Routine Tests and Measurements

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Oil immersed distribution

transformers

Routine Tests/ Measurements according to IEC 60076

Inofyta (ELVIM) Plant - Greece


ROUTINE TESTS PROCEDURE( acc. to IEC60076)

1. Measurement of the voltage ratio and check of phase displacement


2. Measurement of winding resistance
3. Dielectric Routine Tests
3.1 Applied voltage dielectric test in MV & LV Windings
3.2 Induced voltage dielectric test
4. Measurement of no load current and no-load losses
5. Measurement of load losses
6. Measurement of impedance voltage

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ROUTINE TESTS /MEASUREMENTS ACC. WITH I.E.C 60076

(1) Measurement of the voltage ratio and check of phase displacement


The most credible method of measurement is specified by I.E.C 60076.
Aim of this test is to:
1. validate the vector group of the transformer
2. validate the voltage ratio of the transformer in every tapping.

Measurement of the voltage ratio:


The measurement of the voltage ratio is performed according to IEC 60076-1. The objective of this specific test is to
compare the measured values of the transformer ratio with the respective guaranteed values. For the
transformer, the turns ratio is equal to the voltage ratio of primary and secondary winding, namely

The voltage ratio shall be measured on each tapping . The polarity of single –phase transformers & the connection
symbol of three phase transformers shall be checked
For the above a ratio meter is been used. The proposed instrument (precision bridge Single –phase , Hand
cranked TTR ), measure the turns ratio & exciting current of windings in power & distribution T/Fs

NOTE : The most credible method of measurement


is specified by IEC60076

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ROUTINE TESTS /MEASUREMENTS ACC. WITH I.E.C 60076

●(1) Measurement of the voltage ratio

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Schneider Electric Greece - Inofyta Plant
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ROUTINE TESTS /MEASUREMENTS ACC. WITH I.E.C 60076

Measurement of the voltage ratio and check of phase displacement

Vector sequence of polar voltages


Phase difference (∆φ=30o)

/
V Η.V VLV * cos 30o

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ROUTINE TESTS /MEASUREMENTS ACC. WITH I.E.C 60076

(2) Measurement of windings resistance


Scope of this test is to measure the resistance of the medium & low voltage windings of the transformer
The procedure of the measurement of windings resistance is performed according to IEC 60076-1. During this test the
resistance of each winding is measured and the temperature is recorded. The test is performed with direct current. The
measurement of the resistance of the windings is performed using a micro-ohmmeter.

(3) Dielectric routine tests

Scope of this test is to check the insulation between MV & LV windings


• the insulation between the tested windings and the tank
• the insulation between the tested windings and the magnetic circuit

The dielectric routine tests are the following:


3.1 Applied voltage dielectric test
a) MV windings
The LV windings are short-circuited and grounded with the transformer tank. Then, single-phase voltage is applied to
the MV windings, which voltage is determined by the voltage of the MV system, in which the transformer is going to be
connected.
b) LV windings
The MV windings are short-circuited and grounded with the transformer tank. Then, single-phase voltage is applied to
the LV windings, which voltage is determined by the voltage of the LV system, in which the transformer is going to be
connected.
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ROUTINE TESTS / MEASUREMENTS ACC. WITH I.E.C 60076
● Aim of the test

The duration of the test, according to IEC 60076-3, is 1 min.


With this specific test, the following are checked:
a) the insulation between MV and LV windings,
b) the insulation between the tested windings and the tank, and
c) the insulation between the tested windings and the magnetic circuit.

• Test result
The test confirms if there is no collapse in voltage

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ROUTINE TESTS / MEASUREMENTS ACC. WITH I.E.C 60076

● 3.2) Induced voltage dielectric test


Three-phase voltage, twice the rated voltage, is induced to the transformer for 1 min. However, due to the
doubling of the voltage, the magnetic induction is also doubled, resulting in transformer saturation and there is
a danger for the transformer to be destroyed due to large core losses. In order to avoid saturation, the
frequency is doubled, so that the magnetic induction remains constant. Finally, during this test, the volts per
turn and therefore the volts per layer are doubled.
With this test, the dielectric strength between turns and layers is verified.

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ROUTINE TESTS / MEASUREMENTS ACC. WITH I.E.C 60076

3.2) Induced voltage dielectric test

Aim of the test

Test result

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ROUTINE TESTS /MEASUREMENTS ACC. WITH I.E.C 60076

(4) Measurement of no load current and no-load losses


The measurement is performed according to IEC 60076-1. The no load current represents the real value of
current that is required to magnetize the magnetic core. The no-load losses represent the active power that
absorbed by the transformer core when it is applied rated voltage and rated frequency in the (LV) winding while
the other winding is open-circuited.
Transformer tested

n A
a B
b
b
c C
Current
measurements Voltage
measurements

Losses measurements through power


analyzer

We connect the three output phases of the adaptation transformer with the three phases of the tested transformer on
the LV side. Transformer tank is earthed and we set the tap changer to the nominal voltage. MV side is open circuited.
We set the voltage at nominal value and we measure the Amps and Watts of all 3 phases.

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ROUTINE TESTS /MEASUREMENTS ACC. WITH I.E.C 60076

4) Measurement of no load current and no-load losses


Applications of reduce tolerances on No Load Losses is negotiable at the time of the invitation to tender
For this reason to guarantee transformers performance I.E.C has stipulated in standard IEC6076-1 § 9 tolerances
to be complied with as a function of the measurements taken

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5) Measurement of load losses & impedance voltage

The measurement of load losses is performed with the secondary winding short-circuited and by increasing
the primary voltage till the primary current reaches its nominal value. The load losses are converted at the
reference temperature of 75 oC.
Transformer tested

n A n AA
a a
B
b B b
c C C
c
Current measurements
Voltage
measurements

Losses measurements through power


analyzer

Dwg: wiring diagram for measurement of load losses and impedance voltage

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ROUTINE TESTS /MEASUREMENTS ACC. WITH I.E.C 60076

● 5) Measurement of load losses & impedance voltage

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