BHMA A156.22 - Door Gasketing and Edge Seal Sys
BHMA A156.22 - Door Gasketing and Edge Seal Sys
BHMA A156.22 - Door Gasketing and Edge Seal Sys
22 - 2005
FOR
CiHMA
builders hardware manufacturers association
SPONSOR
1
AMERICAN NATIONAL STANDARDS INSTITUTE, INC.
AMERICAN NATIONAL STANDARD
An American National Standard implies a consensus of those substantially concerned with its scope and
provisions. An American National Standard is intended as a guide to aid the manufacturer, the consumer
and the general public. The existence of an American National Standard does not in any respect preclude
anyone, whether he has approved the Standard or not, from manufacturing, marketing, purchasing, or
using products, processes, or procedures not conforming to the Standard. American National Standards
are subject to periodic review and users are cautioned to obtain the latest editions.
CAUTION NOTICE: This American National Standard may be revised or withdrawn at any time. The
procedures of the American National Standards Institute require that action be taken to reaffirm, revise, or
withdraw this Standard no later than five years from the date of publication. Purchasers of American
National Standards may receive current information on all Standards by calling or writing the American
National Standards Institute.
Published by
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION, INC.
355 Lexington Avenue, N ew York, New York, 10017
This Standard was developed by the Builders Hardware Manufacturers Association, Inc. It was approved
by ANSI under the Canvass Method. BHMA was accredited on 21 March 1983 as a sponsor using the
Canvass Method.
2
FOREWORD (This Foreword is not a part of ANSIIBHMA A156.22)
The general classification of builders hardware includes a wide variety of items which are divided into
several categories. To recognize this diversity, a sectional classification system has been established.
Door Gasketing Systems is one such sub section and this Standard is a result of the collective efforts of
members of the Builders Hardware Manufacturers Association, Inc. who manufacture this product.
The total Product Standards effort is, therefore, a collection of sections, each covering a specific
category of items.
Performance tests have been established to ensure safety and stability to which the public is entitled.
There are no restrictions on design.
This Standard is not intended to obstruct but rather to encourage the development of improved
products, methods and materials. The BHMA recognizes that errors will be found, items will become
obsolete, and new products, methods and materials will be developed. With this in mind, the
Association plans to update, correct and revise these Standards on a regular basis. It shall also be the
responsibility of manufacturers to request such appropriate revisions.
The BHMA numbers which indicate functions of gasketing do not identity size or design and are not
intended to be used without necessary supplementary information. Individual manufacturer's catalogs
are to be consulted
3
TABLE OF CONTENTS
1. SCOPE ............................................................................................................................5
2. DEFINITIONS ..................................................................................................................5
3. GENERAL ....................................................................................................;.................. 6
4
1. SCOPE
1.1 This Standard establishes requirements for the performance and installation of gasketing systems
including intumescents applied to, or mortised to doors, frames or both. Included are performance tests
intended to provide installation guidelines, resistance to smoke and air infiltration, and measure the life
and durability of gasketing materials.
1.2 Requirements apply to factory or field installed materials.
1.3 Tests described in this Standard are performed under laboratory conditions. In actual usage,
results vary because of installation, maintenance and environmental conditions.
2. DEFINITIONS
2.1 For the purpose of this Standard, the following words and terms shall have the meaning indicated
in this section. Words not defined shall be considered adequately defined in Webster's Unabridged
Dictionary.
2.2 Applied The gasketing is installed onto a door or frame or both in the field.
2.3 Astragal(s) One or more elements applied to the meeting stile(s) to cover or seal the gap
between a pair of doors.
2.4 Closer A spring powered device having a controlling means used to close a door.
2.5 Combination Intumescent Gasket A product comprised of both intumescent material and other
gasketing materials.
2.6 Edge Seal Systems Use Category G listed products that may be required to provide protection
to the perimeter and meeting edge of doors and door frames to prevent the flow of hot gasses around
the assembly in the event of fire.
2.7 Gasketing Material applied to a door or frame for the purpose of reducing or sealing the
clearances around a door, to reduce the passage of air, smoke, sound, light, or water.
2.8 Integral The gasketing is incorporated in a door or frame or both during the manufacturing
process.
2.9 Intumescents A range of materials that expand in volume when exposed to heat or flame.
2.10 Kerf A cut or channel produced by a tool.
2.11 Latch Bolt A lock component having a beveled end which projects from the lock front in
an extended position but is forced back into the lock case by end pressure or drawn back by action of the
lock mechanism. When the door is closed, the latch bolt projects into a hole provided in the strike, and
holds the door in a closed position.
2.12 Retainer Part of some gasketing types providing a means of holding the gasketing material. Is
allowed to have flanges to facilitate mounting or serve as a housing for others components. May also
be called a housing.
2.13 Strike A plate fastened to the door frame into which the bolts project.
5
3. GENERAL
3.1 Values Required values in this Standard are given in U.S. units. SI (metric) equivalents are
shown in parentheses and are approximate.
3.2 ANSI Standards referenced in this Standard are available from the American National Standards
Institute, 11 West 42nd Street, New York, NY 10036 or www.buildershardware.com. ASTM
Standards are available from ASTM, 100 Barr Harbor Dr., W. Conshohocken, PA 19428-2959
3.3 Gasketing applied to fire door assemblies shall be in accordance with the requirements of the
Standard ANSIINFP A 80 for Fire Doors and Windows. The gasketing shall be listed by a nationally
recognized testing laboratory and be under an in-plant follow-up inspection service.
3.4 Reference Standards ANSIIBHMA A156.1-2000 for Butts and Hinges, ANSIIBHMA A156.2 -
1996 for Bored and Preas sembled Locks, ANSIINFP A 80 1999 for Fire Doors and Windows, UL 1784
2000 Air Leakage Test of Door Assemblies.
3.5 Gasketing may be grouped into three categories based on where it is applied: Bottom of door,
Meeting Stile, and Perimeter (applied to either a door at the stiles and top rail, or to a frame at the
jambs and header).
4. TEST EQUIPMENT
4.1 Test Door Provide a structure to support a standard steel door and a steel door frame. The door
shall be 36 in x 84 in x 1 3/4 in (914 x 2134 x 44 mm) with an 1/8 inch per 2 inch bevel. Adjust the
frame before installing the door so that it is level, plumb and square within 1132 in (0.8 mm). The door
shall be hung with three 4 1/2 x 4 112 in (114 x 114 mm) Grade 2 full mortise hinges meeting the
requirements of ANSI/BHMA A156.1 for Butts and Hinges. Install a function F81 or F82 Grade 1
bored lockset meeting the requirements ofANSIIBHMA A156.2 for Bored and Preas sembled Locks.
The strike plate shall be in accordance with ANSIIDHI Al15.2 and mounted in the door frame so that
when the door is closed and the latch bolt is engaged in the strike plate, a 1116 in (1.6 mm) space is
maintained between the door face and the stop on the frame. Check the alignment of the door in the
frame and adjust as necessary by shimming the hinges so that the resulting gaps between the door and
frame are parallel within 1132 in (0.8 mm) and that the spacing is as follows, and as illustrated in
Figure 1. Take the measurements from the high side of the bevel. See figure below.
6
St o.nd o.rci 16 go.. s1;e el
II II~ / 3.0-7.0 door f'ro.f"lE?
I I
II II
II II
Co ncre1;e bloek canstr uet 10 n
shown for Illustro. tlon
purposes only. Any rldgld
const:rl.,..lctlon Is: perMlsso.ble.
Refer 1;0 figure 1 for o.ll
dine nslon 5 Q f ne etlng ed ges of
doors.
4.2 Oven Provide an air-circulating oven capable of being heated to SOO degrees F (260C), allow free
circulation of air, and large enough to contain the applicable fixtures decribed in the standard. The
oven shall be capable of raising the temperature in 10 of (S.S°C) increments and maintaining that
temperature for at least 10 minutes without varying by more than 1°F (O.S°C).
4.3 Freezer Provide a freezer capable of maintaining a temperature of minus 40 degrees F ± S (-40C
± 3) and able to hold a minimum of3 suspended 12 in (30S mm) long sections of gasketing.
4.4 Environmental Test Chamber Provide an air-circulating chamber capable of exposing the test
samples in a vertical orientation, and providing the cycle described in section 7.2. The chamber shall
allow free circulation of air and humidity, and be large enough to contain the applicable fixtures
described in the standard. The chamber shall be capable of raising or lowering the temperature and
humidity in accordance with the test cycle requirements.
7
4.5 Deflection Test Fixture See figure below. The pivot point must move freely.
PERMANENT DEFLECTION
TEST FIXTURE
1POUNDWEIIiIIfT
o
.--~_
................
..-.- IIIDICA'I'QR
5TAINlESSSTEEl PLATE
M IN 1M UM SIZ E 118 - x 4' x , O·
--1---1,
- --
WE 1(; H T III C lU D IN G
AT T A <: H ~ E N T 1.1 E A N S
1/4 OUNCE TOTAL
8
5. TEST PROCEDURES FOR ALL GASKETS
9
6. TEST PROCEDURES FOR NON INTUMESCENT GASKETS ONLY
10
7. TESTS FOR INTUMESCENT MATERIALS ONLY
7.1 Samples
7.1.1 Quantity and size The size and shape of the intumescent material to be tested shall be consistent
with the manufacturer's inventory. A minimum of 40 samples shall be submitted for testing, each
sample shall be approximately 8 inches in length and in the manufacturer's standard width and
thickness.
7.1.2 Conditioning All samples and mounting plates in accordance with Section 7 shall be conditioned
before testing by being stored at 70 to 8S degrees F (21 to 29.SC) at SO% relative humidity for a
minimum of 6 hours.
7.1.3 Sample Preparation Four samples will be required for each of the environmental tests. All
samples shall be provided with an adhesive for mounting to a 6063 20 minute anodized aluminum
plate 118 inch (3.2 mm) thick by 2 inches (SO.8 mm) wide by 10 inches (2S4.0 mm) long. Alternate for
kerf-in applied products; a 10 inch (2S4.0 mm) long section of kerfed frame representing the
manufacturers instructions.
7.1.4 Thickness The thickness of each sample shall be measured in four random places using an
electronic or dial non-rotating spring type disc micrometer with an accuracy of +/- .001 inch. The
thickness will be determined when the disc just touches the surface of the sample. The average of the
four readings shall be recorded. Samples having adhesive backing shall have the release liner removed.
7.1.S Width The width of each sample shall be randomly measured in four places along the length in
the center of the sample. The average of the four readings shall be recorded.
7.1.6 Length The length of each sample shall be measured to the nearest 0.01 inch using a precision
steel rule or vernier caliper. The length shall be recorded.
7.1.7 Weight The weight of each sample shall be determined in grams. Samples with adhesive
backing shall have the release liner removed before weighing. The weight shall be recorded.
7.2 Environmental Testing
7.2.1 Artificial Weathering Testing Four samples in accordance with Section 7.1 shall be exposed
in vertical orientation for S04 hours in accordance with the following cycle; 4 hours at 0° F +/- SO (-
18° C +/- 2°), 4 hours at +68° F +/- 5° (20° C +/- 2°) and 95 +/- 5% relative humidity, and 16 hours at
+122° F +/- So (SO° C +/- 2°) and SO% relative humidity. This test sequence takes S04 hours (21 days)
and there shall be no interruption in the test cycle.
7.2.2 Heat Exposure Testing Four samples in accordance with Section 7.1 shall be exposed in
vertical orientation for S04 hours (21 days) at a temperature of 131 ° F +/- So (SSO C +/- 2°).
7.2.3 Paint Coating Exposure Testing Four sets of four samples each in accordance with Section
7.1 are required for this test procedure. Each set is to be coated by a dipping process only covering the
three normally exposed surfaces for one minute with one coat of the following four pigmented types of
paint: emulsion on PVAC base, alkyd resin, acrylic polyurethane, or epoxy resin (commonly
available). After coating the samples shall be dried in at 70 to 8S degrees F(21 to 29.SC) and SO%
relative humidity for a period of S04 hours (21 days).
7.2.4 Solvent and Oil Exposure Testing Three sets of four samples each in accordance with Section
7.1 are required for this test procedure. Each set is to be immersed for two minutes into one of the
following three types of solvents: heating oil, butyl alcohol, or mineral spirits. After immersion the
samples shall be stored in an? of 70 F +/- 3° (21 ° C +/- 1°) and SO% relative humidity for a period of
S04 hours (21 days).
12
8. TYPE NUMBERS AND APPLICATIONS
~I ~
a retainer. Applied to door frame stop or door
I jl
Ibr-~"",
face, screw fastened. Slotted holes for
adjustment. --=-t[~fE SIDE
ROL164 ROL165
8.6 Head and jamb type, two pIece
interlocking. Applied to frame stop and door
I ~
IF
face. Screw fastened. Slotted holes for tij ml
adjustment.
ROY 104 ROY 105
HINGE SIDE IIF
8.7 Door sweep type. Encased in a retainer.
Applied to door face at bottom of door. Screw I I
fastened. Slotted holes for adjustment.
ROY416
~L
-----1,
-:f :jr
8.8 Door shoe type. Encased in a retainer.
Applied to door face or edge at bottom of
door. Screw fastened. Some with slotted
holes for adjustment
ROY436 ROY436 ROY406
U TIT
U' W Tj\ TfT
13
8.9 Door shoe type with drip cap. Encased in
a retainer . Applied to door face at bottom of
I ~ : ~
~"~'
door. Screw fastened. Slotted holes for
adjustment.
ROY536 . ~ ~m'
14
8.17 Door sweep type with rain drip. Encased
in a retainer. Applied to door face at bottom
of door. Screw fastened. Slotted holes for
adjustment.
ROY536 ROY536
8.18 Meeting stiles type, overlapping flat or
tee astragal. Applied to door face or door
edge at lock stile. Screw fastened.
ROY634 ROY635
-0[-- ---IF---
1\ '\
8.19 Kerf in Gaskets, head and jamb type.
Wrapped foam, elastomeric bulb, or magnetic
encased in retainer. Applied to the frame.
ROY184 ROY185
p;
------, I
I
_-ll
p-- --- F-dhl'-
I
I
I
ROY936 ROY976
DODR
RAlN~1a-
/ " DOOR
15
9. EXPLANATION OF THE NUMBERING SYSTEM
9.1 The first letter indicates a BHMA Product Section letter assigned to gasketing.
I R- Assigned to BHMA organizational Section J for Architectural Door Trim and designates gasketing.
9.2 The second character designates retainer material.
R - Gasketing
o- Optional material for flange
Y - Optional material for gasketing
1 - Head and jamb type
6 - Frame stop applied
4 - Rating 4
9.9 Type numbers shown in this Standard contain the first numerical designation as 0 indicating
optional material if a retainer is used. Users of this Standard wishing to specify a brass or bronze,
aluminum, or stainless steel retainer shall substitute the first numerical designation 0 with 1, 3, or 5 as
appropriate. Verify availability by consulting individual manufacturers catalogs.
9.10 Type numbers in this Standard contain a letter following the first numerical designation and in
most instances this letter is a Y indicating optional type or material. Users of this Standard wishing to
delineate a specific material shall substitute the Y designation with the letter indicating the material
desired. Verify availability by consulting individual manufacturers catalogs.
Example: R3C264
R - Gasketing
3 - Aluminum Material for Flange
C - Neoprene Expanded, Closed Cell
2 - Head and Jamb Type Adjustable
6 - Applied to Frame Rabbet
4 - Rating 4 used for Smoke Control Doors
17
APPENDIX A USERS GUIDE (NOT PART OF ANSIIBHMA A152.22)
A-I Because of environmental conditions, doors and frames are not completely stable in all uses. For
this reason, gasketing frequently has adjustable attributes. This adjustability is accomplished with
slotted installation holes or other compensating means.
A-1.l These features in A-I permit the opportunity to seriously inhibit the closing and latching of
doors by over compression. The field installer therefore weighs the relative merits of sealing vs.
proper door function and adjusts the system in accordance with Section 5 of this Standard.
A-1.2 Clearances between the door and frame especially on the hinge side vary with different door
manufacturers. When clearances of 1116 in (1.6 mm) or less are encountered, care is taken as to the
type of gasketing to use as some products exceed this dimension even after compression and the force
to close the door in such installations is in excess of a 50 lbf (447 N).
A-2 When the meeting edges of a pair of doors are gasketed, requirements in the ANSIINFPA 101
Life Safety Code and the model building codes are observed. For pairs of doors within a means of
egress, codes frequently prohibit the use of devices which depend upon the opening of one door before
the other is able to be opened.
This often requires the use of astragals other than overlapping astragals. Such astragals are commonly
supplied in flat, tee, split and adjustable styles with or without gasketing elements.
Care must be taken when specifying astragals as many factors must be considered. Standards such as
NFPA 80, Fire Doors and Windows, NFPA 101, Life Safety Code, NFPA 105, Smoke Control Doors
and Local Building Code should be consulted. Local authorities having jurisdiction should be
consulted if there is any question.
Fire Doors having labels that state: "When used in pairs an astragal is required" can only be satisfied
with the one approved in the limitations of the door listing. Fire Doors not specifying this requirement
may use approved astragal(s) that satisfy the need to prevent the transfer of air, smoke, sound, light,
moisture, etc. Their removal, omission, or substitution may violate the listing.
A-3 The force to close a door can be measured in a variety of ways. The method described in 5.1 is
the same method used in other ANSIIBHMA Standards. It does not take into account the velocity of a
closing door under the control of a door closer. The value of a 10 lbf (44 N) was selected to recognize
this factor.
A-4 Users of this Standard note that thresholds with integral gasketing are included in ANSIIBHMA
A156.2l for Thresholds and are not included in this Standard.
A-5 Conformance Criteria. Certification that products offered meet the requirements of this Standard
and conform to individual manufacturer's specifications, standards, and quality assurance practices are
available and in some circumstances are required. Buyer requirements determine the need for proof of
conformance such as first article inspection, test laboratory reports or listings. Specifiers requiring
assertions of conformance utilize statements of conformance furnished by individual manufacturers, or
test reports acceptable to the buyer. You can also go to the BHMA website at
www.buildershardware.com to view the Certified Products Directory on-line.
18
A-6 Preservation, Packaging, and Packing. Unless other arrangements between buyer and seller are
made, preservation, packaging, and packing shall be sufficient to protect containers and their contents
under normal shipping and handling conditions from the source of supply to the destination point.
A-7 Marking. Unless other arrangements between buyer and seller are made, marking shall be in
accordance with the individual manufacturer's standard practice.
A-8 Kerf Gasket Installation. Kerf gasketing is provided with a range of compressibility determined
and specified by the manufacturer. It is important to ensure the installation including the gasketing
maintains the door/latchbolt/strike/stop relationships specified by the door and hardware
manufacturers. Altering of latchbolts is never permitted. Malfunctions may result including trapping
the deadlocking latchbolt in the strike.
A-9 Meeting the leakage requirement is generally more difficult on smaller doors than larger doors of
similar design due to the area to perimeter ratio. For example, the area of a 3x7 ft door is 21 sq. ft. with
a preimeter of 20 ft., compared to a 4x8 ft. door having an area of 32 sq. ft. and a perimeter of 24 ft.
A-I0 Retainer Finishes. Gasketing that incorporates different finishes. Must specify the fmish
required. Consult manufacturers' catalogs.
A-II The main purpose of creating the 2003 revision of A156.22 was to add requirements for
intumescent seals. Existing leakage requirements have been mainly intended to cover interior smoke
and air infiltration applications. In the next edition however, responding to Canvass comments from
the American Architectural Manufacturers Association, the subcommittee will work on including
energy conservation leakage levels compatible with ANSI/AAMAINWWDA lO1/I.S. 2, and other
national codes.
A-12 Where required by Building Codes, gasketing shall be marked as specified by a nationally
recognized testing laboratory.
A-13 Refer to ANSI/SDI A250.6 Hardware on Standard Steel Doors or NAAMMIHMMA 840-99
Guide Specification for Installation and Storage of Hollow Metal Doors and Frames for installation
information.
A-14 As approved by the test lab, doors of other materials, or pairs of doors, may be substituted for
the basic test door setup in paragraph 4.1, provided the set up results in equivalent conditions and
meets manufacturer's installation specifications. Astragals (designated by fourth characters 6, 7, 8)
may be tested using a pair of doors, 36 in x 84 in x 1 % in (914 x 2134 x 44mm) each leaf with an 1/8
inch per 2 inch bevel, the inactive leaf held in position, with a gap between the meeting edges of the
pair of .125 +1- .062 (3.2 +1- 1.6mm) maximum for steel doors.
A -15 Ref 5.3 Smoke Infiltration Test. Although the standard literally states "tested for inhibition of the
passage of smoke," the approved test method ofUL 1784 uses air, not smoke, for the smoke rating.
19
A-IS FIGURES
FIGURE X CLEARANCES FOR TESTING GASKETING
\ /8!; 1132
1 I , em!', I , ,
"., m m )
(3.2
1
t t
,,f, .. ] T Y PIC A L H E
IJII---'" , +
,
1/32
M E E TIN G E 0 G E S 0 F
~c
--11--)" . 1 I 3 2 • FOR H 0 L LOW
P A IRS 0 FRS
I I 8' M A X 1M U MFa R WOO D 0 0
1 5 / 6 4 · REF
(2 .7 m m )
1----1/810 1
DOOR AND
APPLICATIO
~'"
FIGURE X DOOR FRAM E ILLUSTRATIONS
~. 'MORTISE
20
INTUMESCENT TEST REQUIREMENTS
Size and Weight Environmental Tests Evaluation
Paint Solvents
Sample Prep Thickne Width Length Weight Weath- Heat Pavc Alkyd Acrylic Exoxy Heating Butyl Mineral Visual Size
# ss ering Oil Alcohol Spirts
7.1.3 7.1.4 7.1.5 7.1.6 7.1.7 7.2.1 7.2.2 7.2.3 7.2.3 7.2.3 7.2.3 7.2.4 7.2.4 7.2.4 7.3.1 7.3.2
1 X X X X X X X X
2 X X X X X X X X
3 X X X X X X X
4 X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X X X X
8 X X X X X X X
9 X X X X X X X X
10 X X X X X X X X
11 X X X X X X X
12 X X X X X X X
13 X X X X X X X X
14 X X X X X X X X
15 X X X X X X X
16 X X X X X X X
17 X X X X X X X X
18 X X X X X X X X
19 X X X X X X X
20 X X X X X X X
21 X X X X X X X X
22 X X X X X X X X
23 X X X X X X X
24 X X X X X X X
25 X X X X X X X X
26 X X X X X X X X
27 X X X X X X X
28 X X X X X X X
29 X X X X X X X X
30 X X X X X X X X
31 X X X X X X X
32 X X X X X X X
33 X X X X X X X X
34 X X X X X X X X
35 X X X X X X X
36 X X X X X X X
21