JOB SAFETY ANALYSIS

Prepared by:-
k.k.vishwakarma
(Name & Design. of Concern Date: -
Safety Officer
HSE Officer.) -

Name of the Contractor:- JOB SAFETY Work location :-

Title of method statement:- Description of Activity:- Erection of FM Boilers: xxxxxx
Sr. ANALYSIS
Description of process Hazards Impact Preventive measures to be taken
No.
1.Safety talk- discuss about safe lifting process.
2.Barricade the area and post safety sign.
3.Conduct safety inspection of all tools and lifting
tackles/machines before starting the job.(as per
factory act specification).
1. Fall of object from height. 1.Property damage.
Erection of main 4.Ensure good and standard quality of lifting tool
1 2.Failure of lifting tools and2.Serious injury.
column usage.
tackles. 3.Fatality
5.Don’t leave loose materials inside the columns.
6.Use tag line during its erection.
7.Use proper ladder for open lings after its erection.
8.If its long than use guy rope for its tie up and fall
protection by heavy wind
1.Give HSE training about Safe erection.
2.Safety talk-discuss abut safe lifting process.
3.Barricade the area and post safety sign.
1.Fall of the object from1.Property damage
4.Conduct safety inspection of all tools and lifting
height. 2.injury.
tackles/machines before starting the job.(as per
2 Erection of main beam 2.Contact with sharp edges. 3.serious Injury.
factory act specification).
3.Failure of the lifting tools
5.Ensure good and standard quality of lifting tool
and tackles.
usage.
6. Use proper size nut bolts for its fit Up send only
competent personnel.
Welding of main beam 1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation.
2.Electric shock. 2Electrocution. 2.Proper earthing.
3.Fire 3.Fire,explosion 3.Keep ready fire protective arrangement.
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 JOB SAFETY ANALYSIS

4.Ensure proper use of PPE.

4.Projectiles,flash 5.Prepare SOP of welding work.
4.Eye/Burn injury.
5.Fall of material, tools, 6.Safety talk-discuss abut working at height and
5.Injury, fatality.
person from height. welding work.
7.Ensure proper housekeeping before and after work.
1.Give HSE training about do or don’t in this work.
2.Training on-working at height, welding, gas cutting
1.Fall of the object from
and use of PPE.
height 1.Property damage
Erection of main 3Conduct safety inspection of all tools and lifting
3 2.Contact with sharp edges. 2.injury.
bracing tackles/machines before starting the job.(as per
3.Failure of the lifting tools3.serious Injury.
factory act specification).
and tackles.
4.Ensure good and standard quality of lifting tool
usages.
1.Appropriate ventilation.
1.Exposure to welding fumes. 2.Proper earthing.
1.Lung injury
2.Electric shock. 3.Keep ready fire protective arrangement.
2Electrocution.
Welding of main3.Fire 4.Ensure proper use of PPE.
3.Fire,explosion
bracing 4.Projectiles,flash 5.Prepare SOP of welding work.
4.Eye/Burn injury.
5.Fall of material, tools, 6.Safety talk-discuss about working at height and
5.Injury, fatality.
person from height. welding work.
7.Ensure proper housekeeping before and after work.
4 Erection of top deck1.Fall of the object from1.Property damage 1.Give HSE training about do or don’t in this work.
girders height. 2.injury. 2.Barricade the area and post safety sign
2.Contact with sharp edges. 3.serious Injury/fatality. 3.Training on-working at height, welding, gas cutting
3.Failure of the lifting tools4.Fall of the person fromand use of PPE.
and tackles. height. 4.Conduct safety inspection of all tools and lifting
4.Failure of safety belt.(if tackles/machines before starting the job. (as per
damaged safety used). factory act specification).
5.Ensure good and standard quality of lifting tool
usages.
6.Use of full body harness and fall arrestor.

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 JOB SAFETY ANALYSIS

7.Periodic and pr-use checks of harness.

8.Life line for anchoring the safety belt.
9.Tool talk -discuss about fall protection.
1.Appropriate ventilation.
2.Ensure good quality of cables; Proper earthing.
3.Remove all combustibles and fire hazards from
welding area; Keep ready fire protective arrangement.
1.Exposure to welding fumes.
1.Lung injury 4.Ensure proper use of PPE.
2.Electric shock.
2Electrocution. 5.Prepare SOP of welding work.
Welding of top deck3.Fire
3.Fire,explosion 6.Safety talk-discuss abut working at height and
girders 4.Projectiles,flash
4.Eye/Burn injury. welding work.
5.Fall of material, tools,
5.Injury, fatality. 7.Use of full body harness and fall arrestor.
person from height.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign
1.Give HSE training about do or don’t in this work.
2.Safety talk-discuss abut safe lifting process.
1.Fall of the object from1.Property damage
3.Barricade the area and post safety sign.
height. 2.injury.
Erection of Platform 4.Conduct safety inspection of all tools and lifting
5 2.Contact with sharp edges. 3.serious Injury.
beams tackles/machines before starting the job.(as per
3.Failure of the lifting tools.
factory act specification).
and tackles.
5.Ensure good and standard quality of lifting tool
usages.
Welding of platform1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation.
beam 2.Electric shock. 2Electrocution. 2.Proper earthing.
3.Fire 3.Fire,explosion 3.Keep ready fire protective arrangement.
4.Projectiles,flash 4.Eye/Burn injury. 4.Ensure proper use of PPE.
5.Fall of material, tools,5.Injury, fatality. 5.Prepare SOP of welding work.
person from height. 6.Safety talk-discuss abut working at height and
welding work.

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 JOB SAFETY ANALYSIS

7.Ensure proper housekeeping before and after work.

1.Give HSE training about do or don’t in this work.
2.Barricade the area and post safety sign
3.Training on-working at height, welding, gas cutting
1.Fall of the object from and use of PPE.
height. 1.Property damage 4.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
Erection of Drum lifting
6 3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
structure
and tackles. 4.Fall of the person from5.Ensure good and standard quality of lifting tool
4.Failure of safety belt.(ifheight. usages.
damaged safety used). 6.Use of full body harness safety belt and fall arrestor.
7.Periodic and pre-use checks of harness.
8.Life line for anchoring the safety belt.
9.Tool talk -discuss about fall protection.
1.Appropriate ventilation, Appropriate respirators.
2.Ensure good quality of cables; Proper earthing.
3.Remove all combustibles and fire hazards from
welding area; Keep ready fire protective arrangement.
1.Exposure to welding fumes.
1.Lung injury 4.Ensure proper use of PPE.
2.Electric shock.
2Electrocution. 5.Prepare SOP of welding work.
Welding of Drum lifting3.Fire
3.Fire,explosion 6.Safety talk-discuss abut working at height and
structure 4.Projectiles,flash
4.Eye/Burn injury. welding work.
5.Fall of material, tools,
5.Injury, fatality. 7.Use of full body harness safety belt and fall arrestor.
person from height.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign
7 Erection of RH Panel 1.Fall of the object from1.Property damage, injury. 1.Give HSE training about do or don’t in this work.
height. 2.injury. 2Tool talk -discuss abut fall protection
2.Contact with sharp edges. 3.serious Injury/fatality. 3.Barricade the area and post safety sign
3.Failure of the lifting tools4.Fall of the person from4.Conduct safety inspection of all tools and lifting

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 JOB SAFETY ANALYSIS

tackles/machines before starting the job.(as per

factory act specification).
and tackles.
5.Ensure good and standard quality of lifting tool
4.Failure of safety belt.(ifheight.
usages.
damaged safety used).
6.Use of full body harness safety belt and fall arrestor.
7.Periodic and pre-use checks of harness.
1.Give HSE training about do or don’t in this work.
1.Fall of the object from
2.Barricade the area and post safety sign
height. 1.Serious injury.
3.Use of right tool for right job.
2.Contact with sharp edges. 2.Cut injury.
RH panel alignment 4.Use of full body harness safety belt and fall arrestor.
3.Improper handling of Oil. 3.Fire.
5.Proper storage and handling of oil.
4.Due to piano wire on ground4.Slip hazard.
6.Ensure proper housekeeping before and after work.
trip hazard.
1.Appropriate ventilation, Appropriate respirators.
2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
from welding area; Keep ready fire protective
1.Exposure to welding fumes.
1.Lung injury arrangement.
2.Electric shock.
2Electrocution. 4.Ensure proper use of PPE.
3.Fire
3.Fire,explosion 5.Prepare SOP of welding work.
Welding of Header Joint 4.Projectiles,flash
4.Eye/Burn injury. 6.Safety talk-discuss abut working at height and
5.Fall of material, tools,
5.Injury, fatality. welding work.
person from height.
6.Injury, loss of property. 7.Use of full body harness safety belt and fall arrestor.
6.Failure of scaffolding.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.
Welding of panel strip 1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation.
2.Electric shock. 2Electrocution. 2.Proper earthing.

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 JOB SAFETY ANALYSIS

3.Keep ready fire protective arrangement.

3.Fire 4.Ensure proper use of PPE.
3.Fire,explosion
4.Projectiles,flash 5.Prepare SOP of welding work.
4.Eye/Burn injury.
5.Fall of material, tools, 6.Safety talk-discuss abut working at height and
5.Injury, fatality.
person from height. welding work.
6.Injury, loss of property.
6.Failure of scaffolding. 7.Ensure proper housekeeping before and after work.
8.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Tool box talk -discuss abut fall protection
1.Fall of the object from 3.Barricade the area and post safety sign
height. 1.Property damage, injury. 4.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
Erection of Front Panel-
8 3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
Panel and Top header
and tackles. 4.Fall of the person from5.Ensure good and standard quality of lifting tool
4.Failure of safety belt.(ifheight. usages.
damaged safety used). 6.Use of full body harness safety belt and fall arrestor.
7.Periodic and pre-use checks of harness.

1.Fall of the object from 1.Use life line at height.

height. 1.Serious injury. 2.Barricade the area and post safety sign
2.Contact with sharp edges. 2.Cut injury. 3.Use of right tool for right job.
Front panel alignment
3.Improper handling of Oil. 3.Fire. 4.Use of full body harness safety belt and fall arrestor.
4.Due to piano wire on ground4.Slip hazard. 5.Proper storage and handling of oil.
trip hazard. 6.Ensure proper housekeeping before and after work.
Front panel-Welding of1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation.
header joints 2.Electric shock. 2Electrocution. 2.Proper earthing.
3.Fire 3.Fire,explosion 3.Keep ready fire protective arrangement.
4.Projectiles,flash 4.Eye/Burn injury. 4.Ensure proper use of PPE.
5.Fall of material, tools,5.Injury, fatality. 5.Prepare SOP of welding work.
person from height. 6.Injury, loss of property. 6.Safety talk-discuss abut working at height and
6.Failure of scaffolding. welding work.

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 JOB SAFETY ANALYSIS

7.Ensure proper housekeeping before and after work.

8.Ensure good quality of scaffolding material used.
1.Appropriate ventilation.
1.Exposure to welding fumes. 2.Proper earthing.
1.Lung injury
2.Electric shock. 3.Keep ready fire protective arrangement.
2Electrocution.
3.Fire 4.Ensure proper use of PPE.
Front panel-Welding of 3.Fire,explosion
4.Projectiles,flash 5.Prepare SOP of welding work.
panel strip 4.Eye/Burn injury.
5.Fall of material, tools, 6.Safety talk-discuss abut working at height and
5.Injury, fatality.
person from height. welding work.
6.Injury, loss of property.
6.Failure of scaffolding. 7.Ensure proper housekeeping before and after work.
8.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2Tool talk -discuss abut fall protection
1.Fall of the object from
3.Barricade the area and post safety sign
height. 1.Property damage, injury.
4.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury.
tackles/machines before starting the job.(as per
10 Erection of LH panel 3.Failure of the lifting tools3.serious Injury/fatality.
factory act specification).
and tackles. 4.Fall of the person from
5.Ensure good and standard quality of lifting tool
4.Failure of safety belt.(ifheight.
usages.
damaged safety used).
6.Use of full body harness safety belt and fall arrestor.
7.Periodic and pre-use checks of harness.
1.Fall of the object from 1.Give HSE training about do or don’t in this work.
height. 1.Serious injury. 2.Barricade the area and post safety sign
2.Contact with sharp edges. 2.Cut injury. 3.Use of right tool for right job.
Alignment of LH panel
3.Improper handling of Oil. 3.Fire. 4.Use of full body harness safety belt and fall arrestor.
4.Due to piano wire on ground4.Slip hazard. 5.Proper storage and handling of oil.
trip hazard. 6.Ensure proper housekeeping before and after work.
Welding of header joint 1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation, Appropriate respirators.
2.Electric shock. 2Electrocution. 2.Ensure good quality of cables; Proper earthing
3.Fire 3.Fire,explosion arrangement.
4.Projectiles,flash 4.Eye/Burn injury. 3.Remove all combustible materials and fire hazards

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 JOB SAFETY ANALYSIS

from welding area; Keep ready fire protective

arrangement.
4.Ensure proper use of PPE.
5.Give training about its hazards.
6.Safety talk-discuss abut working at height and
5.Fall of material, tools, welding work.
5.Injury, fatality.
person from height. 7.Use of full body harness safety belt with shock
6.Injury, loss of property.
6.Failure of scaffolding. observer and double life line and fall arrestor.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.
1.Appropriate ventilation,Appropriate respirators.
2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
from welding area; Keep ready fire protective
1.Exposure to welding fumes.
1.Lung injury arrangement.
2.Electric shock.
2Electrocution. 4.Ensure proper use of PPE.
3.Fire
3.Fire,explosion 5.Prepare SOP of welding work.
Welding of panel strip 4.Projectiles,flash
4.Eye/Burn injury. 6.Safety talk-discuss abut working at height and
5.Fall of material, tools,
5.Injury, fatality. welding work.
person from height.
6.Injury, loss of property. 7.Use of full body harness safety belt and fall arrestor.
6.Failure of scaffolding.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.
11 Erection of Rear Panel-1.Fall of the object from1.Property damage,injury. 1.Give HSE training about do or don’t in this work.
Panel and top header height. 2.injury. 2.Tool talk -discuss abut fall protection

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 JOB SAFETY ANALYSIS

3.Barricade the area and post safety sign

4.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges.
tackles/machines before starting the job. (as per
3.Failure of the lifting tools3.serious Injury/fatality.
factory act specification).
and tackles. 4.Fall of the person from
5.Ensure good and standard quality of lifting tool
4.Failure of safety belt.(ifheight.
usages.
damaged safety used).
6.Use of full body harness safety belt and fall arrestor.
7.Periodic and pre-use checks of harness.
1.Give HSE training about do or don’t in this work.
1.Fall of the object from
2.Barricade the area and post safety sign
height. 1.Serious injury.
3.Use of right tool for right job.
2.Contact with sharp edges. 2.Cut injury.
Alignment of rear panel 4.Use of full body harness safety belt and fall arrestor.
3.Improper handling of Oil. 3.Fire.
5.Proper storage and handling of oil.
4.Due to piano wire on ground4.Slip hazard.
6.Ensure proper housekeeping before and after work.
trip hazard.
1.Appropriate ventilation, Appropriate respirators.
2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
from welding area; Keep ready fire protective
1.Exposure to welding fumes.
1.Lung injury arrangement.
2.Electric shock.
2Electrocution. 4.Ensure proper use of PPE.
3.Fire
Welding of header joint- 3.Fire,explosion 5.Give HSE training about do or don’t in this work.
4.Projectiles,flash
Rear panel 4.Eye/Burn injury. 6.Safety talk-discuss abut working at height and
5.Fall of material, tools,
5.Injury, fatality. welding work.
person from height.
6.Injury, loss of property. 7.Use of full body harness safety belt and fall arrestor.
6.Failure of scaffolding.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.

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 JOB SAFETY ANALYSIS

1.Appropriate ventilation.
1.Exposure to welding fumes. 2.Proper earthing.
1.Lung injury
2.Electric shock. 3.Keep ready fire protective arrangement.
2 Electrocution.
3.Fire 4.Ensure proper use of PPE.
Fit up and welding of 3.Fire,explosion
4.Projectiles,flash 5.Give HSE training about do or don’t in this work.
Joints-Rear panel 4.Eye/Burn injury.
5.Fall of material, tools, 6.Safety talk-discuss abut working at height and
5.Injury, fatality.
person from height. welding work.
6.Injury, loss of property.
6.Failure of scaffolding. 7.Ensure proper housekeeping before and after work.
8.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Tool talk -discuss abut fall protection
3.Barricade the area and post safety sign
1.Fall of the object from
4.Conduct safety inspection of all lifting tools and
height.
1.Property damage, injury. lifting tackles /machines before starting the job.(as
2.Contact with sharp edges.
2.injury. per factory act specification).
3.Failure of the lifting tools
3.serious Injury/fatality. 5.Ensure good and standard quality of lifting tool
and tackles.
4.Fall of the person fromusages.
4.Failure of safety belt.
height. 6.Use of full body harness safety belt and fall arrestor.
Erection, alignment and5.Exposure to welding fumes.
12 5.Lung injury 7.Periodic and pre-use checks of harness.
welding of buck stay 6.Electric shock.
6.Electrocution. 8.Welding: Appropriate ventilation.
7.Fire
7.Fire,explosion 9.Proper earthing.
8.Projectiles,flash
8.Eye/Burn injury. 10.Keep ready fire protective arrangement.
9.Fall of material, tools,
9.Injury, fatality. 11.Ensure proper use of PPE.
person from height.
10.Injury, loss of property. 12.Prepare SOP of welding work.
10.Failure of scaffolding.
13.Safety talk-discuss abut working at height and
welding work.
14.Ensure proper housekeeping before and after work.
15.Ensure good quality of scaffolding material used.
Welding of bottom1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation.
header 2.Electric shock. 2Electrocution. 2.Proper earthing.
3.Fire 3.Fire,explosion 3.Keep ready fire protective arrangement.

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 JOB SAFETY ANALYSIS

4.Ensure proper use of PPE.

4.Projectiles,flash 5.Give HSE training about do or don’t in this work..
4.Eye/Burn injury.
5.Fall of material, tools, 6.Safety talk-discuss abut working at height and
5.Injury, fatality.
person from height. welding work.
6.Injury, loss of property.
6.Failure of scaffolding. 7.Ensure proper housekeeping before and after work.
8.Ensure good quality of scaffolding material used.
1.Appropriate ventilation.
1.Exposure to welding fumes. 2.Proper earthing.
1.Lung injury
2.Electric shock. 3.Keep ready fire protective arrangement.
2Electrocution.
3.Fire 4.Ensure proper use of PPE.
3.Fire,explosion
Welding of End caps 4.Projectiles,flash 5.Give HSE training about do or don’t in this work.
4.Eye/Burn injury.
5.Fall of material, tools, 6.Safety talk-discuss abut working at height and
5.Injury, fatality.
person from height. welding work.
6.Injury, loss of property.
6.Failure of scaffolding. 7.Ensure proper housekeeping before and after work.
8.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Barricade the area and post safety sign
3.Use of right tool for right job.
1.Fall of the object from
1.Serious injury. 4.Use of full body harness safety belt and fall arrestor.
height.
2.Cut injury. 5.Appropriate ventilation.
2.Contact with sharp edges.
Pressure part 3.Lung injury 6.Proper earthing.
3.Exposure to welding fumes.
attachment 4.Electrocution,Eye/Burn 7.Keep ready fire protective arrangement.
4.Electric shock.
injury. 8.Ensure proper use of PPE.
5.Fire
5.Fire,explosion, 9.Safety talk-discuss abut working at height and
welding work.
10.Ensure proper housekeeping before and after work.

13 Erection of Steam Drum1.Fall of the object from1.Property damage 1.Give HSE training about do or don’t in this work.
height. 2.injury. 2.Barricade the area and post safety sign
2.Contact with sharp edges. 3.serious Injury/fatality. 3.Training on-working at height, welding, gas cutting
3.Failure of the lifting tools4.Fall of the person fromand use of PPE.

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 JOB SAFETY ANALYSIS

4.Conduct safety inspection of all tools and lifting

tackles /machines before starting the job. (as per
factory act specification).
5.Ensure good and standard quality of lifting tool
usages.
6.Proper lubrication to the pulley.
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pre-use checks of harness.
9.Life line for anchoring the safety belt.
10.Tool box talk & JSA -discuss about fall protection.
11.Made Critical Lift Plan.
12.Ensure Heavy lift permits.
13.Informed to HO and Client about drum erection.
14.Check Crane condition its load chart and all parts
and tackles.
visually with erection Engineer and eye test should be
4.Failure of safety belt.(ifheight.
there of Crane and Hydra Operators.
damaged safety used).
15.Check whether and soil condition and power
should be off during its erection.
16.Check all welding of structure before drum
erection.
17.Don’t go inside the erection and barricading area.
18.Engage only skilled and qualified manpower.
19. Use tag / guide rope before its erection.
20.Don’t kept loose materials on Drum.
21.Don’t climb on drum without proper PPEs and fall
protection.
22. Ensure first Aid facility with competent male
Doctors
and emergency vehicles should be there at side

Alignment of steam1.Fall of the object from1.Serious injury. 1.Give HSE training about do or don’t in this work.

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 JOB SAFETY ANALYSIS

2.Barricade the area and post safety sign

height. 3.Use of right tool for right job.
2.Cut injury.
drum 2.Contact with sharp edges. 4.Use of full body harness safety belt and fall arrestor.
5.Ensure proper housekeeping before and after work.

1.Give HSE training about do or don’t in this work.

2.Barricade the area and post safety sign
3.Training on-working at height, welding, gas cutting
and use of PPE.
1.Fall of the object from
4.Conduct safety inspection of all tools and lifting
height. 1.Property damage
tackles/machines before starting the job.(as per
2.Contact with sharp edges. 2.injury.
Erection of convection factory act specification).
14 3.Failure of the lifting tools3.serious Injury/fatality.
bank module 5.Ensure good and standard quality of lifting tool
and tackles. 4.Fall of the person from
usages.
4.Failure of safety belt.(ifheight.
6.Proper lubrication to the pulley.
damaged safety used).
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pre-use checks of harness.
9.Life line for anchoring the safety belt.
10.Tool box talk -discuss about fall protection.
Alignment and welding1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation, Appropriate respirators.
of convection bank2.Electric shock. 2Electrocution. 2.Ensure good quality of cables; Proper earthing
module 3.Fire 3.Fire,explosion arrangement.
4.Projectiles,flash 4.Eye/Burn injury. 3.Remove all combustible materials and fire hazards
5.Fall of material, tools,5.Injury, fatality. from welding area; Keep ready fire protective
person from height. 6.Injury, loss of property. arrangement.
6.Failure of scaffolding. 4.Ensure proper use of PPE.
5.Prepare SOP of welding work.
6.Safety talk-discuss abut working at height and
welding work.
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pr-use checks of harness.

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 JOB SAFETY ANALYSIS

9.Life line for anchoring the safety belt.

10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Barricade the area and post safety sign.
3.Training on-working at height, welding, gas cutting
and use of PPE.
1.Fall of the object from
4.Conduct safety inspection of all tools and lifting
height. 1.Property damage
tackles /machines before starting the job.(as per
2.Contact with sharp edges. 2.injury.
Super heater Headers factory act specification).
15 3.Failure of the lifting tools3.serious Injury/fatality.
Erection and alignment 5.Ensure good and standard quality of lifting tool
and tackles. 4.Fall of the person from
usages.
4.Failure of safety belt (ifheight.
6.Proper lubrication to the pulley.
damaged safety used).
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pre-use checks of harness.
9.Life line for anchoring the safety belt.
10.Tool box talk -discuss about fall protection.
16 Erection of pendent1.Fall of the object from1.Property damage 1.Give HSE training about do or don’t in this work.
/primary SH coilsheight. 2.injury. 2.Barricade the area and post safety sign.
erection 2.Contact with sharp edges. 3.serious Injury/fatality. 3.Training on-working at height, welding, gas cutting
3.Failure of the lifting tools4.Fall of the person fromand use of PPE.
and tackles. height. 4.Conduct safety inspection of all tools and lifting
4.Failure of safety belt (if tackles/machines before starting the job.(as per
damaged safety used). factory act specification).
5.Ensure good and standard quality of lifting tool
usages.
6.Use of full body harness safety belt and fall arrestor.
7.Periodic and pre-use checks of harness.
8.Life line for anchoring the safety belt.
9.Tool box talk -discuss about fall protection.

Page 14 of 35
 JOB SAFETY ANALYSIS

1.Appropriate ventilation, Appropriate respirators.

2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
from welding area; Keep ready fire protective
1.Exposure to welding fumes.
1.Lung injury arrangement.
2.Electric shock.
2Electrocution. 4.Ensure proper use of PPE.
3.Fire
Alignment and welding 3.Fire,explosion 5.Give HSE training about do or don’t in this work.
4.Projectiles,flash
of SH coils 4.Eye/Burn injury. 6.Safety talk-discuss abut working at height and
5.Fall of material, tools,
5.Injury, fatality. welding work.
person from height.
6.Injury, loss of property. 7.Use of full body harness safety belt and fall arrestor.
6.Failure of scaffolding.
8.Periodic and pre -use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.
17 Erection of SH1.Fall of the object from1.Property damage 1.Give HSE training about do or don’t in this work.
secondary coils height. 2.injury. 2.Barricade the area and post safety sign.
2.Contact with sharp edges. 3.serious Injury/fatality. 3.Training on-working at height, welding, gas cutting
3.Failure of the lifting tools4.Fall of the person fromand use of PPE.
and tackles. height. 4.Conduct safety inspection of all tools and lifting
4.Failure of safety belt (if tackles/machines before starting the job.(as per
damaged safety used). factory act specification).
5.Ensure good and standard quality of lifting tool
usages.
6.Proper lubrication to the pulley.
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pre-use checks of harness.
9.Life line for anchoring the safety belt.

Page 15 of 35
 JOB SAFETY ANALYSIS

10.Tool box talk -discuss about fall protection.

1.Appropriate ventilation, Appropriate respirators.
2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
from welding area; Keep ready fire protective
1.Exposure to welding fumes.
1.Lung injury arrangement.
2.Electric shock.
2Electrocution. 4.Ensure proper use of PPE.
3.Fire
Alignment and welding 3.Fire,explosion 5.Give HSE training about do or don’t in this work.
4.Projectiles,flash
of SH secondary coils 4.Eye/Burn injury. 6.Safety talk-discuss abut working at height and
5.Fall of material, tools,
5.Injury, fatality. welding work.
person from height.
6.Injury, loss of property. 7.Use of full body harness safety belt and fall arrestor.
6.Failure of scaffolding.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.
18 Erection, Fit-up and1.Fall of the object from1.Property damage, injury. 1.Give HSE training about do or don’t in this work.
welding of attemparatorheight. 2.injury. 2.Tool box talk -discuss abut fall protection
header-connecting pipe 2.Contact with sharp edges. 3.serious Injury/fatality. 3.Barricade the area and post safety sign
3.Failure of the lifting tools4.Fall of the person from4.Conduct safety inspection of all lifting tools and
and tackles. height. lifting tackles/machines before starting the job.(as per
4.Failure of safety belt. 5.Lung injury factory act specification).
5.Exposure to welding fumes. 6.Electrocution. 5.Ensure good and standard quality of lifting tool
6.Electric shock. 7.Fire,explosion usages.
7.Fire 8.Eye/Burn injury. 6.Use of full body harness safety belt and fall arrestor.
8.Projectiles,flash 9.Injury, fatality. 7.Periodic and pre-use checks of harness.
9.Fall of material, tools,10.Injury, loss of property. 8.Welding: Appropriate ventilation.
person from height. 9.Proper earthing.
10.Failure of scaffolding. 10.Keep ready fire protective arrangement.
11.Ensure proper use of PPE.

Page 16 of 35
 JOB SAFETY ANALYSIS

12.Prepare SOP of welding work.

13.Safety talk-discuss abut working at height and
welding work.
14.Ensure proper housekeeping before and after work.
15.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work..
1.Fall of the object from 2.Barricade the area and post safety sign.
height. 1.Property damage 3.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
Erection of supports of
3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
attemparator header
and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 5.Use of full body harness safety belt.
6.Tool box talk -discuss about fall protection.
11.Give HSE training about do or don’t in this work.
1.Fall of the object from 2.Barricade the area and post safety sign.
height. 1.Property damage 3.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury. tackles /machines before starting the job.(as per
Erection and fit-up of
19 3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
steam supply pipes
and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 5.Use of full body harness safety belt.
6.Tool box talk -discuss about fall protection.
Welding of sat. steam1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation, Appropriate respirators.
supply pipes 2.Electric shock. 2Electrocution. 2.Ensure good quality of cables; Proper earthing
3.Fire 3.Fire,explosion arrangement.
4.Projectiles,flash 4.Eye/Burn injury. 3.Remove all combustible materials and fire hazards
5.Fall of material, tools,5.Injury, fatality. from welding area; Keep ready fire protective
person from height. 6.Injury, loss of property. arrangement.
6.Failure of scaffolding. 4.Ensure proper use of PPE.
5.Prepare SOP of welding work.

Page 17 of 35
 JOB SAFETY ANALYSIS

6.Safety talk-discuss abut working at height and

welding work.
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pr-use checks of harness.
9.Life line for anchoring the safety belt.
10.Ensure proper housekeeping before and after work.
11. Barricade the area and post safety sign.
12.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Barricade the area and post safety sign.
3.Training on-working at height, welding, gas cutting
1.Fall of the object from and use of PPE.
height. 1.Property damage 4.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
Erection of down
20 3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
comers
and tackles. 4.Fall of the person from5.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 6..Use of full body harness safety belt and fall
arrestor.
7.Periodic and pre-use checks of harness.
8.Tool box talk -discuss about fall protection.
Fit-up and welding of1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation, Appropriate respirators.
down comers 2.Electric shock. 2Electrocution. 2.Ensure good quality of cables; Proper earthing
3.Fire 3.Fire,explosion arrangement.
4.Projectiles,flash 4.Eye/Burn injury. 3.Remove all combustible materials and fire hazards
5.Fall of material, tools,5.Injury, fatality. from welding area; Keep ready fire protective
person from height. 6.Injury, loss of property. arrangement.
6.Failure of scaffolding. 4.Ensure proper use of PPE.
5.Prepare SOP of welding work.
6.Safety talk-discuss abut working at height and
welding work.

Page 18 of 35
 JOB SAFETY ANALYSIS

7.Use of full body harness safety belt and fall arrestor.

8.Periodic and pr-use checks of harness.
9.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Tool box talk -discuss about material handling
1.Fall of the object from
safety.
height.
1.Property damage, injury. 3.Barricade the area and post safety sign
2.Contact with sharp edges.
2.injury. 4.Ensure good and standard quality of lifting tool
3.Failure of the lifting tools
3.serious Injury/fatality. usages.
and tackles.
4.Fall of the person from5.Use of full body harness safety belt and fall arrestor.
4.Failure of safety belt.
height. 6.Periodic and pre-use checks of harness.
Erection and welding of5.Exposure to welding fume.
5.Lung injury 7.Welding: Appropriate ventilation.
down comer's support 6.Electric shock.
6.Electrocution. 8.Proper earthing.
7.Fire
7.Fire,explosion 9.Keep ready fire protective arrangement.
8.Projectiles,flash
8.Eye/Burn injury. 10.Ensure proper use of PPE.
9.Fall of material, tools,
9.Injury, fatality. 11.Prepare SOP of welding work.
person from height.
10.Injury, loss of property. 12.Ensure proper housekeeping before and after work.
10.Failure of scaffolding.
13.Ensure good quality of scaffolding material used.

1.Give HSE training about do or don’t in this work.

1.Fall of the object from 2.Barricade the area and post safety sign.
height. 1.Property damage 3.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
Erection of In Bed
21 3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
Evaporator coils
and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 5.Use of full body harness safety belt.
6.Tool box talk -discuss about fall protection.
Alignment of In bed1.Fall of the material from1.Serious injury. 1.Prepare SOP of Alignment of steam drum.
evaporator coils height. 2.Cut injury. 2.Barricade the area and post safety sign

Page 19 of 35
 JOB SAFETY ANALYSIS

3.Use of right tool for right job.

2.Contact with sharp edges. 4.Use of full body harness safety belt and fall arrestor.
(if required)
5.Ensure proper housekeeping before and after work.
1.Appropriate ventilation, Appropriate respirators.
2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
1.Exposure to welding fumes.
1.Lung injury from welding area; Keep ready fire protective
2.Electric shock.
2Electrocution. arrangement.
Welding of In bed3.Fire
3.Fire,explosion 4.Ensure proper use of PPE.
22 evaporator coil header4.Projectiles,flash
4.Eye/Burn injury. 5.Prepare SOP of welding work of In bed evaporator
to header 5.Fall of material, tools,
5.Injury, fatality. coil header to header.
person from height.
6.Safety talk-discuss abut working at height and
welding work.
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pr-use checks of harness.
9.Ensure proper housekeeping before and after work..
Welding of RH panel1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation, Appropriate respirators.
tube with header stub 2.Electric shock. 2Electrocution. 2.Ensure good quality of cables; Proper earthing
3.Fire 3.Fire,explosion arrangement.
4.Projectiles,flash 4.Eye/Burn injury. 3.Remove all combustible materials and fire hazards
5.Fall of material, tools,5.Injury, fatality. from welding area; Keep ready fire protective
person from height. arrangement.
4.Ensure proper use of PPE.
5.Prepare SOP of welding work of RH Panel tube
with header stub.
6.Safety talk-discuss abut working at height and
welding work.
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pr-use checks of harness.

Page 20 of 35
 JOB SAFETY ANALYSIS

9.Ensure proper housekeeping before and after work.

10. Barricade the area and post safety sign.

1.Appropriate ventilation, Appropriate respirators.

2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
from welding area; Keep ready fire protective
1.Exposure to welding fumes.
1.Lung injury arrangement.
2.Electric shock.
2Electrocution. 4.Ensure proper use of PPE.
3.Fire
Welding of LH panel 3.Fire,explosion 5.Prepare SOP of welding work of LH panel tube
4.Projectiles,flash
tube with header stub 4.Eye/Burn injury. with header stub.
5.Fall of material, tools,
5.Injury, fatality. 6.Safety talk-discuss abut working at height and
person from height.
6.Injury, loss of property. welding work.
6.Failure of scaffolding.
7.Use of full body harness safety belt and fall arrestor.
8.Periodic and pr-use checks of harness.
9.Ensure proper housekeeping before and after work.
10. Barricade the area and post safety sign.
11.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
1.Fall of the object from 2.Barricade the area and post safety sign.
height. 1.Property damage 3.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
23 Erection of In bed SH 3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 5.Use of full body harness safety belt.
6.Tool box talk -discuss about fall protection.
Alignment and welding1.Exposure to welding fumes. 1.Lung injury 1.Appropriate ventilation, Appropriate respirators.
of In bed SH 2.Electric shock. 2Electrocution. 2.Ensure good quality of cables; Proper earthing

Page 21 of 35
 JOB SAFETY ANALYSIS

arrangement.
3.Remove all combustible materials and fire hazards
from welding area; Keep ready fire protective
3.Fire arrangement.
3.Fire,explosion
4.Projectiles,flash 4.Ensure proper use of PPE.
4.Eye/Burn injury.
5.Fall of material, tools, 5.Prepare SOP of welding work.
5.Injury, fatality.
person from height. 6.Use of full body harness safety belt and fall arrestor.
6.Injury, loss of property.
6.Failure of scaffolding. 7.Periodic and pr-use checks of harness.
8.Ensure proper housekeeping before and after work.
9. Barricade the area and post safety sign.
10.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Tool box talk -discuss abut fall protection
3.Barricade the area and post safety sign
1.Fall of the object from 4.Conduct safety inspection of all lifting tools and
height. lifting tackles /machines before starting the job.(as per
1.Property damage, injury.
2.Contact with sharp edges. factory act specification).
2.injury.
3.Failure of the lifting tools 5.Ensure good and standard quality of lifting tool
3.serious Injury/fatality.
and tackles. usages.
4.Fall of the person from
4.Failure of safety belt. 6.Use of full body harness safety belt and fall arrestor.
Erection, fit-up and height.
5.Exposure to welding fumes. 7.Periodic and pre-use checks of harness.
24 welding of SH 5.Lung injury
6.Electric shock. 8.Welding: Appropriate ventilation.
interconnecting piping 6.Electrocution.
7.Fire 9.Proper earthing.
7.Fire,explosion
8.Projectiles,flash 10.Keep ready fire protective arrangement.
8.Eye/Burn injury.
9.Fall of material, tools, 11.Ensure proper use of PPE.
9.Injury, fatality.
person from height. 12.Prepare SOP of welding work of SH
10.Injury, loss of property.
10.Failure of scaffolding. interconnecting piping.
13.Safety talk-discuss abut working at height and
welding work.
14.Ensure proper housekeeping before and after work.
15.Ensure good quality of scaffolding material used.

Page 22 of 35
 JOB SAFETY ANALYSIS

1.Give HSE training about do or don’t in this work.

1.Fall of the object from 2.Barricade the area and post safety sign.
height. 1.Property damage 3.Conduct safety inspection of all tools and lifting
Erection of SH2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
interconnecting piping's3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
support and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 5.Use of full body harness safety belt.
6.Tool box talk -discuss about fall protection.
1.Give HSE training about do or don’t in this work.
2.Tool box talk -discuss abut fall protection
3.Barricade the area and post safety sign
1.Fall of the object from 4.Conduct safety inspection of all lifting tools and
height. lifting tackles/machines before starting the job.(as per
1.Property damage, injury.
2.Contact with sharp edges. factory act specification).
2.injury.
3.Failure of the lifting tools 5.Ensure good and standard quality of lifting tool
3.serious Injury/fatality.
and tackles. usages.
4.Fall of the person from
4.Failure of safety belt. 6.Use of full body harness safety belt and fall arrestor.
height.
Erection, fit-up and5.Exposure to welding fumes. 7.Periodic and pre-use checks of harness.
25 5.Lung injury
welding of risers 6.Electric shock. 8.Welding: Appropriate ventilation.
6.Electrocution.
7.Fire 9.Proper earthing.
7.Fire,explosion
8.Projectiles,flash 10.Keep ready fire protective arrangement.
8.Eye/Burn injury.
9.Fall of material, tools, 11.Ensure proper use of PPE.
9.Injury, fatality.
person from height. 12.Prepare SOP of welding work of risers.
10.Injury, loss of property.
10.Failure of scaffolding. 13.Ensure proper housekeeping before and after work.
14.Ensure good quality of scaffolding material used.

Erection of riser's 1.Property damage 1.Give HSE training about do or don’t in this work.
support 2.injury. 2.Barricade the area and post safety sign.

Page 23 of 35
 JOB SAFETY ANALYSIS

3.Conduct safety inspection of all tools and lifting

3.serious Injury/fatality. tackles/machines before starting the job.(as per
4.Fall of the person fromfactory act specification).
height. 4.Ensure good and standard quality of lifting tool
5. Injury, loss of property. usages.
5.Use of full body harness safety belt
1.Give HSE training about do or don’t in this work.
1.Fall of the object from 2.Barricade the area and post safety sign.
height. 1.Property damage 3.Conduct safety inspection of all tools and lifting
Erection and alignment2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
26 of main column3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
assembly (Economizer) and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 5.Use of full body harness safety belt.
6.Tool box talk -discuss about fall protection.
1.Give HSE training about do or don’t in this work.
1.Fall of the object from 2.Barricade the area and post safety sign.
height. 1.Property damage 3.Conduct safety inspection of all tools and lifting
Erection and alignment2.Contact with sharp edges. 2.injury. tackles/machines before starting the job.(as per
of main beam and3.Failure of the lifting tools3.serious Injury/fatality. factory act specification).
platforms beam and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (ifheight. usages.
damaged safety used). 5.Use of full body harness safety belt.
6.Tool box talk -discuss about fall protection.
27 Erection and alignment1.Fall of the object from1.Property damage 1.Give HSE training about do or don’t in this work.
of Economizer header height. 2.injury. 2.Barricade the area and post safety sign.
2.Contact with sharp edges. 3.serious Injury/fatality. 3.Conduct safety inspection of all tools and lifting
3.Failure of the lifting tools4.Fall of the person fromtackles/machines before starting the job.(as per
and tackles. height. factory act specification).
4.Failure of safety belt (if 4.Ensure good and standard quality of lifting tool
damaged safety used). usages.

Page 24 of 35
 JOB SAFETY ANALYSIS

5.Use of full body harness safety belt.

6.Tool box talk -discuss abut fall protection.
1.Give HSE training about do or don’t in this work.
1.Fall of the object from
2.Barricade the area and post safety sign.
height.
1.Property damage 3.Conduct safety inspection of all tools and lifting
2.Contact with sharp edges.
2.injury. tackles/machines before starting the job.(as per
3.Failure of the lifting tools
Erection of Economizer 3.serious Injury/fatality. factory act specification).
and tackles.
coil 4.Fall of the person from4.Ensure good and standard quality of lifting tool
4.Failure of safety belt (if
height. usages.
damaged safety used).
5. Injury, loss of property. 5.Use of full body harness safety belt.
5. Failure of scaffolding.
6.Tool box talk -discuss about fall protection.
7. Ensure good quality of scaffolding material used.
1.Appropriate ventilation, Appropriate respirators.
2.Ensure good quality of cables; Proper earthing
arrangement.
3.Remove all combustible materials and fire hazards
1.Exposure to welding fumes.
1.Lung injury from welding area; Keep ready fire protective
2.Electric shock.
2Electrocution. arrangement.
3.Fire
Alignment and welding 3.Fire,explosion 4.Ensure proper use of PPE.
4.Projectiles,flash
of Economizer coil 4.Eye/Burn injury. 5.Prepare SOP of alignment and welding work of
5.Fall of material, tools,
5.Injury, fatality. economizer coil (loose).
person from height.
6.Injury, loss of property. 6.Use of full body harness safety belt and fall arrestor.
6.Failure of scaffolding.
7.Periodic and pr-use checks of harness.
8.Ensure proper housekeeping before and after work.
9. Barricade the area and post safety sign.
10.Ensure good quality of scaffolding material used.
28 Erection, fit-up and1.Fall of the object from1.Property damage, injury. 1.Give HSE training about do or don’t in this work.
welding of Integralheight. 2.injury. 2.Tool box talk -discuss abut fall protection
piping 2.Contact with sharp edges. 3.serious Injury/fatality. 3.Barricade the area and post safety sign
3.Failure of the lifting tools4.Fall of the person from4.Conduct safety inspection of all lifting tools and
and tackles. height. lifting tackles/machines before starting the job.(as per

Page 25 of 35
 JOB SAFETY ANALYSIS

factory act specification).

5.Ensure good and standard quality of lifting tool
usages.
4.Failure of safety belt.
6.Use of full body harness safety belt and fall arrestor.
5.Exposure to welding fumes.
5.Lung injury 7.Periodic and pre-use checks of harness.
6.Electric shock.
6.Electrocution. 8.Welding: Appropriate ventilation.
7.Fire
7.Fire,explosion 9.Proper earthing.
8.Projectiles,flash
8.Eye/Burn injury. 10.Keep ready fire protective arrangement.
9.Fall of material, tools,
9.Injury, fatality. 11.Ensure proper use of PPE.
person from height.
10.Injury, loss of property. 12.Prepare SOP of welding work of Integral piping.
10.Failure of scaffolding.
13.Safety talk-discuss abut working at height and
welding work.
14.Ensure proper housekeeping before and after work.
15.Ensure good quality of scaffolding material used.
29 Erection and welding of1.Fall of the object from1.Property damage, injury. 1.Give HSE training about do or don’t in this work..
Motorized & safetyheight. 2.injury. 2.Tool box talk -discuss abut fall protection
valves 2.Contact with sharp edges. 3.serious Injury/fatality. 3.Barricade the area and post safety sign
3.Failure of the lifting tools4.Fall of the person from4.Conduct safety inspection of all lifting tools and
and tackles. height. lifting tackles/machines before starting the job.(as per
4.Failure of safety belt. 5.Lung injury factory act specification).
5.Exposure to welding fumes. 6.Electrocution. 5.Ensure good and standard quality of lifting tool
6.Electric shock. 7.Fire,explosion usages.
7.Fire 8.Eye/Burn injury. 6.Use of full body harness safety belt and fall arrestor.
8.Projectiles,flash 9.Injury, fatality. 7.Periodic and pre-use checks of harness.
9.Fall of material, tools,10.Injury, loss of property. 8.Welding: Appropriate ventilation.
person from height. 9.Proper earthing.
10.Failure of scaffolding. 10.Keep ready fire protective arrangement.
11.Ensure proper use of PPE.
12.Prepare SOP of welding work of motorized and
safety valves.
13.Safety talk-discuss abut working at height and

Page 26 of 35
 JOB SAFETY ANALYSIS

welding work.
14.Ensure proper housekeeping before and after work.
15.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
2.Tool box talk -discuss abut fall protection
3.Barricade the area and post safety sign
1.Fall of the object from
4.Conduct safety inspection of all lifting tools and
height.
1.Property damage, injury. lifting tackles /machines before starting the job.(as per
2.Contact with sharp edges.
2.injury. factory act specification).
3.Failure of the lifting tools
3.serious Injury/fatality. 5.Ensure good and standard quality of lifting tool
and tackles.
4.Fall of the person fromusages.
4.Failure of safety belt.
height. 6.Use of full body harness safety belt and fall arrestor.
Erection and welding of5.Exposure to welding fumes.
30 5.Lung injury 7.Periodic and pre-use checks of harness.
Process valves 6.Electric shock.
6.Electrocution. 8.Welding: Appropriate ventilation.
7.Fire
7.Fire,explosion 9.Proper earthing.
8.Projectiles,flash
8.Eye/Burn injury. 10.Keep ready fire protective arrangement.
9.Fall of material, tools,
9.Injury, fatality. 11.Ensure proper use of PPE.
person from height.
10.Injury, loss of property. 12.Prepare SOP of welding work process valves.
10.Failure of scaffolding.
13.Safety talk-discuss abut working at height and
welding work.
14.Ensure proper housekeeping before and after work.
15.Ensure good quality of scaffolding material used.
1.Give HSE training about do or don’t in this work.
1.Fall of the object from1.Property damage, injury. 2.Tool box talk -discuss abut fall protection
height. 2.injury. 3.Barricade the area and post safety sign
Air Preheated (APH)-
2.Contact with sharp edges. 3.serious Injury/fatality. 4.Ensure good and standard quality of lifting tool
31 Tube sheet insertion and
3.Fall of material, tools, from4.Fall of the person, materialusages.
expansion
height. from height. 5.Ensure proper use of PPE.
4.Failure of scaffolding. 6.Ensure proper housekeeping before and after work.
7.Ensure good quality of scaffolding material used.
Fit -up of APH casing 1.Fall of the object from1.Property damage, injury. 1.Give HSE training about do or don’t in this work.

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 JOB SAFETY ANALYSIS

2.Tool box talk -discuss abut fall protection

height. 2.injury.
3.Ensure good and standard quality of lifting tool
2.Contact with sharp edges. 3.serious Injury/fatality.
usages.
3.Fall of material, tools, from4.Fall of the person, material
4.Ensure proper use of PPE.
height. from height.
5.Ensure proper housekeeping before and after work.
4.Failure of scaffolding.
6.Ensure good quality of scaffolding material used.
1.Fall of the object from 1.Give HSE training about do or don’t in this work.
height. 1.Property damage, injury. 2.Tool box talk / JSA -discuss abut welding, material
2.Contact with sharp edges. 2.injury. handling safety and fall protection
3.Failure of the lifting tools3.serious Injury/fatality. 3.Barricade the area and post safety sign
and tackles. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
Erection & welding of4.Failure of safety belt. height. usages.
32 staircase and ladders,5.Exposure to welding fumes. 5.Lung injury 5.Use of full body harness safety belt and fall arrestor.
grills and hand railing 6.Electric shock. 6.Electrocution. 6.Periodic and pre-use checks of harness.
7.Fire 7.Fire,explosion 7.Welding: Appropriate ventilation.
8.Projectiles, flash 8.Eye/Burn injury. 8.Proper earthing.
9.Fall of material, tools,9.Injury, fatality. 9.Keep ready fire protective arrangement.
person from height. 10.Ensure proper use of PPE.
11.Enure proper housekeeping before and after work.
33 Erection of Bunker1.Fall of the object from1.Property damage, injury. 1.Give HSE training about do or don’t in this work.
column and Bunkerheight. 2.injury. 2.Tool box talk / JSA -discuss abut welding, material
Plates 2.Contact with sharp edges. 3.serious Injury/fatality. handling safety and fall protection
3.Fall of material, tools, from4.Fall of the person from3.Barricade the area and post safety sign
height. height 4.Ensure good and standard quality of lifting tool
4. Failing of lifting tools and5.Injury, fatality usages.
tackles 5.Use of full body harness safety belt and fall arrestor.
6.Periodic and pre-use checks of harness.
7.Welding: Appropriate ventilation.
8.Proper earthing.
9.Keep ready fire protective arrangement.
10.Ensure proper use of PPE.

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 JOB SAFETY ANALYSIS

11.Enure proper housekeeping before and after work

1.Give HSE training about do or don’t in this work.

2.Tool box talk / JSA -discuss abut welding, material
handling safety and fall protection
3.Barricade the area and post safety sign
1.Fall of the object from
1.Property damage, injury. 4.Ensure good and standard quality of lifting tool
height.
Erection of Bunker 2.injury. usages.
2.Contact with sharp edges.
platform beam and 3.serious Injury/fatality. 5.Use of full body harness safety belt and fall arrestor.
34 3.Fall of material, tools, from
chequer plats 4.Fall of the person from6.Periodic and pre-use checks of harness.
height.
height 7.Welding: Appropriate ventilation.
4. Failing of lifting tools and
5.Injury, fatality 8.Proper earthing.
tackles
9.Keep ready fire protective arrangement.
10.Ensure proper use of PPE.
11.Enure proper housekeeping before and after work

1.Give HSE training about do or don’t in this work.

2.Tool box talk / JSA -discuss abut welding, material
1.Property damage, injury.
handling safety and fall protection
2.injury.
3.Barricade the area and post safety sign
1.Fall of the object from3.serious Injury/fatality.
4.Ensure good and standard quality of lifting tool
height. 4.Fall of the person from
Erection of Bunker usages.
2.Contact with sharp edges. height.
platform beam and 5.Use of full body harness safety belt and fall arrestor.
3.Fall of material, tools, from5.Lung injury
chequer plats 6.Periodic and pre-use checks of harness.
height. 6.Electrocution.
7.Welding: Appropriate ventilation.
4. Failing of lifting tools and7.Fire,explosion
8.Proper earthing.
tackles 8.Eye/Burn injury.
9.Keep ready fire protective arrangement.
9.Injury, fatality.
10.Ensure proper use of PPE.
11.Enure proper housekeeping before and after work
12.Use of catch net
35 Erection of Bunker1.Fall of the object from1.Property damage, injury. 1.Give HSE training about do or don’t in this work.

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 JOB SAFETY ANALYSIS

2.Tool box talk / JSA -discuss abut welding, material

2.injury. handling safety and fall protection
3.serious Injury/fatality. 3.Barricade the area and post safety sign
height. 4.Fall of the person from4.Ensure good and standard quality of lifting tool
2.Contact with sharp edges. height. usages.
hoppers 3.Fall of material, tools, from5.Lung injury 5.Use of full body harness safety belt and fall arrestor.
height. 6.Electrocution. 6.Periodic and pre-use checks of harness.
4. Failing of lifting tools and7.Fire,explosion 7.Welding: Appropriate ventilation.
tackles 8.Eye/Burn injury. 8.Proper earthing.
9.Injury, fatality. 9.Keep ready fire protective arrangement.
10.Ensure proper use of PPE.
11.Enure proper housekeeping before and after work
36 1.Foreign particles entering in1.Eye injury 1.Give HSE training about do or don’t in this work.
Gas Cutting Operation eye 2.Ensure proper use of PPE.
2.Leak from the cylinder2.fire, explosion. 3.Check all connections and joints for leak.
valve, at cylinders fusible plug 4.Never use matches for lighting torches.
etc. 3.Fire, explosion. 5.Ensure the use of flashback arrestor both side in
3.Flash back and Back fire 4.Fire, Explosion. cylinders and in cutting sets also.
4.Fire, Explosion. 6.Never use acetylene at pressure above 15 psi.
7.Never use lubricants on oxygen-DA equipment.
8.Cuduct Tool box talk / JSA before start the hot work
at site.
9.Keep ready fire protective arrangement.
10.Ensure proper housekeeping before and after work.
11. Ensure metal ring of gas cylinders that shows
expiry date of Cylinders.
12. Use hoses and cylinders as per its colour coding.
13. Don’t use LPG domestic in plant.
14. Ensure proper handling of Gas Cylinders.
15. Ensure leak test of Gas Cylinders by soap solution
before start the job.

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 JOB SAFETY ANALYSIS

12. Cover all using Gas cylinders by wet gunny beg.

15. Kept near Co2 fire Extinguishers and sand fillup
buckets and water fillup berrles also.
16. During height work Use equal size hose.
17.Ensure all equipment’s of cutting set should be ISI
standard.
1.Give HSE training about do or don’t in this work.
2.Observance of safe distance.
3.Follow the works permit system before start the
work.
1.Radiation cataract 4.Tool box talk- discuss about NDE testing safety.
1.Occupational cataract
2.Skin cancer 5.Barricade the area and post safety sign.
2.Affects on Skin
3.Affects on reproductive6.Ensure use of proper PPE and film badges, survey
NDE Testing of IBR and3.Affects on Reproductive
37 system meter issued by BARC.
Non IBR parts system
4.Affect on health of the7.Restrict the entry of unauthorized persons.
4.Radio isotopes.
human being 8.Proper shielding of radioisotopes by lead, concrete,
5.Radioactive waste
and lead line concrete block, lead steel combinations.
9.Use of lead shielded aprons. Film badge provided to
individual for dose.
10.Surveys and monitoring.
11.Radiography waste-Destroy properly mostly in sea
38 Insulation of boiler1.Dust 1. Lung disease 1.Give HSE training about do or don’t in this work.
parts 2.Fire 2.fire 2.Ensure proper use of PPEs.
3.Trip 3. Fall of the material from3.Tool box talk- discuss abut safety in insulation
height. work.
4.Barricade the area and post safety sign.
5.Ensure good and standard quality of lifting tool
usages.
6. Ensure proper housekeeping before and after work.
Make proper scaffolding.
7.Use proper lifting tools Tackles for its erection.

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 JOB SAFETY ANALYSIS

8.Ensure proper storage and made rain protection of

it.
1.Give HSE training about do or don’t in this work.
2.Ensure proper use of PPE.
1.Dust 1. Lung disease 3.Tool box talk- discuss abut safety in refractory
2.Fire 2.fire work.
39 Refractory
3.Trip 3. Fall of the material from4.Barricade the area and post safety sign.
height. 5.Ensure good and standard quality of lifting tool
usages.
6.Ensure proper housekeeping before and after work.
1.Give HSE training about do or don’t in this work.
2.Ensure proper use of PPE.
3.Tool box talk- discuss abut safety in refractory
1.Standing position for
1.Fatigue work.
prolong time.
2.Eye injury, 4.Barricade the area and post safety sign.
Painting & Keroshine2.Contact with Toxic co
40 3.Skin disease. 5.Ensure good and standard quality of lifting tool
for welding inspection louring agents.
4.Fire usages.
3.Dermatitis
5.Explosion 6.Ensure proper housekeeping before and after work.
4.Fire
7. Prepare MSDS for Inflammable materials.

41 Hydrostatic test of1.Pipe, tube rupture. 1. Personal injury. 1Give HSE training about do or don’t in this work.
Boiler pressure parts2.Excess pressure for water 2. Fatal 2.Ensure proper use of PPEs.
and IBR and non IBR 3. Property damage. 3.Ensure proper venting and water filling
Parts arrangement.
4.Ensure use of calibrated pressure gauge.
5.Barricade whole area.
6.During air blasting don’t go front side pressure.
7.Don’t wash or clean your body part by air.
6.Tool box talk -discuss about fall protection.
7. Ensure good quality of pressure gauges.

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 JOB SAFETY ANALYSIS

8. Stop power in Boiler during hydro Test if may

possible.
1.Ensure that the fuses from the incoming panel and
put Boards of “MENS AT WORK, Do NOT SWITCH
ON”.
2.For Cable termination the sequence shall be
1.Improper lock out while
followed from the main equipment’s to supply point’s
working with electrical live
e.g. MCC/ ACP to TRCC to TR set. First set cable
power supply during
1.Personal injury. termination to be done followed by termination at
installation / sequence of cable
2. Fatal TRCC and than MCC /ACP.
42 Electrical Installation termination
3. Property damage. 3.While pulling the cable vertically upwards,
2. Improper way of cables
sufficient manpower to be deployed at various
pulling
elevation with suitable PPEs.
3.Unsafe way of cable joints
4.Proper / suitable arrangement to be ensured for
(hand lamps/Tools/Earthing)
pulling / dropping the cables.
5.Cables extortion boards to be used.
6. Proper earthing to be provided for all electrical
appliances being used at site.
43 Ground Assembly 1.Accidents due to lack of. 1.Personal injury. 1.The work group / Supervisors should be briefed on
knowledge of equipment’s &2. Fatal the equipment’s knowledge.
poor communication /3. Property damage. 2.For effective communication arrange meeting for
inadequate work procedure allocating responsibilities before commencing the
and wrong erection sequence. work.
2.Fetal accidents / permanent 3. For the sequence of mechanical installation.
disability. 4. Always responsible and authorize person must be
3.Inadequate facility to reach available out side the Boilers while workmen are
at higher elevation, resulting working inside the Boilers / parts.
into fetal accident 1.Use of PPEs i.e. Safety belt full body harness with
double life line and shock observer, helmets, Safety
Shoes, Gloves, Goggles etc.
2.Provision of proper scaffolding and ladder

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 JOB SAFETY ANALYSIS

arrangement for working people at higher elevation.

1.Provide proper ladders to have approach to Boilers
Columns / girders after erection. Use of fall arrester
for the working men at height.
2.Provide the lugs / supports on upper end of
materials being erected, so that workmen can hook
the safety harness while doing the work at high
elevation.

44 Pre Commissioning and1.Serious accidents due to1.Fetal accidents 1.Proper work permit must be obtained ensuring
commissioning activities inhalation of dust inside the2.Heavy lose to property. power logout / men on work at panels, before
boiler furnace and drumsFetal Accidents entering in to confined spaces.
(confined spaces) during 2.Use of PPEs must be ensured before entering insdie
Boiler GD test. the confined spaces.
2.Hazards associated with 3.Before entering inside the confined spaces ensure
electrical instrumentation, that there is no dust passing through Boiilers. This
mechanical works i.e. entry in running the Fans.till stack is clean visually before
confined spaces (narrow are entering inside the confined spaces of BOILERS.
inside the Boilers) non- 4.Proper communication tools must be used while
availability of inter locking conduction GD test.
system & improper 5.Always responsible authorized person must be
communication for the work available near, outside Boilers confined spaces while
activity. conduction GD test.
3.Serious accident due to poor Proper work permits.
illumination inside the 6.Sufficient illumination 24V / 100W lamps are to be
confined spaces. provided. Minimum two lamps must be provide per
4.Chanches of explosions group out of this one must be used as stand by.
inside the confined Spaces i.e. 7.Install Co analyzer.
due to CO accumulation 8. Arrest false air leakage inside the Boilers confined
inside the confined spaces spaces.
carry over of un-controlled un

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 JOB SAFETY ANALYSIS

burned inside the confined

spaces. Improper sequence of
plant start up or shut down –
all resulting into Boilers
internal damages Boilers parts
damages / fetal accidents /
heavy loses to property.

Page 35 of 35