2016 Wastewater Engineer Report

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CITY OF MODESTO

ENGINEER'S REPORT
JUSTIFICATION AND COST ALLOCATION FOR
PROPOSED WASTEWATER COLLECTION SYSTEM
AND TREATMENT PLANT IMPROVEMENTS

FINAL
January 2016
1/29/2016

2700 YGNACIO VALLEY ROAD, SUITE 300 • WALNUT CREEK, CALIFORNIA 94598 • P. 925.932.1710 • F. 925.930.0208
pw://Carollo/Documents/Client/CA/Modesto/9704A00 - Engineers Report/Deliverables/Engineer's Report.docx
CITY OF MODESTO

ENGINEER'S REPORT
JUSTIFICATION AND COST ALLOCATION FOR PROPOSED WASTEWATER
COLLECTION SYSTEM AND TREATMENT PLANT IMPROVEMENTS

TABLE OF CONTENTS

Page No.

1.0 INTRODUCTION ..................................................................................................... 1

2.0 SUMMARY OF RECOMMENDED COST ALLOCATIONS....................................... 1

3.0 COLLECTION SYSTEM SERVICE AREA AND PROJECTED WASTEWATER


CONTRIBUTIONS ............................................................................................................... 2
3.1 Study Area and Population Projections ........................................................ 2
3.2 Existing Wastewater Facilities ...................................................................... 2
3.3 Wastewater Flow Categories ........................................................................ 6

4.0 JUSTIFICATION FOR COLLECTION SYSTEM IMPROVEMENTS ......................... 8

5.0 JUSTIFICATION OF WASTEWATER TREATMENT IMPROVEMENTS ................ 20


5.1 Sutter Plant Improvements ......................................................................... 25
5.2 Outfall Pipelines Improvements .................................................................. 27
5.3 Jennings Plant Improvements .................................................................... 28
5.4 Engineering Studies ................................................................................... 30

6.0 COST ALLOCATION METHODOLOGY ................................................................ 30


6.1 Cost Allocations between Customers ......................................................... 30
6.2 Allocation to Billable Constituents ............................................................... 36

7.0 PROJECT PHASING AND CASH FLOW PROJECTIONS..................................... 40

APPENDIX A COLLECTION SYSTEM CAPITAL IMPROVEMENT PROGRAM


APPENDIX B WASTEWATER TREATMENT CAPITAL IMPROVEMENT PROGRAM

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LIST OF TABLES

Table 1 Recommended Cost Allocations ..................................................................... 3


Table 2 Domestic Wastewater Flows ........................................................................... 7
Table 3 Can Seg Water Flows and Loadings ............................................................... 7
Table 4 Collection System Capital Cost Summary by Project Type ............................. 9
Table 5 Total Project Capital Costs for Recommended Project ................................. 25
Table 6 Allocation of Collection System Costs to Existing and Future Users ............. 31
Table 7 Allocation of Wastewater Treatment Improvements to Customers ................ 33
Table 8 Allocation of Project Costs to Billable Constituents ....................................... 37
Table 9 Wastewater Treatment CIP Phasing ............................................................. 41

LIST OF FIGURES

Figure 1 Sewer Service Study Area .............................................................................. 4


Figure 2 Wastewater Treatment Facilities Site Location ............................................... 5
Figure 3 Collection System Improvements.................................................................. 10
Figure 4 Schematic of Recommended Project ............................................................ 21
Figure 5 Sutter Plant Site Layout ................................................................................ 22
Figure 6 Outfall Pipelines Layout ................................................................................ 23
Figure 7 Jennings Plant Site Layout ........................................................................... 24
Figure 8 CIP Cash Flow.............................................................................................. 43

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City of Modesto
ENGINEER'S REPORT - JUSTIFICATION AND COST
ALLOCATION FOR PROPOSED WASTEWATER COLLECTION
SYSTEM AND TREATMENT PLANT IMPROVEMENTS

1.0 INTRODUCTION
The purpose of the Engineer's Report is to provide the basis for establishing wastewater
sewer service charges and connection fees to fund the wastewater Capital Improvement
Program (CIP). This report lists project costs, describes project phasing, and explains the
methodologies used to allocate costs to different categories of customers.

The wastewater CIP was developed from the draft 2016 Wastewater Master Plan currently
in progress. This plan identified deficiencies and capacity needs for the wastewater
treatment system and collection system (sewers) from now until the year 2035. These
needs were based on projected growth and land use patterns for the City's current service
area and unserved areas that extend to the sphere of influence (SOI) boundaries.

The CIP includes improvements in the following areas:

• Collection System Improvements, including:


– Pipeline replacement/addition to provide hydraulic capacity for peak wet
weather flows (PWWFs).
– New sewers or extensions of sewers to serve future customers.
– Rehabilitation and replacement improvements.
– Upgrades to improve reliability.
– Removal of storm drain cross connections.

• Sutter Avenue Primary Treatment Plant (Sutter Plant) improvements to improve


treatment reliability and increase capacity.

• Outfall Pipelines to improve reliability and increase capacity.

• Jennings Road Secondary/Tertiary Treatment Plant (Jennings Plant) improvements to


improve reliability and increase capacity.

2.0 SUMMARY OF RECOMMENDED COST ALLOCATIONS


Estimated costs and recommended cost allocations to customers are summarized in
Table 1.

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3.0 COLLECTION SYSTEM SERVICE AREA AND PROJECTED
WASTEWATER CONTRIBUTIONS
3.1 Study Area and Population Projections

The study area for this report includes current city limits, a portion of north Ceres, the
unincorporated community of Empire, and isolated unincorporated Stanislaus County land
("islands") within city limits. For north Ceres and unincorporated areas, the City treats
wastewater under separate sewer service agreements. The study area (shown in Figure 1)
encompasses the City's SOI boundary, Empire, and north Ceres, which is consistent with
the City's updated Urban Area General Plan.

The City provides wastewater (sewer) service for over 200,000 customers within city limits
and approximately 900 customers within the Empire Sanitary District. Population and land
use projections prepared for the Master Plan indicate that areas extending to the SOI
boundaries will be only partially developed by the end of 2035. In fact, full build-out of the
SOI is not expected until the year 2057. By 2035, the number of municipal customers is
projected to increase at an average growth rate of 1.3 percent to a total service population
of 270,900.

In addition to municipal customers, the City serves industries in the Beard Industrial Park.
These industries include seasonal canneries and year-round food processors. The City's
conveyance and treatment systems will be modified to accommodate these flows
separately from the domestic wastewater treatment systems. To do this, process water
leaving the industries, known locally as "Can Seg" flow, will flow directly to the Jennings
Plant by separate piping. At the Jennings Plant, Can Seg flow will either be used to irrigate
ranch land or will be treated with the upgraded secondary treatment facilities. This will
depend on the season or the current conditions.

3.2 Existing Wastewater Facilities

The City’s wastewater collection system consists of approximately 620 miles of sanitary
sewer lines, ranging from 4 inches to 66 inches in diameter, and 41 lift stations. Another 32
miles of sewers that are either privately owned or associated with north Ceres are
connected to the City's collection system.

With the exception of localized septic systems, all wastewater generated within the service
area receives treatment at the City’s treatment facilities. These facilities consist of two
treatment plants that operate in series and are connected by two 6.5-mile long outfall
pipelines (see Figure 2).

The Sutter Plant is located at the south end of Sutter Avenue adjacent to the Tuolumne
River. There, the plant provides primary treatment and solids handling. Most of the primary

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Table 1 Recommended Cost Allocations
Engineer's Report
City of Modesto, California
Total Domestic Users
Project Existing Users Future Users Can Seg Users
Project Component Cost(1) $ % $ % $ % Comments
Collection System
Improvements are primarily for existing deficiencies. Where future capacity is provided,
Capacity Improvements $103.6 $65.1 62.8% $38.6 37.2% $- -
allocations are based on PWWF.
New Growth Improvements 35.4 - 0.0 35.4 100.0 - - Includes extensions for future capacity.
Rehabilitation and Replacement 56.0 50.1 89.3 6.0 10.7 - - Project-by-project allocation is based on relative PWWF.
Reliability Improvements 5.6 3.5 61.8 2.1 38.2 - - Project-by-project allocation is based on relative PWWF.
Storm Drain Removal 17.0 17.0 100.0 - 0.0 - - Improvements are for existing deficiencies.
Total - Collection System $217.7 $135.6 62.3% $82.1 37.7% - -
Wastewater Treatment Improvements
Sutter Plant Improvements
Influent Pump Station Improvements $ 2.2 $- 0.0% $ 2.2 100.0% $- 0.0% Improvement for future growth.
Headworks Improvements(2) 14.8 7.6 51.5 1.5 10.4 5.7 38.1 Includes replacement and expansion. Allocation is based on relative PWWF.
Outfall Pump Station Replacement 17.3 14.4 83.2 2.9 16.8 - 0.0 Includes replacement and expansion. Allocation is based on relative PWWF.
Decommission of Abandoned
4.9 3.7 74.5 1.2 25.5 - 0.0 Allocation is based on relative maximum month flow (MMF).
Facilities
Allowance for Flood Protection 2.0 2.0 100.0 - 0.0 - 0.0 Improvements for an existing condition.
Subtotal - Sutter Plant $41.3 $27.7 67.1% $ 7.9 19.2% $ 5.7 13.7%
Outfall Pipelines Improvements
Includes upgrade and expansion; 100% of Can Seg Outfall crossing and 20% of Domestic
Tuolumne River Crossings $26.0 $ 9.1 35.0% $ 1.8 7.1% $15.1 58.0% Outfall and Third Outfall crossings allocated to Can Seg. Domestic allocation is based on
relative PWWF.
Constructing a Third Outfall 60.7 40.4 66.5 8.2 13.5 12.1 20.0 Allocates 20% to Can Seg. Domestic allocation is based on relative PWWF.
Slip Lining the Can Seg Outfall 10.5 - 0.0 - 0.0 10.5 100.0 Benefits only Can Seg customers.
Subtotal - Outfall Facilities $97.2 $49.5 50.9% $10.0 10.3% $37.7 38.8%
Jennings Plant Improvements
Secondary Treatment/Can Seg Includes upgrade and expansion. Allocation is based on BOD loading to secondary treatment
$ 52.4 $ 8.6 16.4% $ 2.9 5.6% $40.9 78.0%
Treatment Facilities(3) facilities.
Primary Treatment and Solids
93.5 69.6 74.5 23.9 25.5 - 0.0 Includes replacement and upgrade. Allocation is based on relative MMF.
Handling Facilities(4)
Miscellaneous Repairs 0.9 0.1 16.6 <0.1 5.7 0.7 77.6 Allocation is based on BOD loading to secondary treatment facilities.
Subtotal - Jennings Plant $146.8 $78.4 53.4% $26.9 18.3% $41.6 28.3%
Engineering Studies
Master Plan Updates $2.0 $1.1 54.5% $0.3 15.7% $0.6 29.8% Allocation is based on overall allocation percentages for total CIP.
Land Application Study 0.3 - 0.0 - 0.0 0.3 100.0 Includes a study to determine BOD loading for the land application of Can Seg flows.
Subtotal - Engineering Studies $2.3 $1.1 48.4% $0.3 14.0% $0.8 37.6%
Total - Wastewater Treatment $287.6 $156.7 54.5% $45.1 15.7% $85.8 29.8%
Total - Collection System and
$505.3 $292.3 57.8% $127.2 25.2% $85.8 17.0%
Wastewater Treatment Improvements
Notes:
(1) Total project costs are presented in millions of dollars and rounded to the nearest hundred thousand. The collection system costs are provided as present value based on an ENR CCI number of 10037 corresponding to the 20-City Average Index in July 2015. The wastewater treatment costs
are provided as present value based on an ENR CCI number of 10270 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years. Total project costs include allowances for contingencies, engineering, legal, administration, and permitting costs.
(2) Includes New Dryden Box, New West Junction Structure, Influent Screening Improvements, Grit Removal Improvements, Ventilation Improvements, Influent Flume Improvements, and Pumping Plant No. 3 Improvements.
(3) Includes Fixed Film Reactors and Pump Station Rehabilitation, Nutrient Feed and pH Control Systems, Peroxide Feed System, Aerator Addition in Recirculation Channel, and DAF Piping Modifications.
(4) Includes Primary Treatment Facilities, Yard Piping and Structures, Anaerobic Digesters, WAS Thickening and Biosolids Dewatering, and Sludge Cake Drying Beds.

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PRESC OTT RD

COFFEE RD

OAKDALE RD
DALE RD

AMERICAN AVE
FINNEY RD

ROSELLE AVE

CLAU S RD
STODDARD RD

MC HENRY AVE

LANGWORTH RD
CARVER RD

TULLY RD

ALBERS RD
KIERNAN AVE

HW
Y
BANGS AVE

99
COVERT RD
PELANDALE AVE

BACON RD

SYLVAN AVE

BECKWITH RD

NORTH AVE

HW
BRIGGSMORE AVE

Y
99
SHOEMAKE AVE

BLUE GUM AVE

WOODLAND AVE

KANSAS AVE

Empire
MAZE BLVD

9T
H
ST
Beard Industrial Park
CALIFORNIA AVE

North
Ceres
PARADISE RD

HW
Y
99
WHITMORE AVE

Legend

O
City Limits Modesto Municipal District #1
MMSD No. 1 Sewer Service Area
SEWER SERVICE STUDY AREA
Study Area Boundary
Sphere of Influence Sewer Service by Agreement FIGURE 1
Miles
North Ceres 0 1 2
CITY OF MODESTO
Roads
Source: Collection System Master Plan ENGINEER'S REPORT

mo1115f7-9704.ai
Sutter
Plant

Domestic Can Seg


Outfall Outfall

Jennings
Plant

WASTEWATER TREATMENT
FACILITIES SITE LOCATION
Source: Wastewater Treatment Master Plan FIGURE 2

CITY OF MODESTO
ENGINEER’S REPORT

mo0116f2-9704.ai
treatment and solids handling facilities are old and nearing the ends of their useful lives.
The Sutter Plant’s location near the Tuolumne River also creates a flood risk.

Primary effluent from the Sutter Plant flows through the two 6.5-mile long outfall pipelines to
the Jennings Plant, which is located next to the San Joaquin River (SJR) on Jennings Road
near the intersection with West Zeering Road. The Jennings Plant treatment processes
include secondary treatment, tertiary treatment, and a 2,526-acre ranch irrigated with
secondary effluent during the irrigation season and Can Seg flows during the canning
season. During the non-irrigation season, secondary effluent is either stored in the City's
two storage ponds or discharged to the SJR from October to May. Tertiary effluent is used
in the same manner. Although this is the current practice, the City will implement an offsite
tertiary recycled water project by early 2018 that will utilize all tertiary flows.

3.3 Wastewater Flow Categories

Wastewater from the Modesto service area comes from two main sources: domestic flows
and Can Seg flows.

3.3.1 Domestic Flows

Domestic wastewater consists of the following categories:


• Domestic sources (residential and commercial).
• Minor industrial sources, which consist of 26 industries with a total combined flow
averaging about 0.7 million gallons per day (mgd) (2013–2014 average).
• Major non-Can Seg industrial sources, which consist of 12 industries with a total
combined flow averaging 1.5 mgd (2012–2014 average).

Flows from the minor industries have characteristics similar to domestic wastewater from
residents, whereas major industrial flows have higher concentrations of organic constituents
than typical domestic flows. Nonetheless, for this report, flows from minor industries, major
industries, and residential sources will be collectively referred to as "domestic" flows.
Projected domestic flows and loadings are summarized in Table 2.

3.3.2 Can Seg Flows

Can Seg flows consist of process water from canneries and food processors. The Can Seg
Line (CSL) conveys these flows separately to ranch land at the Jennings Plant, where they
are combined with secondary effluent and used for irrigation. During the non-canning
season, process flows from year-round food processors are combined with the influent
wastewater at the Sutter Plant and treated with domestic flows. However, as previously
mentioned, after improvements are made to the secondary treatment system at the
Jennings Plant, this practice will be discontinued and Can Seg flows will be processed
solely at the Jennings Plant.

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Table 2 Domestic Wastewater Flows
Engineer's Report
City of Modesto, California
Parameter Units Current(1,2) (2015) Projected(1,2) (2035)
Average
Flow (AAF) mgd 18.5 24.9
BOD mg/L 340 360
BOD ppd 52,300 75,800
TSS mg/L 310 320
TSS ppd 48,500 66,400
Peak 30-Day
Flow (MMF) mgd 20.4 27.4
BOD mg/L 400 430
BOD ppd 68,200 98,700
TSS mg/L 420 430
TSS ppd 72,200 99,000
Peak Hour
Dry Weather Flow (PDWF) mgd 36.5 48.6
Wet Weather Flow (PWWF) mgd 70.7 93.7
Notes:
(1) This is the total flow to the domestic collection system, including domestic, minor industrial,
and major non-Can Seg industrial flows. This information is from the draft Wastewater
Treatment Master Plan (Carollo 2016).
(2) The loadings in pounds per day were rounded to the nearest hundred. The concentrations
were rounded to the nearest ten.
Projected Can Seg flows and loadings are summarized in Table 3.
Table 3 Can Seg Water Flows and Loadings
Engineer's Report
City of Modesto, California
Current (2015) Projected Canning Season
Non-Canning Canning Additional Treatment
Parameter Units Season(1,2) Season(1,2) Capacity(1,2,3) Total(1,2)
Average
Flow (AAF) mgd 1.60 14.8
BOD mg/L 1,510 2,450
BOD ppd 20,200 301,000
TSS mg/L 310 880
TSS ppd 4,200 108,000
Peak 30-Day
Flow (MMF) mgd 1.77 20.3 5 25.3
BOD mg/L 1,760 2,620 2,620 2,620
BOD ppd 26,100 444,000 109,000 553,000
TSS mg/L 470 840 840 840
TSS ppd 6,900 143,000 35,000 178,000
Notes:
(1) From the draft Wastewater Treatment Master Plan (Carollo 2016).
(2) The loadings in pounds per day were rounded to the nearest hundred. The concentrations were
rounded to the nearest ten.
(3) The Secondary Treatment/Can Seg Treatment Facilities upgrade project will provide treatment
capacity for 5 mgd of Can Seg flow at the peak 30-day loadings. These upgrades are
scheduled to be completed at the end of 2019.

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4.0 JUSTIFICATION FOR COLLECTION SYSTEM
IMPROVEMENTS
The 2016 Master Plan has identified necessary wastewater collection system
improvements over the next 20 years to the year 2035. These improvements are
categorized below.

• Capacity Improvements: Capacity improvements include either replacing existing


trunk sewers or pump stations or adding new trunk sewers or pump stations to
adequately convey current PWWFs. As growth continues and more users contribute
to the system, flow will increase. This will, in some cases, create additional capacity
deficiencies. Therefore, the existing collection system was also evaluated to identify
flow capacity deficiencies during peak flow conditions at build-out of the service area.
Projects identified for these conditions are considered capacity related and are not
considered an expansion of the system to connect future users.

• New Growth Improvements: These include new pump stations and/or extensions of
existing trunk sewers to serve new customers.

• Rehabilitation and Replacement (R&R) Improvements: These include


improvements to the existing trunk sewers or pump stations to extend their useful
lives, repair structural deficiencies, and/or improve performance for adequate capacity
throughout the planning period.

• Reliability Improvements: These include adding parallel sewers where existing


sewers cross below major obstacles and prevent access. The sewer crossing below
Highway 99 is an example of this.

• Storm Drain Cross Connection Removal: Currently, the City has 60 known storm
drain cross connection where storm water runoff discharges to the sanitary sewer
system. On the basis of discussions with the City, Carollo developed the hydraulic
model, capacity evaluation, and proposed improvements assuming these connections
will be removed in the future.

Justifications for capital improvement projects for the wastewater collection system are
provided in the following sections. The recommended collection system projects are shown
on Figure 3 and listed in Appendix A. Table 4 summarizes the cost for each project
category, which is then described in the following sections.

The estimated costs are in 2015 dollars and are referenced to the 20-City Average
Engineering News Record Construction Cost Index (ENR CCI) of 10037 (July 2015).
Construction costs include a 25 percent estimating contingency. Project costs include
construction costs and a 30 percent allowance for engineering, legal, and administration
costs.

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Table 4 Collection System Capital Cost Summary by Project Type
Engineer's Report
City of Modesto, California
Improvement Type Total Project Cost(1)
Capacity Improvements $103.6
New Growth Improvements $35.4
R&R Improvements $56.0
Reliability Improvements $5.6
Storm Drain Removal $17.0
Total $217.7
Note:
(1) Total project costs are presented in millions of dollars and rounded to the nearest hundred
thousand. Costs are provided as present value based on an ENR CCI number of 10037
corresponding to the 20-City Average Index in July 2015. Costs are not escalated to future
years. Total project costs include an allowance for contingencies, engineering, legal, and
administration costs.

4.1.1 Capacity Improvement Projects

4.1.1.1 Assumptions and Criteria

According to the design criteria established in the Master Plan, gravity sewers must be able
to convey PWWFs while maintaining a maximum flow depth to pipe diameter (d/D) ratio of
0.85. In other words, the sewers should not be more than 85 percent full during PWWF
conditions. The collection system lift stations must also be able to reliably pump PWWF.
This means that pump station capacity should meet the standards of "firm capacity," which
is the pumping capacity with the largest pump out of service.

The hydraulic model developed for the Master Plan simulated peak flows during a 10-year,
24-hour storm. This model identified both pipeline sections that exceeded the maximum
allowable d/D criteria of 0.85 as well as lift stations that lacked sufficient firm capacity.

4.1.1.2 Improvements for Current PWWF Conditions

The following sections summarize recommended improvements to accommodate PWWFs


under current conditions. For each tributary area’s designated area number, refer to
Figure 3.

4.1.1.2.1 Area 1

• Hahn Lift Station (Project LS 19): Improvements to this lift station are currently
under design to increase the firm capacity from 0.65 mgd to 1.3 mgd. The two
existing pumps will be replaced with two 900-gpm pumps. In addition, the station will
be relocated from the southwest corner of Nightingale Drive and Honey Creek Road
to the southeast corner.

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PRESCOTT RD

TULLY RD

LANGWORTH RD
DALE RD

COFFEE RD

CLAUS RD
FINNEY RD

STODDARD RD

CARVER RD

MC HENRY AVE

ALBERS RD
AMERICAN AVE

OAKDALE RD

ROSELLE AVE
D-3 D-4
12'' 10''
N-8 N-9
KIERNAN AVE 10'' Ú
3 8''
D-1 Keirnan Ave LS
D-2

N-7

15''
8'' D-5 15''

L-3 10''
N-1

L-4
N-2 N-3 N-4 N-5
Ú
3

SO-3
COVERT RD

12''
Chapman Rd LS 24''

15''
8'' 27'' N-6 21'' 18'' 15'' Figure A
Ú
3 Pelendale LS Ú
3 Litt Rd LS
8''

SO -2
Ú
3

R-2

10''

24'' 18''
River Trunk

15''
L-1 L-2
BACON RD Hahn LS

Ú3 SO-4 Pump Station

SO-1
Ú
3

18''
W-2 Ú
3
Ú
3 8''
21'' Wood Sorrel LS

12''

24''
R-1
BECKWITH RD L-5
Ú
3 Dakota Ave LS Ú
3 Rumble LS
8''

W-5

6''
W-4 Ú
3
NORTH AVE Ú
3 Ú
3 CSL Diversion
6''
Ú
3 L-6 " Structure

W-3

15''
Rose and Celeste LS 10''
SHOEMAKE AVE
Ú
3
Ú
3
BLUE GUM AVE
Ú
3

SR-4
15''
WOODLAND AVE Ú
3 Woodland LS Ú
3 3
Ú
DT-2
W-6 Ú
3
KANSAS AVE 12"
Ú
3 Kansas Ave LS Figure B 1
15'' T- Ú
3
Ú
3 D
'' SR-6 Empire
Ú
3 15
MAZE BLVD 18''

S-1
S-4a, 16''

18''
S-4b, 16'' Figure A EM-3
Figure B

SR-1
CSL Diversion

18''
12''
Ú
3 Structure Ú
3

EM-4
18''
"
CALIFORNIA AVE
Ú
3 Benson LS

S-4b
16"
Ú
3 Beard Industrial Park
W-7

North
10''

Ú
3 Ceres
W-1

S-4a
PARADISE RD

16"
48'' River Trunk Realignment,
Beard Brook Siphon and
Ú
3 Cannery Segregation Line
Improvement Project
Ú
3
Î
@
U-1

15''

U-4 U-2
WHITMORE AVE 10''
Ú
310''
Whitmore/Carpenter LS
Ú
3
Legend

Ú
3 Capacity Pump Station Improvements Rehabilitation Pipeline Improvements Tributary Areas Area 4 Area 8/Northern Ceres COLLECTION SYSTEM IMPROVEMENTS

Ú
3
Capacity Pipeline Improvements
New Service Pump Station Improvements Ú
3
Reliability Pipeline Improvements
Existing Lift Station
Area 1
Area 2
Area 5
Area 6
Area 9
Area 10
O FIGURE 3

Area 3 Feet CITY OF MODESTO


New Service Pipeline Improvements Existing Pipelines Area 7
0 4,000 8,000
ENGINEERS REPORT
Source: Collection System Master Plan

mo0116f3-9704.ai
• Rumble Lift Station (Project LS 30): The Rumble Lift Station is located on Rumble
Road near Bay Lane. The two existing 950-gpm pumps will be replaced with larger
pumps to increase the pumping capacity from 1.37 mgd to 2.33 mgd.

4.1.1.2.2 Area 3

Major projects recommended for Area 3 include the River Trunk Realignment and the River
Trunk Pump Station. In 2015, the City completed a Preliminary Design Report (PDR) for
improvements to bypass the capacity constraints in the River Trunk and eliminate the
inverted siphons at the Dry Creek crossing near the Gallo property. These projects will
consist of a new alignment for the gravity flow section of the River Trunk and a new River
Trunk pump station.

The projects in Area 3 are described below.

• 48-inch Gravity Sewer along Tuolumne Blvd (Project RT-1): This project consists
of 2,300 feet of 48-inch diameter gravity sewer in Tuolumne Boulevard between
Neece Drive and Colorado Avenue. This segment will convey flow from the River
Trunk Pump Station force mains to a new 54-inch gravity diameter sewer along
Colorado Avenue.

• 54-inch Gravity Sewer along Colorado Ave (Project RT-2): The pipeline will be
located in Colorado Boulevard between Tuolumne Boulevard and Pelton Avenue.
Flows from the River Trunk and Sutter Trunk will combine at the intersection of
Tuolumne and Colorado and continue south to the Sutter Plant. The total length of
the sewer will be 4,000 feet.

• Gravity Sewer along Colorado Ave to Sutter Plant (Project RT-3): This project
adds a gravity sewer ranging from 60 inches to 84 inches in diameter. The sewer will
extend 3,300 feet south along Colorado Avenue and terminate at the Sutter Plant. It
will convey flows from the River Trunk, Sutter Trunk, and Shakelford Pump Station.

• 21-inch Gravity Sewer along Tuolumne Blvd (Project RT-4): This project will
relieve PWWFs from the Sutter Trunk to the River Trunk. It consists of 1,300 feet of
21-inch diameter pipeline in Tuolumne Boulevard that will connect to the new River
Trunk at Colorado Boulevard.

• Dual Force Mains along Tuolumne Blvd (Project RT-5): This project adds new
parallel 30-inch and 42-inch diameter force mains that will convey flow pumped from
the River Trunk Pump Station to a discharge structure in Tuolumne Boulevard. At the
structure, flow will transition from pumped flow to gravity flow. The two new force
mains will be 2,600 feet long.

• Beard Brook North Gravity Alignment (Project RT-6): This project will replace the
existing Beard Brook Siphon with a 48-inch diameter gravity pipeline. The new

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pipeline will run from west of Beard Brook Park to the River Trunk Pump Station and
will cover a distance of 3,900 feet. This project will eliminate the need for an inverted
siphon under Dry Creek and address maintenance and odor issues associated with
the siphon.

• 36-inch and 48-inch Gravity Sewer from B St to Pumping Station (Project RT-7):
This project adds 36-inch and 48-inch gravity sewers that will run from Calaveras
Street to the inlet of the River Trunk Pump Station. They will cover a distance of 1,500
feet.

• 14-inch Shackelford Force Main and 18-inch Gravity Sewer (Project RT-8): This
project adds a 14-inch diameter force main that will convey flows from the new
Shackelford pump station beneath the Tuolumne River. The new force main will be
inserted in a recently completed inverted siphon under the Tuolumne River. Beyond
the crossing, the force main will continue north through the Dryden Park Golf Course
and terminate at an 18-inch diameter gravity pipeline in Roselawn Avenue. Flows will
be conveyed to the River Trunk at Colorado and Pelton.

• Shackelford Pump Station: This pump station will pump flows through a new force
main under the Tuolumne River and discharge into the River Trunk. It will be
expanded to provide a firm capacity of 4.2 mgd.

• River Trunk Pump Station: This pump station will allow the River Trunk to be moved
from the Tuolumne River bank, which is susceptible to erosion and flooding during
high river flows. The pump station’s pumping capacity will be 54.5 mgd.

4.1.1.2.3 Area 4

• Downtown Trunk (Project DT-1): Flow levels in the 12-inch trunk sewer in J Street
cause the pipeline to surcharge, meaning the flow exceeds the crown of the pipe.
Therefore, the pipeline will be replaced with a new 15-inch diameter pipeline
extending approximately 2,400 feet from McHenry Avenue to 12th Street.

• Downtown Trunk (Project DT-2): PWWFs in the existing 10-inch diameter pipelines
in Kimble Street and Floto Street result in a d/D of 0.90, which exceeds the maximum
d/D criteria of 0.85. These pipelines will be replaced with approximately 1,000 feet of
12-inch diameter pipeline.

4.1.1.2.4 Area 5

• Santa Rosa Trunk (Project SR-4): The flow level in the existing 10-inch diameter
pipelines in Coffee Road between Fairmont Avenue and Lucern Avenue exceeds the
maximum d/D criteria under PWWF conditions, which causes the pipeline to
surcharge above the crown. Accordingly, the pipeline will be replaced with 1,600 feet
of new 15-inch diameter pipeline.

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• Rose and Celeste Lift Station (Project LS 29): The existing Rose and Celeste Lift
Station is located on Rose Avenue and Celeste Drive. This project will increase the
firm capacity from 0.86 mgd to 1.3 mgd to accommodate PWWFs.

4.1.1.2.5 Area 6

• Empire Trunk (Project EM-3): This project will replace the existing 10-inch diameter
pipeline in Hoover Avenue and Doherty Avenue with approximately 1,800 feet of 12-
inch diameter pipeline. This improvement is required because the flow level under
PWWF conditions is at 95 percent full, which exceeds the design d/D.

• Empire Trunk (Project EM-4): The flow level in the 15-inch diameter trunk in Benson
Avenue between Monterey Avenue and Oregon Drive reaches 93 percent capacity
under PWWF conditions. The existing pipeline will be replaced with 1,400 feet of 18-
inch diameter pipeline.

• Benson Lift Station (Project LS 03): The existing Benson Lift Station is located on
Benson Avenue between Hillside Drive and Trenary Way. This project will increase
the firm capacity from 0.22 mgd to 1.3 mgd to provide reliable capacity for current and
future PWWFs.

4.1.1.3 Improvements for Future PWWF Conditions

The following sections summarize recommended improvements to accommodate PWWFs


at build-out of the service area.

4.1.1.3.1 Area 1

• West Trunk (Project W-1): At build-out of Area 1, the increased flow from new
growth and infill will cause flow levels in the lower reach of the West Trunk to exceed
the maximum depth criteria. The deficient pipelines extend 5,300 feet and range from
54 inches to 60 inches in diameter. To increase capacity within this reach, a new
parallel 48-inch diameter pipeline will be added, extending 5,200 feet from Carpenter
Road to Sutter Plant. The project will not be required until Area 1 is built-out.

• West Trunk (Project W-2): Future PWWFs in the 18-inch diameter trunk in Veneman
Avenue, located between Hahn Drive and Dale Road, will exceed the maximum
depth criteria. To mitigate the deficiency, the pipeline will be replaced with 650 feet of
21-inch diameter pipeline.

• Woodland Lift Station (Project LS 39): The firm capacity of the Woodland Lift
Station, located near the Woodland Avenue and Poust Road intersection, lacks
sufficient capacity for the PWWFs at build out. Accordingly, its firm capacity will be
expanded from 20.9 mgd to 25.2 mgd.

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• Rumble Trunk (Project R-1): The flow depth in the Rumble Trunk from Rumble
Road to Maud Kump Terrace will exceed the maximum depth criteria at build-out.
Currently, this project is in the planning phase and will replace 4,200 feet of existing
21-inch diameter pipeline from Claremont Avenue to Don Caster Lane with 5,100 feet
of 24-inch diameter pipeline. A portion of the existing pipeline alignment is in an alley
and will be abandoned. The new alignment will continue north to Barringham Lane
and connect to the existing system in Don Caster Lane.

4.1.1.3.2 Area 3

• Sutter Trunk (Project S-1): The existing 16-inch diameter trunk in Jefferson Avenue
between Maze Boulevard and Oak Street will exceed the maximum depth criteria.
This project will replace the existing pipeline with 760 feet of 18-inch diameter
pipeline.

4.1.1.3.3 Area 10

• Ustick Trunk (Project U-1): New growth in Area 10 will cause the Ustick Trunk to
surcharge. The 12-inch diameter pipeline, extending from Whitmore Avenue to
Imperial Avenue, will be replaced with 2,100 feet of 15-inch diameter pipeline.

4.1.2 New Growth Improvement Projects

The projects described below are required to extend existing trunk sewers and/or add new
pump stations to serve new customers.

4.1.2.1 Area 1

• West Trunk (Projects W-3 through W-5 and Dakota Avenue LS 64): These
projects are recommended to serve future growth within the Beckwith-Dakota and
College West comprehensive planning districts (CPDs). In this area, a new lift station
and force main will be required. The force main will convey flow from the lift station to
the existing West Trunk on the west side of Highway. The project consists of the
following segments:
– Project W-3 consists of 4,000 feet of 15-inch diameter pipeline from North
Avenue to McDonald Avenue, which is where the pipeline will connect to the
West Trunk.
– Project W-4 consists of 9,000 feet of 6-inch diameter force main to connect LS
64 to Project W-3. The force main will be aligned down Dakota Avenue and
North Avenue.
– Project W-5 consists of 1,200 feet of 12-inch diameter pipeline in Dakota
Avenue to LS 64. LS 64 will have a firm capacity of 0.5 mgd.

• West Trunk (Projects W-6 and Kansas Avenue LS 63): These improvements will
service future growth within the Highway 132 CPD. Project W-6 consists of a 4,300-ft

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long, 15-inch diameter pipeline that will connect to the West Trunk. Lift Station 63 will
convey future flows from the Highway 132 CPD and will have a firm capacity of 1.0
mgd.

• West Trunk (Project W-7): This project consists of 2,900 feet of 10-inch diameter
pipeline in Carpenter Road and Paradise Road. The project will extend the area
served by the West Trunk to include existing county islands in the City’s southwest
section.

• Rumble Trunk (Project R-2): This sewer trunk extension will provide service to
future development in the Pelandale/McHenry CPD. This project extends the sub
trunk on McHenry Avenue 900 feet with a 10-inch diameter pipeline from Grecian
Avenue to the existing sewer at the intersection of McHenry and Coralwood Road.

• Dale Trunk (Projects D-1 through D-5 and Chapman Road LS 60): These projects
will service future growth within the Kiernan-Carver and Kiernan-Carver North CPDs,
which was previously discussed in the 2007 Master Plan as a separate study (Kaiser
Hospital Special Study, August 2004). It has since been incorporated into the current
Master Plan, except that the pipeline diameter recommended in the 2007 Master Plan
has been reduced due to lower projected flows. Improvements to the Dale Trunk will
consist of a lift station, force main, and gravity pipelines. The project consists of the
following segments:
– Segment D-1 is located in undeveloped land west of Kaiser Permanente and
consists of 1,200 feet of 15-inch diameter pipeline.
– Segment D-2 continues across undeveloped land between Chapman Road and
Quinturn Lane. This segment will consist of 2,600 feet of 6-inch diameter force
main.
– Segment D-3 consists of 1,700 feet of 12-inch diameter pipeline in Chapman
Road between Kiernan Avenue and a Modesto Irrigation District (MID) Canal.
– Segment D-4 consists of 2,200 feet of 10-inch diameter pipeline in Chapman
Road from Kiernan Avenue to south of Pirrone Road.
– Segment D-5 runs parallel to an MID canal and is currently in undeveloped
space. This reach will consist of 1,500 feet of 8-inch diameter pipeline.
– The Chapman Road Lift Station (LS 60) will have a firm capacity of 0.80 mgd to
convey flows from the Kiernan/Carver and Kiernan/Carver North CPDs.

• North Trunk (Projects N-1 through N-5): Future development within the
Kiernan/Carver, Kiernan/McHenry, Pelandale/McHenry, and Hetch Hetchy CPDs will
require the construction of several trunk sewers to serve customers in the northern
portion of the study area. The North Trunk is a tributary of the West Trunk.

The 2007 Master Plan proposed the construction of a large trunk sewer in Bangs
Avenue from Carver Road to east of Coffee Road, which is shown in Figure 6.4. For

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the current Master Plan, this alignment was not changed, but the pipeline diameters
were decreased due to reduced estimated future flows. The proposed improvements
will extend the North Trunk into the Hetch Hetchy CPD. The North Trunk project
consists of the following segments:
– Segment N-1 consists of 2,800 feet of 27-inch diameter pipeline in Bangs
Avenue between Tully Road and Carver Road.
– Segment N-2 consists of 6,100 feet of 24-inch diameter pipeline along Bangs
Avenue from McHenry Avenue to Tully Road.
– Segment N-3 continues across undeveloped land from an MID canal to
McHenry Road. This reach will consist of 1,600 feet of 21-inch diameter
pipeline.
– Segment N-4 consists of 3,100 feet of 18-inch diameter pipeline in undeveloped
land from Coffee Road to an MID Canal.
– Segment N-5 consists of 2,400 feet of 15-inch diameter pipeline in undeveloped
land from east of Oakdale Road to Coffee Road.

• North Trunk (Project N-6 and Pelandale LS 59): This project is recommended
under the Pelandale/McHenry Specific Plan (Final, June 2006), which identified
facilities needed to service future growth within the Pelandale/McHenry CPD. The
project includes a lift station and a 10-inch trunk within Pelandale Avenue and Tully
Road. This lift station will pump flow under the MID Lateral Canal No. 6 and will have
a firm capacity of 0.14 mgd. The 10-inch diameter pipeline will extend approximately
4,800 feet and connect to the existing sewer in Bangs Avenue.

• North Trunk (Projects N-7 through N-9 and Kiernan LS 65): Future development
within the Kiernan/Carver North CPD will require the construction of several trunk
sewers and a lift station to serve future users. This project is separated into the
following segments:
– Segment N-7 consists of 2,600 feet of 15-inch diameter pipeline located in
American Avenue between Kiernan Avenue and Bangs Avenue.
– Segment N-8 consists 5,600 feet of 10-inch diameter pipeline along Kiernan
Road from American Avenue to Carver Road.
– Segment N-9 continues in Kiernan Avenue between Carver Road and Stratos
Way and consists of 6,300 feet of 8-inch diameter pipeline.
– The Kiernan Avenue Lift Station (LS 65) will have a firm capacity of 0.24 mgd to
convey PWWF from the Kiernan/Carver North CPD.

4.1.2.2 Area 6

• Sonoma Trunk Extension (Projects SO-1 through SO-4 and Wood Sorrel LS 61):
These improvements have incorporated and modified future recommendations from
the 2007 Master Plan to extend the Sonoma Trunk to the Roselle-Claribel CPD.

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This project will extend the Sonoma Trunk to service future growth. The following
segments are included:
– Segment SO-1 consists of 3,300 feet of 24-inch diameter pipeline that connects
to an existing 27-inch diameter trunk. The proposed trunk will continue west in
Sylvan Avenue and then north along an unimproved road.
– Segment SO-2 is an 18-inch diameter pipeline that extends 2,600 feet from
Segment SO-1 to an area north of Mabel Avenue.
– Segment SO-3 consists of 2,800 feet of 15-inch diameter pipeline that extends
from Segment SO-2 to an area south of Claribel Road.
– Segment SO-4 consists of 3,100 feet of 8-inch diameter pipeline that will
convey flows from the southwest area of the Rose Claribel CPD. The 8-inch
diameter pipeline will extend north from an existing 27-inch diameter sewer in
Wood Sorrel Drive.
– The Wood Sorrel Drive Lift Station (LS 61) will have a firm capacity of 0.07
mgd.

• Lakewood Trunk Extension (Projects L-1 through L-4 and LS 67): Currently, the
existing trunk is stubbed and plugged at the intersection of Litt Road and Sylvan
Avenue. The Lakewood Trunk extension will service the eastern half of the Roselle-
Claribel CPD. This project consists of the following segments:
– Segment L-1 is located in Litt Road and extends from the end of Lakewood
Trunk at Sylvan Avenue. This reach will consist of 2,900 feet of 18-inch
diameter pipeline.
– Segment L-2 continues in Litt Road and consists of 1,700 feet of 15-inch
diameter pipeline.
– Segment L-3 consists of 800 feet of 12-inch diameter pipeline that begins in
Plainview Road and runs in Litt Road.
– Segment L-4 consists of a 10-inch diameter pipeline that extends 3,000 feet
from south of Claribel Road to Plainview Road.
– The Litt Road Lift Station (LS 67) will have a firm capacity of 0.64 mgd.

• Lakewood Sub-trunks (projects L-5 and L-6): This group of improvements will
service business, commercial, and residential growth to the east within the Village
One CPD. Project L-5 will extend from an existing 15-inch diameter pipeline, located
at the intersection of Ruffed Goose Lane and Crested Bobwhite Street, within the
Falling Leaf Subdivision. The existing pipeline will extend east beyond the
development and will stub in an undeveloped area. A proposed 8-inch diameter
pipeline will extend 220 feet and terminate in Claus Road. Project L-6 is a 10-inch
diameter pipeline that will extend the existing subtrunk in Merle Avenue to serve
future growth.

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4.1.2.3 Area 10

• Ustick Sub-Trunks and Lift Station (Projects U-2 through U-4 and LS 62): This
group of improvements will service commercial and residential growth within the
Fairview CPD. This project consists of three segments and a lift station, which are
described below:
– Segment U-2 consists of 3,400 feet of 10-inch diameter pipeline in Whitmore
Avenue from Tuscan Avenue to Ustick Road.
– Segment U-3 consists of 400 feet of 4-inch force main in Whitmore Avenue
from Yuma Avenue to west of Tuscan Avenue. The force main will allow the
proposed 10-inch diameter sewer (Segment U-2) to connect with the existing
pipeline in Ustick Road.
– Segment U-4 continues in Whitmore Avenue and extends from Carpenter Road
to the proposed lift station near Yuma Avenue. This reach consists of 3,400 feet
of 10-inch diameter pipeline.
– The lift station at Whitmore and Carpenter Lift Station (LS 62) will have a firm
capacity of 0.4 mgd.

4.1.3 Rehabilitation and Replacement Improvement Projects

It is recommended that the City rehabilitate existing trunk sewers and lift stations to extend
the lives of these facilities for existing and future users and to improve operational reliability.
These projects are described below.

• Rehabilitation and Replacement (R&R) Program: The City will implement an R&R
program either to replace sewer pipelines susceptible to failure or to line corroded
pipelines. This program will target small diameter pipelines and large diameter sewer
mains throughout the City. Funding will be at a rate of $3.0 million per year for the first
five years and will decrease to $1.67 million per year thereafter.

• Sutter Trunk (Project S-4b): This project will rehabilitate 400 feet of the existing 16-
inch diameter pipeline under Highway 99 near Jefferson Street. Prior to implementing
this project, a permanent parallel sewer (Project S-4a) will be constructed as a
bypass.

4.1.3.1 Area 3

• 24-inch Rehabilitation along Sutter Trunk (Project RT-9): Based on the results of
the condition assessment, a portion of the Sutter Trunk will require rehabilitation
directly upstream of the Sutter Plant. The recommended approach is to add cured-in-
place pipe lining. Since much of the pipeline’s interior is inaccessible for a condition
assessment, it is assumed that half of the pipeline’s length will be lined.

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• 48-inch River Trunk Rehabilitation (Project RT-10): Excessive corrosion is present
in the entire reach of the River Trunk from Beard Brook to the Sutter Plant. For this
reason, rehabilitation is recommended within the next five years.

4.1.3.2 Area 5

• Santa Rosa Trunk (Project SR-1): This project will rehabilitate 1,300 feet of the 30-
inch diameter and 400 feet of the 24-inch diameter pipeline within Santa Rosa
Avenue between Organ Drive and Mono Drive.

• Santa Rosa Trunk (Project SR-6): This segment of the Santa Rosa Trunk in Miller
Road between Conejo Avenue and Phoenix Avenue is over 50 years old and shows
signs of significant deterioration. This project will rehabilitate 1,000 feet of the 18-inch
diameter pipeline.

4.1.4 Reliability Improvement Projects

It is recommended that the City construct parallel pipelines where the collection system
crosses Highway 99. This would increase reliability and allow the existing pipeline to be
rehabilitated without disrupting service. These projects are described below.

4.1.4.1 Area 2

• Sutter Trunk (Project S-4a): This project will construct a parallel pipeline under
Highway 99 near Jefferson Street. The parallel sewer line will consist of 400 feet of
16-inch diameter pipeline and will serve as a bypass when rehabilitating the existing
sewer. In addition, the sewer line will provide a redundant pipeline under Highway 99.

4.1.4.2 Area 3

• River Bank Armament (Project RT-11): Riverbank armament is required to prevent


future erosion and exposure of the River Trunk and the CSL.

• CSL Diversion Structure (Project RT-12): This project is a new diversion structure
that will divert flows between the CSL and the existing River Trunk if a pipeline fails.
This project provides reliability to the CSL and River Trunk.

4.1.5 Storm Drain Cross Connection Removal Program

For areas of the City lacking storm drainage systems, storm water is conveyed into the
sanitary sewer system via cross connections. However, removing some of these cross
connections is necessary to reduce the amount of storm run-off that enters the sewer
system. This is because increased storm run-off in a system increases the risk of sanitary
sewer overflow.

Currently, the City has planned to remove three cross connections located downtown, one
cross connection at Hahn Sewer Lift Station, and four cross connections in the Roosevelt

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Park neighborhood. In the next 5 years, it is estimated that up to eight more cross
connections could be removed City-wide. The remaining cross connections would be
removed between years 2021 and 2035.

5.0 JUSTIFICATION OF WASTEWATER TREATMENT


IMPROVEMENTS
Per the 2016 Master Plan, improvements to the wastewater treatment facilities are
recommended to improve reliability, to provide an increased level of treatment, and to
increase treatment capacity to accommodate growth.

The recommended projects consist of the following components, which are described
below.

• Sutter Plant Improvements: These improvements expand the Sutter Plant’s


hydraulic capacity and decommission abandoned facilities.

• Outfall Pipelines: This part of the project constructs a third outfall and new river
crossings for the Domestic Outfall and Can Seg Outfall. It also adds slip lining to a
portion of the Can Seg Outfall.

• Can Seg Flow Treatment Improvements: These improvements include upgrading


the existing secondary treatment facilities so that they can treat combined primary
effluent and a portion of the Can Seg flows.

• Primary Treatment at Jennings Plant: This part of the project adds new primary
treatment and solids handling facilities to the Jennings Plant.

Recommended projects and estimated costs are shown in Table 5, and additional details
from the Wastewater Treatment Master Plan CIP are presented in Appendix B. The
estimated costs are in 2015 dollars and are referenced to the 20-City Average Engineering
News Record Construction Cost Index (ENR CCI) of 10270 (December 2015). Construction
costs include a 30 percent estimating contingency. Project costs include construction costs
and a 32 percent allowance for engineering, legal, administration, and permitting costs.

A schematic of the recommended project is shown in Figure 4. Site layouts for the Sutter
Plant, Outfall Pipelines, and Jennings Plant are shown on Figures 5, 6, and 7, respectively.

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Irrigation Water
Irrigation Mixing Box
Pumping Existing Cannery Waste
Plant Pump
Can Seg Pump Station Station
No. 3 Outfall
Can Seg
100% Diversion During Irrigation Existing Ranch
Non-Irrigation Season Reservoir Land

Existing Partial Diversion During


Domestic Irrigation Season Irrigation Forebay
Outfall
Fixed Film
Reactors (FFRs), DAFs
Renovate Existing
Add
Domestic/ New
Aerators
Non-Can Seg Third
Industrial Outfall

Recirculation Facultative Effluent Storage


Outfall Primary FFR Channel Ponds Ponds
Pump Clarifiers Pump No. 1, 2, and 3
Station Station

Tertiary Treatment Phases 1 and 2 Recycled Water Customers

SUTTER PLANT JENNINGS PLANT

LEGEND
Can Seg Flow
Domestic/Non-Can Seg Industrial Flow SCHEMATIC OF
Tertiary Effluent
RECOMMENDED PROJECT
NOTE:
FIGURE 4
Red Box – New/modified facilities during Phase 1 of CIP.
CITY OF MODESTO
Source: Wastewater Treatment Master Plan ENGINEER’S REPORT

mo1115f11-9704.ai
FIGURE 5

Source: Wastewater Treatment Master Plan

mo1115f12-9704.ai
Sutter
Plant

Tuolumne River
Pipe Crossings

Route for
Third Outfall
Existing
Route

Jennings
Plant

4,000 ft

LEGEND
Route for Third Outfall
Existing Route

OUTFALL PIPELINES LAYOUT


FIGURE 6

CITY OF MODESTO
Source: Wastewater Treatment Master Plan ENGINEER’S REPORT

mo1115f13-9704.ai
Existing
Domestic Existing Can
Outfall Seg Outfall

Third Outfall
Fixed Film Reactor
Pump Station Flow Splitting
Structure
Flow Bypass to
Junction Primary
Recirculation
Structure Clarifiers
Storage Pond RS Channel
No. 1 PE
Digester Control Building
Digesters

PE
PS

Storage Pond Existing DS Sludge Cake


No. 2 Primary Effluent
WAS
TWAS
Drying Beds
Pump Station
Potential
Fixed Film Future
Reactors Digester
Storage Pump
Station Primary Sludge
Sludge Thickening/
BNR/Tertiary Pump Dewatering Relocated
Treatment Station
Storage Facility Compost Facilities
Forebay

Recirculation
Channel
1,000 ft with 58
Aerators

LEGEND
Treatment Pond Treatment Pond Treatment Pond Irrigation
New Primary Treatment and Solids Reservoir
No. 3 No. 2 No. 1
Handling Facilities
Modified Secondary Treatment San
Joaquin Mixing
Facilities River Box
Existing Facilities
Existing
Future
Raw Sewage Storage
Afterbay
Primary Effluent
Dissolved Air
Sludge Flotation Facility Irrigation
Can Seg Pump Station
Irrigation Forebay
RS Raw Sewage
PE Primary Effluent
DAF Raw Water
PS Primary Sludge Pump Station
WAS Waste Activated Sludge
DAF Effluent
Pipeline to
JENNINGS PLANT
TWAS Thickened Waste Activated Sludge Chlorine Contact Irrigation Forebay SITE LAYOUT
Tank Forebay
DS Digested Sludge
FIGURE 7

CITY OF MODESTO
Source: Wastewater Treatment Master Plan ENGINEER’S REPORT

mo1115f14-9704.ai
Table 5 Total Project Capital Costs for Recommended Project
Engineer's Report
City of Modesto, California
Total Project
Project Component Cost(1)
Sutter Plant Improvements
Influent Pump Station Improvements $2.2
Headworks Improvements $14.9
Outfall Pump Station Replacement $17.3
Decommissioning of Abandoned Facilities $4.9
Allowance for Flood Protection of Existing Sutter Facilities $2.0
Subtotal for Sutter Plant $41.3
Outfall Pipelines Improvements
Tuolumne River Crossings $26.0
Constructing a Third Outfall $60.7
Slip Lining Portion of the Can Seg Outfall $10.5
Subtotal for Outfall Pipelines $97.2
Jennings Plant Improvements
Secondary Treatment/Can Seg Treatment Facilities $52.4
Primary Treatment and Solids Handling Facilities $93.5
Miscellaneous Repairs $0.9
Subtotal for Jennings Plant $146.8
Engineering Studies
Master Plan Updates $2.0
Land Application Study $0.3
Subtotal for Engineering Studies $2.3
Total Project Capital Cost for Recommended Project $287.6
Note:
(1) Total project costs are presented in millions of dollars and rounded to the nearest hundred
thousand. Costs are provided as present value based on an ENR CCI number of 10270
corresponding to the 20-City Average Index in December 2015. Costs are not escalated to
future years. Total project costs include an allowance for contingencies, engineering, legal,
administration, and permitting costs.

The following sections describe the treatment and outfall pipeline projects.

5.1 Sutter Plant Improvements

5.1.1 SP - 1 Influent Pump Station Improvements

The influent pump station consists of four enclosed screw-type pumps as well as space
planned for a fifth pump. Based on flow projections, the fifth pump will be required to
provide sufficient capacity to convey the projected PWWF. However, this pump is not
needed until near the end of the 20-year planning period.

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5.1.2 SP - 2 Headworks, Dryden Box, and Influent Flume Improvements

• SP - 2.1 New Dryden Box: The existing corroded Dryden Box will be demolished and
replaced with a smaller box designed to receive and combine flow from the existing
CSL and the old River Trunk. The River Trunk will be repurposed as a redundant
CSL.

• SP - 2.2 New West Junction Structure: A new West Trunk Junction Structure will be
constructed, and modifications to the existing Junction Box No. 1 will be made. This
includes adding yard piping that connects the two structures to provide a connection
point for the new River Trunk.

• SP - 2.3 Influent Screening: The influent bar screens will be replaced with new
chain-driven multi-rake screens with 1/4-inch bar spacing. These new screens will
improve efficiency and reduce maintenance on downstream treatment facilities. A 4-
foot wide chain-driven multi-rake screen with 1/2-inch bar spacing will also be
installed in the bypass channel, with 1-foot wide bypass gates on either side of the
screen to divert peak flows. Additionally, a new screenings washer compactor will be
skid-mounted and installed. The existing washer compactor will be removed, skid-
mounted as well, and stored for standby use.

• SP - 2.4 Grit Removal: A grit removal mechanism will be installed in Grit Basin No. 4
along with an additional grit pump. Improvements to increase the capture of fine
particles include placing deflector baffles on the inlets to the grit basins, raising the
elevation of the grit chamber effluent weirs, and installing new motor belt drives to
reduce the impeller speed in all four grit basins. Additionally, the existing cyclone/grit
classifiers will be replaced with two COANDA vortex-type grit washers.

• SP - 2.5 Headworks Building Odor Control Improvements: In the Bar Screen


Room and Building as well as the Grit and Screening Handling Room, the ventilation
rate will be increased to improve working conditions. In addition, the existing air
handling unit (AHU) will be replaced with two new AHUs, and the existing metal air
ductwork from the AHU to the Headworks Building will be replaced with FRP
ductwork.

The existing biofilter consists of two cells with a 4-foot soil media bed. To
accommodate increased ventilation airflows, this biofilter will be expanded into the
space currently occupied by the access ramps.

• SP - 2.6 Influent Parshall Flumes: Upstream flow straightening baffles will be


installed to even out the flow pattern upstream of the flumes and to improve
measurement accuracy. The third standby flume will be brought online to
accommodate projected PWWF.

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• SP - 2.7 Pumping Plant No. 3 (Can Seg Pump Station): Pumping Plant No. 3 will
be expanded to add a new wet well and submersible pumps dedicated to lower flows
during non-canning season. Two small dry pit submersible pumps (4 mgd and 8 mgd)
will be installed in the new wet well to improve turn-down capacity so that cannery
process water can be segregated from domestic flows year-round. Additionally, the
two existing Can Seg climber screens on the inlet channel to the existing Pumping
Plant No. 3 will be replaced with new 3/8-inch chain-driven multi-rake type screens. A
third screen will be installed in the existing bypass channel.

5.1.3 SP - 3 Outfall Pump Station Replacement

The existing Primary Effluent Pump Station will be replaced with a new Outfall Pump
Station located above the 100-year flood elevation. This new pump station will provide the
capacity and pumping head required for the projected PWWF.

5.1.4 SP - 4 Demolition of Sutter Treatment Facilities

After relocating the Primary Treatment and Solids Handling Facilities to the Jennings Plant,
the abandoned facilities at the Sutter Plant will be demolished to below grade and buried to
provide space for future facilities.

5.1.5 SP - 5 Allowance for Flood Protection of Remaining Sutter Treatment


Facilities

The facilities that remain at the Sutter Plant after relocating the Primary Treatment and
Solids Handling Facilities will be modified to protect against a 100-year flood.

5.2 Outfall Pipelines Improvements

5.2.1 OP - 1 Replacement of Tuolumne River Pipe Crossings

• OP - 1.1 Replacement of Existing Crossings: For the Primary Domestic Outfall and
Can Seg Outfall, the existing pipe crossings under the Tuolumne River will be
replaced with new pipe crossings. The new crossings will allow the outfalls to operate
under pressure and will increase their flow capacities. In addition, since the existing
river crossings are likely in poor condition from corrosion, the new crossings will be
designed with materials that prevent or delay corrosion and provide a long service
life.

• OP - 1.2 Crossing for Third Outfall. A river crossing will also be provided for the
new Third Domestic Outfall. For more on this, see CIP Project OP - 2.

5.2.2 OP - 2 Third Outfall

A new third outfall from the Sutter Plant to the Jennings Plant will be added to convey only
domestic flows. The Third Outfall will have a 54-inch diameter and a length of

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approximately 45,500 ft. This outfall will provide redundancy for the existing Domestic
Outfall, which will allow it to provide redundancy for the Can Seg Outfall.

5.2.3 OP - 3 Slip Lining Portion of the Can Seg Outfall

A portion of the Can Seg Outfall will be lined with a plastic liner to improve its condition and
reliability. Currently, the condition of the Can Seg Outfall interior is unknown. However, it is
assumed that half of the pipeline’s length will be lined. Nonetheless, the actual extent of the
pipeline needing to be lined will be defined once the pipeline’s condition is assessed.

5.3 Jennings Plant Improvements

5.3.1 JP - 1 Secondary Treatment/Can Seg Treatment Facilities Upgrade

• JP - 1.1 Fixed Film Reactors (FFRs) and Pump Station Rehabilitation: The
existing FFR media, media support system, rotary distributor, and air supply fans will
be replaced to increase the FFRs’ performance. The pumps in the FFR Pump Station
will also be replaced and equipped with variable frequency drives (VFDs) to meet
minimum hydraulic loading requirements. In addition, the FFR Effluent Box will be
expanded, and a new pipe will connect it to the existing pipeline from the
Recirculation Diversion Box to the FFR Mixing Box. This will allow FFR effluent to be
recirculated to the FFR influent instead of drawing make-up water from the
Recirculation Channel.

• JP - 1.2 Nutrient Feed and pH Control Systems: Chemical feed pumps, storage
tanks, and feed systems will be provided for each chemical. Nutrient addition and pH
control of the Can Seg flow will be necessary for proper treatment process
performance.

• JP - 1.3 Peroxide Feed System: Chemical feed pumps, storage tanks, and a feed
system will be provided for peroxide to control odors from the FFRs.

• JP - 1.4 Aerators in Recirculation Channel: Fifty-eight 50-horsepower (hp) surface


mechanical aerators, or another aeration system, will be installed in the Recirculation
Channel to increase the secondary treatment capacity. A new electrical system,
including transformers, motor control centers, and new ductbanks, will replace the
mostly abandoned existing electrical service.

• JP - 1.5 Dissolved Air Flotation (DAF) Piping Modifications: The DAFs are used
to remove algae and suspended solids from the pond effluent. The DAF effluent
piping will be modified to convey the flow into the Irrigation Forebay. Flow from the
Irrigation Forebay will then be used to irrigate the City's ranch land.

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5.3.2 JP - 2 Primary Treatment and Solids Handling Facilities

• JP - 2.1 Primary Treatment Facilities (Liquid Stream): New Primary Treatment


Facilities at the Jennings Plant will replace the aging Primary Treatment Facilities at
the Sutter Plant. The new facilities will consist of three 110-foot diameter primary
clarifiers, primary sludge pumping, and scum pumping.

• JP - 2.2 Yard Piping and Structures: Additional yard piping will be built to connect
the primary treatment and solids handling facilities to the existing treatment facilities
at the Jennings Plant. Flow splitting structures will also be provided.

• JP - 2.3 Anaerobic Digesters: Three anaerobic digesters will be built at the Jennings
Plant to replace the aging digesters at the Sutter Plant and provide a means for
treating the solids from waste activated sludge (WAS) generated by the BNR/tertiary
facilities. Each digester will have a 115-foot diameter and a 31-foot side-water depth
and will treat the combination of WAS and primary sludge from the new primary
clarifiers. The digester complex will include a Digester Control Building to house
electrical, instrumentation and control, digester mixing, and heating equipment.

• JP - 2.4 Solids Processing Building (WAS Thickening and Biosolids Dewatering


Facilities): Two sieve drum concentrators will thicken the WAS before it is sent to the
digesters. This thickening is necessary to reduce the volume requirements for the
anaerobic digesters. After thickening, four belt filter presses, or another process, will
dewater the digested sludge before it is sent to the sludge cake drying beds. The
WAS thickening and biosolids dewatering equipment will be located in an enclosed
building.

• JP - 2.5 Sludge Cake Drying Beds: Sludge cake (the dewatered digested sludge)
will be solar-dried in new drying beds to reduce the volume and weight of the solids
and treat it to Class I standards for land application at the City's ranch. The drying
beds will consist of an asphalt-paved area with concrete containment walls and piping
for drainage, as well as decant return to the existing tailwater pump station TPS-A.
TPS-A will also be rehabilitated, and drying bed facilities will be constructed to
accommodate additional flows.

5.3.3 JP - 3 Miscellaneous Repairs

The equipment at the Jennings Plant will require general replacement, and the existing
facilities will need to be upgraded. Areas in need of repair include the Outfall Flowmeter Pit,
FFR Mixing Box, Storage Pump Station, and DAF Facilities.

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5.4 Engineering Studies

5.4.1 ES - 1 Master Plan Updates

The Master Plan will undergo an update every five years.

5.4.2 ES - 2 Land Application Study

The land application of cannery process water as irrigation water at current loadings is
expected to continue for the duration of the planning period. However, a detailed scientific
study is recommended to verify appropriate long-term land application rates and
methodologies. If this study resulted in revised Waste Discharge Permit (WDR)
requirements and loading rates, the requirements would likely be implemented over several
five-year WDR permit cycles, which could continue beyond the 20-year planning period. For
this reason, the CIP does not include projects to accommodate lower Can Seg land
application rates.

6.0 COST ALLOCATION METHODOLOGY


This section describes the methodology used to allocate costs between existing and future
domestic customers and Can Seg customers. Also described is the basis for cost
allocations among the wastewater loading components, flow, biochemical oxygen demand
(BOD), and total suspended solids (TSS).

6.1 Cost Allocations between Customers

6.1.1 Collection System Improvements

As discussed in Section 4.1, collection system improvements are categorized as capacity,


new growth, rehabilitation and replacement (R&R), reliability, or storm drain cross
connection removal. The methodology used to allocate costs for these categories is
described below, and a summary of the collection system project cost allocations for each
category is shown in Table 6. Detailed allocation criteria are presented in Appendix A.

6.1.1.1 Hydraulic Capacity Improvements

An existing hydraulic deficiency occurs where the flow levels in gravity sewers exceed the
allowable d/D. A project to correct an existing hydraulic deficiency is allocated entirely to
existing users.

An existing sewer or lift station may have sufficient capacity to convey current PWWFs, but
as growth continues and more users are added to the system, flow will increase, resulting in
capacity deficiencies. These projects, as well as new trunk sewers to extend wastewater
collection system service to future growth areas, are considered future improvements and
are allocated to future users.

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Table 6 Allocation of Collection System Costs to Existing and Future Users
Engineer's Report
City of Modesto, California
Total Cost Allocation(1)
Project Existing Customers Future Customers
Project Category Cost(1) $ % $ %
Capacity Improvements $103.6 $ 65.1 62.8% $38.6 37.2%
New Growth Improvements 35.4 - 0.0 35.4 100.0
R&R Improvements 56.0 50.1 89.3 6.0 10.7
Reliability Improvements 5.6 3.5 61.8 2.1 38.2
Storm Drain Removal 17.0 17.0 100.0 - 0.0
Total $217.7 $135.6 62.3% $82.1 37.7%
Note:
(1) Total project costs are presented in millions of dollars and rounded to the nearest hundred
thousand. Costs are provided as present value based on an ENR CCI number of 10037
corresponding to the 20-City Average Index in July 2015. Costs are not escalated to future
years. Total project costs include an allowance for contingencies, engineering, legal, and
administration costs.

In some cases, a project is needed to correct an existing capacity deficiency, but it is sized
to accommodate additional flows from future development. In these cases, the hydraulic
modeling results are used to determine the cost breakdown between existing and future
users based on the ratio of existing and build-out average dry weather flow.

6.1.1.2 New Growth Improvements

Projects to serve future growth include extensions of existing trunk sewers and the
construction of new pump stations. Costs were allocated 100 percent to future use where
growth improvements served only future customers.

6.1.1.3 R&R Improvements

R&R projects include improvements to existing trunk sewers or pump stations to extend
their useful lives, to repair structural deficiencies, and/or to improve performance so that the
facilities have adequate capacity throughout the planning period. These improvements
benefit both existing and future customers by upgrading and extending the facilities’ useful
lives. Therefore, allocations are based on the relative ratio of average dry weather flows for
existing and build-out conditions.

6.1.1.4 Reliability Improvements

These projects add parallel sewers where existing pipes cross below major obstacles.
Since all users see long-term benefits from these upgraded facilities, allocations are based
on relative average dry weather flows, similar to capacity improvements.

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6.1.1.5 Storm Drain Removal

These projects mitigate extensive surcharging within the existing collection system and
reduce the chances of overflow. These projects are assigned entirely to existing users,
since the deficiencies are current.

6.1.2 Wastewater Treatment Improvements

Wastewater treatment improvements are allocated between existing and future domestic
customers and Can Seg customers based on relative benefit. The methodology used to
allocate each improvement is described in the following sections, and a summary of each
cost allocation is shown in Table 7. Detailed allocation criteria are presented in Appendix B.

6.1.2.1 Sutter Plant Improvements

6.1.2.1.1 SP - 1 Influent Screw Pump Addition

Because the additional screw pump provides expansion capacity, it benefits only future
domestic customers. For this reason, costs are allocated 100 percent to future domestic
customers.

6.1.2.1.2 SP - 2 Headworks, Dryden Box, and Influent Flume Improvements

• SP - 2.1 New Dryden Box: This benefits only Can Seg customers. Costs are
allocated 100 percent to Can Seg customers.

• SP - 2.2 New West Junction Structure: This benefits only domestic customers. The
Allocation between existing and future users is in proportion to projected PWWF.

• SP - 2.3 Influent Screening: The new screens benefit only domestic customers.
Allocation between existing and future users is in proportion to projected PWWF.

• SP - 2.4 Grit Removal: These improvements benefit only domestic customers.


Allocation between existing and future users is in proportion to projected PWWF.

• SP - 2.5 Headworks Building Odor Control Improvements: This benefits only


domestic customers. Allocation between existing and future users is in proportion to
the projected PWWF.

• SP - 2.6 Influent Parshall Flumes: This benefits only domestic customers. Allocation
between existing and future users is in proportion to the projected PWWF.

• SP - 2.7 Pumping Plant No. 3 (Can Seg Pump Station): This benefits only Can Seg
customers. All costs are allocated 100 percent to Can Seg customers.

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Table 7 Allocation of Wastewater Treatment Improvements to Customers


Engineer's Report
City of Modesto, California
Total Domestic Customers Can Seg
Project Existing Users Future Users Customers
Project Component Cost(1) $ % $ % $ %
Sutter Plant Improvements
Influent Pump Station Improvements $ 2.2 $- 0.0% $ 2.2 100.0% $- 0.0%
Headworks Improvements 14.8 7.6 51.5 1.5 10.4 5.7 38.1
Outfall Pump Station Replacement 17.3 14.4 83.2 2.9 16.8 - 0.0
Decommissioning of Abandoned Facilities 4.9 3.7 74.5 1.2 25.5 - 0.0
Allowance for Flood Protection 2.0 2.0 100.0 - 0.0 - 0.0
Subtotal for Sutter Plant $41.3 $27.7 67.1% $ 7.9 19.2% $ 5.7 13.7%
Outfall Pipelines Improvements
Tuolumne River Crossings $26.0 $ 9.1 35.0% $ 1.8 7.1% $15.1 58.0%
Constructing a Third Outfall 60.7 40.4 66.5 8.2 13.5 12.1 20.0
Slip Lining Portion of the Can Seg Outfall 10.5 - 0.0 - 0.0 10.5 100.0
Subtotal for Outfall Pipelines $97.2 $49.5 50.9% $10.0 10.3% $37.7 38.8%
Jennings Plant Improvements
Secondary Treatment/Can Seg Treatment Facilities $ 52.4 $ 8.6 16.4% $ 2.9 5.6% $40.9 78.0%
Primary Treatment and Solids Handling Facilities 93.5 69.6 74.5 23.9 25.5 - 0.0
Miscellaneous Repairs 0.9 0.1 16.6 <0.1 5.7 0.7 77.6
Subtotal for Jennings Plant $146.8 $78.4 53.4% $26.9 18.3% $41.6 28.3%
Engineering Studies
Master Plan Updates $2.0 $1.1 54.5% $0.3 15.7% $0.6 29.8%
Land Application Study 0.3 - 0.0 - 0.0 0.3 100.0
Subtotal for Engineering Studies $2.3 $1.1 48.4% $0.3 14.0% $0.8 37.6%
Total $287.6 $156.7 54.5% $45.1 15.7% $85.8 29.8%
Note:
(1) Total project costs are presented in millions of dollars and rounded to the nearest hundred thousand. Costs are provided as present value based on an ENR
CCI number of 10270 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years. Total project costs include an
allowance for contingencies, engineering, legal, administration, and permitting costs.
33
6.1.2.1.3 SP - 3 Outfall Pump Station Replacement

The new Outfall Pump Station benefits only domestic customers. Allocation between
existing and future users is in proportion to projected PWWF.

6.1.2.1.4 SP - 4 Demolition of Sutter Treatment Facilities

Demolishing the abandoned facilities at the Sutter Plant benefits only the existing domestic
customers. Allocation between existing and future users is in proportion to projected
average day MMF.

6.1.2.1.5 SP - 5 Allowance for Flood Protection of Remaining Sutter Treatment


Facilities

The potential for flooding at the Sutter Plant is an existing condition. For this reason, costs
are allocated 100 percent to existing domestic customers.

6.1.2.2 Outfall Pipelines

6.1.2.2.1 OP - 1 Replacement of Tuolumne River Pipe Crossings

OP - 1.1 Replacement of Existing Crossings: The new crossings benefit both


domestic and Can Seg customers. Since Can Seg customers use the Can Seg
Outfall, the entire cost of the Can Seg Outfall was allocated to Can Seg customers.
However, both domestic and Can Seg customers benefit from the Primary Domestic
Outfall after the completion of the Third Outfall. During the peak canning season, the
Primary Outfall acts as a redundant pipeline for the Can Seg Outfall. This season
lasts approximately 70 to 80 days, which is approximately 20 percent of the year. For
this reason, the Primary Domestic Outfall was allocated 80 percent to domestic
customers and 20 percent to Can Seg customers. The domestic allocation was then
further allocated to existing and future users in proportion to projected PWWF.

• OP - 1.2 Crossing for Third Outfall: The new crossings benefit both the domestic
and Can Seg customers. The cost of the crossing for the Third Outfall was allocated
80 percent to domestic customers and 20 percent to Can Seg customers. The
domestic allocation was then further allocated to existing and future users in
proportion to projected PWWF.

6.1.2.2.2 OP - 2 Third Outfall

The cost of the Primary Domestic Outfall’s crossing was allocated 80 percent to domestic
customers and 20 percent to Can Seg customers. The domestic allocation was then further
allocated to existing and future users in proportion to projected PWWF.

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6.1.2.2.3 OP - 3 Slip Lining Portion of the Can Seg Outfall

Lining a portion of the Can Seg Outfall benefits only Can Seg customers. Costs are
allocated 100 percent to Can Seg customers.

6.1.2.3 Jennings Plant Improvements

6.1.2.3.1 JP - 1 Secondary Treatment/Can Seg Treatment Facilities Upgrade

• JP - 1.1 Fixed Film Reactors (FFRs) and Pump Station Rehabilitation: This
benefits both the domestic and Can Seg customers. Costs are allocated between the
domestic and Can Seg customers based on design maximum month BOD loading
(design MM BOD loading = 140,900 ppd; Can Seg = 109,400 ppd [77.6%]; domestic
= 31,500 ppd [22.4%]).

The domestic allocation was then further allocated to existing and future users in
proportion to projected ADMMF (projected ADMMF = 27.4 mgd; existing = 20.4 mgd
[74.5%]; future = 7.0 mgd [25.5%]).

• JP - 1.2 Nutrient Feed and pH Control Systems: This benefits only Can Seg
customers. Costs are allocated 100 percent to Can Seg customers.

• JP - 1.3 Peroxide Feed System: This benefits only domestic customers. Allocation
between existing and future users is in proportion to projected ADMMF.

• JP - 1.4 Aerators in Recirculation Channel: This benefits both domestic and Can
Seg customers. Costs are allocated between the domestic industrial and Can Seg
customers based on design maximum month BOD loading. The domestic allocation
was then further allocated to existing and future users in proportion to projected
ADMMF.

• JP - 1.5 DAF Piping Modifications: This benefits both domestic and Can Seg
customers. Costs are allocated between the domestic and Can Seg customers based
on design maximum month BOD loading. The domestic allocation was then further
allocated to existing and future users in proportion to projected ADMMF.

6.1.2.3.2 JP - 2 Primary Treatment and Solids Handling Facilities

• JP - 2.1 Primary Treatment Facilities: This benefits only domestic customers.


Allocation between existing and future users is in proportion to projected ADMMF.

• JP - 2.2 Yard Piping and Structures: This benefits only domestic customers.
Allocation between existing and future users is in proportion to projected ADMMF.

• JP - 2.3 Anaerobic Digesters: This benefits only domestic customers. Allocation


between existing and future users is in proportion to projected ADMMF.

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• JP - 2.4 Solids Processing Building (WAS Thickening and Biosolids Dewatering
Facilities: This benefits only domestic customers. Allocation between existing and
future users is in proportion to projected ADMMF.

• JP - 2.5 Sludge Cake Drying Beds: This benefits only domestic customers.
Allocation between existing and future users is in proportion to projected ADMMF.

6.1.2.3.3 JP - 3 Miscellaneous Repairs

These projects benefit both domestic and Can Seg customers. Costs were allocated
between the domestic and Can Seg customers based on design maximum month BOD
loading. The domestic allocation was then further allocated to existing and future users in
proportion to projected MMF.

6.1.2.4 Engineering Studies

6.1.2.4.1 ES - 1 Master Plan Updates

Updates to the Master Plan will benefit both domestic and Can Seg customers. Costs were
allocated based on the overall total cost allocation to domestic and Can Seg customers
from all of the CIP projects for the Sutter Plant, Outfall Pipelines, and Jennings Plant (total
= $285.3M; Can Seg = $84.9M [29.8%]; domestic = $200.4M [70.2%]).

The domestic allocation was then further allocated to existing and future users in proportion
to total cost allocation from the CIP projects (domestic = $200.4M; existing = $156.8M
[78.3%]; future = $43.6M [21.7%]).

6.1.2.4.2 ES - 2 Land Application Study

This benefits only Can Seg customers. Costs were allocated 100 percent to Can Seg
customers.

6.2 Allocation to Billable Constituents

This section allocates project capital costs to the billable constituents of flow, BOD, and
TSS. The basis of this analysis is to evaluate each project component or unit process and
assess which constituent determines the function of the unit process and/or causes the
capital costs incurred. A summary of recommended billable constituent cost allocations for
each project component is presented on Table 8, and a discussion of the allocation for
various project elements is provided below.

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Table 8 Allocation of Project Costs to Billable Constituents


Engineer's Report
City of Modesto, California
Total Cost Allocation
Project Flow BOD TSS
Project Components Cost(1) $ % $ % $ %
Collection System Improvements
All Collection System Projects $217.7 $217.7 100.0% $- 0.0% $- 0.0%
Sutter Plant Improvements
Influent Pump Station Improvements $ 2.2 $ 2.2 100.0% $- 0.0% $- 0.0%
Headworks Improvements 14.8 14.8 100.0 - 0.0 - 0.0
Outfall Pump Station Replacement 17.3 17.3 100.0 - 0.0 - 0.0
Decommissioning of Abandoned Facilities 4.9 1.7 34.0 1.6 33.0 1.6 33.0
Allowance for Flood Protection 2.0 0.7 34.0 0.7 33.0 0.7 33.0
Subtotal for Sutter Plant $41.3 $36.7 88.9% $ 2.3 5.5% $ 2.3 5.5%
Outfall Pipelines Improvements
Tuolumne River Crossings $26.0 $26.0 100.0% $- 0.0% $- 0.0%
Constructing a Third Outfall 60.7 60.7 100.0 - 0.0 - 0.0
Slip Lining Portion of the Can Seg Outfall 10.5 10.5 100.0 - 0.0 - 0.0
Subtotal for Outfall Pipelines $97.2 $97.2 100.0% $- 0.0% $- 0.0%
Jennings Plant Improvements
Secondary Treatment/Can Seg Treatment Facilities $ 52.4 $21.8 41.5% $29.2 55.7% $ 1.4 2.8%
Primary Treatment and Solids Handling Facilities 93.5 24.4 26.0 20.9 22.4 48.3 51.6
Miscellaneous Repairs 0.9 0.3 34.0 0.3 33.0 0.3 33.0
Subtotal for Jennings Plant $146.8 $46.4 31.6% $50.4 34.3% $50.0 34.1%
Engineering Studies
Master Plan Updates $ 2.0 $ 0.7 34.0% $ 0.7 33.0% $ 0.7 33.0%
Land Application Study 0.3 0.0 0.0 0.3 100.0 0.0 0.0
Subtotal for Engineering Studies $ 2.3 $ 0.7 30.2% $ 0.9 40.4% $ 0.7 29.3%
Total - Wastewater Treatment Improvements $287.6 $181.0 62.9% $53.6 18.6% $53.0 18.4%
Total - Collection System and Wastewater Treatment $505.3 $398.7 78.9% $53.6 10.6% $53.0 10.5%
Note:
(1) Total project costs are presented in millions of dollars and rounded to the nearest hundred thousand. The collection system costs are provided as present value based on an
ENR CCI number of 10037 corresponding to the 20-City Average Index in July 2015. The wastewater treatment costs are provided as present value based on an ENR CCI
number of 10270 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years. Total project costs include allowances for
37

contingencies, engineering, legal, administration, and permitting costs.


6.2.1 Collection System Improvements

Sizing for all trunk sewer and pump station facilities is dictated by the flows they must
accommodate. Consequently, the capital costs associated with all collection system
improvements are allocated entirely to flow.

6.2.2 Wastewater Treatment Improvements

6.2.2.1 Sutter Plant Improvements

6.2.2.1.1 SP - 1 Influent Screw Pump Addition

Design criteria and allocation are based exclusively on flow.

6.2.2.1.2 SP - 2 Headworks, Dryden Box, and Influent Flume Improvements

• SP - 2.1 New Dryden Box: Design criteria and allocation are based exclusively on
flow.

• SP - 2.2 New West Junction Structure: Design criteria and allocation are based
exclusively on flow.

• SP - 2.3 Influent Screening: Design criteria and allocation are based exclusively on
flow.

• SP - 2.4 Grit Removal: Design criteria and allocation are based exclusively on flow.

• SP - 2.5 Headworks Building Odor Control Improvements: Design criteria and


allocation are based exclusively on flow.

• SP - 2.6 Influent Parshall Flumes: Design criteria and allocation are based
exclusively on flow.

• SP - 2.7 Pumping Plant No. 3 (Can Seg Pump Station): Design criteria and
allocation are based exclusively on flow.

6.2.2.1.3 SP - 3 Outfall Pump Station Replacement

Design criteria and allocation are based exclusively on flow.

6.2.2.1.4 SP - 4 Demolition of Sutter Treatment Facilities

This is a general project required for improvements to the site. Therefore, costs are
allocated equally to all three wastewater constituents.

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6.2.2.1.5 SP - 5 Allowance for Flood Protection of Remaining Sutter Treatment
Facilities

This is a general project required for improvements to the site. Therefore, costs are
allocated equally to all three wastewater constituents.

6.2.2.2 Outfall Pipelines

All outfall facility improvements are designed for increased capacity. Design criteria and
allocation for each outfall is based exclusively on flow.

6.2.2.3 Jennings Plant Improvements

6.2.2.3.1 JP - 1 Secondary Treatment/Can Seg Treatment Facilities Upgrade

• JP - 1.1 Fixed Film Reactors and Pump Station Rehabilitation: Design criteria for
the FFR Pump Station are based exclusively on flow, and design criteria for the FFRs
are based on BOD. Cost allocation is split equally between flow and BOD.

• JP - 1.2 Nutrient Feed and pH Control Systems: Nutrient and pH control are
required for secondary treatment to perform properly. Cost allocation is 40 percent to
flow, 30 percent to BOD, and 30 percent to TSS.

• JP - 1.3 Peroxide Feed System: Design criteria and allocation are based exclusively
on flow.

• JP - 1.4 Aerators in Recirculation Channel: Design criteria and allocation are


based exclusively on BOD.

• JP - 1.5 DAF Piping Modifications: The DAFs are required for TSS removal.
Therefore, allocation is based exclusively on TSS.

6.2.2.3.2 JP - 2 Primary Treatment and Solids Handling Facilities

• JP - 2.1 Primary Treatment Facilities: Design criteria are based on flow. Primary
treatment also removes TSS and BOD. Cost allocation is 70 percent to flow, 10
percent to BOD, and 20 percent to TSS.

• JP - 2.2 Yard Piping and Structures: Design criteria and allocation are based
exclusively on flow.

• JP - 2.3 Anaerobic Digesters: Primary sludge and WAS will both be digested. Of the
total sludge sent to the digesters, approximately 70 percent will be primary sludge,
which corresponds with TSS removal during primary treatment. The other 30 percent
will be WAS, which consists of solids from BOD generated biomass. Therefore, cost
allocation is 30 percent to BOD and 70 percent to TSS.

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• JP - 2.4 Solids Processing Building (WAS Thickening and Biosolids Dewatering
Facilities): Cost allocation is 30 percent to BOD and 70 percent to TSS on the same
basis as anaerobic digesters.

• JP - 2.5 Sludge Cake Drying Beds: Cost allocation is 30 percent to BOD and 70
percent to TSS on the same basis as anaerobic digesters.

6.2.2.3.3 JP - 3 Miscellaneous Repairs

These are general projects required for improvements to the site. Costs are allocated
equally to all three billable constituents.

6.2.2.4 Engineering Studies

6.2.2.4.1 ES - 1 Master Plan Updates

Costs are allocated equally to all three billable constituents.

6.2.2.4.2 ES - 2 Land Application Study

The study will determine BOD loading rates for the ranch land. Costs are allocated
exclusively to BOD.

7.0 PROJECT PHASING AND CASH FLOW PROJECTIONS


The wastewater collection system and treatment improvements program outlined will be
constructed in phases throughout the 20-year planning period. These improvements will be
implemented in five-year periods. Table 9 summarizes the phasing of the collection system
projects, and Appendix A shows the capital expenditures associated with the collection
system implementation plan in more detail. Phasing costs are driven by reliability priority
and anticipated new development.

The wastewater treatment improvements will also be constructed in phases. Timing for the
projects was determined for each year for the first five years and for each five-year period
for the remaining 15 years of the CIP. Similarly, the CIP cash flow was developed on a
year-by-year basis for the first five years and on an average annual basis for each five-year
period thereafter. Table 9 also summarizes the capital costs for each phase.

Combining the entire wastewater capital improvement program for the collection system
and treatment improvements results in the cost flow presented in Figure 8.

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Table 9 Wastewater Treatment CIP Phasing
Engineer's Report
City of Modesto, California
Total Capital Improvement Program Cost per Phase ($)(1)
Project Project Phase 1 Phase 2 Phase 3 Phase 4
Project Number Cost ($)(1) 2016 2017 2018 2019 2020 2021-2025 2026-2030 2031-2035
Collection System Improvements
Capacity Improvements - 103,642,000 2,324,000 34,283,000 - 16,967,000 2,071,000 40,769,000 1,589,000 5,639,000

New Growth Improvements - 35,420,000 - - - - - 11,050,000 10,486,000 13,884,000

R&R Improvements - 56,033,000 3,589,500 17,125,500 3,961,000 3,000,000 3,000,000 8,691,000 8,333,000 8,333,000

Reliability Improvements - 5,601,000 186,500 4,854,500 560,000 - - - - -

Storm Drain Removal - 17,040,000 1,020,000 1,020,000 - - - 5,000,000 5,000,000 5,000,000

Total - Collection System Improvements 217,736,000 7,120,000 57,283,000 4,521,000 19,967,000 5,071,000 65,510,000 25,408,000 32,856,000

Sutter Plant Improvements


Influent Pump Station Improvements SP-1 2,198,000 - - - - - - 2,198,000 -
- - - - -
Headworks, Dryden Box, and Influent Flume Improvements Project SP-2 14,849,000 4,454,900 8,315,600 2,078,900
- - - - - - -
Outfall Pump Station Replacement SP-3 17,332,000 17,332,000
- - - - - - -
Demolition of Sutter Treatment Facilities SP-4 4,942,000 4,942,000
- - - - - - -
Allowance for Flood Protection of Remaining Sutter Facilities SP-5 2,000,000 2,000,000

Subtotal - Sutter Plant Improvements 41,321,000 4,454,900 8,315,600 2,078,900 - - 17,332,000 9,140,000 -

Outfall Pipelines
Tuolumne River Pipe Crossings OP-1 26,045,000 98,700 1,657,600 4,779,900 11,148,000 8,361,000 - - -

Third Outfall Pipeline OP-2 60,679,000 - - - - - 60,679,000 - -

Slip Lining Portion of the Can Seg Outfall OP-3 10,456,000 - - - - - - 10,456,000 -

Subtotal Outfall Pipelines 97,180,000 98,700 1,657,600 4,779,900 11,148,000 8,361,000 60,679,000 10,456,000 -

Jennings Plant Improvements


Secondary Treatment/Can Seg Treatment Facilities Upgrades JP-1 52,422,000 4,822,400 8,332,700 22,438,400 16,828,800 - - - -

Primary Treatment and Solids Handling Facilities JP-2 93,530,000 - - - - - 93,530,000 - -

Miscellaneous Repairs JP-3 873,000 436,400 436,400 - - - - - -

Subtotal - Jennings Plant Improvements 146,825,000 5,258,800 8,769,100 22,438,400 16,828,800 - 93,530,000 - -

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Table 9 Wastewater Treatment CIP Phasing
Engineer's Report
City of Modesto, California
Total Capital Improvement Program Cost per Phase ($)(1)
Project Project Phase 1 Phase 2 Phase 3 Phase 4
Project Number Cost ($)(1) 2016 2017 2018 2019 2020 2021-2025 2026-2030 2031-2035
Engineering Studies
Master Plan Updates ES-1 2,000,000 - - - - 500,000 500,000 500,000 500,000

Land Application Study ES-2 250,000 - 250,000 - - - - - -

Subtotal - Engineering Studies 2,250,000 - 250,000 - - 500,000 500,000 500,000 500,000

Total - Wastewater Treatment Improvements 287,576,000 9,812,400 18,992,300 29,297,800 27,976,800 8,861,000 172,041,000 20,096,000 500,000

Total - Collection System and Wastewater Treatment Improvements 505,312,000 16,932,400 76,275,300 33,818,200 47,943,800 13,932,000 237,551,000 45,504,000 33,356,000
Note:
(1) Total project costs are presented in millions of dollars and rounded to the nearest hundred thousand. The collection system costs are provided as present value based on an ENR CCI number of 10037 corresponding to the 20-City Average Index in July 2015. The wastewater treatment costs are provided
as present value based on an ENR CCI number of 10270 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years. Total project costs include allowances for contingencies, engineering, legal, administration, and permitting costs.

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$90,000,000
LEGEND
Collection System Improvements
$80,000,000 Sutter Plant Improvements
Outfall Pipelines
Jennings Plant Improvements
$70,000,000 Engineering Studies

$60,000,000

$50,000,000

$40,000,000

$30,000,000

$20,000,000

$10,000,000

$0
6

5
1

3
20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20
CIP CASH FLOW
FIGURE 8

CITY OF MODESTO
Source: Collection System Master Plan and Wastewater Treatment Master Plan ENGINEER’S REPORT

mo0116f1-9704.ai
Engineer's Report
APPENDIX A – COLLECTION SYSTEM CAPITAL
IMPROVEMENT PROGRAM

January 2016 - FINAL


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Table A.1 Collection System Capital Improvement Program
Tab le 9.3 Engineer's Report
Tabl e 9.3 City of Modesto, California
Project Length/Size and Cost Capital Improvement Program Cost per Phase ($) Cost Allocation
Capital Future
Project Description/ Improvement Ex. Size/ New Size/ Replace/ Unit Improvement Phase 1 Phase 2 Phase 3 Phase 4 Users Existing Future
(1),(2)
Project Number Street Purpose Category Diam. Diam. New Length Cost Cost Benefit Improvements Improvements
(in) (in) (ft) ($) ($) 2016 2017 2018 2019 2020 2021-2025 2026-2030 2031-2035 (%) ($) ($)

Existing System Improvements

Area 1

West Trunk

Increase the firm capacity from 0.65 mgd to 1.3 mgd to meet existing and future
Hahn Lift Station LS # 19 - Hahn Honey Creek Road and Nightingale Drive Capacity 0.6 mgd 2.6 mgd Replace - $ 1,102,000 $ 1,791,000 $ 1,791,000 14% $ 1,537,000 $ 254,000
PWWFs.
Rumble Trunk

Increase the firm capacity from 1.37 mgd to 2.33 mgd to meet existing and future
Rumble Lift Station LS # 30 - Rumble Rumble Road near Bay Lane Capacity 1.4 mgd 3.5 mgd Replace - $ 1,403,000 $ 2,280,000 $ 2,280,000 28% $ 1,645,000 $ 635,000
PWWFs.
Area 2

Sutter Trunk

Gravity Pipeline S-4a Highway 99 Increase reliability by constructing a parallel 16-inch diameter trunk under Highway 99. Reliability - 16 New - $ 373,000 $ 186,500 $ 186,500 0% $ 373,000 $ -

Gravity Pipeline S-4b Highway 99 Rehabilitate existing 16-inch diameter trunk. Rehabilitation 16 - Rehab - $ 113,000 $ 56,500 $ 56,500 0% $ 113,000 $ -

Area 3

River Trunk

Provides gravity conveyance of the River Trunk flows from the discharge of the River
Gravity Pipeline(3) RT-1 Tuolumne Avenue - 48 New - $3,211,000 $ 3,211,000 41% $ 1,896,000 $ 1,315,000
Trunk force mains to the Sutter Plant. Capacity
(3) Provides gravity conveyance of the River Trunk flows from the discharge of the River
Gravity Pipeline RT-2 Colorado Avenue Capacity - 54 New - $8,648,000 $ 8,648,000 41% $ 5,105,000 $ 3,543,000
Trunk force mains to the Sutter Plant.
Provides gravity conveyance of the River Trunk flows from the discharge of the River
Gravity Pipeline(3) RT-3 Colorado Avenue Capacity - 60/72 New - $7,442,000 $ 7,442,000 41% $ 4,393,000 $ 3,049,000
Trunk force mains to the Sutter Plant.
(3)
Gravity Pipeline RT-4 Tuolumne Boulevard Provide peak wet weather diversion for the existing Sutter Trunk. Capacity - 21 New - $1,137,000 $ 1,137,000 41% $ 671,000 $ 466,000

Two force mains allows the system to maintain flushing velocities through a wide range
Force Main(3) RT-5 Tuolumne Boulevard Capacity - 24 & 36 New - $5,818,000 $ 5,818,000 41% $ 3,435,000 $ 2,383,000
of flows and will convey flows from the River Trunk Pump Station.
(3) A gravity extension of the Dry Creek crossing that conveys flows to the River Trunk
Gravity Pipeline RT-6 Beard Brook North Gravity Alignment Capacity - - New - $16,967,000 $ 16,967,000 41% $ 10,017,000 $ 6,950,000
Pump Station.
(3)
Gravity Pipeline RT-7 B Street Reroute flows to the River Trunk Pump Station. Capacity - 36 & 48 New - $2,071,000 $ 2,071,000 41% $ 1,223,000 $ 848,000

(3)
Gravity Pipeline RT-8 Open Space Convey flows from the new Shackelford PS to the new River Trunk in Colorado. Capacity - 14 & 18 New - $1,944,000 $ 1,944,000 44% $ 1,086,000 $ 858,000

(3) Based on the results of the condition assessment, the Sutter Ave Trunk will require
Gravity Pipeline RT-9 Sutter Avenue Rehabilitation - 24 New - $533,000 $ 533,000 41% $ 315,000 $ 218,000
rehabilitation.
Based on the results of the condition assessment, a segment of the River Trunk will
Gravity Pipeline(3) RT-10 Open Space Rehabilitation - 48 New - $14,069,000 $ 14,069,000 41% $ 8,306,000 $ 5,763,000
require rehabilitation.
(3)
River Bank Armament RT-11 Tuolumne River Bank Armoring the riverbank to prevent future erosion and expose of the CSL and River Trunk. Reliability - - New - $4,668,000 $ 4,668,000 41% $ 2,756,000 $ 1,912,000

(3)
CSL Diversion Structures RT-12 North or Sutter Plant A contingency to divert flows between the CSL and River Trunk. Reliability - - New - $560,000 $ 560,000 41% $ 331,000 $ 229,000

(3)
Shackelford Lift Station LS-Shackelford East of Crows Landing Eliminate the siphon below the Tuolumne River. Capacity - 4.2 mgd New - $2,989,000 $ 2,989,000 44% $ 1,670,000 $ 1,319,000

River Trunk Lift Station(3) LS-River Trunk Morton Boulevard Eliminate River Trunk inverted siphon and associated issues. Capacity - 54.5 mgd New - $33,483,000 $ 33,483,000 41% $ 19,767,000 $ 13,716,000

Area 4

Downtown Trunks

Gravity Pipeline DT-1 J Street The trunk in J Street exceeds the maximum d/D criteria under PWWF and causes the Capacity 12 15 Replace 2,400 $ 205 $ 800,000 $ 800,000 4% $ 765,000 $ 35,000
existing 12-inch pipeline to surcharge.
The existing 10-inch diameter pipelines exceed the maximum d/D criteria under PWWF
Gravity Pipeline DT-2 Kimble Street and Floto Street Capacity 10 12 Replace 1,000 $ 163 $ 265,000 $ 265,000 4% $ 254,000 $ 11,000
at approximately 90-percent capacity.
Area 5

Santa Rosa Trunk

This segment has significant deterioration to a point where the structural integrity of the
Gravity Pipeline SR-1 Kimble Street and Floto Street Rehabilitation 24/30 - Rehab 1,700 $ 961,000 $ 961,000 0% $ 961,000 $ -
pipe is compromised.
The existing 10-inch diameter pipelines in Coffee Road exceed the maximum d/D criteria
Gravity Pipeline SR-4 Coffee Road Capacity 10 15 Replace 1,600 $ 205 $ 533,000 $ 533,000 0% $ 533,000 $ -
under PWWF and cause the existing 10-inch pipelines to surcharge.
This reach is over 50 years old and has significant deterioration to a point where the
Gravity Pipeline SR-6 Kimble Street and Floto Street Rehabilitation 18 - Rehab 1,000 $ 358,000 $ 358,000 0% $ 358,000 $ -
structural integrity of the pipe is compromised.
Rose and Celeste Trunk

LS # 29 - Rose & Increase the firm capacity from 0.86 mgd to 1.3 mgd to meet existing and future
Rose & Celeste Lift Station Rose Avenue and Celeste Drive Capacity 0.9 mgd 2.6 mgd Replace - $ 1,102,000 $ 1,791,000 $ 1,791,000 0% $ 1,791,000 $ -
Celeste PWWFs.
Area 6

Empire Trunk

The existing pipelines in McClure Road exceed the maximum d/D criteria under PWWF
Gravity Pipeline(4) EM-1 McClure Road Capacity 10 15 Replace 200 $ - In Progress 0% $ - $ -
and cause the 10-inch pipelines to surcharge.
This relief pipeline will alleviate surcharging within the Empire Trunk along Yosemite
Gravity Pipeline(4) EM-2 Garner Road Capacity - 18 New 3,300 $ - In Progress 0% $ - $ -
Boulevard and McClure Road.
The existing pipelines exceed the maximum d/D under PWWF at approximately 95-
Gravity Pipeline EM-3 Hoover Avenue Capacity 10 12 Replace 1,800 $ 163 $ 476,000 $ 476,000 14% $ 409,000 $ 67,000
percent capacity.
The 15-inch diameter trunk in Benson Avenue exceeds the d/D criteria under PWWF at
Gravity Pipeline EM-4 Benson Avenue Capacity 15 18 Replace 1,400 $ 223 $ 507,000 $ 507,000 3% $ 491,000 $ 16,000
approximately 93 percent capacity.
Increase the firm capacity from 0.22 mgd to 1.3 mgd to meet existing and future
Benson Lift Station LS # 03 - Benson Benson Avenue Capacity 0.2 mgd 2.6 mgd Replace - $ 1,102,000 $ 1,791,000 $ 1,791,000 0% $ 1,785,000 $ 6,000
PWWFs.
Table A.1 Collection System Capital Improvement Program
Tab le 9.3 Engineer's Report
Tabl e 9.3 City of Modesto, California
Project Length/Size and Cost Capital Improvement Program Cost per Phase ($) Cost Allocation
Capital Future
Project Description/ Improvement Ex. Size/ New Size/ Replace/ Unit Improvement Phase 1 Phase 2 Phase 3 Phase 4 Users Existing Future
(1),(2)
Project Number Street Purpose Category Diam. Diam. New Length Cost Cost Benefit Improvements Improvements
(in) (in) (ft) ($) ($) 2016 2017 2018 2019 2020 2021-2025 2026-2030 2031-2035 (%) ($) ($)

Sonoma/Lakewood Trunk

(4) Increase the firm capacity from 2.3 mgd to 18.4 mgd to meet existing and future
Scenic Lift Station LS # 31 - Scenic Scenic Drive Capacity 13.0 mgd 25.6 mgd Replace - $ - In Progress 52% $ - $ -
PWWFs.
Area 8

Ceres Trunk

Gravity Pipeline(4) C-1 Parallel to Tuolumne River This project rehabilitates the oldest and most deteriorated segment of the Ceres Trunk. Rehabilitation 18/21/24 - Replace 2,900 $ - In Progress 0% $ - $ -

Gravity Pipeline(4) C-2a Highway 99 crossing Increase reliability by constructing a parallel 24-inch diameter trunk under Highway 99. Reliability - 24 New 150 $ - In Progress 0% $ - $ -

(4)
Gravity Pipeline C-2b Highway 99 crossing Rehabilitate existing 24-inch diameter trunk. Reliability - 24 New 150 $ - In Progress 0% $ - $ -

City-wide

Storm Drain SDR Various Locations Remove storm drain connections from the sewer collection system. Storm Drain Removal - - - - $17,040,000 $ 1,020,000 $ 1,020,000 $ 5,000,000 $ 5,000,000 $ 5,000,000 0% $ 17,040,000 $ -

Rehabilitation & Replacement R&R Various Locations Small and Large Diameter Rehabilitation and Replacement Program. Rehabilitation - - - - $ 39,999,000 $ 3,000,000 $ 3,000,000 $ 3,000,000 $ 3,000,000 $ 3,000,000 $ 8,333,000 $ 8,333,000 $ 8,333,000 0% $ 39,999,000 $ -

Existing Improvements Cost Estimate 172,618,000 7,120,000 57,283,000 4,521,000 19,967,000 5,071,000 51,990,000 13,333,000 13,333,000 129,025,000 43,593,000

Future System Improvements

Area 1

West Trunk

Build-out PWWF causes the lower reach of the West Trunk to exceed the maximum
Gravity Pipeline W-1 Carpenter Road to Sutter Plant Capacity - 48 New 5,200 $ 552 $ 4,664,000 $ 4,664,000 34% $ 3,069,000 $ 1,595,000
depth criteria at approximately 90 percent capacity.
The trunk in Veneman Avenue exceeds the d/D criteria at approximately 90 percent
Gravity Pipeline W-2 Veneman Avenue Capacity 18 21 Replace 700 $ 260 $ 296,000 $ 296,000 13% $ 257,000 $ 39,000
capacity.
These improvements are recommended to service future growth within the Beckwith-
Gravity Pipeline W-3 Undeveloped Area New Growth - 15 New 4,000 $ 205 $ 1,333,000 $ 1,333,000 100% $ - $ 1,333,000
Dakota and College West CPDs.
These improvements are recommended to service future growth within the Beckwith-
Force Main W-4 North Avenue New Growth - 6 New 9,000 $ 2,150,000 $ 2,150,000 100% $ - $ 2,150,000
Dakota and College West CPDs. $ 147
These improvements are recommended to service future growth within the Beckwith-
Gravity Pipeline W-5 Dakota Avenue New Growth - 12 New 1,200 $ 163 $ 319,000 $ 319,000 100% $ - $ 319,000
Dakota and College West CPDs.
This improvement is recommended to service future growth within the Highway 132
Gravity Pipeline W-6 Kansas Avenue New Growth - 15 New 4,300 $ 205 $ 1,433,000 $ 1,433,000 100% $ - $ 1,433,000
CPD.
This improvement is recommended to service infill as the sewer service area extends to
Gravity Pipeline W-7 Carpenter Road and Paradise Road New Growth - 12 New 2,900 $ 163 $ 769,000 $ 769,000 100% $ - $ 769,000
include county islands.
The proposed lift station is necessary due to the extensive length, minimum slope of the
Kansas Lift Station LS # 63 Kansas Avenue and Altamont Court New Growth - 2.0 mgd New - $ 909,000 $ 1,477,000 $ 1,477,000 100% $ - $ 1,477,000
proposed pipelines, and flat topography of the area.
The proposed lift station is necessary due to the extensive length, minimum slope of the
Dakota Lift Station LS # 64 Dakota Road and Beckwith Court New Growth - 1.0 mgd New - $ 605,000 $ 983,000 $ 983,000 100% $ - $ 983,000
proposed pipelines, and flat topography of the area.
(5) It is proposed that the firm capacity be increased to 25.2 mgd from its current capacity of
Woodland Lift Station LS # 39 Woodland Avenue and Poust Road Capacity 27.4 mgd 32.4 mgd Expand - - $ 1,293,000 $ 1,293,000 39% $ 790,000 $ 503,000
20.9 mgd to meet future PWWFs.
Rumble Trunk

Under PWWF conditions, this reach of the Rumble Trunk experiences flow depths in
Gravity Pipeline R-1 Claremont Avenue and Maud Kump Terrace Capacity 21 24 Replace 5,100 $ 298 $ 2,470,000 $ 2,470,000 19% $ 1,993,000 $ 477,000
excess of the maximum d/D at approximately 90-percent capacity.
This sewer trunk extension will provide service to future development in the
Gravity Pipeline R-2 McHenry Avenue New Growth - 10 New 900 $ 137 $ 200,000 $ 200,000 100% $ - $ 200,000
Pelandale/McHenry CPD.
Dale Trunk

This group of improvements is recommended to service future growth within the Kiernan-
Gravity Pipeline D-1 Undeveloped Area New Growth - 15 New 1,200 $ 205 $ 400,000 $ 400,000 100% $ - $ 400,000
Carver and Kiernan-Carver North CPDs.
This group of improvements is recommended to service future growth within the Kiernan-
Force Main D-2 Undeveloped Area New Growth - 6 New 2,600 $ 147 $ 621,000 $ 621,000 100% $ - $ 621,000
Carver and Kiernan-Carver North CPDs.
This group of improvements is recommended to service future growth within the Kiernan-
Gravity Pipeline D-3 Chapman Road New Growth - 12 New 1,700 $ 163 $ 450,000 $ 450,000 100% $ - $ 450,000
Carver and Kiernan-Carver North CPDs.
This group of improvements is recommended to service future growth within the Kiernan-
Gravity Pipeline D-4 Chapman Road New Growth - 10 New 2,200 $ 137 $ 489,000 $ 489,000 100% $ - $ 489,000
Carver and Kiernan-Carver North CPDs.
This group of improvements is recommended to service future growth within the Kiernan-
Gravity Pipeline D-5 Undeveloped Area New Growth - 8 New 1,500 $ 109 $ 267,000 $ 267,000 100% $ - $ 267,000
Carver and Kiernan-Carver North CPDs.
The proposed lift station is necessary due to the extensive length, minimum slope of the
Chapman Lift Station LS # 60 Chapman Road New Growth - 1.6 mgd New - $ 785,000 $ 1,276,000 $ 1,276,000 100% $ - $ 1,276,000
proposed pipelines, and flat topography of the area.
North Trunk Extension

Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-1 Bangs Avenue New Growth - 27 New 2,800 $ 335 $ 1,524,000 $ 1,524,000 100% $ - $ 1,524,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-2 Bangs Avenue New Growth - 24 New 6,100 $ 298 $ 2,954,000 $ 2,954,000 100% $ - $ 2,954,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-3 Bangs Avenue New Growth - 21 New 1,600 $ 260 $ 676,000 $ 676,000 100% $ - $ 676,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-4 Bangs Avenue New Growth - 18 New 3,100 $ 223 $ 1,123,000 $ 1,123,000 100% $ - $ 1,123,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-5 Bangs Avenue New Growth - 15 New 2,400 $ 205 $ 800,000 $ 800,000 100% $ - $ 800,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-6 Tully Road and Pelandale Avenue New Growth - 10 New 4,800 $ 137 $ 1,069,000 $ 1,069,000 100% $ - $ 1,069,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-7 American Avenue New Growth - 15 New 3,100 $ 205 $ 1,034,000 $ 1,034,000 100% $ - $ 1,034,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-8 Kiernan Avenue New Growth - 10 New 5,600 $ 137 $ 1,246,000 $ 1,246,000 100% $ - $ 1,246,000
several trunk sewers to serve customers.
Future development within the northern portion of the City will require the construction of
Gravity Pipeline N-9 Kiernan Avenue New Growth - 8 New 6,300 $ 109 $ 1,116,000 $ 1,116,000 100% $ - $ 1,116,000
several trunk sewers to serve customers.
Table A.1 Collection System Capital Improvement Program
Tab le 9.3 Engineer's Report
Tabl e 9.3 City of Modesto, California
Project Length/Size and Cost Capital Improvement Program Cost per Phase ($) Cost Allocation
Capital Future
Project Description/ Improvement Ex. Size/ New Size/ Replace/ Unit Improvement Phase 1 Phase 2 Phase 3 Phase 4 Users Existing Future
(1),(2)
Project Number Street Purpose Category Diam. Diam. New Length Cost Cost Benefit Improvements Improvements
(in) (in) (ft) ($) ($) 2016 2017 2018 2019 2020 2021-2025 2026-2030 2031-2035 (%) ($) ($)
The proposed lift station is necessary due to the extensive length, minimum slope of the
Pelandale Lift Station LS # 59 Pelandale Avenue New Growth - 0.3 mgd New - $ 397,000 $ 645,000 $ 645,000 100% $ - $ 645,000
proposed pipelines, and flat topography of the area.
The proposed lift station is necessary due to the extensive length, minimum slope of the
Kiernan Lift Station LS # 65 Kiernan Avenue and Carver Road New Growth - 0.5 mgd New - $ 454,000 $ 738,000 $ 738,000 100% $ - $ 738,000
proposed pipelines, and flat topography of the area.
Area 3

Sutter Trunk

The trunk in Jefferson Avenue exceeds the d/D criteria at approximately 89 percent
Gravity Pipeline S-1 Jefferson Street Capacity 16 18 Replace 760 $ 223 $ 275,000 $ 275,000 26% $ 204,000 $ 71,000
capacity.
Area 6

Sonoma Trunk Extension

This group of improvements is recommended to service future growth within the Roselle-
Gravity Pipeline SO-1 Undeveloped Area New Growth - 24 New 3,300 $ 298 $ 1,597,000 $ 1,597,000 100% $ - $ 1,597,000
Claribel CPD.
This group of improvements is recommended to service future growth within the Roselle-
Gravity Pipeline SO-2 Undeveloped Area New Growth - 18 New 2,600 $ 223 $ 943,000 $ 943,000 100% $ - $ 943,000
Claribel CPD.
This group of improvements is recommended to service future growth within the Roselle-
Gravity Pipeline SO-3 Undeveloped Area New Growth - 15 New 2,800 $ 205 $ 933,000 $ 933,000 100% $ - $ 933,000
Claribel CPD.
This group of improvements is recommended to service future growth within the Roselle-
Gravity Pipeline SO-4 Undeveloped Area New Growth - 8 New 3,100 $ 109 $ 549,000 $ 549,000 100% $ - $ 549,000
Claribel CPD.
The proposed lift station is necessary due to the extensive length, minimum slope of the
Wood Sorrel Lift Station LS # 61 North of Wood Sorrel Drive and Sylvan Avenue New Growth - 0.1 mgd New - $ 358,000 $ 582,000 $ 582,000 100% $ - $ 582,000
proposed pipelines, and flat topography of the area.
Lakewood Trunk Extension

This group of improvements will service business, commercial, and residential growth to
Gravity Pipeline L-1 Litt Road New Growth - 18 New 2,900 $ 223 $ 1,051,000 $ 1,051,000 100% $ - $ 1,051,000
the east within the Village One CPD.
This group of improvements will service business, commercial, and residential growth to
Gravity Pipeline L-2 Litt Road New Growth - 15 New 1,700 $ 205 $ 567,000 $ 567,000 100% $ - $ 567,000
the east within the Village One CPD.
This group of improvements will service business, commercial, and residential growth to
Gravity Pipeline L-3 Litt Road New Growth - 12 New 800 $ 163 $ 211,000 $ 211,000 100% $ - $ 211,000
the east within the Village One CPD.
This group of improvements will service business, commercial, and residential growth to
Gravity Pipeline L-4 Plainview Road New Growth - 10 New 3,000 $ 137 $ 668,000 $ 668,000 100% $ - $ 668,000
the east within the Village One CPD.
This group of improvements will service business, commercial, and residential growth to
Gravity Pipeline L-5 Claus Road New Growth - 8 New 300 $ 109 $ 54,000 $ 54,000 100% $ - $ 54,000
the east within the Village One CPD.
This group of improvements will service business, commercial, and residential growth to
Gravity Pipeline L-6 Merle Ave New Growth - 10 New 400 $ 137 $ 89,000 $ 89,000 100% $ - $ 89,000
the east within the Village One CPD.
The proposed lift station is necessary due to the extensive length, minimum slope of the
Litt Lift Station LS # 67 Litt Road New Growth - 1.3 mgd New - $ 688,000 $ 1,118,000 $ 1,118,000 100% $ - $ 1,118,000
proposed pipelines, and flat topography of the area.
Area 10

Ustick Trunk

At build-out of Area 10, the PWWF from new growth will cause the Ustick Trunk to
Gravity Pipeline U-1 Ustick Road Capacity 12 15 Replace 2,100 $ 205 $ 700,000 $ 700,000 56% $ 306,000 $ 394,000
surcharge.
This group of improvements will service commercial and residential growth to the
Gravity Pipeline U-2 Whitmore Avenue New Growth - 10 New 1,000 $ 137 $ 223,000 $ 223,000 100% $ - $ 223,000
southwest within the Fairview CPD.
This group of improvements will service commercial and residential growth to the
Force Main U-3 Whitmore Avenue New Growth - 4 New 427 $ 144 $ 99,000 $ 99,000 100% $ - $ 99,000
southwest within the Fairview CPD.
This group of improvements will service commercial and residential growth to the
Gravity Pipeline U-4 Whitmore Avenue New Growth - 10 New 3,400 $ 137 $ 757,000 $ 757,000 100% $ - $ 757,000
southwest within the Fairview CPD.
The proposed lift station is necessary due to the extensive length, minimum slope of the
Whitmore/Carpenter Lift Station LS # 62 Whitmore Avenue New Growth - 0.8 mgd New - $ 546,000 $ 887,000 $ 887,000 100% $ - $ 887,000
proposed pipelines, and flat topography of the area.
Future Improvements Cost Estimate 45,118,000 13,520,000 12,075,000 19,523,000 6,619,000 38,499,000

Total Capital Improvement Cost Estimate 217,736,000 7,120,000 57,283,000 4,521,000 19,967,000 5,071,000 65,510,000 25,408,000 32,856,000 135,644,000 82,092,000

Notes:
1. Costs are provided as present value based on an ENR CCI number of 10037 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years.
2. Total construction cost includes the baseline construction cost plus a 25 percent allowance to account for unforeseen events and unknown conditions. Total project cost includes a 30 percent allowance to cover other costs including engineering, construction management, and project administration.
3. Cost estimates are from the River Trunk Realignment, Beard Brook Siphon and Cannery Segregation Line Improvement Project PDR.
4. Cost for project is not included in CIP because the improvement is currently in progress.
5. The cost for Woodlake Lift Station is based on the 2007 Master Plan and was escalated to reflect the most probable current cost.
6. Lift station capacities refer to the total capacity unless noted otherwise.
Engineer's Report
APPENDIX B – WASTEWATER TREATMENT CAPITAL
IMPROVEMENT PROGRAM

January 2016 - FINAL


pw:\\Carollo/Documents\Client/CA/Modesto/9704A00 - Engineers Report/Deliverables\Engineer's Report.docx
Table B.1 Wastewater Treatment CIP
Engineer's Report
City of Modesto, California

Total
Project Improvement Project
Project Number Description Purpose Category Cost ($)(1)
Sutter Plant Improvements
Influent Screw Pump Addition SP-1 Installation of a fifth influent screw pump. Increases influent pumping capacity to meet the projected PWWF. Capacity 2,198,000

Headworks, Dryden Box, and Influent


SP-2
Flume Improvements Project
Replaces corroded box and provides improved and connection with existing Can Seg
New Dryden Box SP-2.1 New Dryden Box and associated yard piping Reliability/Capacity 2,600,000
sewers.
West Trunk Junction Structure, improvements to the existing Junction Box No. 1, and
New West Junction Structure SP-2.2 Provides connection with new River Trunk Reliability/Capacity 300,000
associated yard piping.
Four new multi-rake screens with 1/4 inch bar spacing, one new multi-rake with emergency
Influent Screening SP-2.3 Improves screenings capture and reduces maintenance on downstream processes. Reliability/Capacity 4,075,000
bypass. Also includes the installation of a new skid mounted washer compactor.
Installation of a grit removal mechanism in Grit Basin No. 4 and an additional grit pump; Increases grit removal capacity at PHWWF. Improves grit capture and reduces
Grit Removal SP-2.4 Reliability/Capacity 1,469,000
modifications will be made to all grit basins. maintenance on downstream processes.
Headworks Building Odor Control
SP-2.5 Installation of higher capacity fans, duct replacement, and expanding the biofilter. Complies with new ventilation standards. Reliability/Capacity 3,009,000
Improvements

Influent Parshall Flumes SP-2.5 Installation of flow straightening baffles and bring the third, standby flume online. Improves accuracy of influent flow metering. Reliability/Capacity 336,000

Two additional low capacity pumps for pumping Can Seg flow to Jennings Plant; three new Extends turndown capability of Can Seg pumping to allow year-round segregation;
Pumping Plant No. 3 SP-2.7 Reliability/Capacity 3,060,000
multi-rake screens with 3/8" bar spacing. improves screenings capture to reduce maintenance on downstream processes.

Headworks, Dryden Box, and Influent Flume Improvements Project Subtotal 14,849,000

Provides expanded capacity and pumping head for peak wet weather flows; raises
Outfall Pump Station Replacement SP-3 New pump station to replace the existing Primary Effluent Pump Station. Reliability/Capacity 17,332,000
walls of wet well above the floodplain.
Demolition of Sutter Treatment
SP-4 Remove concrete structures to below grade and backfill. Provides space for future facilities. Reliability 4,942,000
Facilities
Allowance for Flood Protection of
SP-5 Flood walls, raising grade, raising structures. Provides protection for a 100-year flood. Reliability 2,000,000
Remaining Sutter Facilities
Subtotal - Sutter Plant Improvements 41,321,000

Outfall Pipelines
Tuolumne River Pipe Crossings OP-1

Rehabilitation/
Replacement of Existing Crossings OP-1.1 River crossing replacement for Primary Domestic Outfall and Can Seg Outfall. Replaces corroded pipeline and improves reliability at critical location. 19,780,000
Capacity

Crossing for Third Outfall OP-1.2 New river crossing for third outfall. Reliability/Capacity 6,265,000

Tuolumne River Pipe Crossings Subtotal 26,045,000

Provides additional PWWF capacity for Primary Domestic Outfall and redundancy
Third Outfall Pipeline OP-2 New domestic outfall pipeline from the Sutter Plant to the Jennings Plant. Reliability/Capacity 60,679,000
for Can-Seg Outfall during DWF conditions.
Slip Lining Portion of the Can-Seg
OP-3 Pipe lining and appurtenances. Repairs corroded sections and Improves reliability of Can Seg Outfall. Rehabilitation 10,456,000
Outfall
Subtotal - Outfall Pipelines 97,180,000
Table B.1 Wastewater Treatment CIP
Engineer's Report
City of Modesto, California

Total
Project Improvement Project
Project Number Description Purpose Category Cost ($)(1)
Jennings Plant Improvements
Secondary Treatment/
Can Seg Treatment Facilities JP-1
Upgrades
Fixed Film Reactors and Pump Rehabilitation/
JP-1.1 New media, rotary distributor, and pumps. Improves reliability and performance of secondary treatment. 40,929,000
Station Rehabilitation Capacity
Nutrient Feed and pH Control Adds nutrients and adjusts the pH of the Can-Seg flows to facilitate biological treatment
JP-1.2 Chemical feed pumps, storage tanks, and feed system. Reliability 2,283,000
Systems process.

Peroxide Feed System JP-1.3 Chemical feed pumps, storage tanks, and feed system. Controls odors from FFRs. Reliability 391,000

Rehabilitation/
Aerators in Recirculation Channel JP-1.4 New aerators and electrical system. Increases secondary treatment capacity for domestic and Can-Seg flows. 8,062,000
Capacity
Dissolved Air Flotation (DAF) Piping Rehabilitation/
JP-1.5 Modification of DAF effluent piping to route the flow to the Irrigation Forebay. Allows the DAF effluent to be used as irrigation water. 757,000
Modifications Capacity

Secondary Treatment/Can Seg Treatment Facilities Upgrades Subtotal 52,422,000

Primary Treatment and Solids


JP-2
Handling Facilities

Primary Treatment Facilities JP-2.1 Three 110-foot diameter primary clarifiers and a primary sludge pump station. Replaces aging primary treatment facilities at the Sutter Plant. Reliability/Capacity 15,969,000

Provides connections between the new treatment facilities with the existing facilities at the
Yard Piping and Structures JP-2.2 Reliability/Capacity 13,174,000
Jennings Plant.
Three 115-foot diameter digesters with a 31-foot sidewater depth with a Digester Control Replaces aging digesters at the Sutter Plant and provides treatment of the WAS generated
Anaerobic Digesters JP-2.3 Reliability/Capacity 40,855,000
Building. by the BNR/tertiary facilities.
Solids Processing Building (WAS
Two sieve drum concentrators for WAS thickening and two belt filter presses for dewatering
thickening and biosolids dewatering JP-2.4 Concentrates sludge and biosolids to reduce solar drying costs. Reliability/Capacity 11,756,000
housed in building.
facilities)
Sludge Cake Drying Beds JP-2.5 Asphalt-paved beds with concrete containment walls. Provides solar drying of dewatered biosolids to reduce disposal costs. Reliability/Capacity 11,776,000

Primary Treatment and Solids Handling Facilities Subtotal 93,530,000

Miscellaneous Repairs JP-3 General replacement and upgrades of existing facilities. Improves reliability and extends life of existing facilities. Rehabilitation 873,000

Subtotal - Jennings Plant Improvements 146,825,000

Engineering Studies
Master Plan Updates ES-1 The Master Plan will undergo an update every five years. Allows for revised strategies to adapt to changing conditions. 2,000,000

Identifies the maximum BOD loading rates on ranch land per new Waste Discharge
Land Application Study ES-2 Organic Loading Study 250,000
Requirements.
Subtotal - Engineering Studies 2,250,000

WTMP CIP TOTAL 287,576,000


Notes:
(1) Costs are provided as present value based on an ENR CCI number of 10270 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years.
Table B.2 Wastewater Treatment CIP Cost Allocation - Customers
Engineer's Report
City of Modesto, California
Domestic Customers
Project Total Project Existing Users Future Users Can-Seg Customers
Project Number Cost ($)(1) $ % $ % $ % Comments
Sutter Plant Improvements

Influent Screw Pump Addition SP-1 2,198,000 - 0.0% 2,198,000 100.0% - 0.0% Improvements for future growth
Headworks, Dryden Box, and Influent Flume
SP-2
Improvements Project
New Dryden Box SP-2.1 2,600,000 - 0.0% - 0.0% 2,600,000 100.0%

Allocation based on relative PWWF, current PWWF is 70.7 mgd and


New West Junction Structure SP-2.2 300,000 249,500 83.2% 50,500 16.8% - 0.0%
projected future PWWF is 85 mgd.
Influent Screening SP-2.2 4,075,000 3,389,400 83.2% 685,600 16.8% - 0.0% Allocation based on relative PWWF.

Grit Removal SP-2.3 1,469,000 1,221,900 83.2% 247,100 16.8% - 0.0% Allocation based on relative PWWF.

Headworks Building Odor Control Improvements SP-2.4 3,009,000 2,502,800 83.2% 506,200 16.8% - 0.0% Allocation based on relative PWWF.

Influent Parshall Flumes SP-2.5 336,000 279,500 83.2% 56,500 16.8% - 0.0% Allocation based on relative PWWF.

Pumping Plant No. 3 SP-2.6 3,060,000 - 0.0% - 0.0% 3,060,000 100.0%


Headworks, Dryden Box, and Influent Flume Improvements
14,849,000 7,643,100 51.5% 1,545,900 10.4% 5,660,000 38.1%
Project Subtotal
Outfall Pump Station Replacement SP-3 17,332,000 14,416,100 83.2% 2,915,900 16.8% - 0.0% Allocation based on relative PWWF.

Demolition of Sutter Treatment Facilities SP-4 4,942,000 3,679,400 74.5% 1,262,600 25.5% - 0.0% Allocation based on relative MMF.
Allowance for Flood Protection of Remaining Sutter
SP-5 2,000,000 2,000,000 100.0% - 0.0% - 0.0%
Treatment Facilities
Subtotal - Sutter Plant 41,321,000 27,738,600 67.1% 7,922,400 19.2% 5,660,000 13.7%

Outfall Pipelines Improvements

Tuolumne River Pipe Crossings OP-1

100% of Can-Seg Outfall crossing and 20% of Domestic Outfall


Replacement of Existing Crossings OP-1.1 19,780,000 4,935,700 25.0% 998,300 5.0% 13,846,000 70.0% crossing allocated to Can-Seg. Domestic allocation based on
relative PWWF.
20% of allocated to Can-Seg. Domestic allocation based on relative
Crossing for Third Outfall OP-1.2 6,265,000 4,168,800 66.5% 843,200 13.5% 1,253,000 20.0%
PWWF.
Tuolumne River Pipe Crossings Subtotal 26,045,000 9,104,500 35.0% 1,841,500 7.1% 15,099,000 58.0%

20% of Third Outfall allocated to Can-Seg. Domestic allocation


Third Outfall Pipeline OP-2 60,679,000 40,376,500 66.5% 8,166,700 13.5% 12,135,800 20.0%
based on relative PWWF.
Lining of Can-Seg Outfall Pipeline OP-3 10,456,000 - 0.0% - 0.0% 10,456,000 100.0%

Subtotal - Outfall Pipelines 97,180,000 49,481,000 50.9% 10,008,200 10.3% 37,690,800 38.8%
Table B.2 Wastewater Treatment CIP Cost Allocation - Customers
Engineer's Report
City of Modesto, California
Domestic Customers
Project Total Project Existing Users Future Users Can-Seg Customers
Project Number Cost ($)(1) $ % $ % $ % Comments
Jennings Plant Improvements
Secondary Treatment/Can Seg Treatment Facilities
JP-1
Upgrades
Can-Seg and domestic allocation based on BOD loading to
Fixed Film Reactors and Pump Station
JP-1.1 40,929,000 6,812,600 16.6% 2,337,600 5.7% 31,778,800 77.6% secondary treatment. Domestic BOD loading is 31,500 ppd and Can-
Rehabilitation
Seg loading is 109,400 ppd.

Nutrient Feed and pH Control Systems JP-1.2 2,283,000 - 0.0% - 0.0% 2,283,000 100.0% Nutrients for Can-Seg flow.

Odor control for primary effluent. Allocation based on relative MMF,


Peroxide Feed System JP-1.3 391,000 291,100 74.5% 99,900 25.5% - 0.0%
current MMF is 20.4 mgd and projected future MMF is 27.4 mgd.
Can-Seg and domestic allocation based on BOD loading to
Aerators in Recirculation Channel JP-1.4 8,062,000 1,341,900 16.6% 460,500 5.7% 6,259,600 77.6%
secondary treatment.
Can-Seg and domestic allocation based on BOD loading to
Dissolved Air Flotation (DAF) Piping Modifications JP-1.5 757,000 126,000 16.6% 43,200 5.7% 587,800 77.6%
secondary treatment.
Secondary Treatment/Can Seg Treatment Facilities Upgrades
52,422,000 8,571,600 16.4% 2,941,200 5.6% 40,909,200 78.0%
Subtotal
Primary Treatment and Solids Handling Facilities JP-2

Primary Treatment Facilities JP-2.1 15,969,000 11,889,300 74.5% 4,079,700 25.5% - 0.0% Allocation based on relative MMF.

Yard Piping and Structures JP-2.2 13,174,000 9,808,400 74.5% 3,365,600 25.5% - 0.0% Allocation based on relative MMF.

Anaerobic Digesters JP-2.3 40,855,000 30,417,600 74.5% 10,437,400 25.5% - 0.0% Allocation based on relative MMF.
Solids Processing Building (WAS thickening and
JP-2.4 11,756,000 8,752,600 74.5% 3,003,400 25.5% - 0.0% Allocation based on relative MMF.
biosolids dewatering facilities)

Sludge Cake Drying Beds JP-2.5 11,776,000 8,767,500 74.5% 3,008,500 25.5% - 0.0% Allocation based on relative MMF.

Primary Treatment and Solids Handling Facilities Subtotal 93,530,000 69,635,400 74.5% 23,894,600 25.5% - 0.0%
Can-Seg and domestic allocation based on BOD loading to
Miscellaneous Repairs JP-3 873,000 145,300 16.6% 49,900 5.7% 677,800 77.6%
secondary treatment.
Subtotal - Jennings Plant 146,825,000 78,352,300 53.4% 26,885,700 18.3% 41,587,000 28.3%

Engineering Studies

Master Plan Updates ES-1 2,000,000 1,089,500 54.5% 314,500 15.7% 596,000 29.8% Allocation based on overall allocation percentages for total CIP.
Study to determine BOD loading for land application of Can-Seg
Land Application Study ES-2 250,000 - 0.0% - 0.0% 250,000 100.0%
flows.
Subtotal - Engineering Studies 2,250,000 1,089,500 48.4% 314,500 14.0% 846,000 37.6%

Total 287,576,000 156,661,400 54.5% 45,130,800 15.7% 85,783,800 29.8%


Notes:
(1) Costs are provided as present value based on an ENR CCI number of 10270 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years.
Table B.3 Wastewater Treatment CIP Cost Allocation - Billable Constituents
Engineer's Report
City of Modesto, California
Cost Allocation
Project Total Project Flow BOD TSS
Project Number Cost ($)(1) $ % $ % $ % Comments

Sutter Plant Improvements

Influent Screw Pump Addition SP-1 2,198,000 2,198,000 100.0% - 0.0% - 0.0% Design criteria based on flow.
Headworks, Dryden Box, and Influent Flume
SP-2
Improvements Project
New Dryden Box SP-2.1 2,600,000 2,600,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

New West Junction Structure SP-2.2 300,000 300,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Influent Screening SP-2.2 4,075,000 4,075,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Grit Removal SP-2.3 1,469,000 1,469,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Headworks Building Odor Control Improvements SP-2.4 3,009,000 3,009,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Influent Parshall Flumes SP-2.5 336,000 336,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Pumping Plant No. 3 SP-2.6 3,060,000 3,060,000 100.0% - 0.0% - 0.0% Design criteria based on flow.
Headworks, Dryden Box, and Influent Flume Improvements
14,849,000 14,849,000 100.0% - 0.0% - 0.0%
Project Subtotal
Outfall Pump Station Replacement SP-3 17,332,000 17,332,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

This is a general project required for the improvement of the


Demolition of Sutter Treatment Facilities SP-4 4,942,000 1,680,300 34.0% 1,630,900 33.0% 1,630,900 33.0% site. Therefore, costs are allocated equally to all three billable
constituents.
This is a general project required for the improvement of the
Allowance for Flood Protection of Remaining Sutter
SP-5 2,000,000 680,000 34.0% 660,000 33.0% 660,000 33.0% site. Therefore, costs are allocated equally to all three billable
Treatment Facilities
constituents.
Subtotal - Sutter Plant 41,321,000 36,739,300 88.9% 2,290,900 5.5% 2,290,900 5.5%

Outfall Pipelines Improvements

Tuolumne River Pipe Crossings OP-1

Replacement of Existing Crossings OP-1.1 19,780,000 19,780,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Crossing for Third Outfall OP-1.2 6,265,000 6,265,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Tuolumne River Pipe Crossings Subtotal 26,045,000 26,045,000 100.0% - 0.0% - 0.0%

Third Outfall Pipeline OP-2 60,679,000 60,679,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Lining of Can-Seg Outfall Pipeline OP-3 10,456,000 10,456,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Subtotal - Outfall Pipelines 97,180,000 97,180,000 100.0% - 0.0% - 0.0%


Table B.3 Wastewater Treatment CIP Cost Allocation - Billable Constituents
Engineer's Report
City of Modesto, California
Cost Allocation
Project Total Project Flow BOD TSS
Project Number Cost ($)(1) $ % $ % $ % Comments

Jennings Plant Improvements


Secondary Treatment/Can Seg Treatment Facilities
JP-1
Upgrades
Design criteria for the FFR Pump Station are based exclusively on
Fixed Film Reactors and Pump Station
JP-1.1 40,929,000 20,464,500 50.0% 20,464,500 50.0% - 0.0% flow. Design criteria for the FFRs are based on BOD. Allocation of
Rehabilitation
cost is split equally between flow and BOD.
The nutrients and pH control are required for proper secondary
Nutrient Feed and pH Control Systems JP-1.2 2,283,000 913,200 40.0% 684,900 30.0% 684,900 30.0%
treatment performance.
Peroxide Feed System JP-1.3 391,000 391,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Aerators in Recirculation Channel JP-1.4 8,062,000 - 0.0% 8,062,000 100.0% - 0.0% Design criteria based on BOD.

Dissolved Air Flotation (DAF) Piping Modifications JP-1.5 757,000 - 0.0% - 0.0% 757,000 100.0% Design criteria based on flow.
Secondary Treatment/Can Seg Treatment Facilities Upgrades
52,422,000 21,768,700 41.5% 29,211,400 55.7% 1,441,900 2.8%
Subtotal
Primary Treatment and Solids Handling Facilities JP-2

Design criteria based on flow. Primary treatment also removes TSS


Primary Treatment Facilities JP-2.1 15,969,000 11,178,300 70.0% 1,596,900 10.0% 3,193,800 20.0%
and BOD.
Yard Piping and Structures JP-2.2 13,174,000 13,174,000 100.0% - 0.0% - 0.0% Design criteria based on flow.

Approximately 70 percent of the total sludge sent to the digesters


will be primary sludge, which corresponds to TSS removal during
Anaerobic Digesters JP-2.3 40,855,000 - 0.0% 12,256,500 30.0% 28,598,500 70.0%
primary treatment. The WAS consists of solids from BOD generated
biomass.
Solids Processing Building (WAS thickening and
JP-2.4 11,756,000 - 0.0% 3,526,800 30.0% 8,229,200 70.0% Allocation based on same basis as anaerobic digesters.
biosolids dewatering facilities)

Sludge Cake Drying Beds JP-2.5 11,776,000 - 0.0% 3,532,800 30.0% 8,243,200 70.0% Allocation based on same basis as anaerobic digesters.

Primary Treatment and Solids Handling Facilities Subtotal 93,530,000 24,352,300 26.0% 20,913,000 22.4% 48,264,700 51.6%

This is a general project required for the improvement of the


Miscellaneous Repairs JP-3 873,000 296,800 34.0% 288,100 33.0% 288,100 33.0% site. Therefore, costs are allocated equally to all three billable
constituents.
Subtotal - Jennings Plant 146,825,000 46,417,800 31.6% 50,412,500 34.3% 49,994,700 34.1%

Engineering Studies

Master Plan Updates ES-1 2,000,000 680,000 34.0% 660,000 33.0% 660,000 33.0% Costs are allocated equally to all three billable constituents.

Land Application Study ES-2 250,000 - 0.0% 250,000 100.0% - 0.0% The study will determine BOD loading rates for the ranch land.

Subtotal - Engineering Studies 2,250,000 680,000 30.2% 910,000 40.4% 660,000 29.3%

Total 287,576,000 181,017,100 62.9% 53,613,400 18.6% 52,945,600 18.4%


Notes:
(1) Costs are provided as present value based on an ENR CCI number of 10270 corresponding to the 20-City Average Index in December 2015. Costs are not escalated to future years.

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