8300-0027 SK-300 Trifasica It
8300-0027 SK-300 Trifasica It
8300-0027 SK-300 Trifasica It
ULTRASONIC CLEANING
USER MANUAL
SK-300
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Phone: 02/3395591
Email: [email protected]
www.safetykleen.it
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USER MANUAL
SK-300
INDEX:
1. General
4. Before starting
7. Maintenance
8. Possible malfunctions
9. Technical specifications
13. Warranty
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With SafetyKleen products you get high quality i) During the overhaul and maintenance of the
cleaning, with the effective elimination of any type transducers, the generator and the resistance,
of sediment: grease, oil, dust. make sure that the switch is in the OFF or “off”
With immersion washing in an ultrasonic tank, position, in addition remove the plug from the
excellent quality cleaning is obtained in any piece wall. So as to ensure that the main power is turned off.
that has compartments and cavities that are Otherwise there is a risk of electric shock.
difficult to access.
j) When the tank is emptied for cleaning, wait for
the heat to decrease before pouring cold water to
2. SAFETY WARNINGS. clean.
a) Wear personal protective equipment against the k) Do not place the device in direct sunlight or
risks associated with heat and splashes (gloves place it near heat sources. In such cases the
and goggles). internal temperature of the machine rises and can
cause malfunctions.
b) Carry out cleaning and maintenance operations
with the machine stopped.
l) Do not drop heavy objects into the tank, or press
c) Do not work with the machine if it is found to be the buttons with sharp objects. It can cause serious
damaged. damage to equipment or electric shock.
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m) The transducers are located on the bottom of the tank. Risk of electric shock:
It is very important to avoid shocks to the transducers and
to avoid falling parts directly on them. • Make sure that the appliances, equipment and systems
are in good condition.
n) If the machine is equipped with a pneumatic platform, • Follow the instructions in the manuals regarding
always lift the lid before activating the basket ascent. disconnection and maintenance of electrical equipment.
o) When using an acid or alkaline product for cleaning, the • Do not use the equipment or systems in the presence of
machine may be damaged, depending on the corrosive water or humidity on them or on the operator himself.
characteristics of the product. Ask first about the product Electrical equipment which should be placed in dry places
you plan to use, if it is not one of those recommended by and should never be exposed to water.
SafetyKleen. In any case, it is necessary to consider the
measures of use and safety of the product itself, in
particular those relating to the volatility and the volume of • If the operator detects any anomaly or damage, he must
product to be used. call the maintenance personnel and never try to carry out
the repair on his own.
p) Disconnect the device from the main during a storm or • In the event of a breakdown, the operator must warn
in case of prolonged inactivity of the machine. other workers, stop using the equipment and prevent
others from using it.
q) Do not pour liquids such as water, liquids, acids or • Use approved personal protective equipment and
alkalis near the control panel. devices.
r) Do not transport the machine with water in the tank. Before working on the electrical systems, remember
to: 1.
Disconnect all voltage sources.
s) Do not use the machine if it detects that it is com 2. Lock out the disconnecting devices (in switches,
promise. disconnectors, etc.).
3. Verify that there is no voltage.
Risk of entrapment in machines: 4. Ground and short all potential sources of voltage.
• Work clothes must be close-fitting and the operator must 5. Delimit and place the appropriate signs in the work
not wear any dangling elements, rings, bracelets, chains, area
etc. which could get entangled in the moving parts of the
machine dragging some part of the body.
3. INSTALLATION.
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h) Before cleaning any part, and every time you Correct use.
change the water in the tank, you must DEGASS
some of the water. For this we must apply ultrasound The operator works from the front of the machine,
for 2 to 3 hours, depending on the hardness of the except for maintenance work, when he can access the
water. We will know when the water is degassed when machine from where it is necessary.
it stops letting out the small bubbles (the oxygen
molecules).
Do not work with a load greater than that specified in
When the diluted product is added to the tank, an the technical characteristics section.
abrupt change in the cavitation of the water is observed
for about two minutes, after which the bath is ready to
work. Do not insert pieces into the machine whose volume
Whenever water is added due to losses on pieces or is greater than 30% of the total volume of the vessel
evaporation, it is important to add the product in the approx.
same proportion.
neither.
Do not work if the water level is inadequate.
5 3 6 8 10
j) Immerse the pieces to be cleaned into the wash
tank gently, being careful not to hit the base or other
components. Such shocks can damage components
or shorten the life of the transducers.
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To activate this function, the continuous US REGULATION OF THE SPEED OF THE CILIN
selector must be in the OFF position. PNEUMATIC DRO
8. Time Setting: Set your preferred working time. On the right side of the
machine, the lifting speed of
the pneumatic cylinder is
9. Movement selector: with this selector it is adjusted.
possible to raise the platform (left position), lower
it (central position) and perform the shaking (right
position).
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6. START-UP PROCEDURE AND CLEANING 6. Once you have the equipment at the right
PROCESS. temperature and mixed well with cleaner proceed to
cleaning the parts.
5. Add the recommended product. The dosage of the With this system, the pump (described in step 8 above)
product generally varies between 3% and 5% of the creates a movement within the fluid that takes all of
capacity of the equipment (consult SafetyKleen first, the oil and other waste that is on the surface to the
as it depends on the soil to be removed and cleaned auxiliary reservoir.
parts). Once the product has been added, activate the
ultrasound (5 minutes before introducing the parts to With the valves in the open position, the pump works
be cleaned) to adjust and mix with the water in the to carry the oil from the main sump to the auxiliary
tank. tank. This is the normal position that the machine
should always have.
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To extract the oil from the auxiliary tank manually, 3. It is recommended to use cleaning products
without using a skimmer, proceed as follows: recommended by SafetyKleen, in order not to
cause damage to the parts to be cleaned or the
ultrasonic equipment itself.
- Open the drain valve and put a jug to drain the oil.
This operation is more effective in its application GENERATORS
with small injection volume. (This valve should Clean them once a month with a compressed air
always be closed when they are not doing so). gun. If the site where the equipment is located is
heavily soiled (for example, particles such as chip
dust, paint or polishing dust, etc.), clean it more
- Inject water (very slowly) from the lower valve of frequently.
the device (the amount of oil that comes out will be
slower than the injection of water into the tank). DO NOT clean with organic solvents such as thinner,
alcohol or kerosene as the paint layer of the
generator may be damaged or plastic parts of the
equipment may become deformed.
7. MAINTENANCE.
¡! CLEAN REGULARLY
THE TUB RESISTANCE
Check that the inside is clean every time you change
the water.
2. The emitter surface erodes after many years. It is In case of clogging caused by the presence of
necessary to examine periodically before use. sludge, a failure could occur.
When eroded, it greatly reduces the cleaning effect,
DISPLAY
holes appear on the surface and can cause
malfunctions. Do not touch with wet hands or hands with traces of
chemical products.
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When necessary, clean with a cloth and light soap. - Check the fuse located on the power cable.
Cleaning with more aggressive chemical products could -Replace the fuse if necessary.
cause irreparable damage to the display.
2. The indicators do not work: - Call for
PNEUMATIC SYSTEM If assistance.
necessary, bleed the filter regulator.
Check that the air network does not contain humidity. 3. Weak Ultrasonic Cavitation:
- Clean the tank base of dust and parts
The presence of humidity in the pneumatic circuit could cells.
damage the solenoid valve and the cylinder. - Change the water level.
- Empty the tank and fill it with water
Periodically spread a little lubricating oil on the cylinder clean.
rod. Make sure it is never dry.
4. Generator 1.
Does not issue US.
UPPER GUIDE SYSTEM Smear a little - Verify that the ultrasonic partial circuit breaker is
oil or Teflon-coated grease on the upper part of the guide activated.
bar (the part where it does not contain liquid). -Check that the voltage reaches the generator
bull.
-If the checks do not reveal any anomalies, contact
WATER FLOW SYSTEM the technical service.
Periodic cleaning of the supply tank using the water change.
5. Resistance 1.
It usually gets soaked in oil which sometimes dries out and Does not heat up.
builds up on the bottom and extraction cup. -Check that the car switch is activated
partial matic.
ULTRASONIC EMITTERS Clean -Check on the display that the temperature set point is
periodically using the water change. correct.
-Check that the temperature probe is in contact with
the tank.
N.B.: NEVER clean them when they are very hot, but
let them cool down and rinse them together with the 6. Pneumatic system
bottom of the tub. To facilitate the process, drain the 1. There is no air in the system.
hot water from the tub and mix it with cold water to - Check for the presence of air in the network outside
gradually reduce the temperature. Proceed like this to the equipment.
avoid a sudden change in temperature at the emitters - Check that the filter-regulator tap is suitable for the
(US boxes). working pressure
-Check that the tap is open.
-RVisually check the circuit to make sure there are no
leaks.
8. POSSIBLE MALFUNCTIONS. -Check that the flow regulator is in the correct position
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-Check that the flow regulator is in the correct position 5. 7,000W heating.
and not completely closed.
6. 1mm Proof steel fingerprint skirt.
-For any other anomaly, contact the technical service.
Situations and sites where the machine cannot be used. INSPECTION DOORS: Access
to the resistance and generator from the rear.
The machine must never be used in bad weather or in sites Access to the electrical cabinet from the right
with an excessively dirty environment. If working in a dirty
environment cannot be avoided, carry out maintenance
more often
neither.
9. TECHNICAL SPECIFICATIONS.
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Ships 3 and 4
39611 Guarnizo
Product Description
We declare under our sole and complete
SK-300
responsibility that the product
Series Type/ Series Type
8300-0027
To whom this declaration is submitted complies with the following standards or documents:
That this declaration complies with the following rules and regulations:
SN EN 954-1:1997
SN EN 953:2009
SN EN 12100-1:2004
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SN EN 60446:2007
SN EN 61310-3:2008
Lugar y Fecha
DECLARATION/ STATEMENT
We declare, that the Technical File of the SK-300 equipment looks in our direction:
Morero Business Park. Parcelas 2-11. Ships 3 and 4. Garnish. CANTABRIA. ESPAÑA
We declare that the Technical Sheet of the SK-300 SW machine is kept at our address :
Morero Business Park. Parcelas 2-11. Ships 3 and 4. Garnish. CANTABRIA. ESPAÑA.
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Ultrasonic cleaning equipment is used to clean and degrease pieces or details: the process involves immersing the
pieces in an ultrasound tank with water and detergent. The detergent is chosen by the system owner.
The operator works from the front of the machine, except for maintenance operations, when he can access the machine
from where it is necessary.
Brief description of the operation of the machine:
The operator must stand in front of the machine and, since in this case he has a manual platform, he must always lift the
lid before activating the basket ascent, therefore the equipment has a two-hand control device, i.e. the push-button panel
it must be operated with the fingers of both hands to lift the platform after manually lifting the lid, thus avoiding the danger
of entrapment.
Once the lid is completely open and with the basket on top, the tank is full of water and product (chosen by the system
owner) and the pieces to be cleaned are immersed in it manually or by mechanical means, depending on the pieces to
be immersed and the means available. Given that the tank is full of water at a temperature which is usually 75 ºC (before
immersing the pieces, it is advisable to start the machine so that it is already at the optimum working temperature),
during the immersion splashes or splashes of product may occur from the pieces, therefore the worker must always wear
gloves and goggles.
The standard signals indicating the compulsory use of personal protective equipment are inserted on the machine.
Once the pieces have been immersed, lower the platform and manually close the lid (logically the equipment must work
with the lid closed) and then program the required cleaning cycle.
Given the high temperatures at which the machine works, the equipment is equipped with a warning signal - high
temperature - thermal risk.
- Steam extractor (if the machine is equipped with one): when the lid is opened, it extracts the steam to prevent it from
escaping outside.
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EVALUATION METHODOLOGY (Method of the National Institute for Health and Hygiene at Work)
In order to determine whether the identified risks are significant or not and to order preventive action, it is
necessary to be able to classify these risks according to their level. The level is assessed starting from two
variables: the seriousness of the accident and the probability that it will occur.
Severity
Indicates the damage that the worker may suffer if the risk materializes. The classification criteria are as
follows:
MINOR DAMAGE
SERIOUS DAMAGES
• Lacerations. •
Widespread burns.
• Loss of a few fingers or vision in one eye. • Hearing loss. • Emotions.
• Major crushing and
bumps. •
Significant cuts. • Minor fractures. •
Chronic illness leading
to minor disability
(deafness, dermatitis, asthma). • Musculoskeletal disorders.
• Death.
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Chance
Indicates whether or not the risk is likely to materialize under existing conditions. The classification criteria are as
follows:
LOW
AVERAGE
HIGH
• This is the most likely outcome if exposure is continued or if it affects many people. • It will happen with
some probability in the medium or long term.
•
Damage will always or almost always occur.
Once the probability and severity of the risk have been determined, the classification is obtained with the following
table. Simply enter probability and severity data into it to determine classification.
Level of
SEVERITY OF THE INJURY
risk
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The first step, after the risk assessment, is to prioritize the selected improvement actions. To do so, the following
criteria apply, already reported in the previous table:
• Establish controls to verify that risk does not increase. • Put simple
solutions into practice.
• Work should not be started until the risk has been reduced. • If work is in
progress, risk mitigation measures must be taken immediately. • Evaluate after taking measures.
• It can lead to the blocking of the activity until the adoption of a solution, at least temporary, capable of reducing
the risk to a tolerable level. • The interim solution
must be made definitive as soon as possible.
To analyze and classify hygiene risks, those deriving from ergonomic or psychosocial factors associated with
the work task, or those deriving from work organization and preventive management, it may be necessary to
carry out specific measurements or studies by applying methodologies established by current legislation, by
national, European or international standards, or known methods with proven reliability.
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Risk of burns and splashes during execution To perform maintenance on the machine, always wait
of maintenance operations on the
5 Other risks GBT
cleaning and maintenance with the machine stopped. Always
tank water collection, etc. wear personal protective equipment.
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13. WARRANTY.
SafetyKleen certifies that this product has passed quality controls and guarantees its functioning during the time the service
contract is in effect.
The machine is owned by SafetyKleen. SafetyKleen, as part of its service, agrees to change the machine free of
charge if the fault cannot be repaired on site.
EXCLUSIONS
All machines falling within the following cases are excluded from the above coverage:
A - MISUSE
- Use of the machine for jobs other than those indicated in the instruction manual.
- Use of corrosive products capable of damaging the components, the structure and/or the conservation
of the equipment.
- Connecting the equipment to an electrical voltage other than that specified in the relative
technical features.
- Switching on the equipment without water in the tank.
- Starting the pump dry or with the tap closed.
- Failure to carry out maintenance on the machine as indicated in the manual.
- In case of failure caused by failure to periodically clean the ultrasonic generators.
B - TAMPERING CARRIED OUT BY PEOPLE OUTSIDE THE OFFICE TECHNICAL ASSISTANCE SERVICE
WELL
- In the event of tampering with the equipment under warranty without the knowledge of the Service
SafetyKleen Technical Assistance.
- Tampering with, partial or total disassembly of the machine, except for operations whose execution is expressly
authorized by SafetyKleen personnel.
- Repairs of any kind, carried out by personnel not authorized by SafetyKleen.
- Use of spare parts other than those recommended by SafetyKleen.
C - IMPACTS, FALLS AND ACCIDENTS NOT RELATED TO THE OPERATION OF THE MACHINE:
- Internal parts broken due to this cause.
- Accessories and complementary elements broken due to this cause.
- If the fault is caused by fire, flooding, meteorological phenomena, knocks or crushing
you.
- If the fault is caused by the penetration of some foreign body into the pump rotor.
- Voltage fluctuations in the power line.
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ULTRASONIC CLEANING
Phone: 02/3395591
Email: [email protected]
www.safetykleen.it