High-Level Production of Poly (3-Hydroxybutyrate-co-3-Hydroxyvalerate) by Fed-Batch Culture of Recombinant Escherichia Coli
High-Level Production of Poly (3-Hydroxybutyrate-co-3-Hydroxyvalerate) by Fed-Batch Culture of Recombinant Escherichia Coli
High-Level Production of Poly (3-Hydroxybutyrate-co-3-Hydroxyvalerate) by Fed-Batch Culture of Recombinant Escherichia Coli
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0099-2240/99/$04.00⫹0
Copyright © 1999, American Society for Microbiology. All Rights Reserved.
Polyhydroxyalkanoates (PHAs) are intracellular carbon and P(3HB) homopolymer, several processes which result in pro-
energy reserve materials that are accumulated by a variety of duction of high concentrations of P(3HB) with a high level of
microorganisms under certain unbalanced growth conditions productivity have been developed (12, 13). In particular, it has
(1, 7, 12, 19, 23). Since PHAs possess thermoplastic or elasto- been shown that recombinant E. coli harboring the heterolo-
meric properties depending on the monomer composition and gous PHA biosynthesis genes has several advantages over wild-
are completely biodegradable when they are disposed, they type PHA producers; these advantages include a wide range
have been considered good candidates for biodegradable poly- of utilizable carbon sources, accumulation of a large amount of
mers (9). Poly(3-hydroxybutyrate) [P(3HB)] is accumulated by P(3HB) with a high level of productivity, and the fragility of
numerous microorganisms and is the best-characterized PHA cells, which allows easy recovery of PHA (8, 12, 14). Recently,
(12, 23). Several bacteria, such as Ralstonia eutropha, Alcali-
we reported that an unprecedentedly high concentration of
genes latus, Azotobacter vinelandii, methylotrophs, and recom-
P(3HB) (141.6 g/liter) and a high level of productivity [4.63 g
binant Escherichia coli harboring the heterologous PHA bio-
synthesis genes, have been employed for efficient production of of P(3HB)/liter-h) could be obtained with a fed-batch culture
P(3HB) (12, 13). However, P(3HB) is a highly crystalline and of recombinant E. coli harboring the A. latus PHA biosynthesis
brittle homopolymer, which restricts its use to a limited range genes (6). Therefore, we decided to determine if P(3HB-co-
of applications (9). Because of this, it has been suggested that 3HV) copolymer could also be produced at a high level of
poly(3-hydroxybutyrate-co-3-hydroxyvalerate) [P(3HB-co-3HV)] efficiency by recombinant E. coli harboring the A. latus PHA
is better than P(3HB) because it is more flexible and stronger biosynthesis genes. There have been several reports of produc-
(7, 9). P(3HB-co-3HV) has been produced on a fairly large tion of high concentrations of P(3HB-co-3HV) by wild-type
scale by fed-batch cultures of R. eutropha from glucose and PHA producers, such as R. eutropha (11, 18, 24), A. latus (20),
propionic acid (3). A. vinelandii (17), Alcaligenes sp. (10), and Paracoccus denitri-
A major problem in commercialization of PHAs as substi- ficans (26). The highest level of copolymer P(3HB-co-3HV)
tutes for conventional petrochemical-based polymers is the productivity obtained so far was 2.55 g of PHA/liter-h by a
high production cost of these compounds (3, 4). Much effort fed-batch culture of R. eutropha (11). If P(3HB-co-3HV) can
has been devoted to lowering the production cost of PHAs by be produced by recombinant E. coli with a similar or higher
developing better bacterial strains and more efficient fermen- level of productivity, the other advantages of recombinant E.
tation and economical recovery processes. In the case of the coli described above should reduce the overall cost of produc-
tion of P(3HB-co-3HV).
In this paper, we describe a cultivation strategy for produc-
* Corresponding author. Mailing address: Department of Chemical
tion of a high concentration of P(3HB-co-3HV) with a high
Engineering and BioProcess Engineering Research Center, Korea
Advanced Institute of Science and Technology, 373-1 Kusong-dong, level of productivity. Strategies for producing P(3HB-co-3HV)
Yusong-gu, Taejon 305-701, Korea. Phone: 82-42-869-3930. Fax: 82- with different 3-hydroxyvalerate (3HV) mole fractions are also
42-869-8800. E-mail: [email protected]. described.
4363
4364 CHOI AND LEE APPL. ENVIRON. MICROBIOL.
TABLE 1. Production of P(3HB-co-3HV) by recombinant E. coli XL1-Blue(pJC4) incubated under various conditions at 30°C for 60 h
Cell dry wt PHA concn PHA content 3HV fraction
Culture conditions
(g/liter) (g/liter) (wt%) (mol%)
DISCUSSION
P(3HB-co-3HV) has been considered a better candidate for
producing biodegradable plastic material than P(3HB), be-
cause it is more flexible, stronger, and easier to process. Slater
et al. (22) demonstrated that P(3HB-co-3HV) could be syn-
thesized by a special mutant (atoC fadR) strain of E. coli
LS5218 harboring the R. eutropha PHA biosynthesis genes
(29), because this E. coli strain allowed constitutive expression
of the enzymes involved in utilization of short-chain fatty acids.
FIG. 1. Time profiles for cell dry weight (CDW), PHA concentration, and
residual propionic acid concentration in the medium (A) and PHA content and
3HV fraction in PHA (B) during fed-batch culture of strain XL1-Blue(pJC4).
The feeding solution was added in order to increase the concentrations of
glucose and propionic acid to 20 g/liter and 20 mM, respectively, after each
feeding.
was less than the amount observed in the absence of oleic acid
supplementation or acetic acid induction.
Reduction of propionic acid accumulation. Even though
acetic acid induction and oleic acid supplementation could
enhance propionic acid utilization, propionic acid still accumu-
lated. To reduce the accumulation of propionic acid during
culture, a feeding solution containing a lower propionic acid
concentration was used without acetic acid induction or oleic
acid supplementation. This solution was designed to increase
the propionic acid concentration to 5 mM after each feeding.
The cell concentration, PHA concentration, and PHA content
obtained in 51.9 h were 179.4 g/liter, 134.7 g/liter, and 75.1
wt%, respectively. The maximum fraction of 3HV in PHA was
3.3 mol%. The final residual concentration of propionic acid
was 5.2 g/liter, which is much lower than the concentration
obtained during the three fed-batch culture experiments de-
scribed above (time profiles not shown).
Figure 3 shows the time profiles for cell concentration, PHA
concentration, and PHA content when cells were cultivated
with oleic acid supplementation after acetic acid induction. In FIG. 2. Time profiles for cell dry weight (CDW), PHA concentration, and
this experiment, the nutrient solution was added in order to residual propionic acid concentration in the medium (A) and PHA content and
3HV fraction in PHA (B) during fed-batch culture of XL1-Blue(pJC4) after
increase the propionic acid concentration to 5 mM after each induction with 10 mM acetic acid. The feeding solution was added in order to
feeding. The cell concentration, PHA concentration, and PHA increase the concentrations of glucose and propionic acid to 20 g/liter and 20
content obtained in 55.1 h were 203.1 g/liter, 158.8 g/liter, and mM, respectively, after each feeding.
4366 CHOI AND LEE APPL. ENVIRON. MICROBIOL.
tained was 120.3 g/liter, but the PHA content was rather low
(42.5 wt%). We found that propionic acid accumulated during
incubation of the fed-batch culture. The residual concentration
of propionic acid after 56.8 h was as high as 22.6 g/liter, which
seemed to be the reason for relatively low level of PHA. To
stimulate the uptake of propionic acid, acetic acid induction
experiments were carried out. The cell and PHA concentra-
tions, the PHA content, and PHA productivity all increased
when acetic acid induction was used. The residual concentra-
tion of propionic acid in the medium decreased considerably.
In the fed-batch culture with oleic acid supplementation, the
cell and PHA concentrations increased a little but were lower
than the concentrations obtained with acetic acid induction.
On the other hand, the 3HV fraction increased twofold. On the
basis of these results, we reasoned that oleic acid supplemen-
tation mainly increased the 3HV fraction in PHA. The 3HV
yield on propionic acid was also increased by acetic acid in-
duction and oleic acid supplementation.
However, the high residual concentration of propionic acid
in the medium and the low PHA content were problems that
had to be solved for efficient production of P(3HB-co-3HV) by
recombinant E. coli. In the fed-batch cultures, the feeding
solution containing propionic acid was added when the glucose
in the medium was depleted. Because the uptake rate of pro-
pionic acid seems to be different from the uptake rate of
FIG. 3. Time profiles for cell dry weight (CDW), PHA concentration, and
residual propionic acid concentration in the medium (A) and PHA content and
3HV fraction in PHA (B) during fed-batch culture of XL1-Blue(pJC4) with oleic
acid supplementation after acetic acid induction. The feeding solution was added
in order to increase the concentrations of glucose and propionic acid to 20 g/liter
and 5 mM, respectively, after each feeding.
However, E. coli LS5218 did not grow to a high cell density, nor
did it accumulate much polymer (27). We examined other E.
coli strains to determine whether they produced P(3HB-co-
3HV) more efficiently (28). Non-atoC fadR E. coli strains har-
boring the R. eutropha PHA biosynthesis genes accumulated
P(3HB-co-3HV) with 3HV fractions as high as 33 mol% from
glucose and propionic acid in flask cultures.
In this study, we investigated strategies for production of
P(3HB-co-3HV) by a high-cell-density culture of non-atoC
fadR recombinant E. coli harboring the A. latus PHA biosyn-
thesis genes with different 3HV fractions. Recombinant E. coli
harboring the A. latus PHA biosynthesis genes produced a
large amount of P(3HB) with a higher level of productivity
than recombinant E. coli harboring the R. eutropha PHA bio-
synthesis genes (6). In a flask culture used for production of
P(3HB-co-3HV), the final cell and PHA concentrations ob-
tained with recombinant E. coli XL1-Blue(pJC4) harboring the
A. latus PHA biosynthesis genes were higher than the final
concentrations obtained with recombinant E. coli XL1-Blue
(pSYL105) harboring the R. eutropha PHA biosynthesis genes.
When we used the fed-batch culture containing recombinant FIG. 4. Time profiles for cell dry weight (CDW), PHA concentration, and
E. coli XL1-Blue(pJC4) harboring the A. latus PHA biosynthe- residual propionic acid concentration in the medium (A) and PHA content and
3HV fraction in PHA (B) during fed-batch culture of XL1-Blue(pJC4) with oleic
sis genes and the feeding strategy that increased the glucose acid supplementation after acetic acid induction. The feeding solution was added
and propionic acid concentrations to 20 g/liter and 20 mM, in order to increase the concentrations of glucose and propionic acid to 20 g/liter
respectively, after each feeding, the cell concentration ob- and 10 mM, respectively, after each feeding.
VOL. 65, 1999 P(3HB-co-3HV) PRODUCTION BY RECOMBINANT E. COLI 4367
TABLE 2. Summary of P(3HB-co-3HV) production by fed-batch cultures of recombinant E. coli under various conditions
3HV yield Productivity
Fermentation Cell dry wt PHA concn PHA content 3HV fraction
Culture conditions (g of 3HV/g of (g of PHA/
time (h) (g/liter) (g/liter) (wt%) (mol%)
propionic acid) liter-h)
Glucose added to a concn of 20 g/liter and 56.8 120.3 51.1 42.5 10 0.23 0.90
propionic acid added to a concn of 20
mM after each feeding
Glucose added to a concn of 20 g/liter and 50.9 141.9 88.1 62.1 15.3 0.34 1.73
propionic acid added to a concn of 20
mM after each feeding with acetic acid
induction
Glucose added to a concn of 20 g/liter and 53.5 129.6 54.1 41.8 19.3 0.35 1.01
propionic acid added to a concn of 20
mM after each feeding with oleic acid
supplementation
Glucose added to a concn of 20 g/liter and 51.9 179.4 134.7 75.1 3.3 0.33 2.60
propionic acid added to a concn of 5
mM after each feeding
Glucose added to a concn of 20 g/liter and 55.1 203.1 158.8 78.2 10.6 0.47 2.88
propionic acid added to a concn of 5
mM after each feeding with acetic acid
induction and oleic acid
supplementation
Glucose added to a concn of 20 g/liter and 52.1 189.1 135.1 71.4 14.8 0.43 2.59
propionic acid added to a concn of 10
mM after each feeding with acetic acid
induction and oleic acid
supplementation
glucose, propionic acid accumulates if its concentration is not with a fed-batch culture of recombinant E. coli harboring the
optimized. To decrease the level of propionic acid in the me- A. latus PHA biosynthesis genes.
dium, we performed fed-batch culture experiments with differ- In order to compare the processes for production of P(3HB-
ent feeding solutions containing lower concentrations of pro- co-3HV) by recombinant E. coli with other processes in which
pionic acid. When the feeding solution was added in order to wild-type organisms are used, an economic evaluation of the
increase the propionic acid concentration to 5 mM, the con- processes was carried out by using the method described pre-
centration of PHA and the PHA content increased and pro- viously (4). In this evaluation, a P(3HB-co-3HV) production
ductivity was higher, while the residual concentration of pro- scale of 100,000 metric tons per year was used. According to
pionic acid was much lower. With acetic acid induction and the economic evaluation of the process for production of PHA
oleic acid supplementation, the PHA concentration and the having a 3HV fraction of 14.3 mol% by R. eutropha, the PHA
PHA content increased to 158.8 g/liter and 78.2 wt%, respec- production cost was as high as $9.75/kg of PHA when the
tively. The productivity was as high as 2.88 g of P(3HB-co- recovery method involved surfactant-hypochlorite digestion.
3HV)/liter-h. When the feeding solution was added in order to For the process described here in which recombinant E. coli
increase the propionic acid concentration to 10 mM with acetic was used, the PHA production cost with a 3HV fraction of 10.6
acid induction and oleic acid supplementation, the concentra- mol% was only $5.05/kg of PHA when the same recovery
tion of PHA and the PHA content decreased slightly compared method was used. Furthermore, when PHA was recovered
to the values obtained when 5 mM propionic acid feeding was from E. coli cells by the simple NaOH digestion method de-
used. However, the final 3HV fraction was higher (14.8 mol%). scribed recently (5), the PHA production cost was $3.95/kg of
On the basis of these results, we concluded that a high con- PHA.
centration of PHA and a high PHA content could be obtained In conclusion, P(3HB-co-3HV) having a 3HV fraction of 3
by using a feeding solution with a low concentration of propi- to 20 mol% could be efficiently produced by recombinant E.
onic acid, but the 3HV fraction in PHA was low. Table 2 also coli containing the A. latus PHA biosynthesis genes by simply
shows that when the feeding solution containing a low propi- varying the propionic acid concentration in the feeding solu-
onic acid concentration was added, the 3HV yield on propionic tion. Our results along with other advantages of employing
acid increased. recombinant E. coli described previously, should make recom-
Prior to this study, it was reported that the highest concen- binant E. coli a good candidate for production of PHA. Re-
tration of P(3HB-co-3HV), a PHA content, and a 3HV frac- cently, research on production of PHA by a transgenic plant
tion were 117 g/liter, 74 wt%, and 4.3 mol%, respectively, when has been carried out. However, the concentration and yield of
a fed-batch culture of R. eutropha was used and that the highest PHA should be increased in order to reduce the PHA produc-
level of PHA productivity was 2.55 g of P(3HB-co-3HV)/liter-h tion cost to a value close to the cost of starch production.
(11). However, when the 3HV fraction in the PHA increased Therefore, PHA production will rely on efficient bacterial fer-
to 14.3 mol%, the cell and PHA concentrations and the PHA mentation until the early 21st century, and recombinant E. coli
content decreased to 129 g/liter, 74 g/liter, and 57 wt%, respec- will play an important role in this production.
tively, which resulted in a level of productivity of 1.67 g of
P(3HB-co-3HV)/liter-h. The results reported in this paper ACKNOWLEDGMENTS
show that a higher concentration of PHA and a higher PHA This work was supported by the Ministry of Science and Technology
content with a relatively high 3HV fraction can be obtained and by LG Chemicals, Ltd.
4368 CHOI AND LEE APPL. ENVIRON. MICROBIOL.
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