BHMA A156.22 - Door Gasketing and Edge Seal Sys

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ANSIIBHMA A156.

22 - 2005

AMERICAN NATIONAL STANDARD

FOR

DOOR GASKETING and EDGE SEAL SYSTEMS

CiHMA
builders hardware manufacturers association

SPONSOR

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION, INC.

Approved June 9, 2005

AMERICAN NATIONAL STANDARDS INSTITUTE

1
AMERICAN NATIONAL STANDARDS INSTITUTE, INC.
AMERICAN NATIONAL STANDARD

An American National Standard implies a consensus of those substantially concerned with its scope and
provisions. An American National Standard is intended as a guide to aid the manufacturer, the consumer
and the general public. The existence of an American National Standard does not in any respect preclude
anyone, whether he has approved the Standard or not, from manufacturing, marketing, purchasing, or
using products, processes, or procedures not conforming to the Standard. American National Standards
are subject to periodic review and users are cautioned to obtain the latest editions.

CAUTION NOTICE: This American National Standard may be revised or withdrawn at any time. The
procedures of the American National Standards Institute require that action be taken to reaffirm, revise, or
withdraw this Standard no later than five years from the date of publication. Purchasers of American
National Standards may receive current information on all Standards by calling or writing the American
National Standards Institute.

Published by
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION, INC.
355 Lexington Avenue, N ew York, New York, 10017

Copyright © 2005 by the Builders Hardware Manufacturers


Association, Inc. www.builder.shardware.com

Not to be reproduced without


specific authorization from BHMA

Printed in the USA

This Standard was developed by the Builders Hardware Manufacturers Association, Inc. It was approved
by ANSI under the Canvass Method. BHMA was accredited on 21 March 1983 as a sponsor using the
Canvass Method.

2
FOREWORD (This Foreword is not a part of ANSIIBHMA A156.22)
The general classification of builders hardware includes a wide variety of items which are divided into
several categories. To recognize this diversity, a sectional classification system has been established.
Door Gasketing Systems is one such sub section and this Standard is a result of the collective efforts of
members of the Builders Hardware Manufacturers Association, Inc. who manufacture this product.
The total Product Standards effort is, therefore, a collection of sections, each covering a specific
category of items.

Performance tests have been established to ensure safety and stability to which the public is entitled.
There are no restrictions on design.

This Standard is not intended to obstruct but rather to encourage the development of improved
products, methods and materials. The BHMA recognizes that errors will be found, items will become
obsolete, and new products, methods and materials will be developed. With this in mind, the
Association plans to update, correct and revise these Standards on a regular basis. It shall also be the
responsibility of manufacturers to request such appropriate revisions.

The BHMA numbers which indicate functions of gasketing do not identity size or design and are not
intended to be used without necessary supplementary information. Individual manufacturer's catalogs
are to be consulted

3
TABLE OF CONTENTS

1. SCOPE ............................................................................................................................5

2. DEFINITIONS ..................................................................................................................5

3. GENERAL ....................................................................................................;.................. 6

4. TEST EQUIPMENT .........................................................................................................6

5. TEST PROCEDURES FOR ALL GASKETS ..................................................................9

6. TEST PROCEDURES FOR NON INTUMESCENT GASKETS ONLY .......................... 10

7 TESTS FOR INTUMESCENT MATERIALS ONLy ....................................................... 11

8. TYPE NUMBERS AND APLICATIONS ....................................................................... 13

9. EXPLANATION OF THE NUMBERING SySTEM ........................................................ 16

APPENDIX A USERS GUIDE ..............................................................................................18

4
1. SCOPE

1.1 This Standard establishes requirements for the performance and installation of gasketing systems
including intumescents applied to, or mortised to doors, frames or both. Included are performance tests
intended to provide installation guidelines, resistance to smoke and air infiltration, and measure the life
and durability of gasketing materials.
1.2 Requirements apply to factory or field installed materials.
1.3 Tests described in this Standard are performed under laboratory conditions. In actual usage,
results vary because of installation, maintenance and environmental conditions.

2. DEFINITIONS

2.1 For the purpose of this Standard, the following words and terms shall have the meaning indicated
in this section. Words not defined shall be considered adequately defined in Webster's Unabridged
Dictionary.
2.2 Applied The gasketing is installed onto a door or frame or both in the field.
2.3 Astragal(s) One or more elements applied to the meeting stile(s) to cover or seal the gap
between a pair of doors.
2.4 Closer A spring powered device having a controlling means used to close a door.
2.5 Combination Intumescent Gasket A product comprised of both intumescent material and other
gasketing materials.
2.6 Edge Seal Systems Use Category G listed products that may be required to provide protection
to the perimeter and meeting edge of doors and door frames to prevent the flow of hot gasses around
the assembly in the event of fire.
2.7 Gasketing Material applied to a door or frame for the purpose of reducing or sealing the
clearances around a door, to reduce the passage of air, smoke, sound, light, or water.
2.8 Integral The gasketing is incorporated in a door or frame or both during the manufacturing
process.
2.9 Intumescents A range of materials that expand in volume when exposed to heat or flame.
2.10 Kerf A cut or channel produced by a tool.
2.11 Latch Bolt A lock component having a beveled end which projects from the lock front in
an extended position but is forced back into the lock case by end pressure or drawn back by action of the
lock mechanism. When the door is closed, the latch bolt projects into a hole provided in the strike, and
holds the door in a closed position.
2.12 Retainer Part of some gasketing types providing a means of holding the gasketing material. Is
allowed to have flanges to facilitate mounting or serve as a housing for others components. May also
be called a housing.
2.13 Strike A plate fastened to the door frame into which the bolts project.

5
3. GENERAL

3.1 Values Required values in this Standard are given in U.S. units. SI (metric) equivalents are
shown in parentheses and are approximate.
3.2 ANSI Standards referenced in this Standard are available from the American National Standards
Institute, 11 West 42nd Street, New York, NY 10036 or www.buildershardware.com. ASTM
Standards are available from ASTM, 100 Barr Harbor Dr., W. Conshohocken, PA 19428-2959
3.3 Gasketing applied to fire door assemblies shall be in accordance with the requirements of the
Standard ANSIINFP A 80 for Fire Doors and Windows. The gasketing shall be listed by a nationally
recognized testing laboratory and be under an in-plant follow-up inspection service.
3.4 Reference Standards ANSIIBHMA A156.1-2000 for Butts and Hinges, ANSIIBHMA A156.2 -
1996 for Bored and Preas sembled Locks, ANSIINFP A 80 1999 for Fire Doors and Windows, UL 1784
2000 Air Leakage Test of Door Assemblies.
3.5 Gasketing may be grouped into three categories based on where it is applied: Bottom of door,
Meeting Stile, and Perimeter (applied to either a door at the stiles and top rail, or to a frame at the
jambs and header).
4. TEST EQUIPMENT

4.1 Test Door Provide a structure to support a standard steel door and a steel door frame. The door
shall be 36 in x 84 in x 1 3/4 in (914 x 2134 x 44 mm) with an 1/8 inch per 2 inch bevel. Adjust the
frame before installing the door so that it is level, plumb and square within 1132 in (0.8 mm). The door
shall be hung with three 4 1/2 x 4 112 in (114 x 114 mm) Grade 2 full mortise hinges meeting the
requirements of ANSI/BHMA A156.1 for Butts and Hinges. Install a function F81 or F82 Grade 1
bored lockset meeting the requirements ofANSIIBHMA A156.2 for Bored and Preas sembled Locks.
The strike plate shall be in accordance with ANSIIDHI Al15.2 and mounted in the door frame so that
when the door is closed and the latch bolt is engaged in the strike plate, a 1116 in (1.6 mm) space is
maintained between the door face and the stop on the frame. Check the alignment of the door in the
frame and adjust as necessary by shimming the hinges so that the resulting gaps between the door and
frame are parallel within 1132 in (0.8 mm) and that the spacing is as follows, and as illustrated in
Figure 1. Take the measurements from the high side of the bevel. See figure below.

Location Inches (mm)


Hinge Edge: .062 ± .032 (1.6 ± 0.8)
Top & Lock Edge: .125 ± .032 (3.2 ± 0.8)
Face to Stop: .062 ± .032 (1.6 ± 0.8)

6
St o.nd o.rci 16 go.. s1;e el
II II~ / 3.0-7.0 door f'ro.f"lE?

I I

Hinges i;o be BHMA/ANSI


A156.1 Gro.cle 2 4~'x4~'
Full Mortise hinges II
- I
3 6'x84'xl-~' door
bevelecl on hinge C\nd
10 ck sid",

BH MA/ANSI AL56.2 Gr",cle 1 nil or


fe E bored locksei;
=€)
II II

II II

II II
Co ncre1;e bloek canstr uet 10 n
shown for Illustro. tlon
purposes only. Any rldgld
const:rl.,..lctlon Is: perMlsso.ble.
Refer 1;0 figure 1 for o.ll
dine nslon 5 Q f ne etlng ed ges of
doors.

4.2 Oven Provide an air-circulating oven capable of being heated to SOO degrees F (260C), allow free
circulation of air, and large enough to contain the applicable fixtures decribed in the standard. The
oven shall be capable of raising the temperature in 10 of (S.S°C) increments and maintaining that
temperature for at least 10 minutes without varying by more than 1°F (O.S°C).
4.3 Freezer Provide a freezer capable of maintaining a temperature of minus 40 degrees F ± S (-40C
± 3) and able to hold a minimum of3 suspended 12 in (30S mm) long sections of gasketing.
4.4 Environmental Test Chamber Provide an air-circulating chamber capable of exposing the test
samples in a vertical orientation, and providing the cycle described in section 7.2. The chamber shall
allow free circulation of air and humidity, and be large enough to contain the applicable fixtures
described in the standard. The chamber shall be capable of raising or lowering the temperature and
humidity in accordance with the test cycle requirements.

7
4.5 Deflection Test Fixture See figure below. The pivot point must move freely.

PERMANENT DEFLECTION
TEST FIXTURE

1POUNDWEIIiIIfT

o
.--~_

................
..-.- IIIDICA'I'QR

4.6 Adhesion Test Fixture See figure below.

5TAINlESSSTEEl PLATE
M IN 1M UM SIZ E 118 - x 4' x , O·

--1---1,
- --
WE 1(; H T III C lU D IN G
AT T A <: H ~ E N T 1.1 E A N S
1/4 OUNCE TOTAL

4.7 Tolerances and Measuring Equipment


Required values in this Standard are given in US units. The SI (metric) equivalents are approximate.
All values which do not carry specific tolerances or are not marked maximum or minimum shall have
the following tolerances: Linear dimensions shall be ± 1116 in (1.6 mm). Pounds or pound force shall
be ± 5%. Angular measurements shall be ± 4 degrees. Voltage measurements shall be ± 5 percent.
Temperature measurements shall be ± 4 degrees F (± 2 degrees C). Relative humidity shall be ± 5
percent.
Measuring equipment shall consist of commercial force meters and load dynamometers and tension
loading devices capable of a combined calibration and reading accuracy within 5% to obtain test data
as specified in the applicable performance tests. Linear measuring gage shall be accurate to reading
within ±0.005 in. (0.13 mm) to obtain test data as specified. Weighing scales shall be accurate to .05
grams. Measuring equipment shall consist of temperature and humidity instruments which document
the total cycle in a time vs. temperature/humidity chart. '

8
5. TEST PROCEDURES FOR ALL GASKETS

5.1. Latching Test and Closing Force


Install the gasketing system in accordance with the manufacturer's published instructions using the test
door described in 4.1. The ambient temperature shall be maintained at 70 to 85 degrees F (21 to 29.5
C). Then cycle the door 50 times from the latched to a 30 degree open position and back to the latched
position. The cycle rate shall be 20 ± 5 times per minute.
The force to close and latch the door shall not exceed the value specified when tested with the force
gage as follows: The force gage shall be applied perpendicular to the door face at a point 1 in (25.4
mm) from the latch edge and on the center line of the latch bolt with the door just open and the beveled
or radiused edge of the latch bolt just touching the lip of the strike plate. Close the door very slowly by
pushing the force gage against the door until the latch bolt fully enters the strike plate opening. Repeat
5 times recording the values. The average force shall not exceed the value given. The latch bolt or
strike shall not be modified in any way.
Requirement: 10 lbf (44 N)
5.2 Adhesion Test for Adhesive Mounted Gaskets
The ambient temperature shall be maintained at 70 to 85 degrees F (21 to 29.5C). Adhesive applied
products shall be tested as follows: Three six inch (152.4mm) long by standard width specimens as
selected from the manufacturers stock sample shall be applied to a 6063 20 minute anodized aluminum
plate in a vertical orientation with 3 inches (76.2mm) of the material on the plate and 3 inches
(76.2mm) hanging. Place a reference mark at the top of each sample. Cure in a horizontal position for
24 hours. Attach a 114 ounce (7.1gm) weight at the bottom end. Place the assembly in a vertical position
in an oven with the temperature at 120 degrees F (49C). Increase the temperature 10 degrees F (5.5C)
every 10 minutes until the top of any sample has visibly dropped from a reference mark at its original
position.
Requirement: Acceptable products shall reach a temperature of 160 F (71C) minimum for at least 10
minutes without slippage exceeding 1116 in. from the original reference mark. See Figure 3.
5.3 Smoke Infiltration Test For Smoke Rated Gaskets only, Rating 4 per paragraph 8.6.
Door gasketing shall be tested for inhibition of the passage of smoke in accordance with UL1784,
including the elevated temperature test. For products where the ambient temperature test is shown to
be worst case, engineering evaluation may be accepted in place of actual performance of the elevated
temperature test.
Requirement: Air leakage shall not exceed 3.0 cfmlsqft of door opening at 0.3 inches of water
pressure differential. Not applicable to the bottom of the door.
5.4 Air Infiltration Test For Air Rated Gaskets only, Rating 5 per paragraph 8.6.
Door gasketing shall be tested for inhibition of the passage of air in accordance with UL1784, not
including the elevated temperature test.
Requirement: Air leakage shall not exceed 0.3 cfm/sqft of door opening at 0.3 inches of water
pressure differential for single doors, and 0.5 cfm/sqft of door area at 0.3 inches of water pressure
differential for double doors. Not applicable to the bottom of the door.

9
6. TEST PROCEDURES FOR NON INTUMESCENT GASKETS ONLY

6.0 Specimen Preparation and Measurement


Three sections of gasketing shall be selected at random from the manufacturer's finished stock, each
sized to 12 in (305 mm) long. One specimen will be used to establish a baseline thickness
measurement. One specimen will be used for the Heat Test and the last specimen will be for the Cold
Test. To establish a baseline, measure the thickness in the normal direction of the uncompressed
sample using the fixture in Figure 2 and document the thickness. Measurements shall be the average of
four places randomly spaced along the length in the center of the sample. Adhesive applied products
shall be tested with protective backing removed.
Areas of the specimen touched by the material used to suspend them shall not be evaluated for this test.
Specimens shall be mechanically suspended in the approximate center of the oven or freezer for the
Heat Test and Cold Test.
6.1 Heat Test
The test specimen shall be exposed for 168 hours at the temperature and humidity specified in the
requirements section and then stabilized at 70 to 85 degrees F (21 to 29.5C) for one half hour. There
shall be no apparent cracking or crazing of the gasketing material visible to the unaided eye.
Permanent deflection shall not exceed the amount specified when one linear inch (25 mm) of the active
gasketing section is compressed with a 1 lbf (4.5 N) for 10 seconds using the fixture shown in Figure
2. Measure specimen thickness within 10 to 20 seconds of removing load. Compressive forces shall be
applied in the normal direction when installed in the fixture.
Requirements Oven Temperature at 50% humidity ± 10 %
Rating 4: 400 F± 8 (204 ± 4C)
Rating 5 or 6: 200 F± 4 (102 ± 2C)
Maximum Permanent Deflection after Heat Exposure:
Rating 4: 10%
Rating 5 or 6: 20%
6.2 Cold Test
The test specimen shall be exposed for 168 hours at minus 20 degrees F ± 5 (-29 C ± 3) and shall then
be stabilized at 70 to 85 degrees F (21 to 29.5C) for 6 hours. There shall be no apparent cracking or
crazing of the gasketing material visible to the unaided eye. Permanent deflection shall not exceed the
amount specified below when one linear inch (25 mm) of the active gasketing section is compressed
with a 1 lbf (4.5 N) for 10 seconds using the fixture in Figure 2. Measure specimen thickness within 10
to 20 seconds of removing load. Compressive forces shall be applied in the normal direction when
installed in the fixture.
Requirements Maximum Permanent Deflection after Cold Exposure:
Rating 4: 10%
Rating 5 or 6: 30%

10
7. TESTS FOR INTUMESCENT MATERIALS ONLY

7.1 Samples
7.1.1 Quantity and size The size and shape of the intumescent material to be tested shall be consistent
with the manufacturer's inventory. A minimum of 40 samples shall be submitted for testing, each
sample shall be approximately 8 inches in length and in the manufacturer's standard width and
thickness.
7.1.2 Conditioning All samples and mounting plates in accordance with Section 7 shall be conditioned
before testing by being stored at 70 to 8S degrees F (21 to 29.SC) at SO% relative humidity for a
minimum of 6 hours.
7.1.3 Sample Preparation Four samples will be required for each of the environmental tests. All
samples shall be provided with an adhesive for mounting to a 6063 20 minute anodized aluminum
plate 118 inch (3.2 mm) thick by 2 inches (SO.8 mm) wide by 10 inches (2S4.0 mm) long. Alternate for
kerf-in applied products; a 10 inch (2S4.0 mm) long section of kerfed frame representing the
manufacturers instructions.
7.1.4 Thickness The thickness of each sample shall be measured in four random places using an
electronic or dial non-rotating spring type disc micrometer with an accuracy of +/- .001 inch. The
thickness will be determined when the disc just touches the surface of the sample. The average of the
four readings shall be recorded. Samples having adhesive backing shall have the release liner removed.
7.1.S Width The width of each sample shall be randomly measured in four places along the length in
the center of the sample. The average of the four readings shall be recorded.
7.1.6 Length The length of each sample shall be measured to the nearest 0.01 inch using a precision
steel rule or vernier caliper. The length shall be recorded.
7.1.7 Weight The weight of each sample shall be determined in grams. Samples with adhesive
backing shall have the release liner removed before weighing. The weight shall be recorded.
7.2 Environmental Testing
7.2.1 Artificial Weathering Testing Four samples in accordance with Section 7.1 shall be exposed
in vertical orientation for S04 hours in accordance with the following cycle; 4 hours at 0° F +/- SO (-
18° C +/- 2°), 4 hours at +68° F +/- 5° (20° C +/- 2°) and 95 +/- 5% relative humidity, and 16 hours at
+122° F +/- So (SO° C +/- 2°) and SO% relative humidity. This test sequence takes S04 hours (21 days)
and there shall be no interruption in the test cycle.
7.2.2 Heat Exposure Testing Four samples in accordance with Section 7.1 shall be exposed in
vertical orientation for S04 hours (21 days) at a temperature of 131 ° F +/- So (SSO C +/- 2°).
7.2.3 Paint Coating Exposure Testing Four sets of four samples each in accordance with Section
7.1 are required for this test procedure. Each set is to be coated by a dipping process only covering the
three normally exposed surfaces for one minute with one coat of the following four pigmented types of
paint: emulsion on PVAC base, alkyd resin, acrylic polyurethane, or epoxy resin (commonly
available). After coating the samples shall be dried in at 70 to 8S degrees F(21 to 29.SC) and SO%
relative humidity for a period of S04 hours (21 days).
7.2.4 Solvent and Oil Exposure Testing Three sets of four samples each in accordance with Section
7.1 are required for this test procedure. Each set is to be immersed for two minutes into one of the
following three types of solvents: heating oil, butyl alcohol, or mineral spirits. After immersion the
samples shall be stored in an? of 70 F +/- 3° (21 ° C +/- 1°) and SO% relative humidity for a period of
S04 hours (21 days).

7.3 Evaluation of Test Results


7.3.1 Visual Examination All samples subjected to environmental testing shall be visually compared
to untested samples to determine if any change has occurred that might impair the function of the
11
intumescent materials such as effervescence, bleeding, dissolution, or changes in shape and color. The
results are to be recorded.
7.3.2 Size and Weight Examination All samples subjected to environmental testing shall be
remeasured. The results shall be recorded and any change shall be calculated and recorded as a
percentage and if an increase or decrease in value occurred.
Requirement: The increase or decrease in size or weight shall not exceed 5%.
7.4 Intumescent Materials Tests Refer to appendix Sequence Chart for Testing Intumescent
Materials.

12
8. TYPE NUMBERS AND APPLICATIONS

8.1 Head and jamb type. Encased m a


retainer. Applied to frame stop. Screw
fastened. Slotted holes for adjustment. - --
I
II ---'11 a1 -====]1 ~
r- r"",,~!!"lp )/
ROY164 ROY165

8.2 Head and jamb type, adjustable. Encased


in a retainer. Applied to frame stop. Screw "_··_··111 i •..
i
u
/:H
fastened.
ROY264 ROY255 ~ ~l I§In
!
i

8.3 Head and jamb type, self adhesive


Applied to the frame rabbet. Self adhesive
fastened.
S I
I
~II
ROY154 ROY155

8.4 Head and jamb type metallic spnng,


Applied to frame rabbet. Nailor drive screw
-s;;:
fastened.
ROK154 ROK155 --------- IL IL
8.5 Head and jamb type magnetic, Encased in

~I ~
a retainer. Applied to door frame stop or door
I jl
Ibr-~"",
face, screw fastened. Slotted holes for
adjustment. --=-t[~fE SIDE
ROL164 ROL165
8.6 Head and jamb type, two pIece
interlocking. Applied to frame stop and door
I ~

IF
face. Screw fastened. Slotted holes for tij ml
adjustment.
ROY 104 ROY 105
HINGE SIDE IIF
8.7 Door sweep type. Encased in a retainer.
Applied to door face at bottom of door. Screw I I
fastened. Slotted holes for adjustment.
ROY416
~L
-----1,
-:f :jr
8.8 Door shoe type. Encased in a retainer.
Applied to door face or edge at bottom of
door. Screw fastened. Some with slotted
holes for adjustment
ROY436 ROY436 ROY406
U TIT
U' W Tj\ TfT

13
8.9 Door shoe type with drip cap. Encased in
a retainer . Applied to door face at bottom of
I ~ : ~
~"~'
door. Screw fastened. Slotted holes for
adjustment.
ROY536 . ~ ~m'

8.10 Automatic door bottom type. Encased in


a retainer. Applied to door face or semi-
mortise at bottom of door. Screw fastened.
ROY336

8.11 Automatic door bottom type. Encased in


a retainer, applied to door edge mortise at
bottom of door. Screw fastened.
ROY346

8.12 Meeting stiles type, split overlapping


astragal. Encased in a retainer. Applied to
door face at lock stiles. Screw fastened. Some -rqiT~-
models have slotted holes for adjustment.
ROY734 ROY735
- '\
I \

8.13 Meeting stiles type, split meeting


astragals. Encased in a retainer. Applied to
door face at lock stiles. Screw fastened. Some
models have slotted holes for adjustment.
ROY734 ROY735
8.14 Meeting stiles type, meeting astragals.
Encased in a retainer. Applied to mortise or
semi-mortise door edge at lock stiles of one or
both doors.
ROY724 ROY725

8.15 Meeting stiles type, adjustable astragals.


Encased in a retainer. Applied to mortised or
semi-mortise door edge at lock stiles. Screw
fastened ..
ROY824 ROY825
8.16 Meeting stiles type, adjustable astragals.
Encased in a retainer. Applied to door face at
lock stiles. Screw fastened.
ROY834 ROY835

14
8.17 Door sweep type with rain drip. Encased
in a retainer. Applied to door face at bottom
of door. Screw fastened. Slotted holes for
adjustment.
ROY536 ROY536
8.18 Meeting stiles type, overlapping flat or
tee astragal. Applied to door face or door
edge at lock stile. Screw fastened.
ROY634 ROY635
-0[-- ---IF---
1\ '\
8.19 Kerf in Gaskets, head and jamb type.
Wrapped foam, elastomeric bulb, or magnetic
encased in retainer. Applied to the frame.
ROY184 ROY185
p;
------, I
I
_-ll
p-- --- F-dhl'-
I
I
I

8.20 Rain Drip. Applied to frame header face


or door face at bottom of door. Screw
fastened.
d-
fAIN'R'P DDIlR HEADER

ROY936 ROY976
DODR

RAlN~1a-
/ " DOOR

15
9. EXPLANATION OF THE NUMBERING SYSTEM

9.1 The first letter indicates a BHMA Product Section letter assigned to gasketing.

I R- Assigned to BHMA organizational Section J for Architectural Door Trim and designates gasketing.
9.2 The second character designates retainer material.

1 - Brass or Bronze 5 - Stainless Steel


3 -Aluminum o- Optional material or none used
9.3 The third character designates the gasketing type or material.

A-Brush N - Rubber Fabric


B - Neoprene, Solid P - Intumescent
C - Neoprene, Expanded, Closed Cell Q - Intumescent/ Brush
D- Vinyl R - Intumescent/ Neoprene, Solid
E - Silicone Rubber S - Intumescent/ Neoprene, Expanded, Closed Cell
F - Pile T - Intumescent/ Vinyl
G - Thermoplastic Elastomer (TPE) U - Intumescent/ Silicone Rubber
H - Thermoplastic Urethane (TPU) V - Intumescent/ Pile
J - Thermoplastic Rubber W - Intumescent/ Thermoplastic Elastomer (TPE)
K - Spring Metal X - Intumescent/ Thermoplastic Urethane (TPU)
L-Magnetic Y - Optional Material or None Used
M-Felt Z - Intumescent/ Thermoplastic Rubber

9.4 The fourth character designates the product type.

1 Head and Jamb 6 Astragal Overlapping


2 Head and Jamb, Adjustable 7 Astragal Split or Compensating
3 Automatic Door Bottom 8 Astragal Adjustable
4 Door Sweep or Shoe 9 Rain drip without gasket
5 Door Sweep or Shoe with Drip Cap Other

9.5 The fifth character indicates where the gasketing is applied.

1 Door Edge 6 Frame Soffit (Hollow Metal), Frame Stop (Wood)


2 Door Edge, Mortise 7 Frame Face
3 Door Face 8 Kerf
4 Door Face Semi-Mortise 9 Stop (Hollow Metal), Stop Face (Wood)
5 Frame Rabbet (surface or mortise) o Other
9.6 The sixth character indicates the rating of the gasketing.

Rating 4 used for smoke rated gaskets in accordance with 5.3.


Rating 5 used for air leakage rated gaskets in accordance with 5.4.
Rating 6 used for items not rated accordance with 5.3 or 5.4.
16
9.7 In addition to the type numbers, specify the following as appropriate:

A - Retainer finish D - Fastening system if different from shown or if not shown


B - Retainer size E - Door or opening size
C - Gasket size F - Type of door and frame

9.8 Example: ROY164

R - Gasketing
o- Optional material for flange
Y - Optional material for gasketing
1 - Head and jamb type
6 - Frame stop applied
4 - Rating 4

9.9 Type numbers shown in this Standard contain the first numerical designation as 0 indicating
optional material if a retainer is used. Users of this Standard wishing to specify a brass or bronze,
aluminum, or stainless steel retainer shall substitute the first numerical designation 0 with 1, 3, or 5 as
appropriate. Verify availability by consulting individual manufacturers catalogs.

9.10 Type numbers in this Standard contain a letter following the first numerical designation and in
most instances this letter is a Y indicating optional type or material. Users of this Standard wishing to
delineate a specific material shall substitute the Y designation with the letter indicating the material
desired. Verify availability by consulting individual manufacturers catalogs.

Example: R3C264
R - Gasketing
3 - Aluminum Material for Flange
C - Neoprene Expanded, Closed Cell
2 - Head and Jamb Type Adjustable
6 - Applied to Frame Rabbet
4 - Rating 4 used for Smoke Control Doors

17
APPENDIX A USERS GUIDE (NOT PART OF ANSIIBHMA A152.22)

A-I Because of environmental conditions, doors and frames are not completely stable in all uses. For
this reason, gasketing frequently has adjustable attributes. This adjustability is accomplished with
slotted installation holes or other compensating means.

A-1.l These features in A-I permit the opportunity to seriously inhibit the closing and latching of
doors by over compression. The field installer therefore weighs the relative merits of sealing vs.
proper door function and adjusts the system in accordance with Section 5 of this Standard.

A-1.2 Clearances between the door and frame especially on the hinge side vary with different door
manufacturers. When clearances of 1116 in (1.6 mm) or less are encountered, care is taken as to the
type of gasketing to use as some products exceed this dimension even after compression and the force
to close the door in such installations is in excess of a 50 lbf (447 N).

A-2 When the meeting edges of a pair of doors are gasketed, requirements in the ANSIINFPA 101
Life Safety Code and the model building codes are observed. For pairs of doors within a means of
egress, codes frequently prohibit the use of devices which depend upon the opening of one door before
the other is able to be opened.

This often requires the use of astragals other than overlapping astragals. Such astragals are commonly
supplied in flat, tee, split and adjustable styles with or without gasketing elements.

Care must be taken when specifying astragals as many factors must be considered. Standards such as
NFPA 80, Fire Doors and Windows, NFPA 101, Life Safety Code, NFPA 105, Smoke Control Doors
and Local Building Code should be consulted. Local authorities having jurisdiction should be
consulted if there is any question.

Fire Doors having labels that state: "When used in pairs an astragal is required" can only be satisfied
with the one approved in the limitations of the door listing. Fire Doors not specifying this requirement
may use approved astragal(s) that satisfy the need to prevent the transfer of air, smoke, sound, light,
moisture, etc. Their removal, omission, or substitution may violate the listing.

A-3 The force to close a door can be measured in a variety of ways. The method described in 5.1 is
the same method used in other ANSIIBHMA Standards. It does not take into account the velocity of a
closing door under the control of a door closer. The value of a 10 lbf (44 N) was selected to recognize
this factor.

A-4 Users of this Standard note that thresholds with integral gasketing are included in ANSIIBHMA
A156.2l for Thresholds and are not included in this Standard.

A-5 Conformance Criteria. Certification that products offered meet the requirements of this Standard
and conform to individual manufacturer's specifications, standards, and quality assurance practices are
available and in some circumstances are required. Buyer requirements determine the need for proof of
conformance such as first article inspection, test laboratory reports or listings. Specifiers requiring
assertions of conformance utilize statements of conformance furnished by individual manufacturers, or
test reports acceptable to the buyer. You can also go to the BHMA website at
www.buildershardware.com to view the Certified Products Directory on-line.

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A-6 Preservation, Packaging, and Packing. Unless other arrangements between buyer and seller are
made, preservation, packaging, and packing shall be sufficient to protect containers and their contents
under normal shipping and handling conditions from the source of supply to the destination point.

A-7 Marking. Unless other arrangements between buyer and seller are made, marking shall be in
accordance with the individual manufacturer's standard practice.

A-8 Kerf Gasket Installation. Kerf gasketing is provided with a range of compressibility determined
and specified by the manufacturer. It is important to ensure the installation including the gasketing
maintains the door/latchbolt/strike/stop relationships specified by the door and hardware
manufacturers. Altering of latchbolts is never permitted. Malfunctions may result including trapping
the deadlocking latchbolt in the strike.

A-9 Meeting the leakage requirement is generally more difficult on smaller doors than larger doors of
similar design due to the area to perimeter ratio. For example, the area of a 3x7 ft door is 21 sq. ft. with
a preimeter of 20 ft., compared to a 4x8 ft. door having an area of 32 sq. ft. and a perimeter of 24 ft.

A-I0 Retainer Finishes. Gasketing that incorporates different finishes. Must specify the fmish
required. Consult manufacturers' catalogs.

A-II The main purpose of creating the 2003 revision of A156.22 was to add requirements for
intumescent seals. Existing leakage requirements have been mainly intended to cover interior smoke
and air infiltration applications. In the next edition however, responding to Canvass comments from
the American Architectural Manufacturers Association, the subcommittee will work on including
energy conservation leakage levels compatible with ANSI/AAMAINWWDA lO1/I.S. 2, and other
national codes.

A-12 Where required by Building Codes, gasketing shall be marked as specified by a nationally
recognized testing laboratory.

A-13 Refer to ANSI/SDI A250.6 Hardware on Standard Steel Doors or NAAMMIHMMA 840-99
Guide Specification for Installation and Storage of Hollow Metal Doors and Frames for installation
information.

A-14 As approved by the test lab, doors of other materials, or pairs of doors, may be substituted for
the basic test door setup in paragraph 4.1, provided the set up results in equivalent conditions and
meets manufacturer's installation specifications. Astragals (designated by fourth characters 6, 7, 8)
may be tested using a pair of doors, 36 in x 84 in x 1 % in (914 x 2134 x 44mm) each leaf with an 1/8
inch per 2 inch bevel, the inactive leaf held in position, with a gap between the meeting edges of the
pair of .125 +1- .062 (3.2 +1- 1.6mm) maximum for steel doors.

A -15 Ref 5.3 Smoke Infiltration Test. Although the standard literally states "tested for inhibition of the
passage of smoke," the approved test method ofUL 1784 uses air, not smoke, for the smoke rating.

19
A-IS FIGURES
FIGURE X CLEARANCES FOR TESTING GASKETING

\ /8!; 1132
1 I , em!', I , ,
"., m m )
(3.2

1
t t
,,f, .. ] T Y PIC A L H E

IJII---'" , +
,
1/32

M E E TIN G E 0 G E S 0 F
~c
--11--)" . 1 I 3 2 • FOR H 0 L LOW
P A IRS 0 FRS
I I 8' M A X 1M U MFa R WOO D 0 0

1 5 / 6 4 · REF
(2 .7 m m )

1----1/810 1

FIGURE 1 Dimensions for Meeting Edges of Doors

DOOR AND
APPLICATIO

~'"
FIGURE X DOOR FRAM E ILLUSTRATIONS
~. 'MORTISE

FIGURE 2 Door Frame Illustrations

20
INTUMESCENT TEST REQUIREMENTS
Size and Weight Environmental Tests Evaluation
Paint Solvents
Sample Prep Thickne Width Length Weight Weath- Heat Pavc Alkyd Acrylic Exoxy Heating Butyl Mineral Visual Size
# ss ering Oil Alcohol Spirts
7.1.3 7.1.4 7.1.5 7.1.6 7.1.7 7.2.1 7.2.2 7.2.3 7.2.3 7.2.3 7.2.3 7.2.4 7.2.4 7.2.4 7.3.1 7.3.2
1 X X X X X X X X
2 X X X X X X X X
3 X X X X X X X
4 X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X X X X
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11 X X X X X X X
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13 X X X X X X X X
14 X X X X X X X X
15 X X X X X X X
16 X X X X X X X
17 X X X X X X X X
18 X X X X X X X X
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20 X X X X X X X
21 X X X X X X X X
22 X X X X X X X X
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24 X X X X X X X
25 X X X X X X X X
26 X X X X X X X X
27 X X X X X X X
28 X X X X X X X
29 X X X X X X X X
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36 X X X X X X X

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