Jhanjra Mines
Jhanjra Mines
Jhanjra Mines
A PRODIGY
• 5th Largest reserves of Coal in the World of over 315 BT of coal as per latest GSI
Reports
• 3rd Largest Producer of Coal in the World approx. 730.223 MT in 2018-19 (CIL:
606.905 MT, SCCL: 64.416 MT, Captive: 49.721 MT, Others: 9.181 MT)
• With total global production of 7.8 billion tonnes, the share of China, USA & India are
51%, 15% and 9% respectively.
• The current per capita commercial primary energy consumption in India is about 350
kgoe/year which is well below that of developed countries.
• Considering the limited reserve potentiality of petroleum & natural gas, eco-
conservation restriction on hydel project and geo-political perception of nuclear
power, coal will continue to occupy centre-stage of India 's energy scenario.
• Hard coal deposit spread over 27 major coalfields, are mainly confined to eastern
and south central parts of the the country
COAL INDIA vs INDIA
• Produces around 84% of India's overall coal production WITH 606.9 MT with a growth
of 6.9% over last year
• Accounts for 76% of total thermal power generating capacity of the Utility sector
Thus, plays a key role in "India Growth Story" and making India incorporate globally
competitive
EASTERN COALFIELDS LTD. VS COAL INDIA
• ECL produces around 8.2% of Total Production of Coal India Ltd. keeping in lieu the
technological constraints and history of Mining.
• ECL has achieved the highest ever coal production of 50.16 MT with a growth of 15%
over last year
• ECL has also achieved highest ever coal offtake of 50.195 MT during 2018-19 with a
growth of 15% over last year.
• The UG production has recorded a substantial growth of 5.86% over last year.
• ECL is the only subsidiary of CIL which had growth in underground coal production for
last six consecutive years.
• Committed to produce more than 63.7 MT coal during 2019-20 out of which 10.259
Mte from Underground and confident that ECL will march ahead in the times to
come.
• Thus, plays a key role in "India Growth Story" and making India incorporate globally
competitive
Coal Production from UG Mines of ECL
Year UG Production (in Mte) Total( in Mte)
2018-19 9.06 50.15
2017-18 8.603 43.568
2016-17 8.127 40.517
2015-16 7.329 40.209
2014-15 7.292 40.006
70
50.15
60 43.568
40.006 40.209 40.517
50
40
30
20
7.292 7.329 8.127 8.603 9.06
10
0
2014-15 2015-16 2016-17 2017-18 2018-19
UG Production (in Mte) Total( in Mte)
Jhanjra Project Colliery vs Eastern Coalfields Ltd.
• Jhanjra Project Colliery produces around 7% of Total Production of
Eastern Coalfields Ltd. keeping in lieu the technological constraints and
history of Mining.
• Jhanjra Project Colliery produced 3.376 MTe of Coal which out of 9.06
Mte of Total UG Production of Eastern Coalfields Ltd. in FY 18-19
•Most of the underground coal mines in India are conventional Bord & Pillar with
SDL/LHD loading.
•For mechanized mass production through UG, prevailing technologies adopted till
now in Indian mines are:
The anticipated main source of fire and spontaneous within the proposed
underground is
a) Loss of coal in the goaf due to percentage of extraction, roof coal wherever the
thickness of coal seam is more than the proposed thickness of extraction and
b) Loss of parting coal between two sections: While extracting two section along
the roof and floor of the seam, part of the coal is left in the parting between two
sections. This fall of coal in the goaf may be the potential source of spontaneous
heating and fire.
c) Spontaneous heating of coal in coal stock.
a) Nitrogen Flushing
b) Determination of Crossing Point Temperature
c) Regular and Rapid advances of Coal Faces
d) Detailed Geological Investigation
e) Isolation Stopping
f) Hydraulic fluid and Fire Resistant material
SURFACE MEASURES TO PREVENT THE DANGERS
• The degree of gassiness of other underlying seams of R6 seam are not known , it should
be determined and all the precautions specified in CMR 2017 together with the statutes
• Regular monitoring of mine atmosphere
• Blind heading where ever present and working faces should be ventilated with the
auxiliary fans.
• Only approved type fuel should be used below ground for FSV (Free Steered Vehicle),
Multi Utility Vehicle and Shield Hauler should be used
SIGNALING AND LIGHTING
Sufficient lighting as per standards should be provided at all the required places
i.e. at all coal transfer points, loading points, working faces, along trunk and gate
belts, feeder breaker, switch gear and maintenance area.
• All the work force present at the working face and the individual district should be
provided with mask.
• It is suggested that regular and systematic sampling of air-borne dust is to be
made for control of air bore dust to safe concentration level.
• It is suggested that regular and systematic sampling of air-borne dust is to be
made for control of air borne dust to safe concentration level.
• Adequate provisions have been made in this report for supply of water from
surface for dust suppression in all the working panel.
SCIENTIFIC STUDY
The following scientific study for the project is necessarily required:
• Determination of Roof strength and support design
• Determination of degree of gassiness, cavability index, Physico-Mechanical
properties of the strata above the coal seams.
• Stability of parting between Seams or between two sections.
• Impact of goaf of upper seam on the workings of lower seam.
• In-seam seismic survey of the seams having low borehole density.
• Geo-physical survey of the coal seams
• Ventilation Study
Jhanjra Area, Eastern Coalfields Ltd.
(A subsidiary of Coal India Ltd.)
Location of Jhanjra Project in Raniganj
Coalfield
A
86°40' 45' 50' 55' 87°0' 5' 10' 15' 20'
MTAR
TO PATNA
SANTHAL PARGANA DIST. LOCATION OF PROJECT IN
TO JA
MAITHON A (JHARKHAND) RANIGANJ COALFIELDS
23°50' N D
RESERVOIR JO
Y
DHANBAD DIST. SCALE :-m0 2000m.
E
(JHARKHAND)
CHITTARANJAN
R
IV
LIN
IA
RS
TO D PU ER H
H S
ANB AI R T
IN
→
SALANPUR
AD B IN
.MA
AREA U BI A
→
MAITHON DAM S
→
MUGMA R RB PANDAVESWAR
D
LY
AREA W HU O
RI
AREA T
A
E.R
HI
N M SU
→
E.RL D
NG
AD Y. GRA G.T D IS LO TO
ANB
AR
ND C .R IS T. W
O DH BARAKAR- OA
T
RAMNAG
RI
ord
HOR
I.O.C.Pipe
T D E. . VE
45' KH
UD D RS BEGUNIA BY RL R
E-P Y.
Ch
SALANPUR
Line
→
(BCCL)
IA
AS AREA
IISCO
R
BARA
KAR IK
S R A
ia
R
KULT
RIVE
I
BR PANDAVESWAR ADJOY RIVER
h
SRIPUR AN
KAR
AREA
int
→
RS
AREA-XII
BARA
AREA C H
PANDABESWAR
E.R
Sa
(BCCL)
LY. I.O
MA .C.
al-
IN
PANCHET LIN PIPE
ONI CHORD
CMPDI
E.RLY. TOPSI- BARAB
KENDA
d
SODEPUR
NSO E
ASA
RS →
DAM LIN
An
AREA SURI ROAD AREA
DAMO
DAR
RIVER L E
G.T.R
ly.
.
LY OAD JHANJRA
E.R
40' R
E. AREA
S. SATGRAM KUNUSTORIA BANKOLA
AREA AREA
BURDWAN DIST. JHANJRA
AREA UG MINE
KAJORA
→
AREA
NU
RA DAMODAR
NIA
LEGEND RIVER
AD
R
→
TO
ROAD RS
RAILWAY LINE RA
NIG
RIVER
PURULIA DIST. BUR ANJ
DWA
35' STREAM BANKURA DIST. SATGRAM N DIST
→
.
RS
E AREA AN
TOR
AREA BOUNDARY (ECL)
DA
SAL
DURGAPUR
LOCATIONS FOR L
SIDULIUG MINE TO FR
PROPOSED TOWNSHIP
BAN OM
KURA D KO
FR
DA
AREA BOUNDARY (BCCL) R
IST.
M
OD
S
OM LK
AR
PRPOSED PROJECT RIV
D
AREA BOUNDARY (IISCO) AT
ER
U
HO
→ R
A
G →
Parting: 25 m - 35 m
Present
Seam - R-VIIA Seam
(1.5 m – 3.0 m)
wise Parting: 55 m - 70 m
Section
R-VI Seam
(3.0 m – 5.0 m)
Parting: 25 m – 35 m
R-V Seam
(4.5 m – 6.0 m)
JHANJRA
PROJECT
Shaft C
Incline No 4 Incline No 3
21
NOT TO SCALE
20
seam
18
8A
6A
A R E A PROPOSED F O R 1 S T C M
7A
21
T- 3
7 8 9a
SHAFT`C'
AIR SHAFT
3a
2a
1a
SHAFT`E'
12
NO.2 INC
NO.1 INC
13
15 14
AIR SHAFT
PROPOSED LONGWALL AREA
16
MAIN INCLINE
IC
M
AREAPROPOSED FOR 2ND CM
SHAFT`B'
SHAFT`A'
17
T- 2A
SHAFT-G
11
10 T- 5
17a
800te S.B.
(Prosposed)
T- 4
500te S.B.
1. Length :145m
1. Length :40m
Feature Technical
Specifications
Cutting Height 2.16 m -4.60 m
Cutting Width 3.30 m
Dimensions Length-11.02 m x
Width-2.77m x
Height-1.00m
Weight 58 tonnes
Cutting Drum 1.12 m
diameter
Broad Specifications of Shuttle Car-1st CM Package
Feature Technical
Specification
Length 7.78 m
Width 3.16m
Minimum operating height 2.40 m
Maximum bolting height 4.77 m
Bolting rate Up to 25 bolts/
hour
Broad Specifications of Continuous Miner-2nd CM
Package
Feature Technical
Specifications
Maximum Cutting Height 4.62m
Minimum Operating Height 2.33m
Overall Length 11.28m
Weight 75 tonnes
Cutting Drum width 3.50m
Cutting Drum diameter 1.168m
Loading Capacity 11-27 T/ min
tonnes/minute
Machine Voltage 1140V/ 50 Hz
Broad Specifications of Diesel Coal Hauler (FBR-15) -
2nd CM Package
Feature Technical
Specifications
Length overall 11.19m
Width 3.30m
Height 1.75-2.0m
depending on tyres
Payload 15 tonnes
(maximum)
Speed 22.5 Km/ hour
(maximum)
Fuel tank 300 litres
Broad Specifications of Roof Bolter -2nd CM Package
Feature Technical
Specifications
Length 7.78 m
Width 3.16m
Minimum operating height 2.40 m
Maximum bolting height 4.77 m
Weight 29.8 tonnes
Minimum operating width 3.16 m
Bolting rate Up to 25 bolts/ hour
Cable Reel Capacity 135 m
Voltage 1100V/ 50 Hz
Motor power 37. KW x 2
Roof Bolter
Equipment Data/Information
details/Specifications Dimensions
Make J.H. FLETCHER - RRII-AC Overall length (mm) 7,213
Operating parameters Width (mm) 2,895
Number of bolters Dual Boom Height (chassis) (mm) 863
Operating mining height Wheel base (mm) 1854
(m) 1.20 – 2.80 Range Ground clearance (mm) 228
Drilling length (m) 1.82 m (for single pass) Drilling System
Drill hole size (mm) 27 mm (± 2 mm) Torque (Nm) 407
Tram speed (m/min) 0 to 40 m/min Rotation (rpm) 560
Dry and Wet type Feed thrust 10,000lbs
Drilling nature available Feed length (m) 1.828
Power (kW) 2 x 37 kW Feed rate (m/min) 9.14
Mast height range (m) Arm – feed mechanism
Operating voltage (V) 1140 VAC, 50Hz, 3 phase Vertical drilling
Mast tilt (deg.)
Bolting rate (bolts/hr.) 31 to 37 (in ideal
condition)
Feeder Breaker Dimensions
Equipment Data/Information
details/Specifications Overall length (mm) 10500
Make ONTRAK - OFB- Width over bucket type
1212 hopper (mm) 3900
Operating parameters Overall width (frame) 3050
(mm)
Capacity (TPH) 1200 Tram height (mm) 1380
Input size (mm x mm x 600 x 900 x 1200 Max. discharge height
mm) (mm) 1361
Output size (mm x mm x Variable settings from -100 Conveyor
mm) to -300 mm
Conveyor width (mm) 1250
Weight (t) 32.0
Tram speed (m/min) 12 m/min
• Achieved a positive Production Growth of over 6.5 % in the FY 18-19 when compared
to FY 17-18.
• Total Dispatch of 33,98,592.58 Tes with a growth of 107.3% as compared to the last
year
100000
0
4000000
3500000
3000000
Production (in Tes)
2500000
2000000
3376155
1500000 3169999
2437777
1000000
1422515 1482420
500000
0
2014-15 2015-16 2016-17 2017-18 2018-19
Financial Year
500,000
1,000,000
1,500,000
2,000,000
2,500,000
3,000,000
3,500,000
4,000,000
0
1985-1986
1986-1987
1987-1988
1988-1989
1989-1990
1990-1991
1991-1992
1992-1993
1993-1994
1994-1995
1995-1996
1996-1997
1997-1998
1998-1999
1999-2000
2000-2001
2001-2002
2002-2003
2003-2004
2004-2005
2005-2006
2006-2007
2007-2008
PRODUCTION SINCE INCEPTION OF MINE
2008-2009
2009-2010
2010-2011
2011-2012
2012-2013
2013-2014
2014-2015
2015-2016
2016-2017
2017-2018
2018-2019
FINANCIAL FIGURES
• The rising demand for coal has to bring in innovations and implications of latest
technologies adopted presently in the world.
• To extract full thickness of coal we need to adopt technologies like Longwall Top Coal
Caving, Multi-Layer Slicing, and Integrated Longwall Techniques.
• Small track mounted man riding arrangement in long main gate roadways
• Integrated bolter miner for capital activities like drivage between two seams, crossing
of geological disturbances with high capacity
• Underground Mining contributes only 6-7% of the total production but it has to be
augmented to sustain in the near future
• Presently there are only 2 sets of Longwall operating in Coal India but the number of
Longwall packages operational has to be increased
• The history of Long wall technology in India is not so satisfactory due to several
reasons but it is successful in Jhanjra Project Colliery.
• There is much that Indian coal industry can learn from Chinese experiences in Long
wall technology, especially for thick seam mining using sub-level caving
• Coal industry must accept the challenge of transplanting the international best
practices into India with more effective face management on a consistent basis
• It is a step to achieve our dream of producing 3.5MT of coal per annum, a step towards
achieving the vision of Coal India Limited of producing 1 billion tons of coal by 2020.
THANK YOU