ATB GROUP TECHNOLOGY IN MOTION

Leading Technologies of Tomorrow.

World Class Efficiency for Today.

2-polig-50 Hz im Vergleich IE1, IE2 und IE3

Eta / [%] 2-pole 50 Hz comparison IE1, IE2 and IE3
96

94

92

90
IE3
88
IE2
86
IE1
84

82

80

78
1,5 11 75
76 World-wide harmonization of energy efficiency classes from 2009.
0,1 1 10 100 1000
P2 / [kW]

Due to the international guidelines on energy efficiency, The acquisition costs of the motors will increase correspondingly.
low-voltage three-phase asynchronous motors worldwide However, seen over the life of the motor, the initial costs are only
have been redefined in standardised efficiency classes. a small percentage and they are recuperated after a short time via
energy cost savings.
The regulation (EC) no. 640/2009 dated 22nd July 2009 by
the European Commission regulates the requirements for an Mandatory requirements
environmentally friendly motor design and in certain motor Directive 2005/32/EC (6 July 2005) from the European
types the use of electronic speed control. This regulation applies Parliament has established a framework for setting the eco-design
to motors integrated into other products (i.e. machines). requirements to be applied to “energy-using products“.
These products are grouped in lots. Motors come under lot 11
Energy efficient motors of the ATB group of the eco-design programme, as do pumps, fans and circulating
meet the IE2 requirements. pumps.
Even for smaller outputs than regulated by EC 640/2009
(0.06 – 0.75 kW) ATB has the technical solutions for IE2. European directive EuP – lot 11 was voted on in July 2009.
New international efficiency classes for motors It is based on standard IEC 60034-30 and defines the efficiency
(IE = International Efficiency). The new IEC 60034-30:2009 classes which will be mandatory in the future.
standard defines, worldwide, the following efficiency classes It specifies the efficiency levels to be attained for machines sold
for motors within the power ranges of 0.75 to 375 kW: in the European Market and outlines the timetable for their
implementation. Obligation to release high-efficiency motors:
IE1 = Standard efficiency classes (comparable with EFF2)
IE2 = High efficiency (comparable with EFF1) Class IE2 from 16 June 2011
IE3 = Premium efficiency Class IE3 from 01 January 2015 for power ratings
The efficiency class describes the efficiency of motors when from 7.5 to 375 kW, or IE2 motor + drive
electrical energy is converted into mechanical energy. The high- Class IE3 from 01 January 2017 for power ratings
er the efficiency class, the greater the amount of active material, from 0.75 to 375 kW, or IE2 motor + drive
such as copper, which must be used.

Despite having taken the utmost care, we assume no liability for the content.
TECHNOLOGY IN MOTION
ATB GROUP

Full Range Supplier

Applications
• Propulsion • Pumps • Mining Machinery • Injection Moulding Machines
• Winches • Agitators • Traction Drives • High Pressure Cleaners
• Conveyor Technique • Extruders • Auxiliary Drives • Lawn Mowers
• Heavy Lifting Systems • Mills • Machine Tools • Scarifiers
• Lift Drives • Rolling Mills • Printing Machines • Chaff Cutters
• Compressors • Shredders • Textile Machines • Concrete Mixers
• Test Stands • Ventilators/Blowers

Page 1
ATB GROUP TECHNOLOGY IN MOTION

EC MOTORS
Synchronous motors with integrated electronics

Output power 0.060-1.5 kW

(planned up to 7.5 kW)

Speed range up to 6,000 rpm

Voltage 230 V AC, 12 V DC, 24 V DC

Applications
Water and vacuum pumps, fans, textile machinery,
drive technology, food processing equipment,
conveyor technology

CUSTOMIZED INVERTERS
Output power 0.060-20 kW, up to 1,500 Hz
Position control with, without sensor
Speed range up to 90,000 rpm
Voltage 12/24/48 V DC / 150-450 V DC
230 V AC/ 3x400 V AC
Water-cooled design also
available on request up to 40 kW
Industrial Applications
Machine tools, fans, water and vacuum pumps, textile
machinery drive technology, food processing equipment,
elevators, conveyor technology
Automotive Applications
Drive chain and auxiliary drives for hybrid vehicles,
fuel cell vehicles and electric cars

SINGLE – PHASE MOTORS

WITH SQUIRREL CAGE ROTOR

Aluminium housing frame size range 56-100; 0.07-2.2 kW

Running/starting capacitor

Applications
Water and vacuum pumps, fans, compressors, drive systems

Page 2
TECHNOLOGY IN MOTION
ATB GROUP

APPLIANCE MOTORS
Three-phase and single-phase motors without housing,
stator and rotor units

Frame size range 45-112; 0.01-5.5 kW

Applications
All types of industrial uses, e.g. pump drives,
fans and grain mills, lawn mowers, chopping machines,
lawn aerators, concrete mixer, etc.

SUCTION BLOWERS AND

COMPLETE FAN SYSTEMS
Complete induced draught fans axial and radial fans
(motor + attachment + impeller + housing)

Customized solution for aggressive environment and high

ambient temperatures

Applications
Wood-fired boilers, pellet and straw firing, heating sector,
air conditioning, ovens, medical technology

LV THREE – PHASE MOTORS

WITH SQUIRREL CAGE ROTOR
Aluminium housing frame size range 56-200; 0.06-37 kW
Cast iron housing frame size range 80-560; 0.75-2,000 kW
Welded construction frame size range 315-710; 250-4,000 kW

Efficiency class IE1, IE2, IE3 on request

Special
Water-cooled and drip-proof design available
Applications
Water and vacuum pumps, fans, compressors,
drive systems, chemical industry, marine
Nema frame 56-586; 0.33-500 HP
Brake motors: frame size range 56-200; 0.06-30 kW

Page 3
ATB GROUP TECHNOLOGY IN MOTION

SMOKE EXTRACTION MOTORS

Frame size range 80-55; 0.37-1,000 kW

Temperature classification
according to the EN12101-3 from F200 up to F842

Mounting all current standards plus pad mounting

according to IMB30

Applications
Stairwells, shopping malls, public buildings, tunnels,
industrial buildings, enclosed car parks

LV VARIABLE SPEED DRIVES

Frame size range 80-280; 0.37-90 kW; 20-50 Hz

Water cooled design also

available on request up to 150 kW

Customized motors from 230 V-690 V up to 500 Hz

available on request

Applications
Machine tools, fans, pumps, textile machinery,
drive technology, food processing equipment, elevators

HIGH SPEED
ASYNCHRONOUS MACHINES
Frame size range 80-450; 37-1,000 kW

Applications
Machine tools, fans, pumps, textile machinery,
drive technology, food processing equipment, elevators,
test stands

Page 4
TECHNOLOGY IN MOTION
ATB GROUP

COMPACT DRIVES
Three-phase motor with integrated inverter
Aluminium housing frame size 80-180; 0.55-22 kW

Single-phase motor with integrated inverter

Aluminium housing frame size 63-90; up to 1.5 kW

Applications
Water and vacuum pumps, fans, compressors, drive systems

LV SLIP RING MOTORS

Frame size range 160-560, up to 1,100 kW

Special
In accordance with the requirements of the international leading
classification societies, BV, GL, DNV, LR, RINA
for marine application also available with squirrel-cage rotor

Applications
Marine motors, bow thruster drives, compressors for ship
industry

LV INCREASED
SAFETY MOTORS
Ex e, n, p
(optional dust ignition proof; zone 20, zone 21, zone 22)

Aluminium housing frame size range 63-160

Cast iron housing frame size range 80-560

Power range 0.18-2,000 kW

Efficiency class IE1, IE2, IE3

Applications
Oil & gas industry, petrochemical industry,
wood industry, pumps, fans, compressors

Page 5
ATB GROUP TECHNOLOGY IN MOTION

LV FLAMEPROOF MOTORS
Ex de IIB frame size range 80-315; 0.12-200 kW
Ex de IIC frame size range 63–500; 0.18-850 kW
Efficiency class IE1, IE2, IE3
Compact drive motors with integral
frequency inverter power range 0.55-11 kW

Applications
Chemical/petrochemical industry, oil & gas industry,
on/off shore industry

HV MOTORS
Asynchronous and synchronous motors

Frame size range up to 1,700

up to 25,000 kW

Surface-cooled, tube-cooled, water-cooled motors,

with increased safety Ex e, d, n, p

Applications
Conveyor technology, water, power generations, compressor,
pump drives, shredder, shipbuilding, wood/paper industry,
mining, nuclear power generation, oil & gas industry

HV FLAMEPROOF MOTORS
Motors with increased safety Ex d

Frame size range 160-800; 15-10,000 kW

Special
Water-cooled version, equipment group for mining

Applications
Mining, oil & gas industry, marine, petrochemical industry

Page 6
TECHNOLOGY IN MOTION
ATB GROUP

HV SLIP RING MOTOR

Frame size range 355-900, up to 4,000 kW

Special
In accordance with the requirements of the international leading
classification societies, BV, GL, DNV, LR, RINA
for marine application also available with squirrel-cage rotor
Applications
Heavy duty pumps, conveyor belt, stone crusher,
heavy duty cranes

SYCHNRONOUS AND
ASYNCHRONOUS GENERATORS
Low voltage synchronous asynchronous
Frame size range 280-900 180-710
Output 132-1,500 kW 132-2,000 kW

Medium voltage synchronous

Frame size range 355-900
Output 200-10,000 kW

Applications
Hydro power plants

LV DC RANGE
Round steel frame DC motors

Frame size range 80-355; 0,18-750 kW

Applications
Compressors, machine builders, rail-signalling

Page 7
ATB GROUP TECHNOLOGY IN MOTION

Efficiency Motors

Climate protection through CO2 reduction and renewable energies

Today’s energy trends and motivators: Fixed speed drives:

• EU targets for increased energy efficiency: increased use of
saving
- 20% CO2 emissions energy-saving motors
+ 20% energy efficiency
10% CO2 reduction: 4.0 m tons
20% the proportion of renewable energy
• Increased industrial efficiency through process optimization
• Limited availability of primary energy resources such as oil, gas, coal Variable speed drives:
• Higher financing costs of energy resources such as oil, gas, coal electrical speed control
saving
• Globalization in the context of energy and the environment instead of mechanical control
30% CO2 reduction: 12.0 m tons

Mechanical system optimization:

mechanical system optimization
saving
for the complete systems / machines
60% CO2 reduction: 24.0 m tons

40 m tons CO2 reduction potential

Page 8
TECHNOLOGY IN MOTION
ATB GROUP

Life Cycle Costs

96.7% Electric energy cost

2.3% Product cost

1.0% Repair & maintenance cost

Identifying and minimising cost factors

Life cycle costing starts by looking at underestimated,

long-term costs. In order to achieve a transparent cost structure
for a complete life cycle, it is first necessary to identify the most
important cost drivers when operating a product.
Depending on the process, these include, e.g. the energy,
maintenance, personnel and storage costs.

Cost-savings with the right technology

100
90 Motor technologies
1) Permanent magnet motor - special, electronic
and their potential
2
80 3
70 1
5
2) Asynchronous motor, IE3
60 3) Asynchronous motor, IE2
50 4 4) DC permanent magnet motor - conventional
40
30
5) Asynchronous motor, IE1
8
20 6 6) Single-phase asynchronous motor, operating capacitor
10
7
7) Universal motor (collector motor)
0 8) Single-phase shaded-pole asynchronous motor
0,001 0,01 0,1 1 10 100

Page 9
ATB GROUP TECHNOLOGY IN MOTION
www.atb-motors.com

Contacts
HEAD OFFICE AUSTRIA
GERMANY
ATB Austria Antriebstechnik AG AUSTRIA
ATB Antriebstechnik GmbH ATB FOD
Renngasse 6-8 ATB Motorenwerke GmbH Silcherstraße 74 Djordja Vajferta 16
1010 Wien, Austria G.-Bauknecht-Str. 1 73642 Welzheim 19210 Bor, Serbia
T: +43 1 90 250 - 0 8724 Spielberg T: +49 7182 14-535 T: +381 30 424 677
F: +43 1 90 250 – 110 T: +43 3577 757-323 F: +49 7182 14 590 F: +381 30 427 649
[email protected] F: +43 3577 757-182 [email protected] [email protected]
www.atb-motors.com [email protected]
ATB Motorentechnik GmbH SWITZERLAND
ATB Technologies GmbH Helgoländer Damm 75
Millenium Park 11 26954 Nordenham ATB Schweiz AG
6890 Lustenau T: +49 4731 365-0 Industriestraße 28
T: +43 5577 9010-0 F: +49 4731 365-159 5600 Lenzburg
F: +43 5577 9010-110 [email protected] T: +41 62 885 70-10
[email protected] [email protected]
Schorch Elektrische Maschinen
ASIA und Antriebe GmbH UK & IRELAND
Breite Straße 131 ATB Laurence Scott Ltd.
ATB Motorentechnik GmbH 41238 Mönchengladbach PO Box 25 Hardy Road
141 Market Street, T: +49 2166 925-0 NR1 1JD Norwich, Norfolk
# 07-01 International Factors F: +49 2166 925-100 T: +44 1603 628 333
Building [email protected] [email protected]
Singapore 048944
T: +65 63721174 POLAND
ATB Morley Limited
F: +65 62253524 Fabryka Silnikow Elektrycznych Tamel Bradford Road
[email protected] S.A-ul. Elektryczna 6 Leeds LS28 6QA
33 100 Tarnow West Yorkshire
BAHREIN T: +48 14 63 21 33 T: +44 113 257 1734
ATB Austria Antriebstechnik F: +48 14 632 11 02 [email protected]
Aktiengesellschaft, [email protected]
Rep. Office Bahrain Brook Crompton UK
RUSSIA St. Thomas Road, Huddersfield
AlmoayyedTower
21st Floor c/o Regus ATB Rus OOO HD1 3LJ West Yorkshire
Seef District, Manama Petrovka ul. 27 T: +44 1484557200
Kingdom of Bahrain 107031 Moscow F: +44 1484557201
T: +973 175 68 160 T: +7 495 95 66 326 [email protected]
F: +973 175 67 901 vyacheslav.mikheyev@
a-tecindustries.com CANADA
BENELUX Brook Crompton
SERBIA
ATB BeNeLux B.V. North America
ATB Sever a.d. 264 Attwell Drive
Tasveld 14
Magnetna polja 6 M9W 5B2 Toronto, Ontario
8271 RW IJsselmuiden
24000 Subotica T: +1 416 675-3844
T: +31 38 443 2110
T: +381 24 665 100 ramzi.mallouk@
F: +31 38 443 2111
F: +381 24 546 893 brookcromptonna.com
[email protected]
[email protected]