Galaxy PDF
Galaxy PDF
Galaxy PDF
09/2018
www.schneider-electric.com
Legal Information
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own risk. All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
As standards, specifications, and designs change from time to time, please ask for
confirmation of the information given in this publication.
160–225 kVA 480 V, 160–200 kVA 400 V
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
Safety Precautions .....................................................................................6
Overview of UPS User Interface ...............................................................7
Overview of Mimic Diagram.........................................................................8
Overview of Status LEDs.............................................................................8
Display Menu Tree......................................................................................8
Display Symbols.......................................................................................10
Overview of Controller Interface.................................................................10
Configuration ............................................................................................. 11
Add a New User or Edit an Existing User .................................................... 11
Delete a User ........................................................................................... 11
Configure the Display Preferences.............................................................12
Configure the Display Settings...................................................................12
Configure the UPS Output Voltage Compensation.......................................13
Configure High Efficiency Mode .................................................................14
Enable Peak Shaving Mode ......................................................................15
Configure the Redundancy Level of the Parallel System ..............................16
Configure the Input Contacts .....................................................................16
Configure the Output Relays .....................................................................17
Configure Reminder Settings.....................................................................19
Configure Battery Alarm Threshold ............................................................19
Configure Automatic Battery Test...............................................................20
Configure the Network ..............................................................................21
Configure the Modbus...............................................................................23
Restore Default Configuration....................................................................23
Operation ...................................................................................................25
Operation Modes......................................................................................25
UPS Operation Modes ........................................................................25
System Operation Modes ....................................................................28
Operation Procedures...............................................................................29
Access Password-Protected Screens ...................................................29
View the System Status Information .....................................................30
Operation Procedures for Single UPS Systems .....................................33
Operation Procedures for Parallel UPS Systems ...................................37
Operation Procedures for Frequency Converter Systems.......................42
Start a Boost Charge of the Batteries....................................................42
Access a Configured Network Management Interface ............................43
Maintenance ..............................................................................................44
Replace the Top Filter ...............................................................................44
Replace the Three Bottom Filters...............................................................45
Troubleshooting ........................................................................................46
Troubleshooting via the Mimic Diagram LEDs .............................................46
Reboot the Display ...................................................................................47
Reset the Password..................................................................................48
Logs ........................................................................................................48
View the NMC Log ..............................................................................48
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4 990–4758D–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 160–225 kVA 480 V, 160–200 kVA 400 V
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990–4758D–001 5
Important Safety Instructions — SAVE THESE
160–225 kVA 480 V, 160–200 kVA 400 V INSTRUCTIONS
Safety Precautions
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6 990–4758D–001
Overview of UPS User Interface 160–225 kVA 480 V, 160–200 kVA 400 V
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160–225 kVA 480 V, 160–200 kVA 400 V Overview of UPS User Interface
The mimic diagram shows the power flow through the UPS system, and the status
of the main functions.
Each LED can be in one of the below three states:
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160–225 kVA 480 V, 160–200 kVA 400 V Overview of UPS User Interface
Display Symbols
Symbol Description
The unlocked home button appears when the system has been
unlocked using the password. Tap this button to go to the home
screen of the display.
Tap the OK button to confirm your selections and exit the current
screen.
Tap the ESC button to cancel your changes and exit the current
screen.
Tap the filter button to set up the filters for your logs.
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Configuration
Add a New User or Edit an Existing User
1. From the home screen on the display select Configuration > Display >
Security.
2. Select Add User to add a new user or select Edit User to edit an existing user
of the system.
3. In the Name field, type in the name of the user. Complete with Enter.
4. In the Pin field, type in a pin code for the user. Complete with Enter.
5. In the Confirm Pin field, retype the pin code of the user. Complete with Enter.
6. Tap OK to save your settings.
Delete a User
1. From the home screen on the display select Configuration > Display >
Security > Delete User.
2. Browse to the user that you wish to delete using the up and down arrows and
tap OK.
3. Tap Yes to confirm deletion of an existing user of the system.
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2. Set the Alarm Volume. Choose between: Off, Low, Medium, and High.
3. Set the Button Volume. Choose between: Off, Low, Medium, and High.
4. Set the Brightness of the display. Choose between: Low, Medium, and High.
5. Enable or disable Backlight Timeout. If you wish to enable backlight timeout,
set the time limit in minutes for enabling backlight timeout. Choose between:
60, 30, 10, 5, and 1.
6. Set the intensity of the backlight. Choose between: Off, Very Low, Low, and
Medium.
7. Set the time limit in minutes for automatic log off. Choose between: 60, 30, 10,
5, and 1.
8. Tap OK to save your settings.
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1. From the home screen on the display select Configuration > UPS > High
Efficiency Mode and configure the following settings:
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1. From the home screen on the display select Configuration > UPS > Peak
Shaving Mode.
2. Select Enable to enable peak shaving mode.
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1. From the home screen on the display select Configuration > UPS > Parallel
System.
2. Under Parallel system redundancy select the redundancy for your UPS
system. Choose between N+0, N+1, N+2, N+3, N+4.
3. Tap OK to confirm your setting.
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Custom Input 1: General purpose input. External Battery Monitoring Detected Fault: Input to indicate that
the external battery monitor has detected a fault.
Custom Input 2: General purpose input. Battery Room Ventilation Inoperable: Input to indicate that the
battery room ventilation is inoperable. When the input is active, the
battery charger will turn off.
Ground fault: Input to indicate that a ground fault is present. Supplied By Genset: Input to indicate that the UPS is running on
generator. The battery charge current will be reduced to the value
set by Schneider Electric during start-up.
Inhibit Transfer from Static Bypass: When this input is active, and External energy storage: minor alarm: Input to indicate that the
the system enters requested static bypass or forced static bypass, external energy storage monitor reports a minor alarm.
the system will be locked in static bypass as long as the input is
active.
External energy storage: major alarm: Input to indicate that the Force the Charger to Turn Off: Input that forces the charger to turn
external energy storage monitor reports a major alarm. off.
Flywheel inoperable: Input to indicate that the flywheel is Disable High Efficiency Mode: Input to disable the use of high
inoperable. efficiency mode
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4. Select the function that you wish to use the specific output relay for from the
list below:
Common Alarm: The output is triggered Normal Operation: The output is triggered
when any alarm is present. when the UPS is running in normal operation.
Static Bypass1: The output is triggered when High Efficiency Mode: The output is
the UPS is running in forced static bypass triggered when the UPS is running in
operation or requested static bypass ECOnversion or ECO mode.
operation.
Output Overload: The input is triggered Fan Inoperable: The output is triggered when
when there is an overload condition. one or more fans are inoperable.
Battery Voltage Low1: The output is Input Out of Tolerance: The output is
triggered when the battery voltage is below triggered when the input is out of tolerance.
the threshold.
Bypass Out of Tolerance2: The output is UPS Warning: The output is triggered when a
triggered when the bypass is out of tolerance. warning alarm is present.
UPS Critical: The output is triggered when a Parallel Redundancy Lost: The output is
critical alarm is present. triggered when the specified redundancy has
been lost.
External Fault: The output is triggered when UPS Maintenance Mode: The output is
a fault external to the UPS is present. triggered when the unit output breaker (UOB)
is open.
System Warning: The output is triggered System Critical: The output is triggered
when a warning alarm is present in a parallel when a critical alarm is present in a parallel
system. system.
5. Set the delay in seconds for the specific output to activate. Select a value
between 0 and 60 seconds.
6. Tap OK to save your settings.
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1. From the home screen on the display select Configuration > Reminders.
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1. From the home screen on the display select Configuration > Network and
select either Display, Smart Slot 1, or Smart Slot 2 if present.
2. Configure the following settings:
a. TCP/IPv4: Enable IPv4 (if applicable), and select the Address Mode
(Manual, DCHP, or BOOTP).
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c. Web Access: Enable Web (if applicable) and select the Access Mode
(HTTP or HTTPS).
NOTE: Not available for Smart Slots.
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1. From the home screen on the display select Configuration > Modbus and
select either Display, Smart Slot 1, or Smart Slot 2.
2. Configure the modbus by enabling Serial or TCP access, and adding the
needed values.
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Operation 160–225 kVA 480 V, 160–200 kVA 400 V
Operation
Operation Modes
The Galaxy UPS has two different levels of operation mode:
• UPS Operation Mode: The operation mode of the operated UPS. See UPS
Operation Modes, page 25.
• System Operation Mode: The operation mode of the complete UPS system.
See System Operation Modes, page 28.
During normal operation, the UPS supports the load with conditioned power. While
the UPS is in normal operation, the input, inverter, and load LEDs are green, and
the battery and bypass LEDs are off.
Battery
If the utility/mains supply fails, the UPS transfers to battery operation and supports
the load with conditioned power from the DC source. While the UPS system is in
battery operation, the battery, inverter, and load LEDs are green, the bypass LED
is off and the input LED is red.
The UPS can be transferred to requested static bypass following a command from
the display. During static bypass operation, the load is supplied from the bypass
source. If a fault is detected, the UPS will transfer to normal operation or forced
static bypass operation. If there is an interruption to the utility/mains power supply
during requested static bypass operation, the system will transfer to battery
operation.
During requested static bypass, the input, bypass and output LEDs are green and
the battery and inverter LEDs are off.
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The UPS is in forced static bypass following a command from the UPS system or
because the user has pressed the inverter OFF button on the UPS. During forced
static bypass operation, the load is supplied directly by the bypass source.
During forced static bypass, the input, bypass and output LEDs are green and the
battery and inverter LEDs are off or red if an alarm is present.
NOTE: The batteries are not available as an alternate power source while the
UPS is in forced static bypass operation.
When the Maintenance Bypass Breaker (MBB) is closed, the UPS system enters
maintenance bypass operation. The load is supplied with unconditioned power
from the bypass input.
NOTE: The batteries are not available as an alternate power source while the
UPS is in maintenance bypass operation.
Inverter Standby
Battery Test
The UPS is in battery test mode when the UPS is performing a battery self-test or a
runtime calibration.
NOTE: The battery test will be aborted if the utility/mains supply is interrupted
or a critical alarm is present and will return to normal operation upon return of
utility/mains.
ECO Mode
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ECO mode allows the UPS to be configured to use requested static bypass, with
the load supplied through the bypass, as the preferred operation mode under
predefined circumstances.
If a fault is detected (bypass voltage out of tolerance, output voltage out of
tolerance, etc), the UPS will immediately change to normal operation or forced
static bypass.
The main advantage of ECO mode is a reduction in the consumption of electrical
power.
In case of interruption to the utility/mains supply, the UPS transfers to inverter
operation for a continuous supply of the load.
The batteries are charged when the UPS is in ECO mode.
NOTE: When changes to ECO mode settings are made on one UPS in a
parallel system, the settings are shared to all UPSs in the parallel system.
ECOnversion Mode
ECOnversion allows the system to supply the active part of the load through the
static bypass. The inverter is kept running in parallel with the bypass source and
supplies the reactive part of the load.
The input power factor of the UPS is, regardless of the load power factor,
maintained close to unity as the reactive part of the load is significantly reduced in
the UPS input current.
In case of an interruption to the utility/mains supply, the inverter immediately
maintains the output voltage so that breaks or drops during the transfer from
ECOnversion mode are practically eliminated.
The batteries are charged when the UPS is in ECOnversion mode.
NOTE: When changes to ECOnversion settings are made on one UPS in a
parallel system, the settings are shared to all UPSs in the parallel system.
Self-test
After start-up of the UPS system, the UPS will perform an automatic self-test. The
status and progress of the self-test are indicated by the flashing LEDs on the mimic
diagram.
When the self-test has been passed, the LEDs will indicate the operation mode of
the UPS system.
NOTE: If an LED continues to flash after completion of the self-test, please call
Schneider Electric.
For more information on self-test, see Troubleshooting via the Mimic Diagram
LEDs after Self-Test.
Off
When the UPS is in off, the UPS does not supply the connected load with power.
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Inverter
In inverter operation the load is supplied by the inverters. The UPS mode can be in
either normal or battery operation when the system operation mode is inverter
operation.
When the system is in requested static bypass, the load is supplied from the
bypass source. If a fault is detected, the system will transfer to inverter operation or
forced static bypass operation.
The system is in forced static bypass following a command from the UPS system
or because the user has pressed the inverter OFF button on the UPS units. During
static bypass operation, the load is supplied directly by the bypass source.
NOTE: The batteries are not available as an alternate power source while the
system is in forced static bypass operation.
Maintenance Bypass
ECO Mode
ECOnversion Mode
ECOnversion allows the system to supply the active part of the load through the
bypass. The inverter is kept running in parallel with the bypass source and supplies
the reactive part of the load.
The input power factor of the UPS is, regardless of the load power factor,
maintained close to unity as the reactive part of the load is significantly reduced in
the UPS input current.
In case of an interruption to the utility/mains supply, the inverter immediately
maintains the output voltage so that breaks or drops during the transfer from
ECOnversion mode are practically eliminated. The behaviour is the same for all
UPSs in the parallel system.
Off
When the system operation mode is off, the UPS system does not supply the
connected load with power.
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Operation Procedures
Access Password-Protected Screens
990–4758D–001 29
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Input
Phase-to-Neutral3
Voltage (phase-to-neutral) The present phase-to-neutral input voltage in volts (V).
Current The present input current from the AC utility power source per phase in amperes (A).
Maximum RMS Current The maximum current for the latest 30 days.
Apparent Power The present apparent power input for each phase in kVA. Apparent power is the product of
RMS (root mean square) volts and RMS amperes.
Active Power The present active power (or real power) input for each phase in kilowatts (kW). Active
power is the portion of power flow that, averaged over a complete cycle of the AC
waveform, results in net transfer of energy in one direction.
Phase-to-Phase
Voltage (phase-to-phase) The present phase-to-phase input voltage.
Total Apparent Power The present total apparent power input (for all three phases) in kVA.
Total Active Power The present total active power input (for all three phases) in kW.
Energy The total energy consumption since the time of installation or since the number was reset.
30 990–4758D–001
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Output
Phase-to-Neutral4
Voltage (phase-to-neutral) The phase-to-neutral output voltage at the inverter in volts (V).
Current The present output current for each phase in amperes (A).
Maximum RMS Current The maximum current for the latest 30 days.
Apparent Power The present apparent power output for each phase in thousands of Volt-Amps (kVA).
Apparent power is the product of RMS (root mean square) volts and RMS amperes.
Active Power The present active power (or real power) output for each phase in kilowatts (kW). Active
power is the portion of power flow that, averaged over a complete cycle of the AC
waveform, results in net transfer of energy in one direction.
Power Factor The present output power factor for each phase. Power factor is the ratio of active power to
apparent power.
Current Crest Factor The present output crest factor for each phase. The output crest factor is the ratio of the
peak value of the output current to the RMS (root mean square) value.
Current THD The THD (total harmonic distortion) for each phase, as a percentage, for the present output
current.
Phase-to-Phase
Voltage (phase-to-phase) The phase-to-phase output voltage at the inverter in volts (V).
Total Apparent Power The present apparent power output for each phase in thousands of Volt-Amps (kVA).
Apparent power is the product of RMS (root mean square) volts and RMS amperes.
Total Active Power The present total active output power (for all three phases) in kilowatts (kW).
Load The percentage of the UPS capacity presently used across all phases. The load
percentage for the highest phase load is displayed.
Energy The total energy supplied since the time of installation or since the value was reset.
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Bypass
Phase-to-Neutral5
Voltage (phase-to-neutral) The present phase-to-neutral bypass voltage (V).
Current The present bypass current for each phase, in amperes (A).
Maximum RMS Current The maximum current for the latest 30 days.
Apparent Power The present apparent bypass power for each phase in thousands of Volt-Amps (kVA).
Apparent power is the product of RMS (root mean square) volts and RMS amperes.
Active Power The present active bypass power for each phase in kilowatts (kW). Active power is the time
average of the instantaneous product of voltage and current.
Power Factor The present bypass power factor for each phase. Power factor is the ratio of active power
to apparent power.
Phase-to-Phase
Voltage (phase-to-phase) The present phase-to-phase bypass voltage (V).
Total Apparent Power The present total apparent bypass power (for all three phases) in thousands of Volt-Amps
(kVA).
Total Active Power The present total active bypass power (for all three phases) in kilowatts (kW).
Battery
Power The present DC power being drawn from the battery, in kilowatts (kW).
Estimated Charge Level The present battery charge, as a percentage of full charge capacity.
Estimated Charge Time The estimated time, in minutes, until the batteries reach 100% charge.
Runtime Remaining The amount of time in hours and minutes before the batteries reach the low-voltage
shutdown level.
Charger Mode The operation mode of the charger (Off, Float, Boost, Equalization, Cyclic, Test).
Total Battery Capacity The total capacity available from the available batteries.
Temperature
Ambient Temperature Ambient temperature in degrees Celsius or Fahrenheit at the air intake of the UPS.
Exhaust Air Temperature Exhaust air temperature in degrees Celsius or Fahrenheit at the air exhaust of the UPS.
32 990–4758D–001
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System
Output Voltage The phase-to-phase output voltage at the inverter in volts (V).
Output Current The present output current for each phase in amperes (A).
Runtime Remaining The amount of time in hours and minutes before the batteries reach the low-voltage
shutdown level.
System Time The time of the UPS system.
System Operation Mode The operation mode of the complete UPS system.
Total Output Power The apparent and active power (or real power) output for each phase.
Output Power The phase-to-phase apparent and active power (or real power) output for each phase.
Parallel System
Parallel UPS Number The parallel UPS number of the operated UPS.
Number of Parallel Units The total number of UPSs in the parallel system.
Output Total Apparent Power The present total apparent output power (for all three phases) in thousands of Volt-Amps
(kVA).
Output Total Load The percentage of the UPS system capacity presently used across all phases. The load
percentage for the highest phase load is displayed.
Active Alarms
Active Alarms For more information on active alarms, go to View the Active Alarms, page 51.
Mimic
Mimic The mimic diagram shows the current status of the main parts of the UPS system: power
sources, converters, bypass static switch and breakers, and it shows the power flow
through the system.
3. Tap the home button to exit the screens and return to the home screen.
Use this procedure to start up a single system from maintenance bypass operation
with the load supplied through the MBB and all other breakers open.
NOTE: Only operate a breaker when the associated breaker LED is green.
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1. Close the unit input breaker UIB on the front of the I/O cabinet.
This will power up the display interface after approximately 30 seconds.
2. From the home screen on the display, select Control > Startup Wizard.
Select Startup from Maintenance Bypass and follow the steps which appear
on the screen.
NOTE: The following is a generic startup procedure. Always follow the
steps of the Startup Wizard which are specific to your system.
3. Close the static switch input breaker SSIB on the front of the I/O cabinet.
4. Close the battery breakers in your specific battery solution.
5. Initiate transfer to static bypass by tapping the Transfer Load to static
bypass button on the display interface.
In systems with kirk-keys, the key is released from the solenoid key release
unit.
If the UPS system does not transfer to requested static bypass, go to Status >
Active Alarms to see if there are active alarms that prevent the UPS system
from transferring to static bypass.
6. In systems with kirk-keys, insert the key in the lock on the unit output breaker
UOB and turn to unlock.
7. Close the unit output breaker UOB.
8. Open the maintenance bypass breaker MBB.
The system transfers to normal operation.
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9. In systems with kirk-keys, turn the key in the lock of the maintenance bypass
breaker MBB to lock open.
The key is released.
10. In systems with kirk-keys, insert the key in the solenoid key release unit.
Use this procedure to shut down a single system to maintenance bypass operation
with the load supplied through the MBB.
NOTE: Only operate a breaker when the associated breaker LED is green.
1. From the home screen on the display, select Control > Shutdown Wizard.
Select Shut down ending in Maintenance Bypass and follow the steps
which appear on the screen.
NOTE: The following is a generic shutdown procedure. Always follow the
steps of the Shutdown Wizard which are specific to your system.
2. Initiate transfer to static bypass by tapping the Transfer Load to static
bypass button on the display interface.
In systems with kirk-keys, the key is released from the solenoid key release
unit.
If the UPS system does not transfer to requested static bypass, go to Status >
Active Alarms to see if there are active alarms that prevent the UPS system
from transferring to static bypass.
3. In systems with kirk-keys, insert the key in the lock on the maintenance
bypass breaker MBB and turn to unlock.
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4. Close the maintenance bypass breaker MBB on the front of the I/O cabinet.
In systems with kirk-keys, the key is held in the lock.
5. Open the unit output breaker UOB.
6. In systems with kirk-keys, turn the key in the lock on the unit output breaker
UOB to lock open.
The key is released.
7. In systems with kirk-keys, insert the key in the solenoid key release unit.
8. Initiate transfer to forced static bypass by tapping the Inverter OFF button on
the front of the UPS system.
9. Open the static switch input breaker SSIB on the front of the I/O cabinet.
10. Open the battery breakers in your specific battery solution.
11. Open the unit input breaker UIB on the front of the I/O cabinet.
1. From the home screen on the display select Control > Operational Mode.
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1. From the home screen on the display select Control > Operational Mode.
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1. Close the unit input breaker UIB on the front of the I/O cabinet.
This will power up the display interface after approximately 30 seconds.
2. From the home screen on the display, select Control > Startup Wizard.
Select Startup from Maintenance Bypass and follow the steps which appear
on the screen.
NOTE: The following is a generic startup procedure. Always follow the
steps of the Startup Wizard which are specific to your system.
3. Close the static switch input breaker SSIB on the front of the I/O cabinet.
4. Close the battery breakers in your specific battery solution.
5. Initiate transfer to static bypass by tapping the Transfer Load to static
bypass button on the display interface.
In systems with kirk-keys, the key is released from the solenoid key release
unit.
If the UPS system does not transfer to static bypass, go to Status > Active
Alarms to see if there are active alarms that prevent the UPS system from
transferring to static bypass.
6. Close the unit output breaker UOB.
7. Repeat steps 1 to 6 for the remaining UPS units in the parallel system before
continuing.
8. In systems with kirk-keys, insert the key from the solenoid key release unit in
the lock on the system isolation breaker SIB and turn to unlock.
9. Close the system isolation breaker SIB.
38 990–4758D–001
Operation 160–225 kVA 480 V, 160–200 kVA 400 V
1. From the home screen on the display, select Control > Shutdown Wizard.
Select Shut down ending in Maintenance Bypass and follow the steps
which appear on the screen.
NOTE: The following is a generic shutdown procedure. Always follow the
steps of the Shutdown Wizard which are specific to your system.
2. Initiate transfer to static bypass by tapping the Transfer Load to static
bypass button on the display interface.
In systems with kirk-keys, the key is released from the solenoid key release
unit in the system bypass cabinet.
If the UPS system does not transfer to requested static bypass, go to Status >
Active Alarms to see if there are active alarms that prevent the UPS system
from transferring to static bypass.
990–4758D–001 39
160–225 kVA 480 V, 160–200 kVA 400 V Operation
3. In systems with kirk-keys, insert the key in the lock on the maintenance
bypass breaker MBB and turn to unlock.
4. Close the maintenance bypass breaker MBB in the system bypass cabinet.
In systems with kirk-keys, the key is held in the lock.
5. Open the system isolation breaker SIB.
6. In systems with kirk-keys, turn the key in the lock on the system isolation
breaker SIB to lock open.
The key is released.
7. In systems with kirk-keys, insert the key in the solenoid key release unit.
8. Perform the following steps for each UPS unit in the parallel system:
a. Open the unit output breaker UOB.
b. Initiate transfer to forced static bypass by tapping the Inverter OFF button
on the front of the UPS system.
c. Open the static switch input breaker SSIB on the front of the I/O cabinet.
d. Open the battery breakers in your specific battery solution.
e. Open the unit input breaker UIB on the front of the I/O cabinet.
Use this procedure to start up a UPS and add it to a running parallel system.
NOTE: Only operate a breaker when the associated breaker LED is green.
1. Close the unit input breaker UIB on the front of the I/O cabinet.
This will power up the display interface after approximately 30 seconds.
40 990–4758D–001
Operation 160–225 kVA 480 V, 160–200 kVA 400 V
2. From the home screen on the display, select Control > Startup Wizard.
Select Startup UPS into a parallel system and follow the steps which appear
on the screen.
NOTE: The following is a generic startup procedure. Always follow the
steps of the Startup Wizard which are specific to your system.
3. Close the static switch input breaker SSIB on the front of the I/O cabinet.
4. Close the battery breakers in your specific battery solution.
5. Close the unit output breaker UOB.
NOTE: In systems with additional individual downstream disconnection
devices, the additional disconnection devices must be closed before the
UOB in the added UPS.
6. Turn the inverter on by tapping the Inverter ON button on the front of the UPS.
Use this procedure to shut down one UPS in a running parallel system.
NOTE: Before initiating this procedure, ensure that the remaining UPS units
can supply the load.
NOTE: Only operate a breaker when the associated breaker LED is green.
1. From the home screen on the display, select Control > Shutdown Wizard.
Select Shut down UPS in a parallel system and follow the steps which
appear on the screen.
NOTE: The following is a generic shutdown procedure. Always follow the
steps of the Shutdown Wizard which are specific to your system.
2. Turn off the UPS by pressing the Inverter OFF key on the front of the UPS.
990–4758D–001 41
160–225 kVA 480 V, 160–200 kVA 400 V Operation
1. Close the unit input breaker UIB on the front of the I/O cabinet.
This will power up the display interface after approximately 30 seconds.
2. From the home screen on the display, select Control > Startup Wizard.
Select Startup from Off Operation and follow the steps which appear on the
screen.
NOTE: The following is a generic startup procedure. Always follow the
steps of the Startup Wizard which are specific to your system.
3. Close the battery breakers BB1 and BB2 (if present).
4. Close the unit output breaker UOB.
5. Close the system isolation breaker SIB.
6. Tap Turn Inverter On on the display interface.
Use this procedure to shut down a single system, a parallel system operating as
frequency converters.
NOTE: Only operate a breaker when the associated breaker LED is green.
1. From the home screen on the display, select Control > Shutdown Wizard.
Select Shutdown ending in Off Operation and follow the steps which appear
on the screen.
NOTE: The following is a generic shutdown procedure. Always follow the
steps of the Shutdown Wizard which are specific to your system.
2. Open the unit output breaker UOB.
3. Open battery breakers BB1 and BB2 (if present).
4. Open the unit input breaker UIB on the front of the I/O cabinet.
5. Repeat steps 1 to 4 on each Galaxy VM in the parallel system.
6. Open the system isolation breaker (if present).
42 990–4758D–001
Operation 160–225 kVA 480 V, 160–200 kVA 400 V
1. From the home screen on the display select Control > Charger Mode.
1. Access the network management interface by its IP address (or its DNS
name, if a DNS name is configured).
2. Enter the user name and password.
3. To enable or disable the HTTP or HTTPS protocol, use the Network menu on
the Administration tab, and select the Access option under the Web heading
on the left navigation menu.
990–4758D–001 43
160–225 kVA 480 V, 160–200 kVA 400 V Maintenance
Maintenance
User-Replaceable Parts
Part Replacement Procedure
Filter Kit (GVMDFW-KIT)
• Replace the Top Filter, page 44
• Replace the Three Bottom Filters, page
45
44 990–4758D–001
Maintenance 160–225 kVA 480 V, 160–200 kVA 400 V
990–4758D–001 45
160–225 kVA 480 V, 160–200 kVA 400 V Troubleshooting
Troubleshooting
Troubleshooting via the Mimic Diagram LEDs
The mimic diagram shows the status of the main functions and the energy flow
supplying the load. The different LEDs are either green, red or turned off
depending on the status of the system functions. In this section it is listed what a
red LED on the mimic diagram is indicating to help troubleshooting.
Input LED
Inverter LED
Load LED
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Troubleshooting 160–225 kVA 480 V, 160–200 kVA 400 V
Battery LED
Bypass LED
1. Open the shutter door on the front right side of the display.
2. Press the reboot button with a pointed object like a pen or a paper clip.
990–4758D–001 47
160–225 kVA 480 V, 160–200 kVA 400 V Troubleshooting
1. Select a serial port on a local computer, and disable any service that uses that
port.
2. Connect the provided serial cable (part number 940-0299) to the selected port
on the computer and to the console port on the UPS display.
3. On the local computer, run a terminal program (such as HyperTerminal®) and
configure the selected port for 9600 bps, 8 data bits, no parity, 1 stop bit, and
no flow control.
4. Press ENTER, repeatedly if necessary, to display the User Name prompt.
If you are unable to display the User Name prompt, verify the following:
• The serial port is not in use by another application.
• The terminal settings are correct as specified in step 3.
• The correct cable is being used as specified in step 2.
5. Press the Reset button behind the shutter door on the display front panel. The
Status LED will flash alternately orange and green. Press the Reset button a
second time immediately while the LED is flashing to reset the user name and
password to their defaults temporarily.
6. Press ENTER, repeatedly if necessary, to display the User Name prompt
again, then use the default password, apc, for the user name and password.
(If you take longer than 30 seconds to log on after the User Name prompt is
redisplayed, you must repeat step 5 and log on again).
7. In the command line interface, use the following commands to change the
password setting, which is apc at this stage:
• user -n <user name> -pw <user password>
For example, to change the user password to XYZ, type:
• user -n apc -pw XYZ
8. In the command line interface, use the following commands to change the
display pin setting:
• user -n <user name> -tp <user pin>
For example, to change the user pin to 4321, type:
• user -n apc -tp 4321
9. Type quit or exit to log off, reconnect any serial cable you disconnected, and
restart any service you disabled.
Logs
There are two types of logs:
• NMC Log: Contains information about the display and network activities.
• UPS Log: Contains information about the system status and operation modes.
1. From the home screen on the display select Logs > NMC Log.
48 990–4758D–001
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2. You can browse through the list of the events using the arrows.
3. You can now perform the following operations in the event log:
a. Tap the filter button to filter the events. Different filter settings are
available, including:
990–4758D–001 49
160–225 kVA 480 V, 160–200 kVA 400 V Troubleshooting
1. From the home screen on the display select Logs > UPS Log.
2. You can now browse through the list of the UPS events using the arrows.
3. You can perform the following operations in the UPS log:
a. Tap the filter button to filter the events. Different filter settings are
available, including:
Filters for Power Events: Communication, Device, Output, Input,
Battery, UPS Operation Mode, Parallel System, Reminders,
Switchgear, and/or RFC 1628 MIB.
Filters for System events: Mass Configuration and/or Security.
b. Tap the recycle bin button to clear the UPS log and select Yes to confirm.
4. Tap the home button to exit the log.
1. From the home screen on the display select Logs > Export Data.
50 990–4758D–001
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2. Insert a USB device in the USB port located on the front of the display.
1. From the home screen on the display select Status > Active Alarms. Tapping
the display will also silence the buzzer temporarily without login. By logging in
and tapping the display, the buzzer will be silenced permanently.
2. You can now browse through the list of active alarms using the left and right
arrows.
3. Tap the Refresh button to update the list with the latest active alarms.
Alarm Levels
There are three alarm levels:
• Critical: Take immediate action and call Schneider Electric.
• Warning: The load remains supported, but action must be taken. Call
Schneider Electric.
• Informational: No immediate action required. Check the cause of the alarm as
soon as possible.
990–4758D–001 51
160–225 kVA 480 V, 160–200 kVA 400 V Troubleshooting
Alarm Messages
Alarm Warning Abnormal state at input contact An abnormal state exists for Please check the environment
zone B integrated Environmental Monitor
input contact zone B
Alarm Warning Air Filter technical check The air filters need to be checked The Air Filters may need to be
recommended as preventive maintenance is replaced.
recommended.
Alarm Warning Ambient temperature high Ambient temperature is high.
Alarm Warning Battery breaker BB1 open Battery breaker BB1 is open
Alarm Warning Battery breaker BB2 open Battery breaker BB2 is open
Alarm Warning Battery capacity is below minimum The battery capacity is below the Change battery configuration and/
acceptable level minimum acceptable value or add larger capacity battery
according to UPS power rating.
Risk of battery damage.
Event Informational Battery breakers tripped To prevent the batteries deep Close the battery breakers
discharging, the battery breakers manually.
have been tripped by the system.
Alarm Warning Battery condition is poor Battery capacity is lower than 50% Batteries should be replaced.
Alarm Warning Battery room ventilation Input relay indicates that the
inoperable battery room ventilation is not
working correctly
Alarm Warning Breaker UIB open Unit input breaker UIB is open,
and the UPS is prevented from
running in normal operation
Alarm Warning Breaker UOB open Unit output breaker UOB is open,
and UPS cannot feed the load
Alarm Warning Bypass frequency out of tolerance Bypass input frequency is out of Check bypass input frequency and
tolerance bypass input frequency setting.
Alarm Warning Bypass phase missing Bypass input is missing a phase. Check bypass input. Please
contact Schneider Electric.
Alarm Warning Bypass phase sequence incorrect The phase rotation on bypass Check bypass input. Please
input is incorrect contact Schneider Electric.
Alarm Warning Bypass voltage out of tolerance Bypass input voltage is out of
tolerance and UPS is prevented
from going into requested bypass
mode
52 990–4758D–001
Troubleshooting 160–225 kVA 480 V, 160–200 kVA 400 V
Alarm Warning Confirm redundancy lost and/or One or more communication cable
transfer to Forced Static Bypass terminators is/are missing or
damaged
Alarm Warning Confirm Turn Load Off Off button has been pushed while Confirm turn off either via display
inverter is on and with no bypass or by pushing the off button again.
available. User must confirm that
the UPS turns off the power to the
load.
Alarm Informational Customer Input 1 activated Customer input relay 1 is activated
Alarm Warning Display communication is lost Main Controller is unable to Please contact Schneider Electric.
communicate with the display
Alarm Warning Display communication is lost Main Controller is unable to Please contact Schneider Electric.
communicate with the display
Alarm Warning Display firmware incompatibility The firmware of the display is Perform a firmware update.
detected detected as incompatible with the
rest of the system.
Alarm Critical EPO Switch Activated An emergency power off (EPO) Deactivate the Emergency Power
switch is activated. Off switch.
Alarm Warning External battery monitoring Input relay indicates external
detected fault battery monitoring detected fault
Alarm Warning External sync frequency out of External sync frequency is out of Check external sync frequency.
tolerance tolerance
Alarm Warning External sync phase missing External sync is missing a phase. Check External sync.
Alarm Warning External sync phase sequence The phase rotation on external Please contact Schneider Electric.
incorrect sync is incorrect
Alarm Warning External sync temporarily disabled External sync has been Check external sync
temporarily disabled because UPS
cannot lock and syncronize to the
external sync source
Alarm Warning External sync voltage out of External sync voltage is out of
tolerance tolerance and UPS is prevented
from going into external sync
mode
Alarm Critical Fan inoperable UPS has one or more inoperable
fans. Fan redundancy is lost
Alarm Critical Firmware update - Incorrect UPS The UPS is no longer in the Transfer UPS to maintenance
operation mode correct operation mode during bypass.
firmware update. Risk of load
drop.
Alarm Warning Firmware versions in parallel UPS The firmware versions in parallel Firmware update all UPS units in
units are not identical UPS units are not identical the parallel system to the same
version
Alarm Critical Flywheel inoperable Input relay indicates that the
flywheel is not working correctly.
Alarm Critical General parallel system event The parallel system is not Please contact Schneider Electric.
configured correctly or is not
working correctly
Alarm Informational Genset is supplying the UPS Input relay indicates that a genset
is supplying the UPS
Alarm Warning Ground fault detected Input relay indicates that a ground Please contact Schneider Electric.
fault has been detected.
Alarm Warning High Battery Temperature Level The battery temperature is above Check the battery temperature. A
the Alarm setting high temperature may decrease
the battery lifetime.
990–4758D–001 53
160–225 kVA 480 V, 160–200 kVA 400 V Troubleshooting
Alarm Warning High humidity threshold violation A high humidity threshold violation Please check the environment.
at remote sensor exists for integrated Environmental
Monitor sensor
Alarm Warning High temperature threshold A high temperature threshold Please check the environment.
violation at remote sensor violation exists for integrated
Environmental Monitor sensor
Alarm Warning Input frequency out of tolerance Mains input frequency is out of Check input frequency and input
tolerance frequency setting.
Alarm Warning Input phase missing Input is missing a phase. Check input. Please contact
Schneider Electric.
Alarm Warning Input phase sequence incorrect The phase rotation on input is Check input. Please contact
incorrect Schneider Electric.
Alarm Warning Input voltage out of tolerance Mains input voltage is out of
tolerance
Alarm Warning Inverter is Off due to a request by The inverter is off due to a request
the user by the user
Alarm Warning Inverter output is not in phase with The UPS inverter output is not in
bypass input phase with the bypass input.
Alarm Warning Lost communication to remote Lost the local network Please check the environment.
sensor management interface-to-
integrated Environmental Monitor
Alarm Warning Lost parallel redundancy The load exceeds limit for an N+x Reduce the load on the system.
UPS in redundancy (x is the
configurable parallel redundancy)
Alarm Warning Low Battery Temperature Level The battery temperature is below
the Alarm setting
Alarm Warning Low humidity threshold violation at A low humidity threshold violation Please check the environment.
remote sensor exists for integrated Environmental
Monitor sensor
Alarm Warning Low temperature threshold A low temperature threshold Please check the environment.
violation at remote sensor violation exists for integrated
Environmental Monitor sensor
Alarm Warning Maximum humidity threshold A maximum humidity threshold Please check the environment.
violation at remote sensor violation exists for integrated
Environmental Monitor sensor
Alarm Warning Maximum temperature threshold A maximum temperature threshold Please check the environment.
violation at remote sensor violation exists for integrated
Environmental Monitor sensor
Alarm Warning Minimum humidity threshold A minimum humidity threshold Please check the environment.
violation at remote sensor violation exists for integrated
Environmental Monitor sensor
Alarm Warning Minimum temperature threshold A minimum temperature threshold Please check the environment.
violation at remote sensor violation exists for integrated
Environmental Monitor sensor
Alarm Warning Modular battery breaker open Modular battery breaker is open.
Alarm Warning Modular battery cabinet is not Modular battery cabinet is not Check battery cabinet. Please
working correctly working correctly contact Schneider Electric.
Alarm Warning NMC 1 firmware incompatibility The firmware of the NMC in Smart Perform a firmware update.
detected Slot 1 is detected as incompatible
with the rest of the system.
Alarm Warning NMC 2 firmware incompatibility The firmware of the NMC in Smart Perform a firmware update.
detected Slot 2 is detected as incompatible
with the rest of the system.
Alarm Warning Not enough UPS units ready to One or more parallel UPS units Turn on inverter of more UPS units
turn on inverter have been requested to turn on and/or check the setting "Minimum
inverter, but not enough UPS units Number of UPS Required to
are ready for system to enter Supply Load".
inverter on operation.
Alarm Warning Output frequency out of tolerance Output frequency is out of Check output frequency and
tolerance output frequency setting.
54 990–4758D–001
Troubleshooting 160–225 kVA 480 V, 160–200 kVA 400 V
Alarm Warning Overload or short circuit on UPS Reduce load on system or check The load exceeds 100% of rated
for output short circuit capacity or there is a short circuit
on the output.
Alarm Warning Parallel communication lost on PBUS cable 1 may be damaged Replace parallel Cable 1.
PBUS cable 1
Alarm Warning Parallel communication lost on PBUS cable 2 may be damaged Replace parallel Cable 2.
PBUS cable 2
Alarm Warning Parallel mixed operation mode One or more parallel UPS units
are operating in battery operation,
while others are operating in
normal operation
Alarm Critical Restricted air flow Restricted air flow. This could be caused by a clogged
air filter or other obstacle blocking
air flow.
Alarm Critical Self-test - Did not pass Self-test did not complete correctly Check event log and active alarms
for more details.
Alarm Warning Startup recommended The product has been running Please contact Schneider Electric
overtime without startup for secure startup.
Alarm Critical Static bypass switch inoperable Static bypass switch is inoperable. Please contact Schneider Electric.
UPS is prevented from going into
static bypass operation
Alarm Warning Static bypass switch warning The static bypass switch needs a Please contact Schneider Electric.
technical check but is still fully
operational
Alarm Critical Surveillance detected fault Surveillance detected fault Please contact Schneider Electric.
Alarm Warning Synchronization unavailable - The UPS is unable to synchronize
system is freerunning to the bypass input, external
source or parallel system.
Alarm Critical System locked in bypass operation The system is locked in bypass The system has toggled between
operation inverter operation and bypass
operation more than 10 times
within 1 minute. Please activate on
button to transfer back to normal
operation.
Alarm Critical System operation mode - Off The system output power is turned
off.
Alarm Warning System operation mode - The system is in bypass in
Requested Static Bypass response to the UPS front-panel or
a user-initiated software
command, typically for
maintenance
Alarm Critical System operation mode - Static The system is in static bypass
Bypass Standby standby operation in response to a
critical event or an inverter off
request.
Alarm Warning Technical Check recommended The product and its batteries need Please contact Schneider Electric.
to be checked as preventive
maintenance is recommended
990–4758D–001 55
160–225 kVA 480 V, 160–200 kVA 400 V Troubleshooting
Alarm Informational UPS operation mode - Battery Test On battery power in response to a
test of the performance of the
batteries.
Alarm Critical UPS operation mode - Forced The UPS is in bypass in response
Static Bypass to a critical event or an inverter off
request
Alarm Informational UPS operation mode - Inverter The UPS is ready to enter battery
Standby operation but awaits permission
from the system. UPS output is off
Alarm Warning UPS operation mode - The UPS load is supplied through
Maintenance Bypass Maintenance Bypass Breaker
(MBB).
Alarm Critical UPS operation mode - Off The output power is turned off.
Alarm Warning UPS operation mode - Requested The UPS is in bypass in response
Static Bypass to the UPS front-panel or a user-
initiated software command,
typically for maintenance
Warning UPS operation mode - Static The UPS is ready to enter static
Bypass Standby bypass but awaits permission from
Alarm the system. UPS output is off
Critical UPS settings reset to default Unit settings has been reset to Please contact Schneider Electric.
default. The UPS is locked in off
operation until settings are
Alarm confirmed.
Alarm Warning Warranty expiring soon The product is reaching the end of Please contact Schneider Electric.
warranty
Tests
The UPS system can perform the following tests to ensure correct performance of
the system:
• Battery Test
• Runtime Calibration
• Battery SPoT Mode
• Annunciators
• Display Calibration
1. From the home screen on the display select Tests > Battery Test.
56 990–4758D–001
Troubleshooting 160–225 kVA 480 V, 160–200 kVA 400 V
NOTICE
RISK OF EQUIPMENT DAMAGE
• During a runtime calibration the batteries will be at a very low level and
therefore not capable of supporting your system load in case of a input power
failure.
• Batteries will be discharged to 10% capacity and this will result in a low
battery runtime after the calibration.
• Repeated battery testing or calibration can affect the lifetime of the battery.
Failure to follow these instructions can result in equipment damage.
Prerequisites:
• Batteries must be 100% charged.
• The load percentage must be at least 10% and must not change more than
20% during test.
• The bypass supply must be available.
• The operation mode must be normal operation, ECOnversion, or ECO mode.
• The system operation mode must be inverter, ECOnversion, or ECO mode.
1. From the home screen on the display select Tests > Runtime Calibration.
2. Tap the Start Runtime Calibration button.
NOTE: If you wish to manually stop the runtime calibration, tap the Abort
Runtime Calibration button.
1. From the home screen on the display select Tests > Annunciators.
2. Tap the Start button to initiate the test.
During the annunciators test the LEDs on the display and the mimic diagram
and the audible alarm are tested.
990–4758D–001 57
160–225 kVA 480 V, 160–200 kVA 400 V Troubleshooting
1. In the event of an alarm condition, scroll through the alarm lists, record the
information, and provide it to the representative.
2. Write down the serial number of the unit so that you will have it easily
accessible when you contact Schneider Electric.
3. If possible, call Schneider Electric from a telephone that is within reach of the
display so that you can gather and report additional information to the
representative.
4. Be prepared to provide a detailed description of the problem. A representative
will help you solve the problem over the telephone, if possible, or will assign a
return material authorization (RMA) number to you. If a module is returned to
Schneider Electric, this RMA number must be clearly printed on the outside of
the package.
5. If the unit is within the warranty period and has been started up by Schneider
Electric, repairs or replacements will be performed free of charge. If it is not
within the warranty period, there will be a charge.
6. If the unit is covered by a Schneider Electric service contract, have the
contract available to provide information to the representative.
1. From the home screen on the display interface select About > UPS.
2. Note down the serial number and have it ready for customer support.
NOTE: If the display is not available, the serial number can also be found
on a label in each specific cabinet.
58 990–4758D–001
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com