Deep Sea 5310 Training Material

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5310 controller training

5310 control module


Operator training
5310 controller training

Course contents

• Front layout
• Features
• LCD display
• Operation
• Alarms
• Parameter adjustment
• Alternative frequency and voltage
• Configuring for different alternator set-ups
5310 controller training

Course contents (continued)

• Circuit breaker control (motorised breakers only)


• Electronic engines
• Terminal layout
• Future
5310 controller training

Where used?

• All 2005 Aggreko canopy generator sets


– US
– Europe
– AI
5310 controller training

Why change?

• 522 now an old module


• Greatly enhanced functionality
for same cost
• Greatly reduced panel cost
– Components
– Build time
• Simplified panel
5310 controller training

Front layout
5310 controller training Front layout

LCD display

Status LEDs
Display scroll buttons

CB indication Generator available


indication

Manual start
Stop
button/alarm
accept

Manual select Scroll up/increase setpoint


Scroll down/reduce setpoint Auto select Mute alarm/lamp test
Accept setpoint value
5310 controller training

Features
5310 controller training Features

• Text based LCD (supporting multiple languages)


• Comprehensive metering of electrical parameters (voltage, current,
power)
• Engine parameter monitoring
• Manual and remote/standby operation
• Basic control of motorised circuit breakers
• Comprehensive range of alarms
• Compatible with different alternator configurations
• Support of electronic engines via J1939 CANBUS interface
5310 controller training

LCD display
5310 controller training LCD Display

Display pages

• Main page (status page)


• Parameter pages
• Alarm page
• Shutdown log page

Green info button


toggles between display
pages
5310 controller training LCD Display

Main page
Status line 1
Status line 2 - Stop mode
- Cranking - Waiting in Manual/Auto
- Warming - Running in Manual/Auto
- Waiting for safeties
- Generator available
- Generator on load
(motorised circuit breakers
only)
- Cooling
- etc

Main parameters
5310 controller training LCD Display

Parameter pages

• Provide more detail than main page


• Display engine parameters (if sensors fitted)
• Display engine parameters of electronic
engines transmitted via CANBUS
5310 controller training LCD Display

Alarm page

• Displays current alarms in clear text


• Automatically scrolls through all current alarms

Common alarm LED


lit in the event of any
alarm
5310 controller training LCD Display

Shutdown log page

• Stores last 15 shutdown conditions

White down arrow


scrolls through log
5310 controller training

Operation
5310 controller training Operation

Manual operation
If a shutdown
4. After a cool condition exists,
down period, generator will not
press stop button start.
to stop generator.

3. Once generator
is available, close
circuit breaker.

Open circuit
breaker after
1. Press manual
2. Press manual start supplying load.
select
5310 controller training Operation

Remote start/standby operation


2. When remote
start contacts
closed,
Generator can generator will
be stopped at any start. When
time by pressing contacts
stop button. opened,
generator will
stop.

Manual
breakers should
be left in closed
position.
1. Press auto select
5310 controller training

Alarms
5310 controller training Alarms

• 3 types of alarms
– Warnings and pre-shutdowns
– Shutdowns
– Controlled shutdowns
• Displayed in clear text
• Common alarm LED
• Common alarm relay output
• Shutdowns accepted by pressing
Stop/alarm reset button
• Generator will be prevented from
starting if shutdown condition is present
5310 controller training Alarms

Warnings and pre-shutdowns

• Over/under frequency
• Over/under voltage
• Over/under speed Stage 1 protection

• Low oil pressure (if available)


• High coolant temperature (if available)
• Low battery volts
• High battery volts
• Charge fail
• Low fuel level (if sensor fitted)
5310 controller training Alarms

Shutdowns

• Over/under frequency
• Over/under voltage
• Over/under speed Stage 2 protection

• Low oil pressure (if available)


• High coolant temperature (if available)
• Emergency stop
• Fuel spill
Configured binary
• Low fuel level inputs
• Air flap closed (offshore sets)
5310 controller training Alarms

Controlled shutdowns

• Overcurrent
• Earth leakage (if fitted) Configured binary
input
5310 controller training Alarms

Overcurrent

• Based on IDMT characteristic


• Warning is displayed when
setpoint is exceeded
• Circuit breaker trips after timer
expires
• Machine cools down then stops
5310 controller training

Parameter adjustment
5310 controller training Parameter adjustment

Press stop button


and info button
together to enter
configuration mode

Use -, + and tick to enter password


and in configuration mode
5310 controller training Parameter adjustment

Limited access password

• 8945 – Numerical representation of HIDE (H=8, I=9, D=4, E=5)


• Gives access to the following
– Language
– Alternative Frequency – Enable/Disable
– Alternative Voltage – Enable/Disable
– Alternator configuration
– Droop – Enable/Disable (electronic engines only)
– Droop percentage (electronic engines only)
– Contrast
– Date and Time
5310 controller training Parameter adjustment

Full access password

• Gives access to limited access parameters plus

• Alarm setpoints
– e.g. high voltage shutdown
• Timers
– e.g. cooling time
5310 controller training

Alternative frequency and voltage


5310 controller training Alternative voltage and frequency

Alternative frequency
LED lit to indicate alternative
• Enabled in configuration menu frequency selected
• Changes frequency to alternative
setting
– 60 Hz primary setting in US
– 50 Hz primary setting in Europe
and AI
• With non-electronic engines, governor
must be adjusted separately
5310 controller training Alternative voltage and frequency

Alternative voltage
LED lit to indicate alternative
• Enabled in configuration menu voltage selected
• Halves voltage protection settings for
different alternator configurations, e.g.
– parallel star
– single phase
– 2 phase, 3 wire
• AVR adjusted separately
5310 controller training

Configuring for different alternator set-ups


5310 controller training Configuring for different alternator set-ups

Alternator configurations Controller setting

• Series star
3 phase, 4 wire
• Parallel star
• Double delta/zig-zag (single phase) 1 phase, 2 wire

• Double delta/zig-zag (split phase) 2 phase, 3 wire

• Series delta with mid-phase neutral 3 phase, 3 wire


5310 controller training

Circuit breaker control (motorised


breakers only)
5310 controller training Breaker control

• Motorised circuit breaker required


• Manual operation
– Push buttons used to open and close CB via 5310 module
• Remote operation
– CB will automatically close after warm-up period
– CB will open after remote-start signal has been removed

5310 controller is for single-set use only. No synchronising


function is provided
5310 controller training

Electronic engines
5310 controller training Electronic engines

• 5310 controller compatible with electronic engines, e.g. Cummins


QSM11, Scania DC12
• Connection via J1939 CANBUS link
• Additional engine parameters provided via parameter pages
• Engine alarms/fault codes displayed via LCD

Cummins QSM11 ECM Scania S6 ECM


5310 controller training Electronic engines

Parameters displayed via J1939 link (if available)

• Engine oil temperature


• Inlet manifold temperature
• Coolant pressure
• Fuel pressure
• Fuel consumption
• Total fuel used
• Turbo pressure
5310 controller training

Terminal layout
5310 controller training Terminal layout

CANBUS
connection
5310 controller training

Future
5310 controller training Future

• Remote monitoring via RS232 connection

RS232

Modem
5310 controller training Future

• 5510 controller. “Big brother” to 5310

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