HDT-48-00 Instructions

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D E U T S Cc H Industrial 3850 Industrial Avenue_» Hemet, CA 92545 Title Drawing Number INSTRUCTION GUIDE. for_HDT-48-00 0425-071-0000 Revisions Sym Description Date ‘Approved B__[ Revised per E.0. P19919 6/27/08 RDR 1, WIRE PREPATION: Use Envelope Drawing HDT-48-00 for ALL wire and contact combinations (this chart simplifies popular sizes). Strip wire as specified. Inspect for damaged/missing strands. The Dial Position is NORMALLY the SAME as WIRE Size (see Envelope Drawing for exceptions). Contact Contact | WIRE Range AWGs | Strip DimINCH Size | _patNunbder_| WIRERange mes | StipDim [mm] | NOTE: Check tor Ml 20 PIN | 0460-202-20" 20 156-218 | Missing or nicked ||} 20 Socket |_0462-201-20"* {0.50} (3.96-5.54) | Strands after wire 1G PIN | 0460-202-16 16, 18, 20 2s0sizeg|) ms anoed oa 16 Socket | 0462-201-16"" | [1.5/1.0/0.75/0.50)} [6.35-7.92] Before crimping, be 16 PIN 0460-215-16"* 14% 250-312 sure ALL wire strands are 16 Socket |_0462-209-16" [2.0] {16.35-7.92]_} INSIDE of the crimp barrel 12 PIN 0460-204-12"* 12, 14 222-284 and visible at the inspection 42 Socket | 0462-203-12"" [3.0/2.5/2.0] [5.64-7.21) hole (sufficient wire length). “* Plating codes: “*=31 1s “Gold” “= 141 is “Nickel” + NOTE: Use 1.5 dial position for these contacts on 14 AWG, 2. CONTACT CRIMPING: Cycie tool fo open handles. Remove lock clip. Raise and rotate dial to select wire size. Replace lock clip. Adjust locator to produce crimps as shown below: Strands should be visible through inspection hole. lle Grim must be CENTERED between end eX TO Rop i 025.100" GAP f0.69-2.54, 0" MH barrel and inspection hole between Contact & Insulation NOTE: NEVER close tool ON GAGE G454. a jose tool FIRST, THEN insert [GAGE G454) os Do NOT use GAGE G454 with the HDP-400. [Gacecasa] Use [GAGE G45q]in Dial Position [1.0/16 to check wear annually under normal conditions. Check more often with high volume use. CAUTION: To avoid DAMAGE, ALWAYS check Dial Position BEFORE Crimping. (crimping LARGE wire at a small setting may permanently harm the tool). 3. MAINTENANCE: Clean tool and remove debris regularly. Inspect for loose or missing hardware. To prevent rust or environmental damage, never leave HDT-48-00 tool outdoors. Revision Letter: B___| Engineering Order Number: P1919 paps [OnE INFORMATION

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