Analisis Kebutuhan Luas Lantai - PT Rizki Jaya Abadi

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NOMOR PETA : 07

NAMA PETA : Analisis Kebutuhan Luas Lantai


NAMA / NIM : 1. Muhammad Raihan Akbar PT RI
2. Muhammad Riezqi Ibrahim ENGIN
KAPASITAS : 12 Unit/Jam
Anali
EFISIENSI : 91%

LU

SIZE PRODUCTION CENT


PART EQUIPMENT
L (m) W (m) 2xL (m)
1 2 3 4 5
Mesin Cutting 2.00 1.50 4.00
Mesin Molding 1600 T 1.55 1.43 3.10
Mesin Molding 350 T 0.68 0.68 1.36
Mesin Stamping (1) 1000 T 1.50 1.30 3.00
Mesin Stamping (1) 1600 T 3.30 2.00 6.60
Mesin Stamping (1) 200 T 1.30 1.10 2.60
Mesin Stamping (2) 1000 T 1.50 1.30 3.00
Mesin Stamping (2) 1600 T 3.30 2.00 6.60
Fabrikasi
Mesin Stamping (2) 200 T 1.30 1.10 2.60
Mesin Stamping (3) 1000 T 1.50 1.30 3.00
Mesin Stamping (3) 200 T 1.30 1.10 2.60
Mesin Stamping Progressive 1600 T 3.30 2.00 6.60
Mesin Stamping Progressive 200 T 1.30 1.10 2.60
Stand dan Visual Control 1.30 0.80 2.60
Tools dan Visual Control 1.30 0.80 2.60
Visual Control 1.00 0.80 2.00
Total Lu
Bench dan Tools 1.50 1.30 3.00
Manual (Hand) 0.80 0.50 1.60
Sub Assembly Mesin Las 0.80 0.60 1.60
Stand dan Tools 1.30 0.80 2.60
Tools 0.80 0.50 1.60
Total Luas
Manual (Hand) 0.80 0.50 1.60
Manual (Hand), Stand dan Visual Control 1.30 0.80 2.60
Main Assemby Mesin Stamping (3) 1600 T 3.30 2.00 6.60
Stand dan Visual Control 1.30 0.80 2.60
Tools, Stand dan Visual Control 1.30 0.80 2.60
Total Luas
TOTAL LUAS L
PT RIZKI JAYA ABADI
ENGINEERING CONSULTANT
Analisis Kebutuhan Luas Lantai
PINTU DEPAN MOBIL ERTIGA

LUAS LANTAI PRODUKSI

PRODUCTION CENTRE AMOUNT OF MACHINE SPACE


SPACE OF MACHINE (m²)
2xW (m) (piece) (m²)
6 7 8 9
3.00 12.00 14 168.00
2.86 8.87 1 8.87
1.36 1.85 10 18.50
2.60 7.80 7 54.60
4.00 26.40 2 52.80
2.20 5.72 3 17.16
2.60 7.80 7 54.60
4.00 26.40 2 52.80
2.20 5.72 3 17.16
2.60 7.80 1 7.80
2.20 5.72 1 5.72
4.00 26.40 2 52.80
2.20 5.72 2 11.44
1.60 4.16 3 12.48
1.60 4.16 1 4.16
1.60 3.20 20 64.00
Total Luas Fabrikasi
2.60 7.80 4 31.20
1.00 1.60 1 1.60
1.20 1.92 1 1.92
1.60 4.16 3 12.48
1.00 1.60 8 12.80
Total Luas Sub Assembly
1.00 1.60 1 1.60
1.60 4.16 3 12.48
4.00 26.40 1 26.40
1.60 4.16 1 4.16
1.60 4.16 10 41.60
Total Luas Main Assembly
TOTAL LUAS LANTAI PRODUKSI
DOSEN : Ir. Irma Agustingsih, S.T., M.T.,IPM.
DOSEN PRAKTIKUM : Tim Asisten Dosen 2021
ASSISTEN DOSEN : Muhammad Akbar Wardhana
TANGGAL DIBUAT : 12/11/2023
TANGGAL DISETUJUI : XX/XX/XX
DISETUJUI OLEH : Muhammad Akbar Wardhana

ALLOWANCE TOTAL SPACE CUMULATIVE


200% (m²) SPACE (m²)
10 11 12
336.00 504.00 504.00
17.73 26.60 530.60
36.99 55.49 586.09
109.20 163.80 749.89
105.60 158.40 908.29
34.32 51.48 959.77
109.20 163.80 1123.57
105.60 158.40 1281.97
34.32 51.48 1333.45
15.60 23.40 1356.85
11.44 17.16 1374.01
105.60 158.40 1532.41
22.88 34.32 1566.73
24.96 37.44 1604.17
8.32 12.48 1616.65
128.00 192.00 1808.65
1808.65
62.40 93.60 93.60
3.20 4.80 98.40
3.84 5.76 104.16
24.96 37.44 141.60
25.60 38.40 180.00
180.00
3.20 4.80 4.80
24.96 37.44 42.24
52.80 79.20 121.44
8.32 12.48 133.92
83.20 124.80 258.72
258.72
2247.37
Nomor Peta : 07
NAMA PETA : Analisis Kebutuhan Luas Lantai
NAMA / NIM : 1. Muhammad Raihan Akbar
2. Muhammad Riezqi Ibrahim
KAPASITAS : 12 Unit/Jam
EFISIENSI : 91%

NO PART CODE PART NAME

1 2 3
1 102/152 INNER BODY PIPE - Pipa Besi

2 100/150 BACK PIPE HOLDER - Plat Besi


3 101/152 FRONT PIPE HOLDER - Plat Besi
4 103/153 INNER BODY PLATE - Plat Besi
5 104/154 INNER BODY - Plat Besi
6 105/155 OUTER BODY - Plat Besi
7 106/156 WINDOW HOLDER - Plat Besi
8 107/157 UPPER REGULATOR RAIL - Plat Besi
9 108/158 THIRD REGULATOR PLATE - Plat Besi
10 109/159 LOWER REGULATOR RAIL - Plat Besi
11 110/160 SECOND REGULATOR PLATE - Plat Besi
12 111/161 MAIN REGULATOR PLATE - Plat Besi
13 112/162 DOOR TRIM SUPPORT - Plat Besi

21 200/250 INNER HANDLE SWITCH - Plastik


22 201/251 INNER HANDLE LOCK - Plastik
23 202/252 INNER HANDLE BASE - Plastik
24 203/253 DOOR TRIM LIST - Plastik
25 204/254 DOOR TRIM BASE - Plastik
26 205/255 DOOR TRIM PAD - Plastik
27 206/256 DOOR TRIM POCKET - Plastik
28 207/257 ARM REST COVER - Plastik
29 208/258 INNER HANDLE COVER - Plastik
30 209/259 OUTER HANDLE - Plastik
31 210/260 INNER COVER MIRROR - Plastik
PRODUCTION SIZE DIMENSION MATERIAL
PCS ASSY
L (mm) W (mm) H (mm) L (mm) W (mm) H (mm) h (mm)
4 5 6
2 820 25 25 2500 25 25 10

2 75 20 22 1000 500 25
2 55 54 27 1000 500 30
2 820 30 15 1000 500 20
2 1300 1000 6 1500 1000 10
2 1300 1000 6 1500 1000 10
2 600 14 4 1000 500 10
2 600 10 20 1000 500 25
2 126 28 5 1000 500 10
2 250 20 14 1000 500 20
2 126 28 5 1000 500 10
2 355 60 5 1000 500 10
2 43 35 3 1000 500 5

2 116 20 9 116 20 9
2 49 20 9 49 20 9
2 120 58 8 120 58 8
2 397 52 10 397 52 10
2 870 675 135 870 675 135
2 517 99 10 517 99 10
2 461 71 35 461 71 35
2 326 76 43 326 76 43
2 91 46 13 91 46 13
2 229 34 20 229 34 20
2 224 92 20 224 92 20
PART/ DIMENSION PALLET
MATERI
AL L (mm) W (mm) H (mm)
7 8
1 2500 400 360

333 2000 1500 235


168 2000 1500 235
20 2000 1500 235
1 2000 1500 235
1 2000 1500 235
59 2000 1500 235
83 2000 1500 235
141 2000 1500 235
100 2000 1500 235
141 2000 1500 235
23 2000 1500 235
332 2000 1500 235

1 2200 1150 940


1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
1 2200 1150 940
NUMBER OF ROW
THEORY ACTUAL
9 10
1.00 1.00

2.00 2.00
2.00 2.00
2.00 2.00
1.33 1.00
1.33 1.00
2.00 2.00
2.00 2.00
2.00 2.00
2.00 2.00
2.00 2.00
2.00 2.00
2.00 2.00

18.97 18.00
44.90 44.00
18.33 18.00
5.54 5.00
2.53 2.00
4.26 4.00
4.77 4.00
6.75 6.00
24.18 24.00
9.61 9.00
9.82 9.00

TOTAL PALLET / 2 DAYS


TOTAL SPACE WITHOUT PALLET
PT RIZKI JAYA ABADI
ENGINEERING CONSULTANT
Analisis Kebutuhan Luas Lantai
PINTU DEPAN MOBIL ERTIGA

NUMBER OF COLUMN
THEORY ACTUAL
11 12
16.00 16.00

3.00 3.00
3.00 3.00
3.00 3.00
1.50 1.00
1.50 1.00
3.00 3.00
3.00 3.00
3.00 3.00
3.00 3.00
3.00 3.00
3.00 3.00
3.00 3.00

57.50 57.00
57.50 57.00
19.83 19.00
22.12 22.00
1.70 1.00
11.62 11.00
16.20 16.00
15.13 15.00
25.00 25.00
33.82 33.00
12.50 12.00

S
ACE WITHOUT PALLET
ADI
ANT
tai

NUMBER OF STACK
THEORY ACTUAL
13 14
14.40 14.00

9.40 9.00
7.83 7.00
11.75 11.00
23.50 23.00
23.50 23.00
23.50 23.00
9.40 9.00
23.50 23.00
11.75 11.00
23.50 23.00
23.50 23.00
47.00 47.00

104.44 104.00
104.44 104.00
117.50 117.00
94.00 94.00
6.96 6.00
94.00 94.00
26.86 26.00
21.86 21.00
72.31 72.00
47.00 47.00
47.00 47.00
MAX CAPACITY IN PALLET
STANDARD PCS/PALLET
(PCS)
15 16
224 200

54 50
42 40
66 60
23 20
23 20
138 100
54 50
138 100
66 60
138 100
138 100
282 250

106704 10600
260832 260000
40014 40000
10340 10000
12 10
4136 4000
1664 1500
1890 1500
43200 43200
13959 13000
5076 5000
NEEDS MATERIAL / 2DAYS

17
12.00 384

1.00 32
1.00 32
1.00 32
12.00 384
12.00 384
1.00 32
1.00 32
1.00 32
1.00 32
1.00 32
1.00 32
1.00 32

12.00 384
12.00 384
12.00 384
12.00 384
12.00 384
12.00 384
12.00 384
12.00 384
12.00 384
12.00 384
12.00 384
RACK SIZE/LAYER
ACTUAL PALLET / 2DAYS SPACE (m2)
L (mm)
18 19 20
2 2.000 2500

1 3.000
1 3.000
1 3.000
20 60.000
20 60.000
1 3.000
2000
1 3.000
1 3.000
1 3.000
1 3.000
1 3.000
1 3.000

1 2.530
1 2.530
1 2.530
1 2.530
39 98.670
1 2.530 2700
1 2.530
1 2.530
1 2.530
1 2.530
1 2.530

101
276
RACK SIZE/LAYER NUMBER OF ROW IN PALLET(UNIT)
TYPE
W (mm) H (mm) THEORY ACTUAL
20 21
CANTILEVER 22 23
700 500 RACKING 1 1
SYSTEM

METAL SHEET
1500 235 RACK 1 1
HORIZONTAL

SELECTIVE
1200 3000 PALLET 1.22727272727273 1
RACKING
NUMBER OF COLUMN IN PALLET (UNIT) NUMBER OF STACK IN PALLET(UN
THEORY ACTUAL THEORY
24 25 26
1.75 1 1.38888888888889

1 1 1

1.04347826086957 1 3.19148936170213

TOTAL SPACE W
UMBER OF STACK IN PALLET(UNIT)
CAPACITY LAYER
ACTUAL
27 28
1 1

1 1

3 3

TOTAL SPACE WITH RACKING


AMOUNT OF LAYERS TOTAL RACK NEEDS

29 30
8 1

15 15

4 2
DOSEN : Ir. Irma Agustingsih, S.T., M.T.,IPM.
DOSEN PRAKTIKUM : Tim Asisten Dosen 2021
ASSISTEN DOSEN : Muhammad Akbar Wardhana
TANGGAL DIBUAT : 12/11/2023
TANGGAL DISETUJUI : XX/XX/XX
DISETUJUI OLEH : Muhammad Akbar Wardhana

SPACE (m2) ALLOWANCE 200% TOTAL SPACE (m2)

31 32 33
1.75 3.5 5.25

45.00 90 135.00

6.48 12.96 19.44

160
NOMOR PETA : 07 DOSEN : XX
NAMA PETA : Analisis Kebutuhan Luas Lantai DOSEN PRAKTIKUM : Tim Asisten Dosen 2021
NAMA / NIM : 1. Muhammad Raihan Akbar (1121010) ASSISTEN DOSEN : XX
2. (Muhammad Riezqi Ibrahim (1121010) TANGGAL DIBUAT : XX/XX/XX
KAPASITAS : 12 Unit/Jam TANGGAL DISETUJUI : XX/XX/XX
EFISIENSI : 91% DISETUJUI OLEH : XX

UNIT SIZE BOX SIZE PALLET SIZE Number of Row Number of Coloumn Number of Stack Number of Row Number of Coloumn Number of Stack RACK SIZE/LAYER AMOUNT OF ROW (UNIT) AMOUNT OF COLOUMN (UNIT) AMOUNT OF STACK (UNIT)
CHARACTERSTIC OF REQ HOURS Max Capacity In RECEIVE / 2 Days ACTUAL BOX / 2 Max Capacity In ACTUAL PALLET CAPACITY TOTAL RACK
NO PART NAME PCS ASSY TYPE UNIT RECEIVED PTS (UNIT) SPACE (m2) Allowance 200% Total Space TYPE AMOUNT OF LAYERS FLOOR SPACE (m2) ALLOWANCE 200% TOTAL (m2)
UNIT RECEIVED (UNIT) Box (PCS) (UNIT) Days Pallet (PCS) / WEEKS PALLET/BOX (Unit) NEEDS
L (mm) W(mm) H (mm) L (mm) W (mm) H (mm) L (mm) W (mm) H (mm) Teori Actual Teori Actual Teori Actual Teori Actual Teori Actual Teori Actual L (mm) W(mm) H (mm) THEORY ACTUAL THEORY ACTUAL THEORY ACTUAL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

1 Power Window Button 2 144 44 58 Part Box Pcs / Box 150 50 60 1,200 800 144 12 24 1.0 1 1.1 1 1.0 1 1 384.000 384 8.00 8 16.00 16 2.40 2 256 2 1.9 3.8 5.76

2 Rearview Mirror Button 2 50 30 46 Part Box Pcs / Box 100 60 50 1,200 800 144 12 24 2.0 2 2.0 2 1.1 1 4 384.000 96 12.00 12 13.33 13 2.88 2 312 1 1.0 1.9 2.88

3 Speaker 2 180 180 50 Part Box Pcs / Box 200 200 50 1,200 800 144 12 24 1.1 1 1.1 1 1.0 1 1 384.000 384 6.00 6 4.00 4 2.88 2 48 8 7.7 15.4 23.04

4 Second Window 2 155 246 3 Part Box Pcs / Box 200 250 10 1,200 800 144 12 24 1.3 1 1.0 1 3.3 3 3 384.000 128 6.00 6 3.20 3 14.40 14 252 1 1.0 1.9 2.88

5 Kawat Las 2 250 2 2 Steel Box Pcs / Box 350 50 10 1,200 800 144 12 24 1.4 1 25.0 25 5.0 5 125 384.000 4 3.43 3 16.00 16 14.40 14 672 1 1.0 1.9 2.88

6 Kain 2 500 100 1 Fabric Box Pcs / Box 500 100 10 1,200 800 144 12 24 1.0 1 1.0 1 10.0 10 10 384.000 39 2.40 2 8.00 8 14.40 14 224 1 1.0 1.9 2.88

7 Lem 0.2 50 50 50 Liquid Box Can / Box 80 65 104 1,200 800 144 12 2 1.6 1 1.3 1 2.1 2 2 38.400 20 15.00 15 12.31 12 1.38 1 180 1 1.0 1.9 2.88

8 Sealent 20 250 50 50 Liquid BOX Can / Box 350 50 100 1,200 800 144 12 240 1.4 1 1.0 1 2.0 2 2 3840.000 1920 3.43 3 16.00 16 1.44 1 48 40 38.4 76.8 115.20 SELLECTIVE
2700 1200 3000 PALLET 2 2 1.50 1 20.83 20 40 4 1 3 6 10
9 Pin Plastik 10 mm 20 17 17 15 Plastic Box Pcs / Box 120 72 90 1,200 800 144 12 240 7.1 7 4.2 4 6.0 6 168 3840.000 23 10.00 10 11.11 11 1.60 1 110 1 1.0 1.9 2.88 RACKING

10 Pin Plastik 35 mm 2 20 20 35 Plastic BOX Pcs / Box 100 60 50 1,200 800 144 12 24 5.0 5 3.0 3 1.4 1 15 384.000 26 12.00 12 13.33 13 2.88 2 312 1 1.0 1.9 2.88

11 Pin Besi 10 mm 12 17 17 15 Steel Box Pcs / Box 120 72 90 1,200 800 144 12 144 7.1 7 4.2 4 6.0 6 168 2304.000 14 10.00 10 11.11 11 1.60 1 110 1 1.0 1.9 2.88

12 Baut 6 mm 20 8 8 12 Steel Box Pcs / Box 60 40 30 1,200 800 144 12 240 7.5 7 5.0 5 2.5 2 70 3840.000 55 20.00 20 20.00 20 4.80 4 1600 1 1.0 1.9 2.88

13 Baut 8 mm 94 10 10 12 Steel Box Pcs / Box 80 50 40 1,200 800 144 12 1,128 8.0 8 5.0 5 3.3 3 120 18048.000 151 15.00 15 16.00 16 3.60 3 720 1 1.0 1.9 2.88

14 Mur 10 mm 12 17 17 6.5 Steel Box Pcs / Box 40 50 35 1,200 800 144 12 144 2.4 2 2.9 2 5.4 5 20 2304.000 116 30.00 30 16.00 16 4.11 4 1920 1 1.0 1.9 2.88

15 Baut 10 mm 12 17 17 15 Steel Box Pcs / Box 100 60 50 1,200 800 144 12 144 5.9 5 3.5 3 3.3 3 45 2304.000 52 12.00 12 13.33 13 2.88 2 312 1 1.0 1.9 2.88

16 Baut 12 mm 14 19 19 28 Steel Box Pcs / Box 120 72 90 1,200 800 144 12 168 6.3 6 3.8 3 3.2 3 54 2688.000 50 10.00 10 11.11 11 1.60 1 110 1 1.0 1.9 2.88

17 Door Lock System 2 200 200 200 Part Box Pcs / Box 200 200 200 1,200 800 200 12 24 1.0 1 1.0 1 1.0 1 1 384.000 384 6.00 6 4.00 4 1.00 1 24 16 15.4 30.7 46.08

18 Power Window System 2 200 200 200 Part Box Pcs / Box 200 200 200 1,200 800 200 12 24 1.0 1 1.0 1 1.0 1 1 384.000 384 6.00 6 4.00 4 1.00 1 24 16 15.4 30.7 46.08
SELLECTIVE
19 Window Seal 2 200 200 200 Part Box Pcs / Box 200 200 200 1,200 800 200 12 24 1.0 1 1.0 1 1.0 1 1 384.000 384 6.00 6 4.00 4 1.00 1 24 16 15.4 30.7 46.08 2700 1200 3000 PALLET 2.25 2 1.50 1 15.00 15 30 4 1 3 6 10
RACKING
20 Door Seal 2 400 400 200 Part Box Pcs / Box 400 400 200 1,200 800 200 12 24 1.0 1 1.0 1 1.0 1 1 384.000 384 3.00 3 2.00 2 1.00 1 6 64 61.4 122.9 184.32

21 Rearview Mirror 2 313 264 185 Part Box Pcs / Box 350 300 200 1,200 800 200 12 24 1.1 1 1.1 1 1.1 1 1 384.000 384 3.43 3 2.67 2 1.00 1 6 64 61.4 122.9 184.32

22 Main Window 2 740 510 3 Part Pallet Pcs / Pallet 740 510 3 750 520 20 12 24 1.0 1 1.0 1 1.0 1 1 384.000 384 1.01 1 1.02 1 6.67 6 6 64 25.0 49.9 74.88 750 1,040 20 PALLET 1.00 1 2.00 2 1.00 1 2 2 16 12 25 37

TOTAL LUAS LANTAI PENYIMPANAN BAHAN BAKU PENOLONG DENGAN RAK 57


NOMOR PETA : XXX DOSEN : XX
NAMA PETA : XXX DOSEN PRAKTIKUM : Tim Asisten Dosen 2021
NAMA / NIM : 1. XXX ASSISTEN DOSEN : XX
2. XXX TANGGAL DIBUAT : XX/XX/XX
KAPASITAS :XX Unit/Jam TANGGAL DISETUJUI : XX/XX/XX
EFISIENSI : XX % DISETUJUI OLEH : XX

DOOR SIZE PALLET SIZE RACK SIZE/LAYER MAX


MAXIMUM WEIGHT MAX CAPACITY IN AMOUNT OF DOOR PALLET AMOUNT OF AMOUNT OF TOTAL
NO PART NAME PCS ASS WEIGHT OF DOOR AMOUNT OF ROW AMOUNT OF COLUMN TYPE AMOUNT OF ROW CAPACITY LAYER CAPACIT LUAS (m²) ALLOWANCE 200%
OF PALLET PALLET (DAY) NEEDED COLUMN RACK LUAS (m²)
P (mm) L (mm) T (mm) P (mm) L (mm) T (mm) P (mm) L (mm) T (mm) Y

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 Door 1 1035 1330 486 1,100 1,500 3,000 17.7 1,000 1 1 1 96 96 1,100 1,500 3,000 PALLET 1.0000 1.0000 1.0000 1.0000 1 2 2 48.0 79 158 238
NOMOR PETA : XX
NAMA PETA : Analisis Kebutuhan Luas Lantai
NAMA / NIM : 1. XX
2. XX
KAPASITAS : XX Unit/Jam
EFISIENSI : XX%

SUMMARY OF FLOOR SPA


KODE
A
B
C
D
E
F
G
H
I
J
K
SUB TOTAL
L
TOTAL LUAS LANTAI
ebutuhan Luas Lantai

SUMMARY OF FLOOR SPACE


BAGIAN TOTAL SPACE (m²)
FLOOR SPACE OF PRODUCTION
FLOOR SPACE OF PRODUCTION × ALLOWANCE 40%
FLOOR SPACE OF STORAGE (BBU DAN BBP)
FLOOR SPACE OF RECEIVING (25% STORAGE)
FLOOR SPACE OF WAREHOUSE
FLOOR SPACE OF SHIPPING (25% WAREHOUSE)
FLOOR SPACE OF PRODUCTION SERVICE
FLOOR SPACE OF OFFICE SERVICE
FLOOR SPACE OF GENERAL SERVICE
FLOOR SPACE OF PERSONEL SERVICE AT THE OFFICE
FLOOR SPACE OF PERSONEL SERVICE AT THE FACTORY
SUB TOTAL
SPACE OF ROAD, GARDEN, AND PARKING (75%)
TOTAL LUAS LANTAI
DOSEN
DOSEN PRAKTIKUM
ASSISTEN DOSEN
TANGGAL DIBUAT
TANGGAL DISETUJUI
DISETUJUI OLEH

CUMULATIVE SPACE (m²)


: XX
: Tim Asisten Dosen 2021
: XX
: XX/XX/XX
: XX/XX/XX
: XX

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