Project Evaporator Malto Line

DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 1 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG

Prepared BY
Project Manager Edo Faizal Candrawinata

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

BY BY BY
 Project Evaporator Malto Line

DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 2 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG
CONTENTS

PURPOSE

SCOPE OF WORK

LIST OF ACRONYM ……………………………………………………………………

DEFINITION

REFERENCES

GENERAL PROVISIONS

PREPARATION AND SEQUENCE OF WORK

BLASTING APPLICATIONS

INSPECTION OF RESULT SANDBLASTING WORK

APPLICATION OF PRIMER COAT

APPLICATION OF INTERMEDIATE COAT

APPLICATION OF FINISH COAT

SAFETY HEALTH & ENVIRONMENT (HSE)

QUALITY CONTROL
 Project Evaporator Malto Line

DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 3 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG
1. PURPOSE
This procedure is made to ensure the implementation of work, Standard of Blasting &
Painting for Piping refers to the specifications are implemented.

2. SCOPE OF WORK
Scope of this procedure covers preparation work, sandblasting, painting and inspection on
Sandblasting & Painting work for Evaporator Malto Line Project.

3. LIST OF ACRONYM
CLIENT - PT. Tereos FKS
CONTRACTOR - PT. Karya Internusa Gemilang

4. DEFINITION
External Painting for Beam is making anti-rust coating on the surface of the Beam, to
prevent corrosion of the working steps; work surface preparation, paint application and
quality assurance inspections on the entire surface of the Beam

5. REFERENCES
ISO 4624 Paints & Varnishes – Pull of Test For Adhesion
BS ISO 8501-1 Preparation of steel substrates before applications of paints or related
product
SIS 05900 Swedish standards – Society of Protective Coating / Steel Structure
Painting Council (SSPC-SP) Swedish Standard Institution (SIS)
Pictorial Surface Preparation Standard of Painting Steel Surface

6. GENERAL PROVISIONS
6.1. Applying a series of painting work by forming layers of paint on the surface area of the
pipe evenly and completely in accordance with the requirements.
6.2. Using materials reference to the provisions and paint with manufacturer's instructions,
including how to thin the paint, maintenance and so on.
6.3. The whole surface of the pipe must be confirmed to have real clean and free from
contamination.
6.4. The whole surface of the pipe must be mechanically cleaned them using sandblasting
to reached near white metal (SSPC SP-10 or SA 2 ½).
6.5. Attention to the safety of employees and their work environment and also avoid
environmental pollution.
6.6. Should ensure a perfect paint work thoroughly, with the following conditions; paint
color should cover equally and not piebald & brindle, no peeling, no fading, no melt,
etc. Therefore painting work should be done by personnel skilled and experienced in
the field of painting.
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DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 4 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG
6.7. Dispose of combustibles and flammables property. If improperly discarded, they will
increase the potential for a fire as well as re-organize and repair the existing
infrastructure and facilities damaged in the event of work execution.
6.8. Make a detailed report of the work, repairs made in the field and the shop shall be
documented and re-inspect.
6.9. Every worker should use PPE, as follows;
6.9.1. Safety Shoes
6.9.2. Safety Helmet
6.9.3. Chemicals resistance gloves
6.9.4. Safety Glasses or Googles
6.9.5. Mask
Be prepared to wear facemasks or respirators when the level of dust in the air
becomes hazard
6.9.6. Full Body Harness with locking snap hooks (when working on heights only)

6.10.Important notice, such as;

6.10.1. Workers SMOKING is prohibited in the work area
6.10.2. Workers barred from taking / take anything without permission from
supervisors (Not all workers can take the material or equipment thought the
permission of the Supervisor)
6.10.3. Prohibited do the job before completing the Work Permit.
A permit is usually issued for a specific amount of time typically one shift, at
the end of the shift the permit becomes void or invalid and must be reissued.
6.10.4. All equipment should be inspected each day prior to use. Report any defected
found in equipments or electrical components to a person that is qualified to
make the necessary repairs.
6.10.5. Prohibited without the supervision of site safety’s personnel
6.10.6. Prohibited work in conditions that do not allow.
6.10.7. The passing is prohibited unauthorized work area.
6.10.8. Leaving work area must be with permission of supervisor.
6.10.9. Employees are not allowed to be in other areas except in areas where work
are on duty or rest areas / evacuation has been provided Perform.
6.10.10. Authorized Stop if you see unsafe conditions around the work area be sure
that certified fire extinguishing equipment is available and ready for immediate
use.
6.10.11. Forbidden to leave the vehicle in a state engine running and put the vehicle in
a forward facing position of the access road. All operators shall be properly
trained on the type of equipment they are operating, and shall hold the
appropriate license issued by authorized body.

6.11.Communication
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DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 5 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG
6.11.1 Proper planning, a good safety program, the right tools and communication
combine to prevent accident
6.11.2 Inform all members / team concerned to discuss and understand the procedure
until thoroughly understood by the team when work is performed.
6.11.3 Do TOOL BOX Meeting to discuss the Job Safety Analysis (JSA) and other
things needed for a smooth and comfortable
6.11.4 Check with your local supervisor of hazards / risks that may occur in the work

Paint shall be stored, applied and finish strictly in accordance with the paint
manufacturer’s recommendation.

7. PREPARATION AND SEQUENCE OF WORK

7.1. Preparation
7.1.1. Materials and equipment
7.1.2. Area supervisor to ensure every employee who works with or near large
quantities of hazardous materials must know the steps to take and who to
contact in the event of a spill, equipment, tools, consumables and other support
equipment.
7.1.3. Certificate of compliance as stated in Spec. shall be submitted prior to
commence of the work
7.1.4. Mobilization.
7.1.4.1. After obtaining approval from the client send all materials and
equipment to site
7.1.4.2. Area supervisor to ensure all certifiable lifting equipment must have a
current certificate. All slings must be inspected daily before use.
Defective slings must be replaced immediately.
7.1.4.3. Mobilization of manpower

7.2. Work sequence

7.2.1. Surface Preparation.
The surface of the material to be painted should be clean first from dirt, oil,
and rust by sandblasting using a standard reference used is SSPC-SP10 or
Sa. 2 ½.
7.2.2. Painting application conditions
After completion of work surface (sandblasting), the next step is painting.
Painting work should be done on the same day and should be 4 hours, unless
there is on in the room and no thermostat (Dehumidify) which would otherwise
require after cleaning the surface. When doing a painting work, comparisons
thinner, mixing paint according to the manufacturer’s recommendation.
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DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 6 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG
The MSDS must be available to any employee who works with or transports
such products. Rejected of faulty or rejected coating shall be at supplier’s
expense
7.2.3. Application painting work is divided into 4 (four) phases:
 Surface Preparation Work : Abrasive blast clean to SSPC
SP-10 or Sa 2 ½
 Primer Coat work
 Intermediate Coat
 Finish Coat
7.2.4. Weather conditions
Work surface preparation and paint application can’t be performed if:
 Steel surface temperature is less than 3º C above the dew point temperature
(Dewpoint). Refer to clause 12.7.2 in PTIP Specification, table 15. 8.8 –Paint
Inspection Instruments
 Priming or finishing shall be done at relative humidity below 85% refer PTIP
Specification clause 12.7.2
 Conditions of strong winds and dusty
 Checks to detect weather the dew point and humidity must be done before,
during and after each stage of the preparation work surfaces and painting
application.
7.2.5. Painting specifications
* Surface Preparation: Abrasive blast clean to SSPC SP-10 or
Sa 2 ½
* Primer Coat : DFT. 75 µm
* Intermediate Coat : DFT. 100 µm
* Finish Coat : DFT. 60 µm
(Material Safety Data Sheet with all hazardous products shall be provided)

8. BLASTING APLICATIONS
Applicator must always be alert to the hazards of Sandblasting operations and take
precautions against harmful exposures.

8.1. Blasting work is using abrasive material using Super Blast Grit.

8.2. Blasting operations create high noise levels, so hearing protection is a must-for both
the operator and nearby workers, operators should also use heavy canvas or leather
gloves, aprons, or leggings when appropriate as well as safety shoes.

8.3. Ensure that before any work is done sandblasting material in dry conditions. There is
no oil, grease and other dirty.
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DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 7 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG

9. INSPECTION OF RESULT SANDBLASTING WORK

9.1 To check the cleanliness blasting results using Standard Book ISO 8501-1
9.2 To examine the depth after sandblasting work using Test TECT / Comparator manual
Keane - Tator Surface Profile.
The finish surface shall have a nominal surface profile of 40 microns

10. APPLICATIONS PRIMER COAT

10.1.Specification for surface cleanliness inspection as stated in Table Paint Inspection
Instrument, Surfaces to be painted must be ensured to be clean and dry, no dust, non-
aqueous, oil, oils and greases, including finger marks found on the surface should be
rinsed thinner
10.2.The tools used for painting work is conventional paint spray gun

10.3. Surfaces that have been painted to be ensured there are no defects such as spraying,
paint melted (shagging), orange-peel, dust paint (spray dust), if found should be
repaired immediately.
10.4. Specification for surface cleanliness inspection as stated in Table Paint Inspection
Instrument. Dry Film Thickness (DFT) as measured must fulfill the requirements set,
using Dry Film Thickness gauges. (certificate of calibration).

11. APPLICATION OF INTERMEDIATE COAT

11.1. Surface to be painted must be ensured clean and dry, no dust, containing water, oil, oil
and grease on the surface if there is no oil / grease then be rinsed with a thinner as
specified specification.
11.2. Make sure the primer paint coat thickness is quite appropriate specification. Dry film
thickness gauge Inspection be performed as stated in Table Paint Inspection
Instrument.
11.3.Surface, parts, fittings and other equipment such as nameplates instrument glasses,
shaft etc that do not require painting shall be masked before painting.
11.4. The tools used for painting work is conventional paint spray gun. Compressed air used
for spray painting shall have passed through air filters to remove moisture.
11.5.Surfaces that have been painted to be ensured there are no defects such as spraying,
paint melted (shagging), orange-peel, dust paint (spray dust), if found should be
repaired immediately
11.6.Dry film thickness gauge Inspection be performed as stated in Table Paint Inspection
Instrument. Dry film thickness as measured must fulfill the requirements set, using
DFT gauges. (calibration certificate)

12. APPLICATIONS PAINTING FINISH COAT

 Project Evaporator Malto Line

DOCUMENT TITLE : Sandblast Painting Procedure REV :0

DOCUMENT NO : 2016-PRO-007 Page 8 of 8
CLIENT : PT TEREOS FKS DATE :2-11-2016
PT. KARYA INTERNUSA GEMILANG
12.1. Surface to be painted must be ensured clean and dry, no dust, containing water, oil, oil
and grease on the surface if there is no oil / grease then be rinsed with a thinner.
12.2. Make sure the thickness of the Intermediate Coat Paint is quite appropriate
specifications. Dry film thickness gauge Inspection be performed as stated in Table
Paint Inspection Instrument.
12.3. Cover with masking tape bolt hole section / part in the Finish Coat if necessary.
Surface, parts, fittings and other equipment such as nameplates instrument glasses,
shaft etc that do not require painting shall be masked before painting.
12.4.The tools used for painting work is conventional paint spray gun.

12.5.Surfaces that have been painted to be ensured there are no defects such as spraying,
paint melted (shagging), orange-peel, dust paint (spray dust), if found should be
repaired immediately.
12.6.Dry film thickness gauge Inspection be performed as stated in Table Paint Inspection
Instrument. Dry film thickness as measured must fulfill the requirements set, using
DFT gauges.

13. QUALITY CONTROL

13.1.All painting work that has been completed will be inspected jointly by both parties that
contractors and clients, inspection covers;
 Visualy Check
 Dry Film Thickness (DFT) Check

13.2.The whole results of the inspection must be submitted evidence in the form of daily
reports (Daily Report and Inspection Report).

13.3.Inspection should include:

 Inspection Weather
 Inspection of surface cleanliness has been cleaned refer to PTIP Specification
 Inspection of the thickness of the paint (DFT)

13.4.Finishing Works
 After all work is completed, supervisors and clients have joint inspection of the
work and work environments
 Perform general cleaning
 Demobilization of all material and equipment