Annex 2 - Preliminary engineering document list for detail design

No. Description Comments

1 GENERAL

1 o   Detailed Document List

2 o   Basis of Design

3 o   List of applicable standards

4 o   Technical dossiers for Authorities

5 o   Vendor Manuals and Data Books

6 o   As-built documentation

2 Electrical

1 o   Electrical Design Criteria

2 o   Calculation Report, sizing and selection of electric power cables (LV, MV)

3 o   Electrical Cables List (MV, LV CABLES)

3 o   Single Line Diagram

1 o   Electrical Equipment in Field General Layout

2 o   Plant Earthing System Layout

3 o   Layout of Main Items to be placed in Technical Rooms

4 o   Electrical Cable Routing Layout (HV, MV, LV SECTION)

5 o   Electrical Cable Routing Sections and views (HV, MV, LV SECTION)

6 o   Technical Specification, TDS, IDS, RDDS - LV Switchboards

7 o   Technical Specification, TDS, IDS, RDDS - MV Switchboards

8 o   Vendor documentation for the purchased equipment

4 Instrumentation and Control

1 o   Cause & Effects matrix

2 o   Control and safety philosophy

3 o   Technical Specification for Instrumentation Cables (serial and fibre optic cables)

4 o   TDS, IDS, DDS Instrumentation Cables (serial and fibre optic cables)

5 o   Cables list

6 o   Instrument List

7 o   I/O list

5 HSE

1 Refer to HSE section of the SoW and CONTRACT Appendix "E" – Health, Safety, Environment (HSE) Requirements

6 QUALITY

1 Refer to Quality section of the SoW and CONTRACT Appendix "F" – Quality Requirements

7 Equipment

1 Operating & Maintenance Description [major factors impacting maintenance, inspections, parts planning]

2 Engine Data Sheets [MOD.MEC.MOT.001]

3 Auxiliary Mechanical Equipment Data Sheets [turbocharger, intake filter, exhaust silencer, cooler, starter motor, etc.]

4 Valve Data Sheets

5 Piping Classes

6 Utility Requirements

7 Mechanical Equipment List

8 Electrical Equipment List

9 Battery Limit List

10 Weight Schedule [the total installed weight and CoG of each skid and off-skid equipment.]

11 Performance Guarantees Data [as per 03023.MAC.MEC.FUN§10.2]

12 Performance Curves - Torque, Power & SFC vs.Speed [@min, max, ISO ambient temperature, @site elevation, @reference fuel composition]

13 Lube Oil Consumption Curve - SOC vs. Speed [@50,75,100% load, @min, max, ISO ambient temperature, @site elevation]

14 Engine Package General Arrangement Drawing [w/ dimensions, location of connections, electrical equipment & motors]

15 Engine General Arrangement Drawing

16 Engine Sectional Drawing [longitudinal & transverse]

17 Turbocharger Sectional Drawing

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 Annex 2 - Preliminary engineering document list for detail design

No. Description Comments

18 Air Intake System General Arrangement

19 Exhaust System General Arrangement

20 Fuel Supply System General Arrangement

21 Crankcase Ventilation System General Arrangement

22 Starting System General Arrangement

23 Bearings Assembly Drawing [incl. of bill of materials]

24 Coupling Assembly Drawing [incl. of bill of materials]

25 Baseplate Assembly Drawing [incl. of foundation plan, w/ anchor bolt holes, characteristics of anchor bolts, static & dynamic loads and CoG]

26 Lube Oil System Assembly Drawing

27 Hydraulic Oil System Assembly Drawing [when provided]

28 P&ID Symbols & Legend

29 Engine Package P&ID [engine & auxiliaries]

30 Fuel System P&ID

31 Starting System P&ID

32 Lube Oil System P&ID

33 Hydraulic Oil System P&ID

34 Ignition System P&ID [for gas engines only]

35 Injection System P&ID

36 Cooling System P&ID

37 Air Intake System P&ID

38 Exhaust System P&ID

39 Crankcase Ventilation System P&ID

40 Turbocharger Lube Oil System P&ID

41 Turbocharger Cooling System P&ID

42 Enclosure Ventilation & Gas Detection System P&ID

43 Enclosure Fire Suppression System P&ID

44 Control & Protection System P&ID

45 Engine Package SLD

46 Ignition System SLD [for gas engines only]

47 Starting System SLD [when electrical starting is provided]

48 Electrical Arrangement Drawing

49 Electrical Motor Assembly Drawing

50 Electrical Motor Performance Curves [incl. speed vs. starting torque curve]

51 Starting Motor Data Sheets [when electrical starting is provided]

52 Starting Batteries Data Sheets [when electrical starting is provided]

53 Alternator Data Sheets [when electrical starting is provided]

54 SFC Data Sheets

55 SFC Single Line Diagram

56 SFC Wiring Diagram

57 SFC Arrangement Drawing

58 Soft-starter Data Sheets

59 Soft-starter Single Line Diagram

60 Soft-starter Wiring Diagrams

61 Soft-starter Arrangement Drawing

62 MCC Switchboard Data Sheets

63 MCC Switchboard Single Line Diagram

64 MCC Switchboard Wiring Diagrams

65 MCC Switchboard Arrangement Drawing

66 DCP/UPS Board Data Sheets

67 DCP/UPS Board Single Line Diagram

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 Annex 2 - Preliminary engineering document list for detail design

No. Description Comments

68 DCP/UPS Board Wiring Diagram

69 DCP/UPS Board Arrangement Drawing

70 Auxiliaries Electrical Load List [during normal running, starting, emergency stop]

71 Control & Protection System Block Diagram

72 Fire & Gas Detection System Block Diagram

73 Control & Protection System Description

74 Instrument Data Sheets

75 Instrument Arrangement Drawing

76 Alignment Diagram

77 Noise Test Procedure

78 Exhaust Emission Test Procedure

79 Painting & Coating Specification [for main and auxiliary equipment]

80 Material Selection Report [for main and auxiliary equipment]

81 Preservation, Packing & Shipping Procedures [for main and auxiliary equipment]

82 Installation Manual

83 Operating Manual

84 Maintenance Manual

85 Quality Control Plan

All Inspections and Tests listed in MOD.MEC.MOT.101 are mandatory. CONTRACTOR to quote
86 Inspection & Test Plan [aka Inspection & Test Program, ITP]
accordingly.

87 Engineering, Fabrication & Delivery Schedule

88 Welding Procedures

89 PWHT Procedures

90 Material Certificates

91 Certified Mill Test Reports

92 NDE Inspection Report

93 Performance Test Report [Incl. of log]

94 Mechanical Running Test Report [Incl. of log]

95 Hydrostatic Test Report [Incl. of log]

96 Sound Level Test Report [Incl. of log]

97 Noise Data Sheet

98 Control & Protection System Functional Test Report [Incl. of log]

99 Auxiliary Systems Functional Test Report [Incl. of log]

100 Enclosure Functional Test Report [Incl. of log]

101 Electrical Equipment Type Test Report [Incl. of log]

102 Electrical Equipment Dielectric Test Report [Incl. of log]

103 Electrical Equipment Functional Test Report [Incl. of log]

104 Packing List

105 List of Special Tools

106 List of Spare Parts for Start-up

107 List of Spare Parts for 2-year Operation

108 List of Capital Spare Parts

109 Lubricant List

110 Bill of Materials

111 Spare Parts Interchangeability List

112 Maintenance Plan

113 CMMS data

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