gvs20 Manual
gvs20 Manual
gvs20 Manual
UPS
Operation
www.schneider-electric.com
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UPS
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
FCC Statement ..........................................................................................6
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
ENERGY STAR Qualification.......................................................................6
Overview of User Interface ........................................................................7
Display ......................................................................................................7
Menu Tree..........................................................................................10
Controller Section ..................................................................................... 11
Operation Modes ......................................................................................12
UPS Modes..............................................................................................12
System Modes .........................................................................................14
Configuration .............................................................................................16
Configure the UPS Input ...........................................................................16
Configure the Output.................................................................................17
Output Transformer Voltage Compensation ..........................................18
Configure the Battery Solution ...................................................................19
Configure High Efficiency Mode .................................................................23
Configure the Breakers .............................................................................24
Configure the Input Contacts .....................................................................25
Configure the Output Relays .....................................................................26
Configure the Network ..............................................................................28
Configure the Modbus...............................................................................29
Set the UPS Name ...................................................................................31
Set the Date and Time ..............................................................................31
Configure the Display Preferences.............................................................31
Configure the Air Filter Reminder ...............................................................32
Save the UPS Settings on a USB Device....................................................32
Restore the UPS Settings from a USB Device.............................................33
Set the Display Language .........................................................................33
Change the Password...............................................................................34
Operation Procedures ..............................................................................35
Start Up the UPS System from Off Mode ....................................................35
Transfer the UPS from Normal Operation to Static Bypass
Operation.................................................................................................35
Transfer the UPS from Static Bypass Operation to Normal
Operation.................................................................................................35
Turn the Inverter OFF ...............................................................................35
Turn the Inverter ON .................................................................................35
Set the Charger Mode...............................................................................36
Shut Down the UPS System into Maintenance Bypass Operation.................36
Shut Down into Maintenance Bypass Operation for Single UPS System
with Kirk Key Installed ..............................................................................37
Start Up the UPS System from Maintenance Bypass Operation ...................38
Start Up from Maintenance Bypass Operation for Single UPS System
with Kirk Key Installed ..............................................................................39
990-5910E-001 3
UPS
4 990-5910E-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990-5910E-001 5
Important Safety Instructions — SAVE THESE
UPS INSTRUCTIONS
FCC Statement
NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product category C2 UPS product. In a residential environment, this
product may cause radio inference, in which case the user may be required to
take additional measures.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6 990-5910E-001
Overview of User Interface UPS
A. Home button - tap here on any screen to return to the home screen.
B. Main menu button - tap here to access the menus.
C. Mimic diagram button - tap here to access the mimic diagram.
D. Alarm status symbol - tap here to access the active alarms log.
You can tap on the output or battery fields on the home screen to go directly to the
detailed measurement pages.
Main Menu
Tap the main menu button on the home screen to access the menus.
990-5910E-001 7
UPS Overview of User Interface
Mimic Diagram
The mimic diagram will adapt to your system configuration – the mimic diagrams
shown here are just examples.
The green power line (gray in illustration) in the mimic diagram shows the power
flow through the UPS system. Active modules (inverter, rectifier, battery, static
bypass switch, etc.) are framed in green and inactive modules are framed in black.
Modules framed in red are inoperable or in an alarm condition.
In mimic diagrams for parallel systems, tap on the gray UPS to see the mimic
diagram on UPS level.
NOTE: The mimic diagram only shows one battery breaker BB even if more
battery breakers have been connected and configured for monitoring. If one or
more of the monitored battery breakers are in the closed position, the BB on
the mimic diagram will show as closed. If all of the monitored battery breakers
are in the open position, the BB on the mimic diagram will show as open.
8 990-5910E-001
Overview of User Interface UPS
990-5910E-001 9
UPS Overview of User Interface
Menu Tree
Tap the main menu button on the home screen to access the menus.
• Status
◦ Input
◦ Output
◦ Bypass
◦ Battery
◦ Temperature
◦ Parallel
• Logs
• Control1
◦ Operation mode
◦ Inverter
◦ Charger
◦ Guided sequences
• Configuration1
◦ UPS
◦ Output
◦ Battery
◦ High efficiency
◦ Breakers
◦ Contacts and relays
◦ Network
◦ Modbus
◦ General
◦ Reminder
◦ Save/restore
◦ Update status
• Maintenance
◦ Buzzer
◦ Status LEDs
◦ Breaker lamp
◦ Battery1
◦ Runtime calibration1
◦ Battery replacement1
◦ UPS report1
• About
• Logout
• Flag button – See Set the Display Language, page 33.
Some menus contain more submenus than described in this manual. These
submenus are grayed out and are only for use by Schneider Electric to avoid
unwanted load impacts. Other menu items can also be grayed out if they are not
relevant for this particular UPS system.
10 990-5910E-001
Overview of User Interface UPS
Controller Section
NOTE: Remove the front panel to access the controller section.
990-5910E-001 11
UPS Operation Modes
Operation Modes
The Galaxy UPS has two different levels of operation modes:
• UPS mode: The operation mode of the individual UPS. See UPS Modes,
page 12.
• System mode: The operation mode of the complete UPS system that
supplies the load. See System Modes, page 14.
UPS Modes
Normal Operation
In normal operation, the UPS supports the load with conditioned power.
Battery Operation
If the utility/mains supply fails, the UPS transfers to battery operation and supports
the load with conditioned power from the DC source.
Internal Maintenance Bypass Operation via the Internal Maintenance Breaker IMB
When the internal maintenance breaker IMB is closed, the UPS transfers to
internal maintenance bypass operation. The load is supplied with unconditioned
power from the bypass source. Service and replacement can be performed on
power modules, the static bypass switch module, and on the controller box during
internal maintenance bypass operation via the internal maintenance breaker IMB.
The internal maintenance breaker IMB can only be used in single systems and in
simplified 1+1 parallel systems with no external maintenance bypass breaker.
NOTE: The batteries are not available as an alternate power source while the
UPS is in internal maintenance bypass operation.
External Maintenance Bypass Operation via the Maintenance Bypass Breaker MBB
When the maintenance bypass breaker MBB is closed in the external
maintenance bypass panel/cabinet or third party switchgear, the UPS transfers to
external maintenance bypass operation. The load is supplied with unconditioned
power from the bypass source. Service and replacement can be performed on the
entire UPS during external maintenance bypass operation via the maintenance
bypass breaker MBB.
12 990-5910E-001
Operation Modes UPS
NOTE: The batteries are not available as an alternate power source while the
UPS is in external maintenance bypass operation.
Battery Test
The UPS is in battery test mode when the UPS is performing a battery self-test or
a runtime calibration.
NOTE: The battery test will be aborted if the utility/mains supply is interrupted
or if a critical alarm is present and the UPS will return to normal operation
upon return of utility/mains.
ECO Mode
ECO mode allows the UPS to be configured to use requested static bypass, with
the load supplied through the bypass, as the preferred operation mode under
predefined circumstances. If a fault is detected (bypass voltage out of tolerance,
output voltage out of tolerance, etc), the UPS will immediately transfer to normal
operation or forced static bypass. The main advantage of ECO mode is a
reduction in the consumption of electrical power. In case of interruption to the
utility/mains supply, the UPS transfers to battery operation for an uninterrupted
supply of the load. The batteries are charged when the UPS is in ECO mode.
NOTE: When changes to ECO mode settings are made on one UPS in a
parallel system, the settings are shared to all UPSs in the parallel system.
ECOnversion Mode
ECOnversion allows the UPS to supply the active part of the load through the
static bypass. The inverter is kept running in parallel with the bypass source and
supplies the reactive part of the load. The input power factor of the UPS is,
regardless of the load power factor, maintained close to unity as the reactive part
of the load is significantly reduced in the UPS input current. In case of an
interruption to the utility/mains supply, the inverter immediately maintains the
output voltage so that breaks or drops during the transfer from ECOnversion mode
are practically eliminated. The batteries are charged when the UPS is in
ECOnversion mode.
NOTE: When changes to ECOnversion mode settings are made on one UPS
in a parallel system, the settings are shared to all UPSs in the parallel system.
OFF Mode
The UPS is not supplying the load with power. The batteries are charged and the
display is on.
990-5910E-001 13
UPS Operation Modes
System Modes
The system mode indicates the output status of the complete UPS system
including the surrounding switchgear and indicates which source supplies the
load.
Inverter Operation
In inverter operation the load is supplied by the inverters. The UPS mode can be
in either normal or battery operation when the system operation mode is inverter
operation.
ECO Mode
ECO mode allows the system to be configured to use requested static bypass
operation, with the load supplied through the bypass, as the preferred operation
mode under predefined circumstances. The main advantage of ECO mode is a
reduction in the consumption of electrical power. In case of interruption to the
utility/mains supply, the UPS transfers to inverter operation for an uninterrupted
supply of the load.
NOTE: When changes to ECO mode settings are made on one UPS in a
parallel system, the settings are shared to all UPSs in the parallel system.
ECOnversion Mode
ECOnversion allows the system to supply the active part of the load through the
bypass. The inverter is kept running in parallel with the bypass source and
supplies the reactive part of the load. The input power factor of the UPS is,
regardless of the load power factor, maintained close to unity as the reactive part
of the load is significantly reduced in the UPS input current. In case of an
interruption to the utility/mains supply, the inverter immediately maintains the
output voltage so that breaks or drops during the transfer from ECOnversion mode
are practically eliminated.
NOTE: When changes to ECOnversion mode settings are made on one UPS
in a parallel system, the settings are shared to all UPSs in the parallel system.
14 990-5910E-001
Operation Modes UPS
OFF Mode
The system is not supplying the load with power. The batteries are charged and
the display is on.
990-5910E-001 15
UPS Configuration
Configuration
Configure the UPS Input
NOTE: This configuration is mandatory for correct UPS operation.
1. Tap Configuration > UPS.
a. Set the Mains configuration to Single mains or Dual mains.
b. Select Autostart of the inverter if you want to enable this function.
When Autostart of the inverter has been enabled, the inverter will start
up automatically when input voltage returns, after a shutdown due to
drained battery.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Always perform correct Lockout/Tagout before working on the UPS. A
UPS with autostart enabled will automatically restart when the mains
supply returns.
Failure to follow these instructions will result in death or serious
injury.
16 990-5910E-001
Configuration UPS
990-5910E-001 17
UPS Configuration
d. Set the Bypass and output tolerance (%). The bypass and output
tolerance range is +3% to +10%, default is +10%.
e. Set the Voltage compensation (%). The output voltage of the UPS can
be adjusted up to ±3% to compensate for different cable lengths.
f. Set the Overload threshold (%). The overload range is 0% to 100%,
default is 75%.
g. Set the Transformer voltage compensation (%). The transformer
voltage compensation range is 0% to 3%, default is 0%. See Output
Transformer Voltage Compensation, page 18 for more details and
Configure the UPS Input, page 16 for configuring that an output
transformer is present.
h. Tap OK to save your settings.
18 990-5910E-001
Configuration UPS
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION, OR ARC FLASH
Battery settings must only be entered by qualified personnel knowledgeable of
batteries, battery configuration, and the required precautions.
Failure to follow these instructions will result in death or serious injury.
990-5910E-001 19
UPS Configuration
Number of battery cabinets connected to the Set the number of battery cabinets connected to each
battery breaker/Number of modular battery battery breaker/Set the number of modular battery
cabinets cabinets connected to the UPS.
Low runtime warning (sec) Set the threshold for remaining runtime in seconds
that will activate the low runtime warning.
Charge capacity (%) Set the maximum charge capacity in percentage of
the UPS nominal power rating.
Minimum threshold (°C) Set the minimum acceptable battery temperature in
Celsius or Fahrenheit. Temperatures below this
threshold will activate an alarm.
Maximum threshold (°C) Set the maximum acceptable battery temperature in
Celsius or Fahrenheit. Temperatures above this
threshold will activate an alarm.
Charger autoboost mode Select to enable charger autoboost mode. This
function will automatically transfer the charger to
boost charger mode after the system has been in
battery operation.
Cyclic charge mode Select to enable cyclic charge mode.
During a cyclic charge, the system cycles between
periods of float charging and resting. This function will
continuously maintain the battery charge status
without stressing the batteries by conducting a
permanent float charging.
Test interval every Set how often the UPS should run a battery test.
Test day of the week Set on which day of the week the battery test should
run.
Test start time (hh:mm) Set which time of day the battery test should run.
20 990-5910E-001
Configuration UPS
4. Only for custom battery solution: Tap Specific settings and set up the
following parameters:
NOTE: On each page, tap OK to save your settings and tap the arrow
symbol to go to the next page.
990-5910E-001 21
UPS Configuration
Allow battery deep discharge Select to allow deep discharge of the batteries when
the UPS is in battery operation. This function allows to
discharge the batteries to an even lower voltage level
than the normally recommended value. Note that this
may damage the batteries.
Enable battery automatic disconnect Select to enable automatic disconnection of the
batteries. When the UPS system is left with output off
and no ability to charge the batteries, this function will
trip the battery breakers to avoid battery deep
discharge after a period of:
• Two weeks.
• 10 minutes with the battery cell voltage below the
low battery shutdown level.
22 990-5910E-001
Configuration UPS
990-5910E-001 23
UPS Configuration
24 990-5910E-001
Configuration UPS
None: No action assigned to this input contact. Genset is supplying the UPS: Input to indicate that
the UPS is being supplied by a generator. You must
also select the reduction in battery charge current
while the UPS is being supplied by a generator. Set
Battery charge power during genset supply to 0%
(no battery charging), 10%, 25%, 50%, 75%, or 100%
(full battery charging). Battery charge power during
genset supply is only selectable for this function.
Ground fault: Input to indicate that a ground fault is Battery room ventilation is inoperable: Input to
present. indicate that the battery room ventilation is inoperable.
When the input is active, the battery charger will turn
OFF.
User-defined 1: General purpose input. External battery monitoring detected a fault: Input
to indicate that the external battery monitoring has
detected a fault. When the input is active, the UPS will
post an alarm (no other action).
User-defined 2: General purpose input. High efficiency mode is disabled: If this input is
activated, the UPS is prevented from entering high
efficiency mode (ECO mode and ECOnversion mode)
or will exit any active high efficiency mode.
External energy storage monitoring detected a External signal turns charger off: If this input is
minor fault: Input to indicate that the external energy activated, the charger will turn OFF on a signal from
storage monitoring has detected a minor fault. external equipment, e.g. on a signal from the external
energy storage.
External energy storage monitoring detected a Transformer temperature is too high: Input to
major fault: Input to indicate that the external energy indicate that there is a high temperature alarm for the
storage monitoring has detected a major fault. transformer.
990-5910E-001 25
UPS Configuration
26 990-5910E-001
Configuration UPS
UPS common alarm: The output is triggered when UPS in maintenance mode: The output is triggered
any alarm is present for the UPS. when the unit output breaker UOB has been opened
which transfers the UPS to maintenance mode. The
UPS is not supplying the load.
UPS informational alarm: The output is triggered External fault: The output is triggered the UPS
when an information alarm is present for the UPS. detects an external fault.
UPS warning alarm: The output is triggered when a Fan inoperable: The output is triggered when one or
warning alarm is present for the UPS. more fans are inoperable.
UPS critical alarm: The output is triggered when a Battery voltage low: The output is triggered when the
critical alarm is present for the UPS. battery voltage is below the threshold.
System common alarm: The output is triggered Battery is not working correctly: The output is
when any alarm is present for the system. triggered when the batteries are not working correctly.
System informational alarm: The output is triggered Battery is disconnected: The output is triggered
when an information alarm is present for the system. when the batteries have been disconnected or the
battery breaker(s) are open.
System warning alarm: The output is triggered when Inverter overload: The output is triggered when there
a warning alarm is present for the system. is an overload condition, while the UPS is in inverter
operation.
System critical alarm: The output is triggered when a Output overload: The output is triggered when there
critical alarm is present for the system. is an overload condition, while the UPS is in inverter
operation or bypass operation.
UPS in normal operation: The output is triggered Input out of tolerance: The output is triggered when
when the UPS is in normal operation. the input is out of tolerance.
UPS in battery operation: The output is triggered Bypass out of tolerance: The output is triggered
when the UPS is in battery operation. when the bypass is out of tolerance.
UPS in static bypass operation: The output is EPO active: The output is triggered when the EPO
triggered when the UPS is in forced static bypass has been activated.
operation or requested static bypass operation.
UPS in maintenance bypass operation: The output
is triggered when the UPS is in internal maintenance
bypass operation or external maintenance bypass
operation.
990-5910E-001 27
UPS Configuration
28 990-5910E-001
Configuration UPS
2. Tap Configuration > Network > IPv6 and select Integrated NMC to
configure the integrated network management card or Optional NMC to
configure the optional network management card.
a. Set the DHCPV6 mode to Address and other information, Non-
address information only, or IPv6 never.
b. Select Auto configuration or Manual.
c. You can also disable the network by selecting Disable integrated NMC
IPv6/Disable optional NMC IPv6.
d. Tap OK to save your settings.
990-5910E-001 29
UPS Configuration
1. Tap Configuration > Modbus and select Integrated NMC to configure the
integrated network management card or Optional NMC to configure the
optional network management card.
a. Enable or disable Serial Modbus.
b. Set the Parity to None, Even, or Odd.
c. Set the Stop bit to 1 or 2.
d. Set the Baud rate to 2400, 9600, 19200, or 38400.
e. Set the Target unique ID to a number between 1 and 247.
NOTE: Every device on the bus must have exactly the same settings
except the device address Target unique ID, which must be unique
for every device. No two devices on the bus can have the same
address.
f. Tap OK to save your settings and tap the arrow symbol to go to the next
page.
g. Enable or disable TCP Modbus.
h. Select Port 502 or Port [5000 to 32768].
30 990-5910E-001
Configuration UPS
990-5910E-001 31
UPS Configuration
32 990-5910E-001
Configuration UPS
990-5910E-001 33
UPS Configuration
34 990-5910E-001
Operation Procedures UPS
Operation Procedures
Start Up the UPS System from Off Mode
NOTE: Use this procedure to start up a UPS from Off mode with no supplied
load. If you are starting up the UPS with load supplied via MBB or IMB, please
follow the procedure described in Start Up the UPS System from Maintenance
Bypass Operation, page 38.
1. Close the unit input breaker UIB.
The display turns on. The rebooting sequence lasts approximately 3 minutes.
2. Close the static switch input breaker SSIB (if present).
3. Close the battery breakers (if present).
4. Close the unit output breaker UOB.
5. Close the system isolation breaker SIB (if present).
6. Turn on the inverter by pressing the inverter ON button on the controller box
or by following Turn the Inverter ON, page 35.
990-5910E-001 35
UPS Operation Procedures
36 990-5910E-001
Operation Procedures UPS
990-5910E-001 37
UPS Operation Procedures
38 990-5910E-001
Operation Procedures UPS
990-5910E-001 39
UPS Operation Procedures
1. Access the network management interface by its IP address (or its DNS
name, if a DNS name is configured).
2. Enter the user name and password. The default user name and password is
apc. You will be prompted to change this password on the first login.
3. To enable or disable the HTTP or HTTPS protocol, go to Configuration >
Network > Web > Access, select the protocol, set the parameters, and click
on Apply.
40 990-5910E-001
Operation Procedures UPS
1. Access the network management interface by its IP address (or its DNS
name, if a DNS name is configured).
2. Enter the user name and password. The default user name and password is
apc. You will be prompted to change this password on the first login.
3. To enable SNMPv1 protocol:
a. Go to Configuration > Network > SNMPv1 > Access, select Enable
and click on Apply.
b. Go to Configuration > Network > SNMPv1 > Access Control and set
up the parameters.
4. To enable SNMPv3 protocol:
a. Go to Configuration > Network > SNMPv3 > Access, select Enable
and click on Apply.
b. Go to Configuration > Network > SNMPv3 > Access Control and set
up the parameters.
c. Go to Configuration > Network > SNMPv3 > User Profiles and set up
the parameters.
NOTE: The SNMPv1 or SNMPv3 settings must match your settings on the
EcoStruxure IT Gateway or StruxureWare Data Center Expert for the network
management card 4 to communicate correctly with EcoStruxure IT Gateway or
StruxureWare Data Center Expert.
990-5910E-001 41
UPS Operation Procedures
42 990-5910E-001
Operation Procedures UPS
Input
Output
Voltage ph-ph (phase-to-phase) The phase-to-phase output voltage at the inverter in volts (V).
Current The present output current for each phase in amperes (A).
Frequency The present output frequency in hertz (Hz).
Voltage ph-N (phase-to-neutral)6 The phase-to-neutral output voltage at the inverter in volts (V).
Load The percentage of the UPS capacity presently used across all phases.
The load percentage for the highest phase load is displayed.
Neutral current6 The present output neutral current in amperes (A).
Total power The present active total output power (for all three phases) in kilowatts
(kW).
Power The present active power (or real power) output for each phase in
kilowatts (kW). Active power is the portion of power flow that, averaged
over a complete cycle of the AC waveform, results in net transfer of
energy in one direction.
Peak current The output peak current in amperes (A).
Power factor The present output power factor for each phase. Power factor is the ratio
of active power to apparent power.
Energy The total energy supplied since the time of installation.
Crest factor The present output crest factor for each phase. The output crest factor is
the ratio of the peak value of the output current to the RMS (root mean
square) value.
990-5910E-001 43
UPS Operation Procedures
Bypass
Battery
Measurements The present DC power being drawn from the battery, in kilowatts (kW).
The present battery voltage (VDC).
The present battery current in amperes (A). A positive current indicates
that the battery is charging; a negative current indicates that the battery
is discharging.
Battery temperature from the connected temperature sensors in Celsius
or Fahrenheit.
Battery The amount of time before the batteries reach the low-voltage shutdown
level. Also shows charge level of the battery as a percentage of full
charge capacity.
The present battery charge (Ah).
Configuration Shows battery type. For a modular battery, tap the Details button in this
field to see the modular battery details. See View the Modular Battery
Status, page 46.
Status The general condition of the charger.
Mode The operation mode of the charger (Off, Float, Boost, Equalization,
Cyclic, Test).
Charging capacity The maximum charge capacity in percentage of the UPS nominal power
rating.
Temperature
44 990-5910E-001
Operation Procedures UPS
Parallel
Input current The present input current from the input source per phase in amperes
(A).
Bypass current The present bypass current from the bypass source per phase in
amperes (A).
Total output power The total output power of the parallel UPS system showing the total load
percentage and the total output power in kW and kVA for the parallel
system.
Output current The present output current for each phase in amperes (A).
Number of redundant UPSs The number of redundant UPSs present.
Redundancy setting The configured redundancy setting.
990-5910E-001 45
UPS Operation Procedures
1. Select Status > Battery > Details. An overview of the modular battery
solution is shown. You can see the battery breaker status for each modular
battery cabinet and for the modular batteries inside the UPS (only available
for UPS models for internal batteries). If the battery symbol is red, it means
that an alarm exists for modular batteries in the modular battery cabinet or in
the UPS. The temperature shown on this screen is the highest battery string
temperature measured in the modular battery cabinet/UPS.
2. Tap the battery symbol named Internal (in UPS) (only present for UPS
models for internal batteries) to see the information for modular batteries in
the UPS or tap the battery symbol named ModBC # x to see the information
for modular battery cabinet x. You will then be able to see details for each
battery string such as number of installed battery modules, alarm presence,
temperature for each battery string, and battery module type.
46 990-5910E-001
Tests UPS
Tests
The UPS system can perform the following tests to ensure correct performance of
the system:
• Buzzer
• Status LEDs
• Breaker lamp
• Runtime calibration
• Battery
Tap the menu button on the home screen and select Maintenance and Buzzer, or
Status LEDs, or Breaker lamp to start the test of these functions. See Start a
Runtime Calibration Test, page 47 and Start a Battery Test, page 48 for details
and requirements for these tests.
NOTICE
RISK OF EQUIPMENT DAMAGE
• During a runtime calibration test, the batteries are reduced to a very low
capacity and are therefore not capable of supporting the load in case of an
input power failure.
• Batteries will be discharged to the low DC warning level and this will result in
a short battery runtime after the calibration until the batteries are fully
recharged.
• Repeated battery testing or calibration can affect the service life of the
battery.
Failure to follow these instructions can result in equipment damage.
Prerequisites:
• No critical alarms present.
• Batteries must be 100% charged.
• The load percentage must be at least 10% and must not change more than
20% during the test. Example: If the load percentage is 30% at the start of the
test, the test will abort if the load percentage drops below 24% or rises above
36% during the test.
• The bypass supply must be available.
• The operation mode must be normal operation, ECOnversion, or ECO mode.
• The system operation mode must be inverter, ECOnversion, or ECO mode.
1. Tap the menu button on the home screen.
2. Select Maintenance > Runtime calibration > Start calibration.
3. Tap OK on the confirmation screen.
990-5910E-001 47
UPS Tests
48 990-5910E-001
Maintenance UPS
Maintenance
Connect Temperature/Humidity Sensor (Option)
Temperature/humidity sensor (AP9335T or AP9335TH) can be connected to the
network management card.
1. Connect the temperature/humidity sensor to the universal I/O port of the
network management card.
2. Set up the temperature/humidity sensor via the network management
interface, see Access a Configured Network Management Interface, page 40.
3. To see the temperature/humidity measurements, tap Status > Temperature.
3. Hold the new air filter by the sides and insert the air filter by pushing it
upwards into the door frame until you can ease it in over the two metal grips.
990-5910E-001 49
UPS Maintenance
4. Mount the two provided rubber gaskets on each side of the door as close to
the edge of the door frame as possible. Replace the rubber gaskets as
needed on the next replacement of the air filter.
50 990-5910E-001
Maintenance UPS
990-5910E-001 51
UPS Maintenance
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries:
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Set the battery breaker BB to the open (OFF) position before starting this
procedure.
Failure to follow these instructions will result in death or serious injury.
WARNING
RISK OF EQUIPMENT DAMAGE
• When replacing or installing battery modules, always use with the same
battery module type (same commercial reference) in the entire UPS system.
• Always replace or install an entire battery string (four battery modules).
• Wait until the system is ready to be powered up before installing battery
modules in the system. The time duration from battery module installation
until the UPS system is powered up must not exceed 72 hours or 3 days.
• If the UPS system remains de-energized for a long period, we recommend
that you energize the UPS system for a period of 24 hours at least once
every month. This charges the installed battery modules, thus avoiding
irreversible damage from deep discharging.
• Store the battery modules at an ambient temperature of -15 to 40 °C (5 to
104 °F).
• Store the battery modules in their original protective packaging.
• Battery modules stored at -15 to 25 °C (5 to 77 °F) must be recharged every
six months to avoid damages from deep discharging. Battery modules stored
at over 25 °C (77 °F) must be recharged at shorter intervals.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
RISK OF LOAD DROP
Battery backup is not available from a cabinet when the battery breaker BB on
the cabinet is in the open (OFF) position.
Failure to follow these instructions can result in equipment damage.
1. Set the battery breaker BB to the open (OFF) position on the UPS and/or the
modular battery cabinet where battery modules must be replaced or installed.
2. Remove the battery cover from the UPS and/or the modular battery cabinet.
52 990-5910E-001
Maintenance UPS
b. Remove the screw from the battery module handle and turn the handle
upwards.
c. Pull the battery module carefully out of the slot. Always remove the
complete battery string (four battery modules).
4. Install a battery module:
a. Push the battery module into the slot. Fill the shelves from the bottom
and upwards. Always install a complete battery string (four battery
modules).
b. Turn down the handle on the battery module and fasten the handle to the
shelf with the provided screw.
c. Connect the battery terminals to the front of the battery module.
5. See View the Modular Battery Status, page 46 to verify correct installation of
the battery modules.
6. Reinstall the battery cover on the UPS and/or the modular battery cabinet.
7. Set the battery breaker BB to the closed (ON) position on the UPS and/or the
modular battery cabinet.
8. Only for complete replacement of all battery modules in the UPS
system: Select Maintenance > Battery replacement to reset all battery data
(includes battery runtime aging factor, service life counters, and battery
statistics).
990-5910E-001 53
UPS Maintenance
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Verify that the UPS has the Live Swap label present.
• If no Live Swap label is present on the UPS, contact Schneider Electric for
power module replacement.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Persons must not be present behind the UPS during this procedure.
• Insertion or removal of power modules must only be performed by qualified
personnel knowledgeable of electrical work and the required precautions.
Keep unqualified personnel away.
• This procedure requires opening the front door. All other doors and covers
must remain closed and secured during this procedure.
• Verify that the UPS is secured against movement before performing this
procedure.
• If evidence of poor maintenance or poor installation is observed, do not
proceed with this procedure.
• Do not install power modules which have been accidentally dropped, broken,
flooded, contaminated, infested, or damaged in any way.
• Do not install power modules which are of unknown operational state.
• Keep a minimum distance of 200 mm (8 in) from the cabinet front while the
system is energized.
• Do not use any tools inside the empty power module slot.
• Do not reach into the empty power module slot.
Failure to follow these instructions will result in death or serious injury.
54 990-5910E-001
Maintenance UPS
WARNING
RISK OF EQUIPMENT DAMAGE
• Store the power modules at an ambient temperature of -15 to 40 °C (5 to 104
°F), 10-80% non-condensing humidity.
• Store the power modules in their original protective packaging.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
HEAVY LOAD
Power modules are heavy and require two persons to lift.
• 20 kW power module weighs 25 kg (55 lbs).
• 50 kW power module weighs 38 kg (84 lbs).
Failure to follow these instructions can result in injury or equipment
damage.
NOTE:
• Check and verify that the remaining power modules can support the load
before removing a power module from the UPS.
• Increasing or decreasing the number of installed power modules in the
UPS can only be performed on the scalable UPS models
(GVSUPS50K150HS, GVSUPS50K150GS, or GVSUPS25K75FS).
Check and verify that the installation is correctly sized for the increase in
power rating before installing more power modules in the UPS. Incorrect
sizing of the installation can result in an installation overload. See the
installation manual for requirements for upstream and downstream
protection, cable sizes, etc.
• On all non-scalable UPS models, only replacement of already present
power modules can be performed.
NOTE: The procedure shows the power module installed in a horizontal
position in the UPS. The procedure will be the same for power modules
installed in a vertical position in the UPS.
990-5910E-001 55
UPS Maintenance
b. Pull the power module halfway out. A locking mechanism prevents the
power module from being pulled all the way out.
c. Release the lock by pressing the release button on both sides of the
power module and remove the power module.
56 990-5910E-001
Maintenance UPS
b. Push the power module into the slot. The enable mechanism will latch
when the power module is correctly inserted.
c. Install the provided screws in the sides of the power module.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All power module slots must have either a power module or a filler plate
installed.
Failure to follow these instructions will result in death or serious injury.
990-5910E-001 57
UPS Maintenance
4. Tap the arrow to go to the next pages and note down the serial numbers of
the display and the network management card(s) and have them ready for
customer support.
58 990-5910E-001
Maintenance UPS
990-5910E-001 59
UPS Troubleshooting
Troubleshooting
Status LED Lighting per UPS Operation Mode
If the display becomes inoperable, you can see the UPS operation mode via the
status LEDs behind the front panel.
• Green LED means function active.
• Off LED means function inactive.
• Red LED means function inoperable or in alarm condition.
Normal operation
ECOnversion mode
Off mode
60 990-5910E-001
Troubleshooting UPS
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UPS Troubleshooting
Alarm Messages
Display text Severity Description Corrective action
Activation code is not valid Critical The activation code is not valid Enter a valid activation code.
for UPS for the UPS.
Activation code missing Critical The activation code is missing. Enter the activation code.
Air filter technical check Informational The air filters need to be checked The air filters may need to be
recommended as preventive maintenance is replaced.
recommended.
Ambient temperature high Warning Ambient temperature is high.
Battery capacity is below Warning The battery capacity is below the Change battery configuration
minimum acceptable level minimum acceptable value and/or add larger capacity
according to UPS power rating. battery.
Risk of battery damage.
Battery condition is poor Warning Battery capacity is lower than Batteries should be replaced.
50%.
Battery condition is weak Warning Battery capacity is between 50%
to 75%.
Battery configuration is Warning The configuration of the settings Check and correct battery
incorrect for number of batteries in series, settings.
number of cells in battery and
nominal cell voltage does not
match the battery voltage range
of the UPS.
Battery float charge Warning The battery float charge current Check battery.
current exceeds expected exceeds the expected value and
value has been limited to avoid thermal
runaway.
Battery module type Warning Battery module type is unknown. Contact Schneider Electric.
unknown
Battery room ventilation Warning Input contact indicates that the
inoperable battery room ventilation is not
working correctly.
Battery voltage does not Critical Battery voltage does not match Check and correct battery
match battery the battery configuration settings. settings.
configuration
BMC communication lost - Warning Communication link between Contact Schneider Electric.
connected battery monitor controller (BMC)
and system level controller (SLC)
is lost. Battery monitor controller
(BMC) is connected.
62 990-5910E-001
Troubleshooting UPS
BMC communication lost - Warning Communication link between Contact Schneider Electric.
disconnected battery monitor controller (BMC)
and system level controller (SLC)
is lost. Battery monitor controller
(BMC) is disconnected.
BMC communication not Warning Communication link between Contact Schneider Electric.
authenticated battery monitor controller (BMC)
and system level controller (SLC)
is not authenticated.
Bonding between neutral Warning Bonding between neutral and
and ground missing ground is missing.
Bypass frequency out of Warning Bypass frequency is out of Check bypass frequency and
tolerance tolerance. bypass frequency setting.
Bypass phase missing Warning Bypass is missing a phase. Check bypass. Contact
Schneider Electric.
Bypass phase sequence Warning The phase rotation on bypass is Check bypass. Contact
incorrect incorrect. Schneider Electric.
Bypass voltage out of Warning Bypass voltage is out of
tolerance tolerance and UPS is prevented
from going into requested bypass
mode.
Charge power is reduced Informational The battery charge power has The input for this functionality
been reduced. was activated, or the input
current has reached the
maximum limit.
Charger shutdown due to Warning The charger has been shut down Check the battery temperature.
high battery temperature due to a high battery
temperature.
Configured UPS power Critical The configured UPS power rating Contact Schneider Electric.
rating exceeds frame is higher than the power rating of
power rating the frame.
Confirm redundancy lost Warning Inverter OFF button has been Confirm or abort using the
and/or transfer to forced pushed and user must confirm display.
static bypass that the redundancy will be lost
and/or system will transfer to
forced static bypass.
990-5910E-001 63
UPS Troubleshooting
External energy storage Critical Input contact indicates that the Contact Schneider Electric.
monitoring: Major alarm external energy storage
monitoring has detected a major
alarm.
External energy storage Warning Input contact indicates that the Contact Schneider Electric.
monitoring: Minor alarm external energy storage
monitoring has detected a minor
alarm.
External signal turns Warning Input contact for charger off is Contact Schneider Electric.
charger off: Activated activated.
Firmware versions in Warning The firmware versions in parallel Firmware update all UPS units in
parallel UPS units are not UPS units are not identical. the parallel system to the same
identical version.
General parallel system Critical The parallel system is not Contact Schneider Electric.
event configured correctly or is not
working correctly.
Ground fault detected Warning Input contact indicates that a Contact Schneider Electric.
ground wire fault has been
detected.
High Battery Temperature Warning The battery temperature is above Check the battery temperature. A
Level the Alarm setting. high temperature may decrease
the battery lifetime.
High battery temperature Critical The energy storage surveillance Check the battery temperature.
shutdown has detected a battery
temperature above shutdown
limit.
High efficiency mode Informational High efficiency mode is disabled
disabled from an input contact.
High humidity threshold Warning A high humidity threshold Check the environment.
violation at remote sensor violation exists for integrated
environmental monitor sensor.
High temperature Warning A high temperature threshold Check the environment.
threshold violation at violation exists for integrated
remote sensor environmental monitor sensor.
IMB closed in parallel Warning Internal maintenance breaker
system with MBB IMB has been closed in parallel
system with maintenance bypass
breaker MBB.
IMB redundant monitoring Warning The two redundant AUX switches Check AUX switch wiring of the
not working correctly of the internal maintenance internal maintenance breaker
breaker IMB do not report the IMB.
same status.
Incomplete battery string Warning Incomplete battery string Add missing battery module(s).
detected detected.
Incorrect 3-wire Critical The UPS is not allowed to Contact Schneider Electric.
configuration detected operate as a 3-wire system at the
configured UPS system voltage.
64 990-5910E-001
Troubleshooting UPS
Incorrect battery monitor Warning Incorrect battery monitor Check that the battery monitor
controller (BMC) controller (BMC) configuration controller (BMC) address IDs
configuration detected detected. have been assigned correctly,
and that the configured number
of modular battery cabinets
corresponds to what is installed.
Incorrect system voltage Critical The configured UPS system Contact Schneider Electric.
configuration detected voltage is not within the allowed
range.
Incorrect UPS base model Critical The UPS base model number Contact Schneider Electric.
number detected does not match the installed
frame type, power module type,
and/or static bypass switch
module (SBS) type.
Incorrect UPS model Critical The UPS model number does not Contact Schneider Electric.
number detected match the UPS base model
number.
Input frequency out of Warning Input frequency is out of Check input frequency and input
tolerance tolerance. frequency setting.
Input phase missing Warning Input is missing a phase. Check input. Contact Schneider
Electric.
Input phase sequence Warning The phase rotation on input is Check input. Contact Schneider
incorrect incorrect. Electric.
Input voltage out of Warning Input voltage is out of tolerance.
tolerance
Internal power module Warning The configured internal power Add more power modules.
redundancy lost module redundancy is lost
because there are not enough
power modules available.
Load on UPS is above Warning Load on UPS has exceeded the Reduce load on system.
warning level warning level.
Lost communication to Critical Lost the local network Check the environment.
remote sensor management interface-to-
integrated environmental monitor
communication.
Low Battery Temperature Warning The battery temperature is below
Level the alarm setting.
Low humidity threshold Warning A low humidity threshold violation Check the environment.
violation at remote sensor exists for integrated
environmental monitor sensor.
Low temperature threshold Warning A low temperature threshold Check the environment.
violation at remote sensor violation exists for integrated
environmental monitor sensor.
Maximum humidity Critical A maximum humidity threshold Check the environment.
threshold violation at violation exists for integrated
remote sensor environmental monitor sensor.
Maximum temperature Critical A maximum temperature Check the environment.
threshold violation at threshold violation exists for
remote sensor integrated environmental monitor
sensor.
MBB redundant monitoring Warning The two redundant AUX switches Check AUX switch wiring of the
not working correctly of the maintenance bypass maintenance bypass breaker
breaker MBB do not report the MBB.
same status.
Minimum humidity Critical A minimum humidity threshold Check the environment.
threshold violation at violation exists for integrated
remote sensor environmental monitor sensor.
Minimum temperature Critical A minimum temperature Check the environment.
threshold violation at threshold violation exists for
remote sensor integrated environmental monitor
sensor.
990-5910E-001 65
UPS Troubleshooting
Mixed battery brands on Warning The battery modules in the string Ensure battery modules in a
string level detected are not of the same brand. string are of the same brand.
Mixed battery module Warning Mixed battery module Ensure all battery modules
commercial references on commercial references on installed have the same
system level detected system level detected. commercial reference.
Mixed battery solution Warning The UPS is configured for a Ensure no battery modules are
detected classic battery solution but one or installed.
more battery modules are
detected present.
Modular battery cabinet Warning Modular battery cabinet Contact Schneider Electric.
commercial reference commercial reference is
unknown unknown.
Modular battery cabinet Warning Modular battery cabinet fuse Contact Schneider Electric.
fuse blown blown.
Modular battery DC relay Warning Modular battery DC relay open.
open
NMC communication lost - Warning Communication link between Contact Schneider Electric.
disconnected network management card
(NMC) and system level
controller (SLC) is lost. The
network management card
(NMC) is disconnected.
NMC communication not Warning Communication link between Contact Schneider Electric.
authenticated network management card
(NMC) and system level
controller (SLC) is not
authenticated.
NMC firmware Warning Firmware version of the network Contact Schneider Electric.
incompatible management card (NMC) is
incompatible.
Not enough UPS units Warning One or more parallel UPS units Turn on inverter of more UPS
ready to turn on inverter have been requested to turn on units and/or check the setting
inverter, but not enough UPS "Minimum number of parallel
units are ready for system to UPS required to supply load".
enter inverter on operation.
Output frequency out of Warning Output frequency is out of Check output frequency and
tolerance tolerance. output frequency setting.
66 990-5910E-001
Troubleshooting UPS
Overload or short circuit Warning The load exceeds 100% of rated Reduce load on system or check
on UPS capacity or there is a short circuit for output short circuit.
on the output.
Parallel communication Warning PBUS cable 1 may be damaged. Replace PBUS cable 1.
lost on PBUS cable 1
Parallel communication Warning PBUS cable 2 may be damaged. Replace PBUS cable 2.
lost on PBUS cable 2
Parallel mixed operation Warning One or more parallel UPS units
mode are operating in battery
operation, while others are
operating in normal operation.
Parallel redundancy lost Warning The configured parallel Reduce load on system or add
redundancy is lost, either more parallel UPS units.
because the output load is too
high, or because there are not
enough parallel UPS units
available.
Parallel unit not present Warning UPS is unable to communicate Contact Schneider Electric.
with parallel UPS %d. The UPS
might have been powered down
or PBUS cables may be
damaged.
PMC communication lost - Warning Communication link between Contact Schneider Electric.
connected power module controller (PMC)
and unit controller (UC) is lost.
The power module controller
(PMC) is connected.
PMC communication lost - Warning Communication link between Contact Schneider Electric.
disconnected power module controller (PMC)
and unit controller (UC) is lost.
The power module controller
(PMC) is disconnected.
PMC communication not Warning Communication link between Contact Schneider Electric.
authenticated power module controller (PMC)
and unit controller (UC) is not
authenticated.
Power module disabled Warning The power module has been
disabled.
Power module fan Warning The power module has one or Contact Schneider Electric.
inoperable more inoperable fans. Fan
redundancy is lost.
Product not registered Informational Your UPS is not registered. Please register your product.
RIMB redundant Warning The two redundant AUX switches Check AUX switch wiring of the
monitoring not working of the remote internal remote internal maintenance
correctly maintenance breaker RIMB do breaker RIMB.
not report the same status.
SBS power rating lower Warning The static bypass switch module
than configured UPS (SBS) power rating is lower than
power rating the configured UPS power rating.
UPS power rating has been
990-5910E-001 67
UPS Troubleshooting
SBSC communication lost Warning Communication link between Contact Schneider Electric.
- connected static bypass switch module
controller (SBSC) and unit
controller (UC) is lost. The static
bypass switch module controller
(SBSC) is connected.
SBSC communication lost Warning Communication link between Contact Schneider Electric.
- disconnected static bypass switch module
controller (SBSC) and unit
controller (UC) is lost. The static
bypass switch module controller
(SBSC) is disconnected.
SBSC communication not Warning Communication link between Contact Schneider Electric.
authenticated static bypass switch module
controller (SBSC) and unit
controller (UC) is not
authenticated.
Settings file not accepted Warning The settings file is not valid or not
intended for this UPS.
SLC in controller box is not Critical The system level controller (SLC) Contact Schneider Electric.
working correctly in the controller box is not
working correctly.
Static bypass switch fan Warning The static bypass switch module Contact Schneider Electric.
inoperable (SBS) has one or more
inoperable fans. Fan redundancy
is lost.
Static bypass switch Critical Static bypass switch is Contact Schneider Electric.
inoperable inoperable. UPS is prevented
from going into static bypass
operation.
Static bypass switch Warning The static bypass switch needs a Contact Schneider Electric.
warning technical check but is still fully
operational.
System locked in bypass Critical The system is locked in bypass The system has toggled between
operation operation. inverter operation and bypass
operation more than 10 times
within 75 seconds. Please press
inverter ON button to transfer
back to normal operation.
Technical check Informational The product and its batteries Contact Schneider Electric.
recommended need to be checked as
preventive maintenance is
recommended.
68 990-5910E-001
Troubleshooting UPS
Temperature of input and/ Warning Temperature of input and/or Check temperature of the input
or output transformer is output transformer is too high. and/or output transformer.
too high
UC communication lost - Warning Communication link between unit Contact Schneider Electric.
connected controller (UC) and system level
controller (SLC) is lost. The unit
controller (UC) is connected.
UC communication lost - Warning Communication link between unit Contact Schneider Electric.
disconnected controller (UC) and system level
controller (SLC) is lost. The unit
controller (UC) is disconnected.
UC communication not Warning Communication link between unit Contact Schneider Electric.
authenticated controller (UC) and system level
controller (SLC) is not
authenticated.
UC in controller box is not Critical The unit controller (UC) in the Contact Schneider Electric.
working correctly controller box is not working
correctly.
Unsupported power frame Critical The detected UPS power frame Contact Schneider Electric.
type detected type is not supported by the
current UPS power configuration.
Unsupported power Critical The detected power module type Contact Schneider Electric.
module type detected is not supported by the current
UPS power configuration.
Unsupported SBS module Critical The detected static bypass Contact Schneider Electric.
type detected switch module (SBS) type is not
supported by the current UPS
power configuration.
UOB redundant monitoring Warning The two redundant AUX switches Check AUX switch wiring of the
not working correctly of the unit output breaker UOB unit output breaker UOB .
do not report the same status.
UPS operation mode - Off Critical The output power is turned off.
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UPS Troubleshooting
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Troubleshooting UPS
990-5910E-001 71
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
*990-5910E-001*