Waste Heat Recoveryfor Offshore Applications
Waste Heat Recoveryfor Offshore Applications
Waste Heat Recoveryfor Offshore Applications
IMECE2012
November 9-15, 2012, Houston, Texas, USA
IMECE2012-86254
Fredrik Haglind
Department of Mechanical Engineering,
Technical University of Denmark,
Kgs. Lyngby, Denmark
and the heat source; furthermore the solution increases the density and specific heat of a glycol-based fluid named
thermal inertia of the bottoming cycle facilitating start up and dowtherm Q, a heat transfer fluid containing a mixture of
part-load operations. Another advantage of having intermediate diphenylethane and alkylated aromatics and designed for use as
loop is that it avoids local overheating of the organic fluid. an alternative to hot oils in liquid phase heat transfer systems
[11]. Assuming incompressible liquid specific enthalpy and
In the present paper thermodynamic properties of the entropy are computed by means of Eqs. (1)-(2):
intermediate fluid are computed utilizing the data regarding
Table 2: Design point specifications for the Siemens SGT-500 twin-spool gas turbine [12].
Gas Turbine data
Model Siemens SGT-500
Low pressure compressor stages 10 [-]
High pressure compressor stages 8 [-]
Low pressure turbine stages 1 [-]
High pressure turbine stages 2 [-]
Power turbine stages 3 [-]
Turbine inlet temperature (TIT) 850 [˚C]
Exhaust off gases temperature 376 [˚C]
Exhaust mass flow 93.5 [kg/s]
Net power output 17.014 [MW]
Heat rate 11312 [kJ/kWh]
Fuels Naphtha, crude oil, heavy fuel oil, bio oil,
natural gas, syngas
Table 5: Main results from the DNA simulations: for toluene maximum ORC pressure is 16.4 bar while cyclopentane, benzene
and cyclohexane maximum ORC pressure is set to 30 bar.
Gas Turbine (SGT500)
Gas turbine efficiency 31.44 [%]
Gas turbine net power output 16.83 [MW]
Fluid Toluene
Overall plant
Thermal efficiency 43.74 [%]
Net power output 23.50 [MW]
Organic Rankine cycle
Condenser outlet pressure 0.038 [bar]
ORC efficiency 28.48 [%]
ORC net power output 6.67 [MW]
Fluid Cyclohexane
Overall plant
Thermal efficiency 44.33 [%]
Net power output 23.92 [MW]
Organic Rankine cycle
Condenser outlet pressure 0.13 [bar]
ORC efficiency 29.88 [%]
ORC net power output 7.089 [MW]
Fluid Cyclopentane
Overall plant
Thermal efficiency 43.68 [%]
Net power output 23.57 [MW]
Organic Rankine cycle
Condenser outlet pressure 0.423 [bar]
ORC efficiency 29.04 [%]
ORC net power output 6.745 [MW]
Fluid Benzene
Overall plant
Thermal efficiency 43.66 [%]
Net power output 23.52 [MW]
Organic Rankine cycle
Condenser outlet pressure 0.1269 [bar]
ORC efficiency 28.31 [%]
ORC net power output 6.695 [MW]
The design point specifications for the Siemens SGT-500 model the system reliability making the power production independent
currently running in the Draugen platform are assumed as inputs from the quantity of natural gas extracted from the reservoir.
for the model; data are listed in Table 2. The SGT-500 TIT was
selected in order to achieve high fuel flexibility; this enhances The other parameters assumed for the calculations are listed in
Table 3. Pressure drops are the setting values for the program,
Figure 5: Temperature vs. heat exchanged inside the waste heat recovery unit. Toluene analysis is performed at 16.4 bar since
the saturated vapor state is reached. Other working fluids maximum pressure is set to 30 bar.
however, pressure drops are function of channel size and mass changed. No pressure drops are assumed in the ORC
flows and the channel geometry is not known. Calculations components. The terminal temperature of the off-gases exiting
show that the final values in terms of power output and the waste heat recovery unit is assumed to be 145°C; the value
efficiency do not differ significantly if these values are slightly is selected to prevent the condensation of corrosive compounds
RESULTS AND DISCUSSION Previous works considered as maximum pressure for the
Table 5 reports the results of the simulations utilizing the working fluid 20 bar [13]. The 20 bar limit arose from legal
parameters listed in Table 2 and Table 3. For cyclohexane, prescriptions in some countries known as
cyclopentane and benzene the maximum ORC pressure is set to “Dampfkesselverordnung (steam boiler code)” [13]. Higher
30 bar. For toluene the analysis is conducted at 16.4 bar due to pressure can be utilized in off-shore applications proving a
the fact that at this pressure level the saturated vapor condition more compact waste heat recovery system due to an increase in
is reached and no power for superheating is available. For this the density of the working fluid. However when maximum
media a higher pressure forces the expansion process to start pressure is increased and dowtherm heat input and temperature
with a partially vaporized fluid leading to corrosion and low profile are unvaried the area requirements for the waste heat
performance of the ORC expander. As listed in Table 3 a recovery unit are higher. In this sense toluene at 16.4 bar
temperature of 25°C is imposed at the condenser outlet; hence represents a valid alternative since it avoids additional
for each fluid a different minimum pressure in the cycle is superheating and it exhibits a lower inlet ORC turbine
obtained (see Table 5). The lower the pressure the more temperature leading to lower stress on materials and higher
problematic and expensive is to avoid the introduction of air components life.
inside the organic loop. It can also be noted that SGT500 net
power output is diminished with respect to the nominal value The organic cycle efficiency with toluene (case A) is 1.5%-
(Table 2) due to the pressure losses in the intermediate heat points lower with respect to cyclohexane (case B); therefore a
exchanger; this leads to a higher pressure at the power turbine higher net power output is obtained when cyclohexane is
outlet and therefore a lower mechanic power output is obtained. utilized. However in terms of complexity and space
requirements toluene is the preferable solution. Figure 6 shows
To assess the influence of the maximum pressure in the organic that SGT500 efficiency at design point (31.4%) can be
cycle a sensitivity analysis is carried out. The variables, listed in increased up to 43.74% and 44.33% for case A and B
Table 2 and Table 3, are maintained constants when varying the respectively with the suggested configurations; an increase of
ORC turbine inlet pressure. Figure 4 shows the results of the around 39.1 and 40.9% is achieved. Net power output is raised
simulations for the four different media for a pressure range up to 23.9 MW meaning that, with a modified schedule for the
between 5 and 30 bar. three SGT500 gas turbines available in the Draugen platform,
fuel consumption and pollutant emission can be lowered down
Increasing ORC maximum pressure enhances the efficiency of consequently.
the bottoming cycle; for the pressure range between 5 to 15 bar
toluene provides the best performance while for higher CONCLUSION
pressures cyclohexane becomes the most attractive working ORC is a promising solution that can be developed further to
fluid. Figure 5 shows the waste heat recovery temperature meet the challenges for implementing it on an offshore
profiles vs. heat exchanged for the four different fluids; platform. Two possible fluids, toluene and cyclohexane, are
maximum pressure is set to 16.4 bar for toluene and 30 bar for evaluated for an ORC in the combination with a SGT-500 gas
the other fluids. The area between the dowtherm and ORC turbine from Siemens. The results show that the overall energy
working fluid is lowest for cyclohexane meaning that a higher efficiency can be substantially increased. In the view of
REFERENCES
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