FAA 2018 1039 0003 - Attachment - 1
FAA 2018 1039 0003 - Attachment - 1
FAA 2018 1039 0003 - Attachment - 1
CFM INTERNATIONAL
This Service Bulletin has been revised to update the compliance chapter, to
update the references, to replace the CP2240 by a commercially available
product, to update the customer support, to update the accomplishment
instructions and to delete the appendix paragraphs; Consequently, the following
paragraphs have been updated:
- Paragraph 1.C.Compliance to update inspection threshold and to make the
difference between P-8 aircraft application and other applications.
All changes are shown with a vertical dash in the left-hand margin. Due to the
extent of format changes, the vertical dash in the left-hand margin is omitted
in showing a format change.
This Service Bulletin is reissued in its entirety.
CFM56-7B
SERVICE BULLETIN
ENGINE (72-00-00) - ENGINE - Fan and Booster Assembly (72-21-00) - Fan Blade
Dovetail Repetitive Ultrasonic Inspection
Legalntc
April 20/2018 CFM56-7B S/B 72-1033
Revision 03, November 06/2018 PAGE 1 / 38
CFM56-7B
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1. PLANNING INFORMATION
A. Effectivity
CFM56-7B20, -7B22, -7B24, -7B26, -7B27
CFM56-7B22/B1, -7B24/B1, -7B26/B1, -7B26/B2, -7B27/B1, -7B27/B3
CFM56-7B20/3, -7B22/3, -7B24/3, -7B26/3, -7B27/3
CFM56-7B22/3B1, -7B24/3B1, -7B26/3B1, -7B26/3B2, -7B26/3F, -7B26/3B2F
CFM56-7B27/3B1, -7B27/3B3, -7B27/3F, -7B27/3B1F
CFM56-7B20E, -7B22E, -7B24E, -7B26E, -7B27E
CFM56-7B22E/B1, -7B24E/B1, -7B26E/B1, -7B26E/B2, -7B26E/F
CFM56-7B26E/B2F, -7B27E/B1, -7B27E/B3, -7B27E/F, -7B27E/B1F
CFM56-7B20/2, -7B22/2, -7B24/2, -7B26/2, -7B27/2
CFM56-7B27A, -7B27AE, -7B27A/3
B. Description
This Service Bulletin provides a repetitive inspection of the dovetails
for Fan Blades 340-001-022-0,340-001-026-0,340-001-027-0,340-001-
028-0,340-001-029-0,340-001-036-0, 340-001-037-0,340-001-038-0 and
340-001-039-0 installed on CFM56-7B engines.
C. Compliance
Category 1.
Impact A.
(1) On 737 Commercial & Business Jet, C-40 and 737-AEWC Applications:
(a) For Fan Blades with more than 16,000 Flight Cycles Since New as
of the issuance date of revision 3 of this Service Bulletin,
perform the initial Fan Blade dovetail ultrasonic inspection
per this Service Bulletin within 1,000 Flight Cycles or before
the Fan Blades accumulates 20,000 Flight Cycles Since New,
whichever occurs first.
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(b) For all other Fan Blades, perform the initial Fan Blade
dovetail ultrasonic inspection per this Service Bulletin before
Fan Blades accumulate 17,000 Flight Cycles Since New.
(d) Repeat the inspection as per this Service Bulletin every 1,600
Flight Cycles after the initial inspection.
1 For Fan Blades with more than 1,600 Flight Cycles Since
initial inspection, it is allowed to defer the first repeat
inspection to not later than November 30th, 2018.
(c) Repeat the inspection as per this Service Bulletin every 500
Fan Blade Flight Cycles after the initial inspection.
1 For Fan Blades with more than 500 Flight Cycles since
initial inspection, it is allowed to defer the first repeat
inspection not later than November 30th, 2018.
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NOTE 2:Some steps in paragraph 3.ACCOMPLISHMENT INSTRUCTIONS are
identified as Required for Compliance (RC). If this Service
Bulletin is mandated by an Airworthiness Directive (AD), the
steps identified as RC must be done to comply with the AD. Steps
not identified with RC are recommended and may be deviated from;
done as a part of other actions; or done with accepted methods
different from those given in SB if the RC steps can be done and
the airplane returned to a serviceable condition.
NOTE 3:For each inspection per this Service Bulletin, Fan Blade dovetail
inspection per one of the following documents satisfies the
requirements of this Service Bulletin:
D. Concurrent Requirements
Compliance requirements of this Service Bulletin (Paragraph
1.C.Compliance) supersedes compliance requirements from CFM56-7B
SB72-1024
E. Reason
(1) Objective:
(2) Condition:
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(3) Cause:
(4) Improvement:
(5) Substantiation:
Substantiation is by analysis.
F. Approval
The technical content of this document is approved by the FAA and under
the authority of DOA No. EASA.21J.086.
G. Manpower
You will need approximately two man-hours for each engine to do this
Service Bulletin. This estimation does not include the time needed to
get access to the inspection areas.
I. References
CFM56-7B Engine Shop Manual, CFMI-TP.SM.10
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J. Publications Affected
None.
K. Interchangeability
The physical and the functional interchangeabilities are not affected.
2. MATERIAL INFORMATION
None.
Lead
Qty/ Unit Pkg Time
Part Number Eng Part Name $ Price Qty Days
340-161- (12) Blade, Pair 102,800 (1) 30
304-0 Set-Fan .00
(3) Consumables:
RPI 22025
JUNSEI 27210
Sigma Aldrich G2289
Glycerol Echo Lot 205
Sinopharm SCRC CSDS56-81-5 Glycerol
Emsure Reag. Ph Eur 1.04094.2500
Sinopharm Glycerol 10010618
J.T. Baker/Avantor 2143-01
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Code Number Description
Commercially available, Dry cleaning pad
with the following characteristics:
C. Configuration Chart
None.
D. Disposition of Parts
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ITEM QTY PART NUMBER DESCRIPTION
4 1 UT-2370 Calibration Standard
5 500 ml G33 Laboratory Grade Glycerin
6 1 2087-0016 500 ml Dispensing Bottle
7 1 1416 Platt Carrying Case
8 1 NA Label
The inspection kit containing all required tooling can be obtained from
CFM by contacting the following address:
E-mail: [email protected]
3. ACCOMPLISHMENT INSTRUCTIONS
(1) Remove the Fan Blades. Refer to Aircraft Maintenance Manual, TASK
72-21-02-000-801 (Fan Blade Removal (Complete Set)) or Aircraft
Maintenance Manual, TASK 72-21-02-000-802 (Fan Blade Replacement
(Pair Blade)) or Engine Shop Manual , TASK 72-00-21-020-001 (Fan
and Booster Module - Removal).
(2) Clean and inspect the removed Fan Blades. Refer to Aircraft
Maintenance Manual, TASK 72-21-02-200-801.
. NAS410
. COSAC
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. Locally approved certification program
(4) Clean the Fan Blades with Isopropyl Alcohol (CP1041) to remove
couplant.
(6) Record inspection data and details of Fan Blades with unserviceable
indications (paragraph 3.F.) on the inspection sheet and return
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it to local CFM representative (or through a CSC case). Refer to
4.APPENDIX A: Calibration and Inspection Data Sheet.
B. RC - Equipment Setup:
(1) The instruments listed in Table 1 Table 1 are approved for use
with this procedure, but are not supplied with the inspection kit
GE-CFMI-723. Contact CFM for information regarding approval of
additional instruments.
(3) RC - Connect the BNC end of the coaxial cable to the ultrasonic
instrument.
(4) RC - Connect the transducer to the other end of the coaxial cable.
C. RC - System Calibration:
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(d) RC - Observe the initial pulse at 0.0 on the baseline. With
transducer coupled to the part, scan the area of the Side
Drilled Hole (SDH).
(g) RC - Adjust the instrument probe delay so that the leading edge
of the response from the entry surface (wedge signal) is at 0.0
on the instrument horizontal baseline. Refer to (Figure 8).
(j) RC - Adjust the gate from 6.0 to 8.0 with the gate threshold
set to 30%. .
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(b) RC - Apply couplant Glycerin to the convex side of the
calibration standard. Refer to (Figure 2).
(g) RC - Adjust the instrument probe delay so that the leading edge
of the response from the entry surface (wedge signal) at 0.0 on
the instrument horizontal baseline. Refer to (Figure 8).
(j) RC - Adjust the gate from 6.0 to 8.0 with the threshold at 30%.
D. RC - Hardware Inspection:
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(1) RC - Prepare the transducer being used as per paragraph 3.C.
(2) RC - Position the Fan Blade so that the dovetail root is accessible
for the side being inspected.
(4) RC - Place the transducer being used on the dovetail area near the
leading edge until it is seated properly.
(8) RC - Continue until the two scans have been made across the area
of interest.
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(11) Upon completion of the inspection area, document the results
on the inspection sheet in 4.APPENDIX A: Calibration and
Inspection Data Sheet . For all initial inspections per
this Service Bulletin, send the completed inspection sheet to
[email protected].
E. RC - Post Calibration:
(3) RC - If the response from the SDH repeats to within +/- 10% FSH
of the initial calibration amplitude, the calibration check is
acceptable.
(4) RC - If the amplitude from the SDH response has decreased more than
10%, the system must be re-calibrated and all hardware inspected
since the last acceptable calibration must be re-inspected.
(5) RC - If the SDH response has increased by more the 10% FSH, the
system must be re-calibrated prior to inspection of additional
hardware and any rejected hardware must be re-inspected.
F. RC - Indication Evaluation:
(1) RC - Any indication(s) that equals or exceeds 30% FSH and is in the
gated region of the instrument display shall be evaluated.
(3) RC - Clean the area of indication by hand with dry cleaning pad
(refer to paragraph 2.A.Material - Price and Availability). Wipe
with a clean cloth dampened with an approved solvent and re-inspect
the area. If the indication is reduced to below 30% FSH, it shall
be considered acceptable and noted. If not, continue to evaluate
the indication as detailed below.
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(4) RC - Re-clean and re-inspect the area as described in paragraph
3.D. The following shall apply:
(a) RC - If the indication amplitude falls below 30% FSH, the area
shall be considered acceptable and noted
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NOTE: Lemo to BNC Adaptor 022-509-749 required for the USM Go.
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Control Description Setting
Mode P/E
Pulser Spike
RCVR
Filter Group Standard
Filter 5.0 - 15.0 MHz
Rect Full
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Control Description Initial Setting
Probe Delay 0.000 µs
Velocity 122.0
Display Delay 0.00
RCVR
Fine G> 0
Reject 0 %
Frequ 10
Rectify Full-w
PULSE
Damping High
Power Low
Dual Off
PRF-Mod 10
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INITIAL INSTRUMENT SETTINGS – GEIT – USN 52
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Control Description Initial Setting
Dual Off
Reject 0%
PRF
PRF Mode Auto Low
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Control Description Initial Setting
Mode Single
Voltage 150V
RECEIVER
Display Fullwave
Frequency 10 MHZ
Reject 0%
RANGE
Range 1.000 in
Delay 0.000 in
Velocity 0.1220 in/µs
Max Rep. 3450 Hz
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Control Description Initial Setting
Probe Delay 0.000 us
Velocity 122.0 in/ms
Display Delay 0.000 us
P/R
Damping Low
Power Low
Reject 0%
Dual Off
Rectify Full-W
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Control Description Initial Setting
Zero 0.000
Delay 0.000
RCVR
Filter 2 - 21.5 MHz
Rect Full
Reject 0
PULSER
Energy 200
Damp 50
Pulser Tunable
Freq 10.00
Mode P-E
PRF Mode Manual
PRF 400
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Control Description Initial Setting
MATERIAL PARAMETERS
Sound Velocity Mat 122.1 in/ms
Material Thickness 4.000 inch
Tube Diameter 0.000 inch
INSTRUMENT PARAMETERS
Zero Adjustment Mode ALWAYS
Zero Adjustment Cycle 10 min
Power Save Off
Trigger Normal
Transmitter Settings Power
Transmitter Damping 50 Ω
Frequency Broad band
Rectification Full-Wave
Pulse Repetition Frequency 0 %
SYSTEM PARAMETERS
Envelope Off
Grid On
Fill Echoes Off
Display Function Keys On
Colour Measurement 1
Colour Menu 1
VGA Output Off
Language 2
Time/Date N/A
Dimension Unit Inch
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Control Description Setting
Vel. 0.1220 in/µs
Max Rep. 3450 Hz
PULSER
Pulse 50 ns
Damping 50 Ω
Mode Pulse Echo
Voltage 150 V
RCVR
Display Fullwave
Freq. 10 MHz
Reject OFF
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Control Description Setting
Zero 0.000
Velocity 0.1220 in/µs
Delay 0.000
Range 1.000 in
PULSER
Single/Dual Single
SQR/Spike Spike
Puls/Vlts 100
Puls Wid NA
Invert Wav Off
PRF 400
RECEIVER
Rect FW
Damp. 50
Gain-Inc 0.2
+dB-Inc 6 dB
Tuning -
Frequency 10 MHz
Reject 0 %
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Calibration Standard
Figure 2
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Calibration Display
Figure 8
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4. APPENDIX A: CALIBRATION AND INSPECTION DATA SHEET
– AIR- –
DATE: LINE/SHOP:
ENGINE SN: – INSPECTOR: –
INSTRUMENT – STANDARD –
S/N S/N:
– CC DT CV DT – CC DT CV DT
TRANSDUCER 00-01010 00-01003 TRANSDUCER – –
P/N 6 2 S/N
FREQUENCY – – GAIN – –
RANGE – – VELOCITY – –
DELAY – – DAMPING – –
PRE- – – POST- – –
CALIBRATION CALIBRATION
% %
CV DT
# Blade P/N Blade S/N CC DT % Comments
%
1 – – – – –
2 – – – – –
3 – – – – –
4 – – – – –
5 – – – – –
6 – – – – –
7 – – – – –
8 – – – – –
9 – – – – –
10 – – – – –
11 – – – – –
12 – – – – –
13 – – – – –
14 – – – – –
15 – – – – –
16 – – – – –
17 – – – – –
18 – – – – –
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CV DT
# Blade P/N Blade S/N CC DT % Comments
%
19 – – – – –
20 – – – – –
21 – – – – –
22 – – – – –
23 – – – – –
24 – – – – –
C- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
o- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
m- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
m- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
e- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
n- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
ts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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5. APPENDIX B: FAN BLADE SERIAL NUMBER GROUP A
Appendix B deleted
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6. APPENDIX C: FAN BLADE SERIAL NUMBER GROUP B
Appendix C deleted