباين للتجارة
رشكة عصام قباين ورشكاه ملواد األنشاء والتعمري املحدودة
JORDAN LEBANON
KSA UAE
+966 13 8590097, Ext. 3214 +971 4 8181925, Ext. 4269
17
IKK UNITECH
Group of Companies ISAM KABBANI & PARTNERS FOR
BUILDING & CONSTRUCTION MATERIALS
The IKK Group is a major business institution,
serving most of the Arab World in the Isam Kabbani & Partners for buildings & construction
industrial, construction and trading fields, materials co. Ltd (UNITECH) which is part of
as well as in specialized maintenance and the IKK group of companies is recognized and
services. acknowledged for the quality and reliability of its
products and services as well as for the commitment,
Today, the IKK Group of Companies is a professionalism and experience of its employees.
pioneer in waterproofing, weatherproofing,
building material supplies, UPVC and CPVC Isam Kabbani & partners for buildings & construction
and high density polyethylene pipes and materials co. Ltd (UNITECH) core valuse are to offer
fittings and several other products for the value products and services to its clients, to work
construction industry. closely with them in a lasting business partnership that
provides an outstanding performance.
The Group is also represented in the
sanitary products, steel production, kitchen A partnership based on trust, harmony, and a hard to
manufacturing, telecommunications, food, beat services and solutions.
decoration, re-insurance and real estate
business domain. Our Factories have acquired, in addition to ISO
9001:2008 Quality Management System, the ISO
Composed of 60 companies, the IKK Group 14001:2004 Environmental Management System.
operates through almost 200 divisions,
branches and outlets; it is spread over Our care for the environment has been translated via
12 countries, covering all major cities in Isam Kabbani &partners for buildings &construction
the region and employing around 13,000 materials co. Ltd (UNITECH)’s membership in the US
employees. Green Building Council as a Golden Member.
Choices of Materials
SFSP provides refuse and linen chutes from the following high quality materials:
- Stainless Steel: SFSP strongly recommends the use of stainless steel for the manufacture of refuse chutes.
Stainless is highly resistant to the humidity, acid and alkalis contained within refuse.
- Galvanized Steel: Galvanized steel does not have the same protective characteristics of stainless steel, yet, it is
used extensively for refuse chutes.
Indoor Chutes
The majority of refuse chutes are fitted internally within a building. SFSP chutes can either pass through the floor
slab of the building or be fixed within a vertical shaft.
Outdoor Chutes
SFSP refuse chutes can be fixed externally to most types of building, particularly useful when a refuse chute has
to be provided after the building has been finished or where it is not possible to replace in the
same location. External refuse chutes can be single or double skinned.
19
www.sfsp-ikk.com
20
TECHNICAL
DATA
MATERIALS
STAINLESS STEEL
Austenitic Stainless Steels
SS 304 & SS 316
As per:
ASTM A 240/ DIN 17400 /EN 10088-2
ASTM A480 / ASTM A666 / ISO 3506 / EN 10028-7 /
JIS G 4304
F.1 Stainless Steel Fasteners EN 3506
F.2 Stainless Steel Wire BS 1554, ASTM A276
ALUZINK STEEL
AluZink Steel DX 51D + AZ
As per:
EN 10215 / EN 10143/ DIN 55928 /ASTM A 792
ALUMINIZED STEEL
Aluminized Steel CR4: ASTM A463:2
Aluminized STC (H2): BS 1470
DESIGN OF CHUTES
Choices of Materials
SFSP provides refuse and linen chutes from the Material 1.5 2.0 3.0 Standard
following high quality materials: mm mm mm
Stainless Steel
* * * EN 10088-2
Stainless Steel: SFSP strongly recommends the use of Type 304
stainless steel for the manufacture of refuse chutes. Stainless Steel
* * * EN 10088-2
Type 316
Stainless steel is highly resistant to the humidity, acid Galvanized Steel * * * EN 10346 / DX51D+Z
and alkalis contained within refuse.
Aluminized Steel * * * ASTM A463 / BS 6830
Galvanized Steel: Galvanized steel does not have the
same protective characteristics of stainless steel, yet, Aluzink * * *
EN 10215 / EN 10143
DIN 55928 /ASTM A 792
it is used extensively for refuse chutes.
Useful Weights
Material Kg/m3
Carboard stacked flat or baled, folded newspaper 500
Food Waste, well compacted 600
Vegetable waste, uncompacted 200
Empty Bottles 300
Mixed general refuse, similar to domestic 150
General office waste and paper 50
Waste paper loose in sacks 20
22
TECHNICAL INFORMATION
Original Equipment
SFSP refuse chutes are specially designed for use in flats, hotels,
hospitals, apartments, factories, condominiums, offices, commercial
complexes and shopping centers.
Indoor Chutes
The majority of refuse chutes are fitted internally within a building.
SFSP chutes can either pass through the floor slab of the building or
be fixed within a vertical shaft.
Outdoor Chutes
SFSP refuse chutes can be fixed externally to most types of building,
particularly useful when a refuse chute has to be provided after the
building has been finished or where it is not possible to replace in
the same location. External refuse chutes can be single or double
skinned. Please contact our technical department for further advice.
Reccomended Chute Diameter Plastic Sack Capacity No. of Apartments per Chute
500 mm 20 liters 21 - 30
550 mm 30 liters 31 - 40
600 mm 40 - 50 liters 40 +
700 mm 40 - 50 liters 40 +
800 mm 45 - 55 liters 45 +
900 mm 50 - 60 liters 50 +
23
VARIATION 360mm 590mm 380mm 620mm
450 450
mm mm
600mm 650mm
450
or 600
500 mm
mm
700mm 800mm
700 mm hole through floor 800 mm hole through floor
slab for 600 mm chute slab for 700 mm chute
600 mm diameter 700 mm diameter
600 700
mm mm
900mm 1000mm
Chute Tube
Joint Ring
Tipping Hopper
Intake
Throat
Sound
Wall after Insulator
Chute
installation
24
Refuse Chute Sizes
SFSP chutes are available with the following standard internal diameters:
500mm (20”), 550mm (22”), 600mm (24”)
700mm (28”), 800mm (32”), 900mm (36”)
N.B: We will also manufacture to customers special requirements.
Height
Varies according to individual building design.
SFSP provides chutes within the range of 1- 45 storeys, or from as small as 1 meter up to a maximum of
165-170 meters. Over this height two chutes should be provided, the first terminating at a mid building
level refuse collecting room, the second chute to start at mid-building level and terminating at ground
floor or basement level.
Shape
To give an unimpeded free flow of refuse within a chute, the best shape has proved to be circular,
SFSP refuse chutes therefore have a circular cross section. We will make square section chutes to
customers special requirements.
The entire inner surface area of the trunking is smooth and free from any projections that will mpede
the free flow of refuse within the total vertical length of the chute.
Entry Section
This could be described as the most critical component of a refuse chute. If it is not designed and
manufactured correctly there is a probability the refuse chute will not work satisfactorily.
The entry sections of SFSP chutes are designed and manufactured within the constraints of BS
1703:1977 / BS 5906:1980 to ensure complete satisfaction.
Flat metal sheet is accurately cut and shaped by highly skilled craftsmen, vertical seams being welded
or lock seamed, horizontal are mechanically jointed or welded.
SFSP refuse chute entry sections have our specially designed Inner baffle, to prevent air or falling
refuse already present in the chute from accidentally blowing back when any refuse hopper is opened.
25
ACCESSORIES
Vents & Fans
Automatic Foul Air Exhaust Fan installed at the
top of the chutes, usually above roof level this
ventilator maintains a smooth flow of fresh air
within the refuse chute.
Normally changing the air approximately 50 times
per hour. The foul air exhaust fan helps prevent
the escape of any bad odors or explosive gases
released by aerosols etc, through refuse hoppers
or into the refuse room. For use with vent pipes of Standard Vent
(9”) 230 mm diameter or above.
Technical Specification
Air displacement 200m3/hour. Fan motor, Class
H tropicalized continuously rated, 1300 RPM.
Electric Supply 220/240 volts or 110/120 volts,
50/60 Hz.
N.B. Flashed to roof by others.
Fan
Insect Screen Access Door Roof Deck
Description Fan
Quantity One Unit per Chute
Location Top of vent tube
26
CLEANING EQUIPMENT
Automatic Chute Cleaning System
Specifically designed to clean the total vertical
length of the internal surface of all chutes. The
system is factory fabricated as an integral unit
ready for immediate on site connection.
A cylindrical housing with replaceable stiff nylon
brushes is automatically lowered and raised by a
geared electric motor. The nylon brushes scrape
and clean the internal surface as they move down
and up the chute. The water supply for flushing
the chute, the electric motor and the built in safety
overloads, are all individually controlled by a
robust electric logic control circuit.
Automatic Brushing Device
Electrical Specification
Supply 380/415 volts, 50/60hz, 3 phase.
Motor 1/6 HP 1600 R.P.M. continuous.
Flushing Spray Head
Water Supply
Disinfecting and Sanitizing Unit
Non Return Valve
Designed to give manual or automatic flushing of
Chute Top Cover
the internal surface of SFSP chutes. Fitted above
the topmost entry section of the refuse chutes as
part of an automatic or manual cleaning system
or on its own. Simple to operate and maintain, a
disinfectant or sanitizing unit is recommended for
use with every chute installation, particularly as it 10 Liter
overcomes one of the problems associated with Tank
the use of chutes-strong odors. The specification 15 mm Flush
Head Spray
given above can be changed by using a smaller
volume stainless steel tank within an automatic
chute cleaning system.
27
www.sfsp-ikk.com
28
COMPONENTS OF
GARBAGE CHUTE SYSTEM
29
1
2 3
4
5 6
7 8
10
11
1. Vent Tube with Insect Screen & Exhaust Fan
7 8 2. Solenoid Valve
10 4. Access Door
8. Hopper Door
14. Elbow
16. Compactor
30
1 VENT TUBE WITH INSECT SCREEN & EXHAUST FAN
Vents are installed at the top of the chutes, usually above roof level this ventilator maintains
a smooth flow of fresh air within the refuse chute. The foul air exhaust fan helps prevent the
escape of any bad odors or gases released by the garbage material.
Technical Specification
The fan from SFSP has air displacement 1820 m3/h. Fan motor,
Class H tropicalized continuously rated, 1300 RPM.
OPTIONAL
31
2 SOLENOID VALVE
Electrically operated valve controlling the flow of water to the sanitizing unit.
sprinklers of Capacity.
It is recommended for use with every
chute installation where proper Clear water Solution Water
operation and maintenance of the + % additive
Dosing Piston
sanitizing unit reduces the immersion
of strong odors and germs.
Adjustment (%) Ratio
Concentrated
Additive dose
32
4 ACCESS DOOR
Access door is located below the vent
tube on the last floor. It is used for
accessing the equipment in case of
maintenance or revision of the chute.
When opening the access door, the
equipment located inside consists
of the motor unit, solenoid valve,
brush, disinfecting and sanitizing unit,
designed to give manual or automatic
brushing of the internal surface of
chute.
33
6 CONTROL PANEL
Controls the entire automated systems within the chute; operates the cleaning system,
controls the function of electro-magnetic door locks with the presence of an emergency
button which isolates electricity and stop all the running functions.
34
7 INTAKE THROAT
For each floor there is an intake throat for the hopper door...
35
8 HOPPER DOOR
For each floor there is an intake throat for the hopper door...
Hopper doors are provided in the service room on each floor and are designed to eject loose or bagged
refuse (discharge garbage) directly into a refuse chute or a container. Hopper doors have an effective
self-sealing system.
General
SFSP refuse hoppers are supplied with SFSP refuse chutes or supplied for separate fitting as
independent or replacement hoppers. Designed and can be eject loose or bagged refuse directly into a
refuse chute or a container.
Finish
Base and side cheeks from epoxy powder coated mild steel sheet.
Door facings in stainless steel.
Operation
Hopper door pivots on an anti vandal hinge and is counter balanced to be self closing and self sealing
against a fire resistant seal. SFSP hoppers are specially designed to prevent blockages inside refuse
chutes.
Application
For use with refuse chutes of 500, 550, 600, 700, 800, and 900mm internal diameter or as
independent replacement hoppers.
36
DOOR LOCK
LAMP
Chute hopper doors are available in different sizes but commonly used sizes are:
Chute Diameter Lengths Width
500 mm 450x450 mm (18”x18”) 450x450 mm (18”x18”)
37
ELECTROMAGNETIC DOOR LOCK (ELECTRIC IN-
TERLOCK)
Introduction
Electromagnetic door locking systems are used to enhance the safety of garbage and linen disposal
chute systems; although not required by law, they considerably improve and ensure proper operation
of intake doors.
Application
Electric latches can be incorporated in tipping hopper and side-hinged door fixtures; they can be
coupled to warning light indicators, signal light indicators, smoke and fire alarms so that the doors
remain closed in an emergency situation. Coupled with timers they can be used to control and dictate
operating hours of the chute system. Door control is made at the central switchboard so that when one
door is open, all others remain closed.
This arrangement prevents injury to operating personnel by a falling bag should the chute be used
simultaneously at two different levels in disposal, for instance.
Design
Electromagnetic door locking systems are fitted under the filler frame on tipping hopper and bag intake
doors. In the door leaf a falling latch is incorporated which can be opened in an emergency by a simple
allen key.
The lock is operated via a green illuminated push button; a red indicator lamp signaling that the chute
has no access. All components of a door locking system and the operating controls are connected
during installation and the final connection to the power unit is done by the main contractor.
Operating instructions
1- All doors shall be locked when the chute cleaning systems are in operation.
2- Doors can only be opened individually, a feedback contact preventing opening of other doors; an
indicator lamp on the switchboard indicates that a door is open.
3- When all doors are locked it may be that the smoke detectors or fire alarms have been triggered.
4- When work is going on in the collection room, personnel safety should be ensured by closing all
doors to the system via the switchboard.
38
9 CLAMP RING & SUPPORTING FRAME
Cut, shaped and drilled from 35x35x3 mm or (other sizes are applicable for use) Mild steel
angle with a rigid, welded construction. The frame holds a metal clamp band. The frame is
rust proof for internal use and hot dip galvanized for external use.
39
10 SWAGED JOINT
Used to join certain section of duct.
SWAGED JOINT
SWAGED JOINT
Sound Damping
All metal refuse chutes can produce, uncomfortable levels of noise. A factory applied coating
of a proven sound dampening compound will dramatically reduce noise level produced by
resonant vibrations in metal refuse chutes. Factory applied at the same
thickness as the metal substrate or more and over the total area of the
exterior surface of the refuse chute, (except refuse, hopper face and
side hinged door faces).
40
12 SPRINKLERS
CLEANING & FIRE SPRINKLERS
Cleaning Sprinklers
Spray head located in all floors behind the door opening for cleaning issues.
Fire Sprinkler:
Glass bulb sprinklers installed for fire detection inside the chute in each floor.
1/2” IPS, 68°C (165°F).
Glass Sprinklers can be used in conjunction with a normal water supply at a pressure of up
to 8 bar.
A fire sprinkler
41
13 FIRE CUT OFF DOOR
Fire Cut Off Door has a horizontal rolling door held by a spring on each side connected to a
fusible link. In case of excessive heat (or fire) the link gets fused at 165° F (68°C) causing the
door to roll shut. The discharge is 1.5 hours fire rated.
Spring Counter
Balance with
Flusible Link
Reinforced
Steel
Adjustable
Support
42
Fire Cut Off Door has a horizontal rolling door held by a spring on each side connected to a
fusible link. In case of excessive heat (or fire) the link gets fused at 165° F (68°C) causing the
door to roll shut. The discharge is 1.5 hours fire rated.
Compactor
or rubbish
container
Linen Container
43
14 ELBOW
Offsets
Factory fabricated from the same material as the refuse chute, but in a heavier gauge to
withstand the impact of falling bags. Offsets should not be less than 45° from the horizontal.
Offsets are fabricated to all diameters of refuse and linen chutes provided by SFSP.
44
15 GARBAGE CONTAINER
TYPE MGB
Capacity:
1.1m³
Material:
Hot-dip galvanized steel (DIN 30700)
Specifications:
- Body and lid hot dip galvanized
- Form stability through slotted all around running tube profile
- Dome lid hot dip galvanized vaulted and reinforced
- Special tension spring for easy opening
- Remains in 2 positions with an automatic locking device
- Moulded rubber hand protection
- Frontally operated central locking
- Water drain for cleaning purposes
- 4 swivel wheels 360O maintenance free ball
bearing with solid rubber tires
- Carrying capacity per wheel 400 kg
- Lateral central locking device of two front wheels
Options:
- Instead of central locking, brake on single wheel
- Towing gear with trailer bracket and coupling,
heavy wheel implemention
- Colour coded lid
- Slot opening in lid for recycling waste
- Lid locking device
- Special body treatment for collecting hazardous waste
(filling stations, vehicles workshops etc.)
45
1030mm 1360mm
1260mm
Frontal Operation of
Central Locking
Lock
1460mm
1220mm
250mm
mm
150
46
TYPE MGD 2.5
Capacity:
2.5 m3
Material:
DIN 30738 hot-dip galvanized steel
Specifications:
- Hot dip galvanized body
- Formstability through box-profile framework
- Strengthening ribs at body, bottom reinforced with stable wheel cases
- 2x360o swivel wheels with direction fixing device at the front 200 mm diameter
- 2x360o swivel wheels at the back with single wheel stop 200 mm diameter
- Galvanized sliding lid
- Lateral and rear sliding lid
Options:
- Skids instead of wheels
- 2 fixed wheels 200 mm diameter at the front
- Central brake for the rear swivel wheels
- Interlocking device on the rear steering wheel
- Towing gear with heavy-duty-wheels for collective - transportation
- Reflex warning-foil at the corners
- Owner-stamping in the lid
- Slot-opening in the fore lid
- Locking device of the fore lid
- Locking device for the rear lid for controlled collection with rear lifts
- Horizontal sliding grip at the rear
- RAL color painting on zinc coating primer
47
2050mm
1830mm
1600mm 120mm
1370mm
470mm
1610mm
200mm
280mm
1280mm
995mm
490
mm
248mm
100mm
200mm
48
TYPE MGD 4.5
Capacity:
4.5 m3
Material:
Galvanized steel
Specifications:
- Hot dip galvanized body
- Formstability through box-profile frameworks
- Strengthening ribs at container body, bottom reinforced and stable wheel cases
- 2 fixed wheels at the front 250 mm diameter
- 2x360o swivel wheels at the back with single wheel stop 250mm diameter
- Galvanized sliding lid
- Lateral and rear slide grips with steering handles
Options:
- Skids instead of wheels
- 4x360o swivel wheels instead of 2 fixed wheels at the front, with direction fixing
device at the front wheels
- Interlocking device on the rear steering wheel
- Towing gear with heavy-duty Screwed
Lid locking Conical stabilizing pocket
- Wheels for collective-transportation device beads
- Reflex warning-foil at the receptacle-corners
- Owner-stamping in the lid
- Slot-opening in the fore lid
- Locking device of the fore lid
- Locking device of rear lid for controlled collection
with rear lifts
- Horizontal sliding grip at the rear
- RAL color painting on zinc coating primer
2050mm
1840mm 2080mm
470mm
200mm
1790mm
280mm
1280mm
995mm
490
mm
1600mm 120mm
250mm
49
TYPE MGC
Capacity:
1.53m³
Material:
Powder coated
Specifications:
Refuse container capacity 1.53 m3.
- All made of high tensile steel ST52-3, 2mm thick, reinforced at front top edge by 30mm
diameter round bar.
- Top edges surrounded by U shaped channels (3mm thick).
- Four heavy duty swivel caster wheels of 8” diameter two with brake and two without brake.
- Continuous inside welding.
- Two coats of epoxy primer and two coats of final color on request.
- Container without cover.
- Made to be lifted by the refuse compactor.
1000 mm 1550 mm
50
TIPPING TRUCK CONTAINER SKIPS
TYPE HM
A D
1040mm
885mm
B
1600mm
1100mm
A
C
885mm
B
2200mm 1600mm
Type HM 1 HM 2 HM 3 HM 4 HM 5
Capacity 4m3 7m3 10m3 12m3 4.4m3
Dimensions HM 1 HM 2 HM 3 HM 4 HM 5
A 2950 3370 4100 4100 2950
51
16 COMPACTORS
TYPE H 150
52
Refuse fed manually or falling down the Refuse is automatically sprayed for
chute directly into the compactor trips the with strong disinfectant to protect
photo electric cell. The compaction cycle against insects and reduce any
commences airborne smells.
Compactor ram pushes refuse through When the compactor is full the attendant
shearing teeth and then through unlashes container from compactor and wheels
compaction chamber into heavy guage the container away. Fits empty container.
container.
53
54
GARBAGE CHUTES
SORTERS
55
DUO-SORTER
OPTION A
CONTAINER SIZE:
1.100 ltr
H1
TOP-VIEW A1
container handling area
in front of the system
L2
container 1 container 2
L3
L1
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 2.500mm 2.800mm 1.500mm 2.300mm 1.200mm 1.100mm
TOP-VIEW A2
container handling area either left or right side of the system (or even both sides)
L1
necessary necessary L2
handling area container 1 container 2 handling area
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 2.500mm 4.200mm 1.500mm 1.100mm 1.200mm 1.400mm
56
DUO-SORTER
OPTION B
CONTAINER SIZE:
1.100 ltr
H1
TOP-VIEW B1 W
container handling area
in front of the system
L2
container 1 container 2
L1
L3
necessary
handling area
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 2.500mm 2.400mm 1.500mm 2.800mm 2.400mm 2.400mm
TOP-VIEW B2
container handling area either left or right side of the system (or even both sides)
W
L1
necessary necessary
handling container 1 container 2 handling
area area
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 2.500mm 3.500mm 1.500mm 1.400mm 1.100mm
57
DUO-SORTER
OPTION C1
CONTAINER SIZE:
1.100 ltr
H1
TOP-VIEW C1
container handling area
W
in front of the system
L2
container 1
container 2
L1
L3
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 2.500mm 3.600mm 1.500mm 2.800mm 1.400mm 1.400mm
58
DUO-SORTER
OPTION C2
CONTAINER SIZE:
1.100 ltr
H1
TOP-VIEW C2
container handling area
W
in front of the system
L2 container 1
container 2
L1
L3
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 2.500mm 2.600mm 1.500mm 2.800mm 1.400mm 1.400mm
59
TRI-SORTER
OPTION A
CONTAINER SIZE:
1.100 ltr
H
H1
TOP-VIEW A1 W
L1
L3
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 3.300mm 4.200mm 1.600mm 2.300mm 1.200mm 1.100mm
TOP-VIEW A2
container handling area left or right side of the system
(or even both sides)
L1
necessary necessary L2
handling area container 1 container 2 container 3 handling area
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 3.300mm 5.600mm 1.500mm 1.100mm 1.200mm 1.400mm
60
TRI-SORTER
OPTION B
CONTAINER SIZE:
1.100 ltr
H
H1
TOP-VIEW B1
container handling area
in front of the system L2
container 1 container 2 container 3
L1
L3
necessary handling area
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 3.150mm 4.100mm 1.600mm 2.400mm 1.200mm 1.200mm
TOP-VIEW B2
container handling area left or right side of the system
(or even both sides)
L1 W L1
L2
necessary necessary
handling container 1 container 2 container 3 handling
area area
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 3.300mm 4.100mm 1.500mm 1.100mm 1.400mm
61
TRI-SORTER
OPTION C1
CONTAINER SIZE
1.100 ltr
H
TOP-VIEW C1
container handling area
container 2
in front of the system
container 1
L2
L1
container 3
L3
TECHNICAL DATA:
Dimensions H W h1 L1 L2 L3
Standard min. 3.100mm 2.700mm 1.600mm 3.700mm 2.500mm 1.200mm
62
LINEN
CHUTES
www.sfsp-ikk.com
63
TECHNICAL INFORMATION
Introduction
SFSP linen chutes are the most efficient method of quickly and economically disposing of soiled linen
in multi storey buildings.
The dirty linen is usually bagged before loading into the chute. Side hung doors with large openings
are therefore the normal standard on linen chutes. Hospitals generate about 3.0 kgs. of soiled linen
per bed per day and a similar figure can be used for hotels. The increasing cost of using lifts and
maintaining labour in hotels and hospitals reinforces the decision to install a linen chute.
Application
Original equipment installed in hospitals and hotels for the vertical movement of loose and bagged
soiled linen.
Technical Information
SFSP linen or laundry chutes have the same basic specification as refuse chutes. For details on the
construction, material specification and choice please see previous pages. A full specification for SFSP
linen chutes can be found in this section.
Stainless steel
Trunking
Self Closing
Stainless steel
Side Hinged Door
Floor Support
Frame
64
Fire Safety
To meet British Standards of fire safety an automatic fusible linked fire shutter door with a 1 1/2 hour
fire rating should be fitted to the bottom of the linen chute, in the linen collection room. Fire sprinklers
are also recommended to be fitted at every second floor. The sprinklers are fitted inside the chute
entry section and do not interfere with the loading or fall of the soiled linen.
Electric Interlocks
To give increased operator safety we strongly recommend the use of ”time delay” interlocks inside
hung door linen chutes.
Accessories
The majority of accessories are available with linen chutes as are deceleration tracks, trolleys and
containers for carrying bagged or loose linen-the range can be seen in the containers section.
Deceleration Tracks
Soiled linen bags, when fully loaded, can weigh between 25 to 50kgs, dependent on size and the
manner in which they are packed. A 50kgs solidly packed bag of soiled linen achieves a reasonably
high terminal velocity and it is in this type of situation that SFSP recommends the use of deceleration
tracks. For buildings of up to 5 storeys, a short deceleration track should suffice. Obviously, the higher
the building the longer the length of deceleration track. Appreciating that floor space is always at a
premium, SFSP offers, curved and helical deceleration tracks, to achieve the same result in less space.
Deceleration tracks can also be used to bring the bagged linen directly onto a sorting table. Made from
stainless steel and jointed by R.S. angle rings. Support stands are made from R.S. angle, painted ready
for bolting to floor or wall. Illustrated are standard types. Other lengths and models are available to
customer specification to match height and width of the linen chute.
N.B. Drawings show deceleration tracks with cut-out
Straight Short Deceleration Track Deceleration Track Delivering Bagged Curved Deceleration Track
Linen to Sorting Table
65
REFUSE
CHUTES EXAMPLES
A
360 590 B 410 690
A 450
450 or
500
B
Floor to floor height
E E
F
G F
750
H
Floor to floor height
66
COMPLETE STANDARD REFUSE CHUTE
SPECIFICATION FOR A STOREY BUILDING
Part 1: General *2.07 Disinfectant and Sanitizing Unit. A factory fitted
*1.01 Included. Supply and installation of refuse chute system, disinfectant and sanitizing unit shall be provided. The unit
with certain accessories and ancillary equipment as specified. shall be automatic in operation capable of injecting odour
counteractant into the supply of the automatic brush cleaning
*1.02 Not Included. The provision of floor drains, water taps, system. YES NO
electrical isolator boxes, infill floor slabs and erection of
enclosing walls or the connection of electric or water supply to *2.08 Ventilation. The chute shall extend through the roof,
any equipment in this section. terminating 1.2m above roof level complete with a weathering
terminal or as specified.
1.03 Authority. The provided equipment shall meet the
requirements of BS 1703: 1977 and BS5906: 2005. Design *2.081 Exhaust Fan. The manufacturer shall provide a Factory
and components currently used in SFSP refuse chutes shall fitted foul air exhaust fan, the fan to be fitted internally in
be considered the standard for quality, performance and the refuse chute above roof level. An access door will be
appearance. provided for servicing the fan. The fan shall be protected
above and below by lightweight Mesh screens, which are to be
*1.04 Service and Parts. The manufacturer shall maintain the removable for cleaning. The fan motor shall be 1/6 HP, Class H
ability to supply spare parts and components, for a period of continuously rated, capable of a 200m3/hour air displacement.
three years from the date of manufacture. Electric supply 220/240v, or 110/120v, 50/60 Hz, 0.8A.
YES NO
*1.05 Manufacturer. Products for use in this section shall be
provided by: *2.09 Sound Damping. The total vertical length of all exterior
Specialized Factor for Steel products (SFSP) surfaces of the refuse chute shall have a factory applied coating
Jeddah, Kingdom of Saudi Arabia. of Sound Damping Compound. The coating shall be applied at
Tel. + 966 2 6374482 Fax. +966 2 6361963 the rate of 1.8kgs/m2, or to give a coating of not less than the
(or other equal and approved). thickness of the substrate. YES NO
*1.06 Submittals. Following receipt of order the manufacturer *2.10 Chute Construction. The chute shall be fully factory
shall provide fully dimensioned shop drawings for approval prior assembled and all joints except those required to separate the
to manufacture. sections for shipment and installation, shall be lock seamed or
welded. The hopper door shall be bolted in place on the entry
Part 2: Products sections and checked to ensure proper alignment with the inner
*2.01 Supply. As detailed on drawing a mm internal baffle plate. Sections shall fit inside the section below and there
diameter refuse chute system as manufactured by Specialized shall be no bolts, rivets or other projections inside the chute,
Factory for Steel Products (SFSP) to impede the free flow of falling refuse. The manufacturer shall
provide sealant to ensure all joints are watertight and further
*2.02 Material Trunking. All vertical chute trunking, chute entry provide all other equipment necessary to execute the contract.
sections and vent pipes shall be manufactured from mm
stainless steel . Stainless steel used in this section shall be type *2.11 Automatic off/ on sprinkler, fully automatic currentless
304 stainless steel to BS 1449 or as specified.
Part 3: Execution
*2.03 Hoppers. Shall be provided to storeys of the refuse *3.01 Equipment. Shall be protected at all times from physical
chute and manufactured as follows: damage. Immediately upon delivery on site the equipment shall
The hopper door face will have maximum size of x be stored in a safe and weatherproof location.
mm and be designed to ensure that refuse inserted into the
hopper cannot cause a blockage in the chute. The hopper shall *3.02 Construction waste. Under no circumstances shall the
be self closing chute be used for construction waste.
and sealing, have a 1 1/2 hour fire rating.
*3.03 Inspection prior to installation. The manufacturer shall
*2.04 Floor Support Frames. The manufacturer shall provide inspect the area of installation, verify any dimensions and
No 35 x 35 x 3mm R.S.A. frames with welded advise of conditions detrimental to proper and timely completion
clamp bands. All fixing nuts and bolts to be rust proofed after of the work.
manufacture. *3.04 Installation. The manufacturer shall where instructed,
provide experienced technicians to install the chute. The
*2.05 Discharge. The manufacturer shall provide a stainless steel chute shall be installed in compliance with the manufacturer’s
discharge to be connected to the underside of a fire shutter door. standard instruction and shop drawings.
Fire shutter shall be automatic in operation and be capable of
cutting off the chute and its shaft from the refuse room. *3.05 Testing and Commissioning. The manufacturer’s
technician shall test and commission the refuse chute system
*2.06 Chute Cleaning. The manufacturer shall provide a factory after repairing or replacing any damaged parts.
fitted electrically powered automatic chute cleaning system.
*3.06 Acceptance. The manufacturer’s certificate of acceptance
The chute cleaning system, to be fitted above the topmost entry shall be signed by the main contractor or client, on successful
section, shall have its own separate housing and side hung, completion of this work.
Stainless Steel faced lockable access door. The cleaning system *Optional Items-Please Specify Where Required
shall consist of a cylindrical housing, with two bands of stiff
nylon brushes firmly attached, a geared electric motor,cable,
stabilizing weight, flushing head spray and the manufactures
standard electric logic control installed to ensure efficient
cleaning of the internal surfaces of the chutes.
67
410 500
mm mm 410mm 600mm
A
A
450mm
600mm
B
Floor to floor height
D E
600
mm E
750mm
750mm
750mm
750mm
F F
Floor to floor height
H
G
68
COMPLETE STANDARD LINEN CHUTE
SPECIFICATION FOR A STOREY BUILDING
Part 1: General *2.06 Electric Interlock. The manufacturer shall provide with each
*1.01 Supply as detailed on drawings a mm internal side hung door, an electro-magnetic solenoid bolt. The electric
diameter linen chute as provided by SFSP. interlock system should be mounted in the panel above the entry
section. Operation shall be push button, with one indicator lamp,
*1.02 Not Supplied or included in this section, the provision of green indicating ready for operation and Red indicating system
floor drains, water taps, electrical isolators, infill of floor slabs in use.
and
erection of any enclosing walls or the connection of electric or The master control box for the interlock system shall be
water supply to any equipment in this section. mounted in the laundry room, close to the linen chute discharge
point. The interlock system shall operate off a 120/240v electric
*1.03 Manufacturer. Specialized Factory for Steel Products SFSP, supply reduced to 24v for safety and shall have a manufacturer’s
Kingdom of Saudi Arabia. factory fitted preset timer. The timer shall be preset to allow
Tel. + 9662 6374482 Fax. 9662 6361963 . (or other equal and single use of the chute at any given time. (Optional)
approved)
*2.07 Construction. The linen chute shall be fully factory
*1.04 Submittals. The manufacturer shall supply detailed shop fabricated and all joints except those required to separate the
drawings for approval prior to manufacture sections for shipment and installation, shall be welded or lock
(following receipt of order). seamed tight.
The side hung doors and electric interlocks shall be factory fitted
Part 2: Product and tested. All chute sections shall fit inside the section below
*2.01 Material. All vertical chute trunking entry sections and vent and there shall be no bolts, rivets or other projections inside
pipes shall be manufactured from mm stainless steel the chute to impede the fall of the linen. The manufacturer shall
Type 304 BS1449 or as specified. provide
sealant and all other necessary equipment to successfully
*2.02 Doors. The manufacturer shall provide No.600mm x execute his contract.
600mm stainless steel, fully opening, automatically closing side
hung doors. the doors shall be self sealing, with a Part 3: Execution
lockable handle, key to pass and have a 2 hour fire rating. *3.01 Equipment shall be protected at all times from physical
damage. Immediately upon delivery on site the equipment shall
*2.03 Ventilation. The manufacture shall provide, from the top be stored in a safe and weather proof location.
entry section on the the storey, a top cover plate with
sufficient vent pipe of mm diameter to pass through the *3.02 Construction waste. Under no circumstances shall the
roof space terminating 1.2 meters above the roof with a terminal chute be used for construction waste.
and
weathering cravat, or as specified. *3.03 Installation. The manufacturer shall, where required,
provide experienced technicians to install the linen chute.
*2.04 Discharge. The manufacturer shall provide a 2mm stainless The chute shall be installed to the manufacturer’s standard
steel angled discharge, with a tubular leg for additional support instructions and shop drawings. The manufacturer’s technicians
or a deceleration track. The discharge section shall pass through shall test and commission the linen chute system, after repairing
a 1 or 2 hour fire rated, fire shutter door complete with 165°F or replacing any damaged or non functioning parts.
fusible link. (As specified)
*3.04 Acceptance. The manufacturer’s certificate of acceptance
*2.05 Sprinkler. As a fire precaution the shall be signed by the main contractor or client, on successful
Manufacturer shall fit a 15mm sprinkler to the top cover plate, completion of this work.
above the entry section on the top floor and/or at every other
floor. (Optional)
69
LOCATIONS
BAHRAIN
KIGDOM OF SAUDI ARABIA [email protected]
[email protected]
Manama
Jeddah Qassim / Buraidah Tel : +973 17 874 897
Fax: +973 17 789 470
Tel : +966 12 627 8222 Tel : +966 16 382 3946
Fax: +966 12 627 8722 Fax: +966 16 385 2186
Gizan
Tel : +966 17 321 6660 EGYPT
[email protected]
Fax: +966 17 321 0665
Cairo 6th of October City
Tel : +20 2 3820 6477
Riyadh North Fax: +20 2 3820 6036
Tel : +966 11 415 5465
Fax: +966 11 456 6627
LEBANON
Riyadh South [email protected]
Tel : +966 11 448 0112
Beirut
Fax: +966 11 447 7421 Tel : +961 1 858 277
Fax: +961 1 858 276
Riyadh West
Tel : +966 11 431 6271
Fax: +966 11 431 7642
Riyadh East
Tel : +966 11 448 0112
WWW.UNITECH-IKK.COM
Fax: +966 11 447 7421
70
FACTORIES
SFSP - KSA SFSP / UAE
[email protected] [email protected]
Specialized Factory for Steel Products SIGMA Factory for Steel Products
3rd Industrial City / Jeddah DIC (Dubai Industrial City)
Tel: +966 12 637 4482 Tel : +971 4 818 1919
Fax: +966 12 636 1963
Specialized Factory for Steel Products Specialized Factory for Steel Products
6th of October City Giza Tanayel, Bekaa
Tel : +20 2 3820 6477 Tel: +961 8 514 290
Fax: +20 2 3820 6036 Fax: +961 8 514 291
72
SFSP makes every effort to maintain the accuracy and
quality of the information provided in this Catalogue.
DISTRIBUTED BY:
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