65 Ess15276
65 Ess15276
65 Ess15276
Abstract: Esterquat cationic softener is basically the class of surface active quaternary ammonium
compounds. Esterquat compounds were synthesized and their surface behavior, antibacterial activity and
Textile softening properties were investigated. Easily found cheap material was used to synthesize cationic
fabric softeners. This fabric softener will be a good for commercially and industrially important because
their emulsify activity, rewettability dispersing power and softness. Free fatty acids were derived from
tallow oil and were treated with triethanolamine and mono-ethanolamine at 140℃. This diester was
quaternaries with dimethyl sulphate and benzyl chloride. The synthesized esterquat compounds were
characterized by its cationic content, 1H NMR and FT-IR analysis. In addition to the cationic content,
surface tension, CMC (critical micelle concentration), rewettability, fabric softening, emulsification and
dispersing power were determined as their surface-active properties. The fabric softening activity of
esterquat and esteramide prepared from DMS was better softening activity of fabrics compared to untreated
cotton and polyester fabrics cloth. The presented result shows that the esterquat made from BCl exhibit the
best dispersing power. The esterquat made from DMS both in TEA and MEA shows good rewettability was
determined.
Key words: cationic surfactant, esterification, quaternization, CMC, fabric softening, rewettability, emulsification,
dispersing power, antibacterial activity
*
Correspondence to: Amit Prabhakar Pratap, Department of Oils, Oleochemicals and Surfactant Technology, Institute of Chemical
Technology, Matunga, Mumbai, Maharashtra, INDIA
E-mail: [email protected]
Accepted April 9, 2016 (received for review November 30, 2015)
Journal of Oleo Science ISSN 1345-8957 print / ISSN 1347-3352 online
http://www.jstage.jst.go.jp/browse/jos/ http://mc.manusriptcentral.com/jjocs
663
M. G. Mondal and A. P. Pratap
2 Materials and method 1)was obtained from fatty acid with triethanolamine. The
2.1 Materials for Synthesis of Esteramide Quates diester was prepared by a triethanolamine with fatty acid,
The reagent used in synthesis of diester and esterquat followed by reaction with an alkylation agent to the corre-
were purchased from Sigma Aldrich Pvt. Ltd, India while sponding quaternary. In the presence of a catalyst ortho-
toluene, diethyl ether, hexane and various other solvents phosphoric acid the(2 mole)of fatty acid and(1 mole)of
used were purchased from Thomas baker’ s Pvt. Ltd. triethanolamine was heated up to temperature 160-170℃
Mumbai, India. to obtain high conversion and water removal is enhanced
Fabrics for evaluation of softening and rewettability, i.e. by striping with an inert gas. The reaction times vary from
100% cotton and 100% polyester were obtained from the 8-10 hours and the reaction was monitor by acid values.
market. The acid value was checked after half an hour. The reac-
tion was continued until acid value reached 6.0.Similarly,
2.2 Experimental the reaction for the preparation of ester amide of mono-
2.2.1 Synthesis of diester from tallow free fatty acid ethanolamine with free fatty acid of tallow fat.
The reaction for the synthesis of diester esterquat (Fig.
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J. Oleo Sci. 65, (8) 663-670 (2016)
Synthesis and Performance Properties of Cationic Fabric Softeners
bility data of different treated fabric with different surfac- mixture at 150℃. In the presence of catalyst Orthophos-
tant solution. phoric acid was found yield for this reaction. The lowest
acid value(5.5)of diester was obtained at 170℃ with Or-
3.7 Instrumental Analysis thophosphoric acid as a catalyst. The diester derived from
The structures of compounds were determined by means free fatty acid gave a maximum yield was carried out at
of spectral analysis: 1H NMR and FT-IR. FT-IR spectra 170℃. The reaction was controlled by monitoring the acid
were obtained by using a model Miracle 10.DRS plate of value during the synthesis.
the sample was subjected to analysis with 30 scan. NMR
spectra were recorded with a Bruker avance DRX-500 in 4.3 Synthesis of Esterquats
CDCl3 solution. Table 2 shows the yield percentage yields by weight and
cationic content of different di-esterquats, prepared by
quaternization of diester and ester amide by DMS and
Benzyl chloride. The quaternization was carried out at a
4 Results and Discussion 70-80℃ for 2 hours and cationic matter for each product
4.1 Characteristics of Experimental Fatty Acids was determined. The result shows that quaternization of
The acid value, saponification value, appearance and diester for 2 hours using 1:1.5 molar ratio of diester to dif-
melting point of free fatty acid of tallow are in Table 1. The ferent halide group give better yield of esterquat. Quater-
acid value determined was 174.03. The saponification value nization time also had an important role in the cationic
and melting point were found to be in normal range as ex- content of esterquats. Increasing the duration of quater-
pected. nization did not increase the cationic content. The solubili-
ty test indicates that esterquat was soluble in both cold
4.2 Synthesis of Diester and warm water. The reason is that esteramide and ester-
Fatty esters are generally prepared by the reaction of an quats surfactant molecule present polar alcoholic group.
acid with a different alcohol like triethanolamine and mono Because polar group increasing solubility due to hydrogen
ethanolamine. Cationic surfactant constitutes an important bonding. The O-H bond is not only polar but is also able to
class of fabric softener. The aim of research was to synthe- form hydrogen bond with water molecule as well as each
size better surfactant from easily available chiefly fatty acid other.
like tallow, which should be better quality and yield of
product. The esterquat was prepared by two steps, the 4.4 1H NMR
product obtained from the first step, which involved ester Spectral data of Esteramide and Esterquats surfactant
formation from free fatty acid and alcoholic amine like are as follow:
mono and triethanolamine. In etherification reaction the 1)6a- Esteramide of dimethyl sulphate
lowest acid value of product was obtained. The acid value 1H NMR(500 MHz CDCl3): δ 0.86-1.99[99 H, m,(-CH2-
of condensate product(Diester formation)reduces rapidly (CH2)n-CH2-) Aliphatic chain]; 2.66-2.33[8 H, d t,(-CH2-C
because water of condensation being removed from =O, -N-CH2-CH2-)]; 3.64[3 H, s,(+N-CH3 sulphate)];
5.32[3 H, s,(-CH3SO−4) ]
Table 1 Characteristics of tallow fat. 2)6b- Esteramide of benzyl chloride
1H NMR(500 MHz CDCl3): δ 0.87-1.25[83 H, m,(-CH2-
Characteristics Value
(CH2)n-CH2-)Aliphatic chain]; 2.01-2.0[6 H, t,(-CH2-CH2-
Saponification value 186.122 C=O) ]; 2.37-2.33[8 H,(-CH2-C=O) , -CH2-OH] ; 5.33-5.36
Acid value 174.03 [4 H, m,(-CH2-N+ Benzyl),(-CH2-OH)]; 7.26[5 H, m,
Melting point >40℃ (Aromatic C-H) ] .
3)7c- Esterquats of dimethyl sulphate
Appearance Off-white, solid fat
1H NMR(500 MHz CDCl3): δ 0.85-2.35[288 H, m,(-CH2-
Table 2 Reaction parameters of different quats derived from tallow fatty acid.
Diester: Cationic
Surfactant Molar Ratio Time (h) Yield (%)
Alkyl halide Content (%)
6a 4 : DMS 1:1.5 2h 71.03 90
6b 4 : BCl 1:1.5 2h 58.9 85
7c 5 : DMS 1:1.5 2h 70.0 89
7d 5 : BCl 1:1.5 2h 63.7 87
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J. Oleo Sci. 65, (8) 663-670 (2016)
Synthesis and Performance Properties of Cationic Fabric Softeners
(CH2)n-CH2-)Aliphatic chain]; 3.65[3 H, s,(+N-CH3)- tion of diester was confirmed by The OH starching vibra-
sulphate)]; 4.4-4.17 (-O-CH2-CH2)
[4 H, t, 2 ] [10
; 5.30-5.37 tion and deformation was indicated by the peak at ∼
H, m, 2(-CH2-C=O), 2 (+N-CH2-CH2-O-C=O) ,(+N-CH2- 3340.71 and ∼1076.28 cm−1 respectively. The C-N stretch-
CH2-OH)]; 5.79[3 H, s,(-CH3SO−4) ]. ing at ∼1068 cm−1(amide group), C=O stretching (amide
4)7d- Esterquats of benzyl chloride group)at ∼1641.42 cm−1, C=O stretching (ester group)at
1H NMR(500 MHz CDCl3): δ 0.86-2.36[80 H, m,(-CH2- 1737.86 cm−1.
(CH2)n-CH2-)Aliphatic chain]; 4.44-3.51[13 H, dt, 2(-O- Esterquats: FT-IR spectra of esterquat shows similar
CH2-CH2-N+),(+N-CH2-CH2-OH)]; 5.34-5.76[5 H, m, type of peak as those in the spectra of diester and ester
(Aromatic C-H)]. amide, except for the peak of S=O stretching(DMS group)
at ∼100.91 cm−1 and ∼707.8 cm−1 for benzene ring of(ar-
4.5 FT-IR omatic ring). Presence of quaternary N+ was confirmed by
Diester and esteramide: The FT-IR data obtained for the peak obtained at ∼1462.04 cm−1. Instrumental analysis
diester and ester amide is tabulated in Table 3. The forma- of diester, esteramide and esterquats is shown in Table 3
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J. Oleo Sci. 65, (8) 663-670 (2016)
M. G. Mondal and A. P. Pratap
Table 4 Surface active properties of different esterquat and esteramide quats derived from tallow fatty acid and TEA
and MEA.
Surface CMC Cationic Emulsion Dispersing power Average molar
Surfactant
Tension mN/m (mmol/L) content (%) stability (min) (TiO2) (vol. in ml) mass (g/mole)
6a 30.89 0.046 71.03 55 min 6.5 1082
6b 27.81 0.002 58.9 40 min 10 1096
7c 32.54 0.158 70.0 57 min 8 883
7d 29.00 0.246 63.7 42 min 10 897
and graphs are shown in Figs. 2 and 3. sion is reduced the interfacial tension between the phases
and forming the barrier between the phases. Hence, a sur-
4.6 Surface Tension factant, mostly termed emulsifier, is necessary for stabiliza-
After the synthesis of tallow based esterquat, we further tion. Esterquats and esteramide quates showed good emul-
investigated their surface active properties Critical micelle sion stability. Table 4 shows that emulsion stability was
concentration (CMC) values, surface tension at CMC(γcmc) different in different surfactant depends their size and al-
are summarized in Table 4. In general the critical micelle kylating agent. The experimental data a show that ester-
concentration indicate the concentration at which the sur- quat derived from DMS has best emulsion stability while
factant start to aggregate into micelles. Table 4 indicates esterquat derived from benzyl chloride has lower emulsion
that surface tension of all the esterquat good range that is stability.
below 30 mN/m. The CMC value was calculated by the
plate methods shown in Table 4. The tallow based ester- 4.8 Dispersing Power
quat and esteramide surfactant CMC value decreases or in- Increased length of the alkyl chain increases degree of
creases depend their central nitrogen atom of tri-ethanol- dispersing power. The dispersion of carbon in aliphatic hy-
amine, mono-ethanolamine and polar alkyl halide group drocarbon is raised by the addition of alkyl benzene. The
like dimethyl sulfate and benzyl chloride. Because of large benzene ring is presumably adsorbed onto the surface of
head group expected aggregate structure was spherical in the carbon and the alkyl chain length increases the stability
shape17). of dispersion liquid. Increases in the length and alkyl group
to the benzene nucleus increases the stability of disper-
4.7 Emulsion Stability sion18). The resulting data shown in Table 4 indicate that
Emulsification is defined suspension of liquid droplets the esterquat and esteramide quates prepared from benzyl
(dispersed phase)of a certain size within a second immis- chloride exhibit the best dispersing power in comparison
cible liquid(continuous phase). The main action of emul- to prepared from DMS.
668
J. Oleo Sci. 65, (8) 663-670 (2016)
Synthesis and Performance Properties of Cationic Fabric Softeners
5 Conclusions
Free fatty acids were derived from tallow fat and react Supporting Information
with TEA and MEA at 150-160℃. It was compared with the This material is available free of charge via the Internet
669
J. Oleo Sci. 65, (8) 663-670 (2016)
M. G. Mondal and A. P. Pratap
670
J. Oleo Sci. 65, (8) 663-670 (2016)