LAL03 Task

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1. Determine warehouse costs.

2. Determine the warehouse cost per pallet.

Building area: 2,000 m2.

Building rent: 8 €/ m2 per month.

Annual electricity consumption: 1,200,000 KWh At 0.09 €/Kwh

Conventional pallet racking, with a capacity for 2,200 pallets and a useful life of 20
years. Acquired 6 years ago for 80.000 €.

Insurance: €3,000 per year.

Taxes: 1,000 € per year.

252,000 pallets are stored and moved annually.

 Annual rental price: 8 x 2,000 x 12 = 192,000 €.


 Annual electricity: 1,200,000 x 0.09 = 108,000 €.
 Annual racking: 80,000: 20 = €4,000.
 Insurance and taxes = 4,000 €.

Total annual cost = 192,000 + 108,000 + 4,000 + 4,000 = 308,000.

 Cost per square meter: 308,000: 2,000 = 154€ m2 per year


 Cost per square meter per month: 154: 12 = 12.83€ m2 per month

Cost per pallet: 308,000: 252,000 = €1.22 per pallet.

3. Calculate the cost of maintenance.

4. Indicates the handling cost per pallet.

The work is performed with 2 electric forklifts and 3 pallet trucks. We have the following
information on the costs of each:
CONCEPTS ELECTRIC FORKLIFT TRANSPALET
Price 20.000 € 6.000 €
Residual value 15 % 15 %
Useful life (years) 12,00 8,00
Energy (€ / hour) 0,8 0,7
Maintenance (percentage of purchase
2% 2%
price)
Wages and salaries 18.000 € 18.000 €
Hours per year 1.200 1.200
Productivity (pallets per hour) 105 70

 Annual depreciation of electric forklift: (20,000 - 3,000) : 12 = 1,416.66 €/year


 Annual electricity consumption: 1,200 x 0.8 = 960€.
 Annual maintenance: 20,000 x 0.05 = 400€.
 Wages and salaries = 18,000 €.

TOTAL MAINTENANCE COSTS FOR ELECTRIC FORKLIFT = 20,776.66 €.

 Handling costs per pallet:

1,200 x 105 = 126,000 pallets per year / 20,776.66 = 0.165€ handling per pallet.

 Annual depreciation of pallet truck: (6,000 - 900): 8 = €637.50 per year.


 Annual electricity consumption: 1,200 x 0.7 = €840.
 Annual maintenance: 6,000 x 0.05 = €120.
 Wages and salaries = 18,000 €.

TOTAL MAINTENANCE COSTS FOR PALLET TRUCK = 19.597,50€.

 Handling costs per pallet:

1,200 x 70 = 84,000 pallets per year / 19,597.50€ = 0.233€ handling per pallet.

5. Indicates the cost of picking.


6. Calculates the number of order lines per hour.

Machinery rental = 20,000 € per year.


Annual depreciation of machinery in property= 12,000 € per year.
Consumption = 20.000 €
Personnel = 130.000 €
Annual maintenance = 12.500 €
They work 20 days a month, in 2 shifts of 8 hours.
In the year, they have issued 45,000 orders, representing 280,320 order lines.

 Total costs = 20,000 + 12,000 + 20,000 + 130,000 + 12,500 = 194,500 euros


 Cost per order line : 194,500 : 280,320 = 0.69
 Productivity: 16 hours x 20 days per month x 12 months = 3,840 hours

Hourly order lines: 280,320 : 3,840 = 73 lines per hour

7. Calculate packaging costs (pallets plus boxes).


Pales. In property. Pales are purchased at 8,50 €, valid for 6 uses. Retrieval of 350
pales from customers' warehouses costs 400 €.

Cardboard boxes. Each order line is stored in cartons with an average price of 0.20 €
per carton.

 Unit price: 8,50€ Uses: 6 Cost per use: 8,5 / 6 = 1,416€.


 Transportation cost: 400€ Units transported: 350 pallets Returns: 5
 Transportation cost: 400/350 = 1,14€ x 5 returns = 5,71€ / 6 uses = 0,95€.
 Cost per use: 1.416 + 0.95= 2.36€.
 Packaging cost: 45,000 orders x 2.36 = 106,200€.
 Cost of cases: 280,320 order lines x 0.20€ = 56,064€.

 TOTAL PACKAGING: 106,200 + 56,064 = 162,264 €.

 Transportation costs. Total costs of €180,000

 Administrative costs. Total costs of €22,000

8. Determine the total costs for all items.

Comments:

Of the activities performed you have only failed in the item of Packaging costs
that should amount to 653,064.00€. Thus the total costs would be a total of
€1,457,909.83.

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