Line filter with filter element RE 51421/02.

10
Replaces: 12.09
1/16

according to DIN 24550

Type 245LEN0040 to 400; 245LE0130, 0150

Size according to DIN 24550: 0040 to 0400

Additional sizes: 0130, 0150
Nominal pressure 250 bar [3628 psi]
Connection up to G 1 1/2; SAE 1 1/2; SAE 24
Operating temperature –10 °C to 100 °C [14 °F to 212 °F]
245LEN_d

Table of contents Features

Content Page Line filters are used in hydraulic systems for separating solid
Features 1 materials from the hydraulic fluids and lubricating oils. They are
intended for installation into pipelines.
Ordering code 2
Standard types 3
They distinguish themselves by the following:
Ordering code:
Electronic switching element for maintenance indicator 4 – Special highly efficient filter media
Mating connectors according to IEC 60947-5-2 4 – Adsorption of very fine particles across a broad pressure
differential range
Symbols 5
– High dirt holding capacity thanks to large specific filter area
Function, section 6
– Good chemical resistance of the filter elements
Technical data 7, 8
– High collapse resistance of the filter elements
Characteristic curves 9...11
(e.g. in case of cold start)
Unit dimensions 12
– Filter ratings of 3 μm to 100 μm
Maintenance indicator 13
– By default equipped with mechanical optical maintenance
Spare parts 14 indicator with memory function
Installation, commissioning maintenance 15 – Flow-optimized design due to 3D computer-supported design
Quality and standardization 16
2/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Ordering code
of the filter
245 LE N 00 V5,0
Pressure Connection
250 bar

Frame size

0063-0100
0130-0150
0160-0400
[3628 psi] = 245
Line filter

0040
simple = LE
Filter element Connection
according to DIN 24550 =N
R2 = G1/2 • x
Size R3 = G3/4 x x Pipe thread
LEN… = 0040 0063 0100
R4 = G1 x • x according to
0160 0250 0400
R5 = G1 1/4 • x ISO 228
LE… = 0130 0150
R6 = G1 1/2 x •
Filter rating in µm
SAE flange
nominal S6 = SAE 1 1/2” x
6000 psi
Stainless steel wire mesh, cleanable
G10, G25, G40, G100 = G… U3 = SAE 10 x
U4 = SAE 12 x Pipe thread
absolute (ISO 16889)
according to
Micro glass, not cleanable U5 = SAE 20 x SAE J1926
H3XL, H6XL, H10XL, H20XL = H…XL U6 = SAE 24 x
Pressure differential • = Standard connection
max. admissible pressure differential of the filter element
x = Additional connection possibility
30 bar [435 psi], with bypass valve 7 bar [102 psi] = A
Seal
330 bar [4786 psi], without bypass valve =B
M= NBR seal
Element design
V= FKM seal
Standard adhesive T = 100 °C [212 °F] = 0…
Standard material = …0 Maintenance indicator
V5.0 = Maintenance indicator, optical specify
switching pressure 5.0 bar [72.5 psi]

Order example:
245LEN0100-H10XLA00-V5,0-M-R4

Further models (filter materials, connections,...) are available at request.

of the filter element

2. 0
Filter element Seal
Design = 2. M= NBR seal
Size V= FKM seal
LEN… = 0040 0063 0100 0160 0250 0400 Bypass valve
LE… = 0130 0150 0= at filter element always 0
Filter rating in µm Pressure differential
nominal max. admissible pressure differential
Stainless steel wire mesh, cleanable of the filter element
G10, G25, G40, G100 = G… A00 = 30 bar [435 psi]
absolute (ISO 16889) B00 = 330 bar [4786 psi]
Micro glass, not cleanable
Order example:
H3XL, H6XL, H10XL, H20XL = H…XL
2.0100 H3XL-A00-0-M
RE 51421/12.09 245LEN0040 - 0400; 245LE0130, 0150 Hydraulics Bosch Rexroth AG 3/16

Standard types

245LE(N) standard types, NBR seal, flow information for 30 mm²/s [150 SUS]

Line filter with bypass, filtration rating 3 μm

Flow in l/min
Material no.
[gpm] Material no.
Type Replacement
with Δp = 1 bar Filter
element
[14.5 psi] 1)
245LEN0040-H3XLA00-V5,0-M-.. 23 [5.1] ..R2 R928030024 ..U3 R928030216 R928006645
245LEN0063-H3XLA00-V5,0-M-.. 30 [6.6] ..R4 R928030025 ..U4 R928030217 R928006699
245LEN0100-H3XLA00-V5,0-M-.. 44 [9.7] ..R4 R928030026 ..U4 R928030218 R928006753
245LE0130-H3XLA00-V5,0-M-.. 74 [16.3] ..R5 R928030027 ..U5 R928030219 R928022274
245LE0150-H3XLA00-V5,0-M-.. 89 [19.6] ..R5 R928030028 ..U5 R928030220 R928022283
245LEN0160-H3XLA00-V5,0-M-.. 132 [29.0] ..R6 R928030029 ..U6 R928030221 R928006807
245LEN0250-H3XLA00-V5,0-M-.. 190 [41.8] ..R6 R928030030 ..U6 R928030222 R928006861
245LEN0400-H3XLA00-V5,0-M-.. 250 [55.0] ..R6 R928030031 ..U6 R928030223 R928006915

Line filter with bypass, filtration rating 6 μm

Flow in l/min
Material no.
[gpm] Material no.
Type Replacement
with Δp = 1 bar Filter
element
[14.5 psi] 1)
245LEN0040-H6XLA00-V5,0-M-.. 30 [6.6] ..R2 R928030280 ..U3 R928030472 R928006646
245LEN0063-H6XLA00-V5,0-M-.. 52 [11.4] ..R4 R928030281 ..U4 R928030473 R928006700
245LEN0100-H6XLA00-V5,0-M-.. 61 [13.4] ..R4 R928030282 ..U4 R928030474 R928006754
245LE0130-H6XLA00-V5,0-M-.. 101 [22.2] ..R5 R928030283 ..U5 R928030475 R928022275
245LE0150-H6XLA00-V5,0-M-.. 120 [26.4] ..R5 R928030284 ..U5 R928030476 R928022284
245LEN0160-H6XLA00-V5,0-M-.. 172 [37.8] ..R6 R928030285 ..U6 R928030477 R928006808
245LEN0250-H6XLA00-V5,0-M-.. 226 [49.7] ..R6 R928030286 ..U6 R928030478 R928006862
245LEN0400-H6XLA00-V5,0-M-.. 276 [60.7] ..R6 R928030287 ..U6 R928030479 R928006916

Line filter with bypass, filtration rating 10 μm

Flow in l/min
Material no.
[gpm] Material no.
Type Replacement
with Δp = 1 bar Filter
element
[14.5 psi] 1)
245LEN0040-H10XLA00-V5,0-M-.. 36 [7.9] ..R2 R928030536 ..U3 R928030728 R928006647
245LEN0063-H10XLA00-V5,0-M-.. 69 [15.2] ..R4 R928030537 ..U4 R928030729 R928006701
245LEN0100-H10XLA00-V5,0-M-.. 75 [16.5] ..R4 R928030538 ..U4 R928030730 R928006755
245LE0130-H10XLA00-V5,0-M-.. 127 [27.9] ..R5 R928030539 ..U5 R928030731 R928022276
245LE0150-H10XLA00-V5,0-M-.. 150 [33.0] ..R5 R928030540 ..U5 R928030732 R928022285
245LEN0160-H10XLA00-V5,0-M-.. 210 [46.2] ..R6 R928030541 ..U6 R928030733 R928006809
245LEN0250-H10XLA00-V5,0-M-.. 260 [57.2] ..R6 R928030542 ..U6 R928030734 R928006863
245LEN0400-H10XLA00-V5,0-M-.. 300 [66.0] ..R6 R928030543 ..U6 R928030735 R928006917

1) Measured pressure differential across filter and measuring

equipment according to ISO 3968. The measured pressure
differential at the maintenance indicator is lower.
4/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Ordering code: Electronic switching element for maintenance indicator

ABZ F V 1X –DIN
Rexroth plant construction accessories –DIN = Mark for
Filter DIN and SAE model

Maintenance indicator Component series

1X = Component series 10 to 19
Electronic switching element with 1 switching point (changeover)
(10 to 19; identical installation and
round plug-in connection M12x1 = E1SP-M12X1
connection dimensions)
Electronic switching element with 2 switching points (normally open/
normally closed), 75 %, 100 %, round plug-in connection M12x1,
3 LED = E2SP-M12X1
Electronic switching element with 2 switching points (normally open/
normally closed), 75 %, 100 %, signal suppression until 30 °C
round plug-in connection M12x1, 3 LED = E2SPSU-M12X1

Electronic switching element Material no.

ABZFV-E1SP-M12X1-1X/-DIN R901025339
ABZFV-E2SP-M12X1-1X/-DIN R901025340
ABZFV-E2SPSU-M12X1-1X/-DIN R901025341

Order example: Line filter with mechanical optical maintenance indicator for pnom. = 250 bar [3628 psi] with bypass valve,
size 0100, with filter element 10 μm and electronic switching element M12x1 with 1 switching point for
hydraulic fluid mineral oil HLP according to DIN 51524.
Filter: 245LEN0100-H10XLA00-V5,0-M-R4 Material no. R928030538
Maintenance indicator: ABZFV-E1SP-M12X1-1X/-DIN Material no. R901025339

Mating connectors according to IEC 60947-5-2 (dimensions in mm [inch])

for electronic switching element with round plug-in connection M12 x 1

Mating connector for K24 4-pin, M12 x 1

Ø19,6 [0.77]
M12 x 1

with screw connection, cable gland Pg9.

Material no. R900031155

54 [2.12]
Mating connector for K24-3m 4-pin, M12 x 1
with potted-in PVC cable, 3 m long.
Line cross-section: 4 x 0.34 mm2
Core marking: 1 Brown
Ø19,6 [0.77]
M12 x 1

2 White
3 Blue
4 Black
Material no. R900064381 41,5 [1.63]

For more round plug-in connections, see data sheet RE 08006.

RE 51421/12.09 245LEN0040 - 0400; 245LE0130, 0150 Hydraulics Bosch Rexroth AG 5/16

Symbols

Switching element Plug-in connector

3(–)
2
Line filter with bypass 4
and mechanical indicator
1(+)
A
ABZFV-E1SP-M12X1-1X/-DIN

Switching element Plug-in connector

Circuit diagram drawn
in plugged Switching
condition at point 100 %
B temp. > 30 °C K2 LED red
2
(op. mode) 100%
Electronic switching element
4
30 °C / 20 °C Switching
for maintenance indicator 86 °F / 68 °F K1 point 75 %
on / off 75% LED red 1(+)
A S1
75% S2-100% Stand-by
LED green
K1 K2 3(–)

ABZFV-E2SPSU-M12X1-1X/-DIN

Switching element Plug-in connector

B Circuit diagram drawn in elongated
state
Line filter without bypass (op. mode) Switching
point 100 %
and mechanical indicator 100%
LED red
2
75% 4
Switching
point 75 %
LED red
1(+)

Stand-by
LED green
3(–)

ABZFV-E2SP-M12X1-1X/-DIN
6/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Function, section

The 245LE(N) line filters are suitable for direct installation into
pressure lines. They are mostly installed upstream open-loop
4
or closed-loop control units to be protected.
They basically consist of filter head (1), a screwable filter 6
bowl (2), filter element (3) as well as mechanical optical main-
tenance indicator (4). In case of filters with low-pressure-dif-
ferential-stable filter elements (= code letter pressure differen- 5
tial A), there is also an assembled bypass valve (5).
Via port I, the hydraulic fluid reaches the filter element (3)
where it is cleaned. The dirt particles filtered out settle in the
filter bowl (2) and in the filter element (3). Via port 0, the fil- 1 0 I
tered hydraulic fluid enters the hydraulic circuit.
The filter housing and all connection elements are designed
so that pressure peaks - as they may e.g. occur in case of the
abrupt opening of large control valves due to the accelerated
2
fluid weight - can be securely absorbed. As of size 0160, the
standard equipment comprises an oil drain plug (7).
Basically, the filter is equipped with mechanical optical main- 3
tenance indicator (4). The electronic maintenance indicator
is connected via the electronic switching element with 1 or 2
switching points (6), which has to be ordered separately. The
electronic switching element is attached to the mechanical opti-
cal maintenance indicator and held by means of a locking ring.

7
RE 51421/12.09 245LEN0040 - 0400; 245LE0130, 0150 Hydraulics Bosch Rexroth AG 7/16

Technical data (For applications outside these parameters, please consult us!)
general
Installation position vertical
Ambient temperature range °C [°F] –30 to +100 [–22 to +212]
Weight Size 0040 0063 0100 0130
kg 3.2 3.8 4.2 6.95
[lbs] [7.10] [8.40 ] [9.30 ] [15.30 ]
Weight Size 0150 0160 0250 0400
kg 7.25 11.5 12.2 13.8
[lbs] [16 ] [25.40 ] [26.90] [30.40]
Material Filter head GGG
Filter bowl Steel
Optical maintenance indicator Brass
Electronic switching element Plastic PA6

hydraulic
Maximum operating pressure bar [psi] 250 [3628]
Hydraulic fluid temperature range °C [°F] –10 to +100 [+14 to +212]
Fatigue strength according to ISO 10771 Load cycles > 106 with max. operating pressure
Cracking pressure of the bypass valve bar [psi] 7 ± 0.5 [100 ± 7]
Type of pressure measurement of the maintenance indicator Pressure differential
Response pressure of the maintenance indicator bar [psi] 5 ± 0.5 [72 ± 7]

electrical (electronic switching element)

Electrical connection Round plug-in connection M12 x 1, 4-pin
Contact load, direct voltage A max. 1
Voltage range E1SP-M12x1 V DC/AC max. 150
E2SP V DC 10 to 30
max. switching power with resistive load 20 VA; 20 W; (70 VA)
Switching type E1SP-M12x1 Changeover
E2SP-M12x1 Normally open contact at 75 % of the response pressure,
Normally closed contact at 100 % of the response pressure
E2SPSU-M12x1 Normally open contact at 75 % of the response pressure,
Normally closed contact at 100 % of the response pressure
Signal interconnection at 30 °C [86 °F],
Return switching at 20 °C [68 °F]
Display via LEDs Stand-by (LED green); 75 % switching point (LED yellow)
in the electronic switching element E2SP... 100 % switching point (LED red)
Protection class according to EN 60529 IP 65
For direct voltage above 24 V, spark extinguishing is to be provided for protecting the switching contacts.
Weight electronic switching element:
– with round plug-in connection M12 x 1 kg [lbs] 0.1 [0.22]
8/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Technical data (For applications outside these parameters, please consult us!)

Filter element
Glass fiber paper H..XL Single-use element on the basis of inorganic fiber
Filtration ratio according Achievable oil cleanliness
to ISO 16889 up to according to ISO 4406
Δp = 5 bar [72.5 psi] [SAE-AS 4059]
H20XL β20(c) ≥ 200 19/16/12 – 22/17/14
H10XL β10(c) ≥ 200 17/14/10 – 21/16/13
H6XL β6(c) ≥ 200 15/12/10 – 19/14/11
H3XL β3(c) ≥ 200 13/10/8 – 17/13/10
admissible pressure differential A bar [psi] 30 [435]
B bar [psi] 330 [4785]
Seal material for hydraulic fluids
Mineral oil Ordering code
Mineral oil HLP according to DIN 51524 M
Flame-resistant hydraulic fluids Ordering code
Emulsions HFA-E according to DIN 24320 M
Synthetic water solutions HFA-S according to DIN 24320 M
Water solutions HFC according to VDMA 24317 M
Phosphoric acid esters HFD-R according to VDMA 24317 V
Organic esters HFD-U according to VDMA 24317 V
Fast biodegradable hydraulic fluid Ordering code
Triglycerides (rape seed oil) HETG according to VDMA 24568 M
Synthetic esters HEES according to VDMA 24568 V
Polyglycols HEPG according to VDMA 24568 V
 RE 51421/12.09 245LEN0040 - 0400; 245LE0130, 0150 Hydraulics Bosch Rexroth AG 9/16

Characteristic curves (measured with HLP46, according to ISO 3968) H3XL

Specific weight: < 0.9 kg/dm3 A proper filter design is enabled by our computer program
Dp-Q characteristic curves for complete filters recommended “BRFilterSelect”.
initial Dp for design = 1 bar [14.5 psi] 140 mm2/s [649 SUS]
68 mm2/s [315 SUS]
Oil viscosity: 30 mm2/s [139 SUS]

245LEN0040-H3XLA00-V5,0-M-R2 245LEN0063-H3XLA00-V5,0-M-R4
2,0 2,0

Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 10 20 30 40 0 10 20 30 40 50 60

[0] [2] [4] [6] [8] [10] [0] [2] [4] [6] [8] [10] [12] [14]
Flow in l/min [gpm] → Flow in l/min [gpm] →

245LEN0100-H3XLA00-V5,0-M-R4 245LE0130-H3XLA00-V5,0-M-R5
2,0 2,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 20 40 60 80 100 0 25 50 75 100 125 150

[0] [5] [10] [15] [20] [25] [0] [5] [10] [15] [20] [25] [30] [35]

Flow in l/min [gpm] → Flow in l/min [gpm] →

245LE0150-H3XLA00-V5,0-M-R5 245LEN0160-H3XLA00-V5,0-M-R6
2,0 2,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 25 50 75 100 125 150 0 25 50 75 100 125 150

[0] [5] [10] [15] [20] [25] [30] [35] [0] [5] [10] [15] [20] [25] [30] [35]
Flow in l/min [gpm] → Flow in l/min [gpm] →
 10/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Characteristic curves (measured with HLP46, according to ISO 3968) H3XL, H10XL

Specific weight: < 0.9 kg/dm3 A proper filter design is enabled by our computer program
Dp-Q characteristic curves for complete filters recommended “BRFilterSelect”.
initial Dp for design = 1 bar [14.5 psi] 140 mm2/s [649 SUS]
68 mm2/s [315 SUS]
Oil viscosity: 30 mm2/s [139 SUS]
H3XL
245LEN0250-H3XLA00-V5,0-M-R6 245LEN0400-H3XLA00-V5,0-M-R6
2,0 2,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 50 100 150 200 250 0 50 100 150 200 250 300

[0] [10] [20] [30] [40] [50] [60] [0] [10] [20] [30] [40] [50] [60] [70] [80]

Flow in l/min [gpm] → Flow in l/min [gpm] →

H10XL
245LEN0040-H10XLA00-V5,0-M 245LEN0063-H10XLA00-V5,0-M
2,0 2,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 10 20 30 40 0 10 20 30 40 50 60 70 80

[0] [2] [4] [6] [8] [10] [0] [2] [4] [6] [8] [10] [12] [14] [16] [18]

Flow in l/min [gpm] → Flow in l/min [gpm] →

 RE 51421/12.09 245LEN0040 - 0400; 245LE0130, 0150 Hydraulics Bosch Rexroth AG 11/16

Characteristic curves (measured with HLP46, according to ISO 3968) H10XL

Specific weight: < 0.9 kg/dm3 A proper filter design is enabled by our computer program
Dp-Q characteristic curves for complete filters recommended “BRFilterSelect”.
initial Dp for design = 1 bar [14.5 psi] 140 mm2/s [649 SUS]
68 mm2/s [315 SUS]
Oil viscosity: 30 mm2/s [139 SUS]

245LEN0100-H10XLA00-V5,0-M 245LE0130-H10XLA00-V5,0-M
2,0 2,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 20 40 60 80 100 0 25 50 75 100 125 150

[0] [5] [10] [15] [20] [25] [0] [5] [10] [15] [20] [25] [30] [35]

Flow in l/min [gpm] → Flow in l/min [gpm] →

245LE0150-H10XLA00-V5,0-M 245LEN0160-H10XLA00-V5,0-M
2,0 2,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 25 50 75 100 125 150 0 30 60 90 120 150 180 210

[0] [5] [10] [15] [20] [25] [30] [35] [0] [10] [20] [30] [40] [50]

Flow in l/min [gpm] → Flow in l/min [gpm] →

245LEN0250-H10XLA00-V5,0-M 245LEN0400-H10XLA00-V5,0-M
2,0 2,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[25] [25]
1,5 1,5
[20] [20]

[15] 1,0 [15] 1,0

[10] [10]
0,5 0,5
[5] [5]

[0] [0]
0 50 100 150 200 250 0 50 100 150 200 250 300

[0] [10] [20] [30] [40] [50] [60] [0] [10] [20] [30] [40] [50] [60] [70] [80]

Flow in l/min [gpm] → Flow in l/min [gpm] →

12/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Unit dimensions NG 0040 to NG 0400 (dimensions in mm [inch])

Connections B1 79,38 [3.13] Connection
pipe threads SAE 1 1/2”
UNF thread
Inlet

36,5 [1.44]
A5
A6

C1
C2
A2

M
[M 16;

38
]
[1.5
16 22
;0
.8 de
7d e
A1

B4 ee p
p]
A4

B5
A3

B2 M6; 8 deep
[M6; 0.31 deep]
B3

Filter housing for filter elements in accordance with DIN 24550 and according to BR standard

Type Content A1 A2 A3 1) A4 A5 A6 B1 B2 B3 B4 B5 C1
245 in l Ø Ø Stan- U…
LE(N)… [US gal] dard (SAE J1926)
0.21 200 156 SAE 10
0040 G1/2
[0.06] [7.87] [6.14] 7/8-14 UNF-2B
0.38 264 94 120 220 25 146 92 60 25 85 55
0063
[0.10] [10.39] [3.70] [4.72] [8.66] [0.98] [5.75] [3.62] [2.36] [0.98] [3.35] [2.17] SAE 12
G1
0.53 354 310 1 1/16-12 UN-2B
0100
[0.14] [13.94] [12.20]
0.76 324 270
0130
[0.20] [12.76] 121 140 [10.63] 173 122 80 116 77 SAE 20
G1 1/4
0.96 374 [4.76] [5.51] 320 [6.81] [4.80] [3.15] [4.57] [3.03] 1 5/8-12 UN-2B
0150
[0.25] [14.72] [12.60]
1.13 356 302 38 30
0160
[0.30] [14.02] [11.89] [1.50] [1.18]
1.6 392 131 120 338 183 152 70 135 98 SAE 24
0250 G1 1/2
[0.42] [15.43] [5.16] [4.72] [13.31] [7.20] [5.98] [2.76] [5.31] [3.86] 1 7/8-12 UN-2B
2.4 542 488
0400
[0.63] [21.34] [19.21]

1) Servicing height for filter element replacement

RE 51421/12.09 245LEN0040 - 0400; 245LE0130, 0150 Hydraulics Bosch Rexroth AG 13/16

Maintenance indicator (dimensions in mm [inch])

80,5 [3.17]
18 [0.71]
6 4 2 3 5

36 [1.42]
76,5 [3.0] SW27 1
[1.06 A/F]

[0.98]
p2

25
p1>p2 7

M20x1,5

p1
40 [1.58]

1 Mechanical optical maintenance indicator; max. tighten- Notes:

ing torque MA max = 50 Nm [36.88 lb-ft] Presentation contains mechanical optical maintenance indica-
tor (1) and electronic switching element (2).
2 Switching element with locking ring for electrical main-
tenance indicator (can be rotated by 360°); plug-in con- Round plug-in connection M12x1 (5)
nection M12x1 or according to DIN EN 175201-804 For connection e.g. to ABZFV-E1SP-M12x1-1X/-DIN
(see page 4).
3 Housing with three LEDs: 24 V =
Green: Stand-by Switching elements with increased switching power at request.
Yellow: Switching point 75 %
Red: Switching point 100 %
4 Optical indicator bistable
5 Round connector M12x1, 4-pin
6 Locking ring
7 Nameplate
14/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Spare parts

Mechanical optical
maintenance indicator ABZ F V HV5 1X DIN

Rexroth plant construction accessories DIN = Mark for DIN and

Filter SAE model

Maintenance indicator Seal material

M= NBR seal
Mechanical optical maintenance indicator V= FKM seal
for high-pressure filters
Switching point 5 bar [72 psi] = HV5 Component series
1X = Component series 10 to 19
(10 to 19; identical installation and
connection dimensions)

Mechanical optical
Material no.
maintenance indicator
ABZFV-HV5-1X/M-DIN R901025313

Seal kit

D 245LE
Seal kit =D Seal
Series = 245LE M= NBR seal
V= FKM seal
Size
NG0040-0100 = N0040-0100
NG0130-0150 = 0130-0150
NG0160-0400 = N0160-0400

Seal kit Material no.

D245LEN0040-0100-M R928028016
D245LE0130-0150-M R928028214
D245LEN0160-0400-M R928028017
RE 51421/12.09 245LEN0040 - 0400; 245LE0130, 0150 Hydraulics Bosch Rexroth AG 15/16

Installation, commissioning and maintenance

Installation of the filter Element exchange
Verify operating pressure with name plate information. Re- – Switch off the system and discharge the filter on the pres-
move the plug screw in the filter inlet and outlet. Screw the fil- sure side.
ter head (1) to the fastening device, considering flow direction – Screw off the filter bowl (2) by anticlockwise rotation. Clean
(direction arrows) and servicing height of the element. the filter housing in a suitable medium.
The filter must preferably be installed with the filter bowl (2) – Remove the filter element (3) from the centering spigot in
downward. The maintenance indicator must be arranged in a the filter head by turning it slightly.
well visible way.
– Check the seal ring and the support ring in the filter bowl for
Connection of the electronic maintenance indicator position and damage. If necessary, these parts are to be
Basically, the filter is equipped with mechanical optical main- renewed.
tenance indicator (4). The electronic maintenance indicator is – Replace filter elements H...XL, clean filter elements G....
connected via the switching element (6) with 1 or 2 switching – The efficiency of the cleaning process depends on the
points, which is attached to the mechanical optical mainte- characteristics of contamination and the amount of the
nance indicator and held by means of the locking ring. pressure differential before the filter element exchange. If
the differential pressure after the filter element exchange
When must the filter element be exchanged or cleaned
exceeds 50 % of the value before the filter element ex-
respectively?
change, the G… element also needs to be replaced.
Upon start-up in cold condition, the red pushbutton of the op-
– Check whether the type designation or material number on
tical maintenance indicator (4) may jump out and an electrical
the replacement element corresponds to the type designa-
signal is output via the switching element (6). Only push the
tion/material number on the nameplate of the filter.
red pushbutton in again after the operating temperature has
been reached. If it jumps out again immediately or if the elec- – Install replaced or cleaned filter element on the spigot again
trical signal has not gone out at operating temperature, the fil- by slightly turning it.
ter element must be exchanged or cleaned respectively after – Now screw in the filter bowl to stop. Then turn out the filter
the end of the shift. bowl by 1/8 to 1/2 turn so that the filter bowl is not stuck
due to the pressure pulsation and can be easily loosened in
case of maintenance works.
16/16 Bosch Rexroth AG Hydraulics 245LEN0040 - 0400; 245LE0130, 0150 RE 51421/12.09

Quality and standardization

The line filters for hydraulic applications according to When using the line filters according to RE 51421 in explo-
RE 51421 are pressure holding equipment according to arti- sive areas, potential equalization has to be ensured.
cle 1, section 2.1.4 of the pressure equipment directive According to DIN EN 50020, the electronic maintenance indi-
97/23/EC (PED). However, on the basis of the exception in cators are simple, electrical operating equipment not having
article 1, section 3.6 of the PEG hydraulic filters are exempt own voltage sources. This simple, electronic operating equip-
from the PED, if there are not classified higher than category I ment may - according to DIN EN 60079-14 - in intrinsically
(guideline 1/19). They do not receive a CE mark. safe electrical circuits (EEx ib] be used in systems for device
Use in explosive areas according to directive 94/9/EC (ATEX) group II, category 2G (zone 1) and category 3G (zone 2) with-
out marking and certification. The operating equipment is as-
The line filters according to RE 51421 are no equipment or signed to explosion group II B and temperature class T5.
components in the sense of directive 94/9/EC and are not
provided with a CE mark.

Possible circuit according to DIN EN 60079-14

Explosive area, zone 1

related operating
equipment
I01

U01 EX ib Intrinsically safe oper-

ating equipment

With electrical maintenance indicators with two switching

points, switching units with two intrinsically safe input circuits
must be used.

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
[email protected] release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.