LEA - 5 Whys

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Learning Enrichment Activity Oakland University

Pawley Lean Institute

5 Whys Problem Solving 6633 18 Mile Road


Sterling Heights, MI 48314

What is 5 Whys Problem Solving? Activity Procedure:


The 5 Whys Problem Solving technique is a simple 1. Write down the specific problem.
process to follow to solve any problem by
 Writing the issue helps you formalize the problem and
repeatedly asking the question “Why” (five times is
describe it completely.
a good rule of thumb), to peel away the layers of
symptoms that can lead to the root cause of a  It helps a team focus on the same problem.
problem. This strategy relates to the principle of
systematic problem solving.  Always describe the current condition.
 Use data where possible.
 Example: Overall customer complaints are up 50%.
Proper uses of the technique: 2. Ask WHY the problem happens and write the answer down
below the problem.
1. To help identify the root cause of a problem
3. If the answer provided doesn’t identify the root cause of the
 A root cause is the most basic reason,
problem that you wrote in step 1, ask WHY again and write that
which if eliminated, would prevent answer down.
reoccurrence.
4. Loop back to step 3 until the team is in agreement that the
2. Provides a framework for a team to work
problem’s root cause is identified.
through a more complex problem

3. To solve problems as they occur

Case Example:
Problem Statement: Your company was unable to get the customer’s
product request to them on time.
Improper uses of the technique: 1. Why were you unable to produce the product on time?
1. To emphasize the person or blame: turning the  Because the equipment failed.
5 Whys into the 5 Whos
2. Why did the equipment fail?
2. Making it a tedious, desk intensive project  Because the circuit board burned out.
3. Why did the circuit board burn out?
 Because it overheated.
4. Why did it overheat?
 Because the air filter wasn’t changed.
5. Why wasn’t the filter changed?
 Because there was no afternoon preventative maintenance
shift scheduled to change it.

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