Service-Manual Prismacomfort V1 00 (2007-03-15)

Service manual
Barkey Prismacomfort
blood heater for
Gambro Prismaflex®
Barkey autocontrol 3XPT (SN 125 0871 and above)
Barkey autoline XPT 4R (SN 270 6000 and above)
Version 1.00 EN
Sales by:
Gambro Lundia AB
Monitor Division
Box 10101
SE-220 10 Lund
Sweden
Manufactured by:
Barkey GmbH & Co. KG
Gewerbestrasse 8
D - -33818 Leopoldshoehe
Germany
Issued: 2007-03-15
Contents Service Manual
Contents
1 Introduction ..................................................................................................................... 1
1.1 Important things to observe .........................................................................................................1
1.2 Pictograms, signal words and symbols ......................................................................................2
1.3 Target groups................................................................................................................................3
1.4 Disclaimer of liability ..................................................................................................................3
1.5 Copyright ......................................................................................................................................3
1.6 Symbols on labels.........................................................................................................................4
1.6.1 Safety information sticker for Barkey autoline XPT 4R heating device .................................5
2 Safety information ........................................................................................................... 6
2.1 Safety information for the carrying out of service work ...........................................................6
2.2 Safety information regarding environmental influences ...........................................................8
3 Operating the autocontrol 3XPT controller / service menu........................................... 9
3.1 Operating panel ............................................................................................................................9
3.2 Entry screen / service menu.......................................................................................................10
3.3 Entry screen / service menu.......................................................................................................11
3.4 "view-time-date" time and date inspection...............................................................................12
3.5 “set time“ time settings ..............................................................................................................13
3.6 “set date“ date settings ...............................................................................................................14
3.7 “list of errors“ error list..............................................................................................................15
3.8 “temp. inspection“......................................................................................................................15
3.9 Calibrating the autocontrol 3XPT “temp.calibration ac“.........................................................16
3.10 “overtemp. inspection“..............................................................................................................19
3.11 Setting the autocontrol 3XPT calibration date “calibration date ac“ .....................................21
3.12 Setting the heating device calibration date "calibration date hd"...........................................22
3.13 Selecting the language ..............................................................................................................23
4 Testing equipment set ....................................................................................................24
4.1 Adapter 1 (temperature reference) ............................................................................................25
4.2 Adapter 2 (overtemperature test)...............................................................................................26
4.3 Adapter 3 (programming) ..........................................................................................................27
4.4 Adapter 4 (external temperature) ..............................................................................................28
4.5 Digital thermometer GMH 1170 ...............................................................................................29
4.6 Temperature sensor ....................................................................................................................30
5 Safety inspections (SI)....................................................................................................31
5.1 autocontrol 3XPT controller......................................................................................................31
5.1.1 Visual inspection .......................................................................................................................31
5.1.2 Maintenance...............................................................................................................................31
5.1.3 Temperature check ....................................................................................................................32
5.1.4 Measurements in accordance with DIN EN 60601-1 .............................................................32
5.1.5 Overtemperature check .............................................................................................................33
5.1.6 Functional inspection ................................................................................................................34
5.1.7 Comments ..................................................................................................................................34
5.1.8 TSI has been passed ..................................................................................................................34
5.1.9 Setting the calibration date / attaching the inspection label ...................................................35
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

Head office: +49 (5202) 9801-0 Customer service: +49 (5202) 9801-30 Fax: +49 (5202) 9801-99
e-mail: [email protected]
Service manual Contents
5.2 autoline XPT 4R heating device ...............................................................................................36

5.2.1 Visual inspection.......................................................................................................................36
5.2.2 Temperature check....................................................................................................................36
5.2.3 Measurements in accordance with DIN EN 60601-1 .............................................................38
5.2.4 Function testing and overtemperature check...........................................................................38
5.2.5 Comments..................................................................................................................................39
5.2.6 TSI has been passed ..................................................................................................................39
5.2.7 Setting the calibration date .......................................................................................................39
6 Service work on the autocontrol 3XPT controller ........................................................ 40
6.1 Electronics schematic unit diagram ..........................................................................................41
6.2 Opening/closing housing ...........................................................................................................42
6.3 Removing and refitting the "power section" PCB ...................................................................42
6.4 Replacing the power cable.........................................................................................................45
6.5 Selection of mains voltage 115 V~ / 230 V~ ...........................................................................47
6.6 Replacing fuses ..........................................................................................................................48
6.7 Cleaning the ventilator...............................................................................................................49
6.8 Replacing the batteries...............................................................................................................49
6.9 Replacing the microcontroller in the autocontrol 3XPT .........................................................50
6.10 Cleaning and disinfection .........................................................................................................51
7 Warranty and disclaimer of liability ............................................................................. 52
8 Customer Service ........................................................................................................... 53
8.1 Service information....................................................................................................................54
9 Appendix ........................................................................................................................ 60
9.1 Exploded drawings for Barkey autocontrol 3XPT...................................................................60
9.2 Spare parts list ............................................................................................................................62
9.3 Material list for testing equipment set ......................................................................................63
9.4 Barkey autocontrol 3XPT languages ........................................................................................63
9.5 Error messages ...........................................................................................................................64
9.6 Inspection log for technical safety inspection ..........................................................................67
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

Introduction Service Manual
1 Introduction
This service manual is intended to give you an introduction to carrying out technical
safety inspections (in short TSI) and to carrying out service work on the system compo-
nents of the Barkey Prismacomfort components listed below for the Gambro Prismaflex
haemodialysis system:
• Barkey autocontrol 3XPT
• Barkey autoline XPT 4R Low-flow (internal Ø 4.3 mm)
• Barkey autoline XPT 4R High-flow (internal Ø 6.0 mm)
1.1 Important things to observe

A prerequisite for the implementation of technical safety inspections (TSI) is possession
of the controller software version: sv 1.6x or above (x stands for the language version). If
your controller has a lower software version than that stated above, please contact Barkey
GmbH or your responsible Gambro sales office.
WARNING
Read this service manual and the instruction manual thoroughly through before you
operate the device or carry out service work.
This should ensure that no incorrect handling can take place which could lead to
faults or damages.
You should also observe the requirements made on the qualifications of service
personnel as stated in Chapter 1.3.
It is imperative that the installation conditions and safety information described in the
service manual and in the instruction manual are observed during service work on the de-
vice. This ensures that the device is not used improperly such that patients and users of
the device could be endangered, and prevents damage to the device.
WARNING
Medical electrical devices are subject to particular precautionary measures with re-
gard to EMC (electromagnetic compatibility). Please ensure that the device is in-
stalled and operated in accordance with the EMC guidelines contained in this in-
struction manual.
Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany 1

Service manual Introduction
WARNING
The testing equipment set for the Barkey Prismacomfort and the components con-
tained within are subject to natural ageing. In order to guarantee correct functioning
of the testing equipment set, the set must undergo an annual inspection by the
manufacturer. As soon as the time for inspecting the testing equipment set has been
reached, you will be automatically reminded of the necessary annual inspection as
soon as you plug adapter 1 or adapter 2 into the Barkey autocontrol 3XPT via the
display.
Barkey GmbH & Co. KG accepts no liability for damages which are caused by disre-
garding this service manual or the instruction manual.
1.2 Pictograms, signal words and symbols

Warnings, and especially advice, are labelled using the following pictograms and symbol
words in this service manual .
If not observed: hazards to personnel.

WARNING
If not observed: hazards for equipment, the device or elementary

CAUTION device functions.
Additional helpful guidelines and information.

NOTE (the "i" stands for "information".
You will find the following symbol in instructions about the use and maintenance of the
device:
Instruction stage.
► carry out this stage as indicated.
NOTE
The symbols representing the displays in controls and device displays, in addition
to the symbols on device labels, are listed in Chapter 1.6 of this service manual to-
gether with their meanings.
2 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

1.3 Target groups

These service manuals are intended for specialist medical technicians who:
• can substantiate a recognised qualification as an electrical appliance electrician or
equivalent
• have been trained in the use of the XPT unit range by the manufacturer through
training courses in the implementation of technical safety inspections and in the
implementation of service work on the XPT unit range system components.
WARNING
Only personnel who have fulfilled these qualifications may carry out service work
on the device.
1.4 Disclaimer of liability

The manufacturer and/or its subsidiary companies are only then liable for the safety, reli-
ability and performance of the system if all operating procedures, calibrations and repairs
are carried out by suitably trained and qualified personnel; if all alterations to the device
have been approved in writing by the manufacturer and have been carried out by suitably
trained and qualified personnel; if the electrical installation within the treatment room
satisfies local regulations and, if applicable, IEC requirements; if the device is used in ac-
cordance with the published instruction manual (these documents).
1.5 Copyright
This service manual, including all images contained within, is protected by copyright
regulations. Translation, duplication, reprinting, extraction of images, reproduction using
photographic technology and saving and processing in electronic systems, even only ex-
cerpts, in addition to any alterations requires the written authorisation of
Barkey GmbH & Co. KG. Any further usage which goes beyond using the contents de-
scribed in connection with the product purchased is not permitted.
Third party products, protected trademarks etc. are always stated without reference to the
registration or copyright status. Existing industrial property rights and registered trade-
marks will be explicitly acknowledged.
We reserve the right to make printing errors, mistakes and revisions which serve technical
progress, or which are necessary due to changes in regulations.

Service manual Introduction
1.6 Symbols on labels

Labels showing printed symbols are affixed to the device. These have the following
meaning:
This symbol declares that the device conforms with EU Directive

93/42/EWG of 14th June 1993 for medical products. The four-digit
number identifies the stated location (TÜV Product Service) which
monitors the manufacturer's quality assurance system.
This symbol shows that the device is protected against vertically falling
IP X1 dripping water in accordance with IEC 601-1 in the intended operating
conditions.
This symbol shows that heating devices (application components) con-
nected to the Barkey autocontrol 3XPT are suitable for use with the
human body. The application components are of Type BF (body float-
ing). In addition, they are protected against the effects of discharging a
defibrillator.
This symbol shows that the electrical protective insulation within the
device protects the user from electric shock, and that the device does
not need to be connected to the earthing cable in the building alternating
current power supply (Safety Class II).
This symbol shows the year of manufacture in the four-digit number.

2007
This symbol identifies the month and the year in which the next safety
inspections must be carried out.
This symbol shows that the device may not the disposed of with house-
hold waste. It must be recycled professionally or returned to the manu-
facturer for disposal. (Directive 2002/96/EU regarding used electrical
and electronic devices, WEEE)
This symbol shows that the device complies with safety regulations for
electromagnetic devices for the USA and Canada. The information "C"
and "US" next to the CSA sign shows that the product has been tested in
accordance with the relevant ANSI/UL and CSA Standards for use in
the USA and Canada.
This hazard symbol advises you that nonobservance of the instruction

manual can result in hazards for patients, the device user or the device
itself.

This symbol advises you that the instruction manual must be carefully
read through before operating the device.
1.6.1 Safety information sticker for Barkey autoline XPT 4R heating device
A sticker is attached to the front panel of the Barkey autocontrol 3XPT containing printed
symbols which show which safety information must be observed during use of the Barkey
autoline XPT 4R, or how the Barkey autoline XPT 4R may not be used.
WARNING
If instructions contained in the service manual are not observed, hazards can occur
to patients, the user of the device or the device itself.
The service manual and instruction manual must be read through thoroughly before
using the device.
Do not kink, cover, warm or cool the heating device! Do not cover the heating de-
vice with cloth or bandage material, and do not run it below bedcovers or warm air
blankets. Do not subject it to direct sunlight or direct heating. Only run the heating
device uncovered through air. Do not run into or through incubators!
Do not shorten or damage the heating device.
Figure 1: Barkey autoline safety information sticker

Service manual Safety information
2 Safety information
2.1 Safety information for the carrying out of service work

Read the instruction manual thoroughly through before using
WARNING the heating system.
Read this service manual thoroughly through before carrying
out a TSI or service work.
The annual technical safety inspection (TSI) must be carried
out by qualified service personnel or employees of Barkey
GmbH & Co. KG.
All electrical installations must comply with the relevant appli-
cable regulations and standards in addition to the specifications
stated by the manufacturer.
Only power supply connections approved by Barkey GmbH &
Co. KG which are designed for the device rated voltage
and rated current may be used.
You must remove the plug from the mains before opening the
device housing.
Do not bend the heating device over sharp-edged objects or
fold it!
Do not pierce the heating device with sharp objects.
No mechanical or electrical alterations may be carried out to
the components of the heating system.
After being connected to the Barkey autocontrol 3XPT, a
heating device must remain connected for a period of at least 6
seconds. If not, the parameters saved in the heating device
cannot be correctly recognised.
After disconnecting a heating device from a Barkey autocon-
trol 3XPT, you must wait at least 6 seconds before connecting
another heating device. If not, the parameters saved in the
heating device cannot be correctly recognised.
All electrical installations must comply with the relevant appli-
cable regulations and standards in addition to the specifications
stated by the manufacturer. The user carries responsibility for
correct installation.
Overhaul measures and device modifications may only be car-
ried out by qualified service personnel, representatives of
Gambro Renal Products sales company or employees of
Barkey GmbH & Co. KG.

Safety information Service Manual
The manufacturer accepts no responsibility for the safety of

patients if the operating, maintenance and calibration proce-
dures for the system do not comply with the procedures stated
WARNING
in the operating and service manuals. Technical personnel must
be suitably trained and qualified.
Overhaul measures and device modifications may only be car-
ried out by qualified service personnel, representatives of
CAUTION Gambro Renal Products sales company or employees of
Barkey GmbH & Co. KG.
The batteries (lithium battery
CR 1225, 3 V) must be replaced every three years by qualified
service personnel or employees of Barkey GmbH & Co. KG.
The Barkey autocontrol 3XPT controller nameplate is fixed to
the rear of the device. The nameplate specifies the require-
ments for power supply and the device serial number ("SN")
amongst other information.
The heating device nameplate is attached to the cable near the
mains plug. The device description and serial number ("SN") is
stated on it.

Service manual Safety information
2.2 Safety information regarding environmental influences

The influence of stronger electromagnetic fields (e.g. through
WARNING the use of HF therapy or surgical devices) can lead to malfunc-
tions in the Barkey Prismacomfort. If such malfunctions occur,
increase the distance between the Barkey Prismacomfort and
the device causing the disturbance, or operate the devices at
separate times. The Barkey Prismacomfort works perfectly
within the limit values set in the EN 60601-1-2 standard. The
device can be influenced outside the limit values set by EN
60601-1-2.
Portable and mobile high-frequency communication equipment
such as mobile telephones can influence the device.
All inspection steps for the TSI which have to do with tem-
perature measurements must be carried out at a room tem-
perature of
22° Celsius ± 1.0 K.
The heating devices should not be subjected to direct sunshine
or draughts, or other conditions affecting measurement, during
measurement activities.
Do not cover the heating profile with cloth or bandage mate-
rial, and do not run it below bedcovers or warm air blankets.
The device may not be used in the immediate vicinity of
• flammable materials (e.g. gases, liquids),
• flammable mixtures of anaesthetic substances with air,
• flammable mixtures of anaesthetic substances with oxygen
or laughing gas
whose point of ignition is below 50 °C. It is imperative that the
device is not used in areas in which alcoholic disinfectants and
anaesthetising substances are being used simultaneously.
The device may not be set up or operated in the immediate
vicinity of devices with high heat output.
When setting the Barkey autocontrol 3 XPT up, you must en-
sure that there is an uninterrupted feed and discharge airflow
from the underside and rear of the device.

Operating the autocontrol 3XPT controller / service menu. Service Manual
3 Operating the autocontrol 3XPT controller / service menu.
3.1 Operating panel

The Barkey autocontrol 3XPT controller is provided with an operating panel on the front
with a multi-line display, 4 push buttons and 4 lamps (LEDs).
Figure 2: autocontrol 3XPT operating panel
The display is for

• displaying the menu system for operating the device,
• information about the heating devices connected and the current actual and theoretical
values
• outputting error messages
An acoustic signal transmitter alerts you to the fact that an error has occurred. A message
is also shown in the display.
Please also observe the following table of displays and controls.
Switch for turning the device on and off.
Selection buttons for menu operation.

Each button has its function shown in the display.
Confirmation button for menu operation selection. Use this button to

acknowledge the OK display.
The green light (LED) shows that the device has been switched on.
Yellow lights 1 and 2 show that the heating device has been connected
to channel 1 or channel 2.
The red light (LED shows that a fault has occurred.

Service manual Operating the autocontrol 3XPT controller / service menu.
3.2 Entry screen / service menu.

An additional menu has been integrated into the Barkey autocontrol 3XPT controller for
service and technical safety inspections (TSI).
NOTE
A prerequisite for the implementation of technical safety inspections (TSI) is pos-
session of the controller software version: sv 1.6x or above (x stands for the lan-
guage version).
If the controller has an older software version than that stated above, please contact
our service department immediately.
This menu is not available to normal users, and can only be used after entering a special
keystroke combination while switching the Barkey autocontrol 3 XPT device on.
► Ensure that the controller is properly fixed.
► Press the left-hand and right-hand selection buttons below the display simultaneously.
► Hold these buttons pressed down, and switch the controller on with the other hand.
► Hold both buttons pressed down until the following screen is displayed (approx.10
seconds):
service menu
The menu can now be accessed, and will
now be referred to as the "service menu"
and described in more detail.
select an option All controllers contain this menu com-

pletely in the English language.
menu end This is independent of the language se-
lected and languages available.
Figure 3: entry screen / service menu.
Now press the left-hand menu button to access menu screen 1.

(see chapter 3.3 )
You can quit the service menu using the right-hand end button. After this button has been
pressed, you can use the "select the language" button to return to the main screen for
normal users.

3.3 Entry screen / service menu.

Press the left-hand button under the display which is used for the menu display. A menu
with the following selection facilities is then shown:
• “view-time-date“ the current time and date is displayed for checking
the settings
• “set time“ for adjusting the time setting
• “set date“ for adjusting the date setting
• “list of errors“ the error list is displayed and can be deleted if required
• “next->“ switches to the second selection screen
• “temp. inspection“ current temperature measurement values for channel 1,
channel 2 and external connections are displayed as a
check
• “temp. calibration ac“ starts guided calibration of autocontol 3XPT controller
• “overtemp. inspection“ starts overtemperature check for the heating device
connected to channel 1
• “calibration date ac“ you can set the autocontrol 3XPT calibration date to
the current date
• “calibration date hd“ the calibration date for heating devices connected to
channel 1 can be set to the current date
• “<- back“ returns to first selection screen.
view-time-date temp. inspection

set time temp. calibration ac
set date overtemp. inspection
list of errors calibration date ac
calibration date hd
next -> <- back
select OK end select OK end

Figure 4: menu screen 1 Figure 5: menu screen 2
The three buttons beneath the display are allocated functions which can be carried out in
the bottom display line. If you use the left-hand select button, you can select the individ-
ual menu commands successively. Use the OK button in the middle to select the menu
commands you highlighted, and these will then be displayed. Use the left-hand select
button to switch over while using the "next" and "back" menu commands.
You can quit the service menu using the right-hand end button. After this button has been
pressed, you can use the "select the language"
(see Chapter 3.13) button to return to the main screen for normal users.
The functions for these three buttons change depending on the menu command selected
and are described for the individual selections below.
3.4 "view-time-date" time and date inspection
the current system

time:
14:19:11
the date:
28.01.03
The current Barkey autocontrol 3 XPT
back controller time and date settings will be
shown for checking.
Figure 6: time and date inspection /
view-time-date
The time is displayed in the following format:

hh:mm:ss
hh - hours
mm - minutes
ss - seconds
The date is displayed in the following format:

dd.mm.yy
dd - day
mm - month
yy - year
Now press the centre back button to return to menu screen 1.

If discrepancies are determined, they can be corrected as described in chapters
3.5 and 3.6.

3.5 “set time“ time settings
please set the

current time
hh:mm:ss
The display now shows a request to set

- OK + the time. The display shows hh:mm:ss
flashing in the centre of the display.
Figure 7: set time / time settings
You can now carry out the settings separately in individual positions from left to right in
the sequence:
1. hh:mm:ss
2. hh:mm:ss
3. hh:mm:ss
4. hh:mm:ss
5. hh:mm:ss
6. hh:mm:ss
To adjust, use the left-hand – button to reduce or the right-hand + button to increase the
relevant value. After the value has been correctly set, acknowledge this by pressing the
centre OK button, and the adjusted value will stop flashing.
After all figures have been set, including acknowledgement, the selected time stops
flashing in the display. You can only quit the menu command and release the time set-
tings into the integrated clock by pressing the
confirmation button.
It is often helpful to set a time which will be correct slightly later than the time at which
the setting is carried out. This enables exact synchronisation between the integrated clock
and a time reference.
NOTE
If an incorrect time is entered, the restricted number of buttons does not allow this
process to be broken off. If this is the case, you must complete entering the incor-
rect value and then use the "set time" menu command to enter the correct entry
once again.

3.6 “set date“ date settings
please set the

current date
dd.mm.yy
The display now shows a request to set

- OK + the date. The display shows dd:mm:yy
flashing in the centre of the display.
Figure 8: date settings / set date
You can now carry out the settings separately in individual positions from left to right in
the sequence:
dd.mm.yy
dd.mm.yy
dd.mm.yy
dd.mm.yy
dd.mm.yy
dd.mm.yy
To adjust, use the left-hand – button to reduce or the right-hand + button to increase the
relevant value. After the value has been correctly set, acknowledge this by pressing the
centre OK button, and the adjusted value will stop flashing.
After all locations have been set, including acknowledgement, the selected date stops
flashing in the display.
You can only quit the menu command and release the date settings into the integrated
clock by pressing the confirmation button.
NOTE
If an incorrect date is entered, the restricted number of buttons does not allow this
process to be broken off. If this is the case, you must complete entering the incor-
rect value and then use the "set date" menu command to enter the correct date once
again.

3.7 “list of errors“ error list
following errors
occured before:
no.1: 000 no.2: 000

no.3: 000 no.4: 000
no.5: 000 no.6: 000 The display shows a list of errors which
have occurred up to this time. These could
delete back have been caused both by the controller
and also the heating devices driven by it.
Figure 9: list of errors / error list
Exact classification of the errors listed is documented in chapter 9.5 and provides excel-
lent support for troubleshooting or device repair.
The list can be completely deleted by pressing the delete button. Now press the right-hand
back button to return to menu screen 1.
3.8 “temp. inspection“
temp. inspection
ch1 a |ch1 b
39.03 ºC | 39.04 ºC The display now shows six different tem-
perature measurement values for:
ch2 a |ch2 b
• heating device temperatures in chan-
--,-- ºC | --,-- ºC nel 1
room |external • heating device temperatures in chan-
--,-- ºC | --,-- ºC nel 2
back • room temperature or temperature
shown by external temperature sensor.
Figure 10: temp. inspection
Values are displayed to an accuracy of 0.01 °C. If no heating devices or temperature sen-
sors are connected, the following display is shown for this measurement channel (--,--
°C).
The abbreviations shown are allocated as follows:
ch1 a - heating device at channel 1 sensor a
ch1 b - heating device at channel 1 sensor b
ch2 a - heating device at channel 2 sensor a
ch2 b - heating device at channel 2 sensor b
room - room temperature sensor
external - external temperature sensor
The measured temperature values displayed using this menu command are first used for
checking the measurement system within the autocontrol 3 XPT controller, and secondly

for checking the temperatures displayed by any heating devices or external temperature
sensors connected.
Now press the centre back button to return to menu screen 2.
NOTE
Heating devices connected to the Barkey autocontrol 3 XPT controller, or which
are connected using the “temp. inspection“ temperature inspection are automati-
cally allocated their maximum permissible setpoint. The reason for this is to warm
the heating devices up to the maximum operating temperature for temperature
checks during technical safety inspections (TSI).
3.9 Calibrating the autocontrol 3XPT “temp.calibration ac“
The display shows a request to plug in the reference adapter. In this case, the please plug
in the reference adapter! display text blinks.
The autocontrol is calibrated in 9 steps. The menu guides the user through the individual
steps.
The first three steps calibrate channel 1 (left-hand socket):
calibration step 1/9

Adapter 1 (temperature reference) with
channel : 1 the reference resistance for 0°C is plugged
ref.adapter: 0 ºC into channel 1. After the adapter has been
plugged in, the please confirm insertion
text will be displayed. This is acknowl-
edged using the centre button. The display
please plug in the text then disappears. The reference resis-
reference adapter! tance is measured during the next 5 sec-
onds.
Figure 11: calibration step 1
The next stage is displayed when this measurement has been completed.

Always follow the instructions on the display for this and all further steps.
calibration step 2/9 calibration step 3/9
channel : 1 channel : 1
ref.adapter: 37 ºC ref.adapter: 60 ºC
please plug in the please plug in the

reference adapter! reference adapter!
Figure 12: calibration step2 Figure 13: calibration step3
Steps 4 to 6 calibrate channel 2 (right hand socket):
channel : 2 channel : 2

channel : 2
ref.adapter: 60 ºC
please plug in the

reference adapter!
Figure 16: calibration step6
Steps 7 to 9 calibrate the measurement channels for room temperature and the external
sensor. To do this, adapter 4 (external temperature) with a 3-pole plug is plugged into the
socket on the underside of the controller. Adapter 1 (temperature reference) is plugged
into the relevant reference resistance in the coupling on adapter 4:

channel : extern channel : extern


channel : extern
ref.adapter: 60 ºC
please plug in the

reference adapter!
Figure 19: calibration step9
The data is only accepted after the process has run through completely. The calibration
process can be broken off at any time by switching the device off. If this is the case, the
old calibration values will be retained.

3.10 “overtemp. inspection“

There is an independent temperature sensor in every heating device. This sensor is con-
tinually monitored by the electronic system. If the fixed set temperature is exceeded, the
heater will be switched off permanently.
overtemp. inspection
of heating device 1
The electrical overtemperature limit is
heating to max. checked in the overtemp. inspection
menu command.
setpoint
please wait ! Now press the back button to return to
menu screen 2 at any time.
back The heating device must be connected to

channel 1.
Figure 20: overtemperature inspection part 1
The heating device is automatically warmed up to its maximum setpoint.

During this period, the display shows the flashing text "heating to max. setpoint please
wait !". This process can take between 5 and 10 minutes depending on the initial tem-
perature of the heating device.
of heating device 1
When the setpoint has been achieved, the
heating device temperature is displayed.
43.0ºC The maximum setpoint is dependent on
the heating device and does not necessar-
ily match the value in the Fehler! Ver-
start back weisquelle konnte nicht gefunden wer-
den..
When the setpoint has been achieved, the heating device temperature is displayed. The
overtemperature protection trigger value is dependent on the heating device and does not
necessarily match the value in Figure 21.
Now you have to press the start button. The heating device is continually heated until the
overtemperature threshold has been reached.

of heating device 1
When the electrical overtemperature
threshold has been reached, the tempera-
ºC
44.7 ture display flashes.
If this temperature is outside the toler-
ance, the heating device will have to be
back sent to the manufacturer for post-
calibration.
The overtemperature protection trigger value is dependent on the heating device and does
not necessarily match the value in Figure 22.
After the overtemperature has been checked, allow the heating device to cool down to
room temperature before further measurements are carried out.
NOTE
If no heating device is connected, this function cannot be carried out.

3.11 Setting the autocontrol 3XPT calibration date “calibration date ac“
WARNING
The manufacturer accepts no responsibility for the safety of patients if the operat-
ing, maintenance and calibration procedures for the system do not comply with the
procedures stated in the operating and service manuals. Technical personnel must
Overhaul measures and device modifications may only be carried out by qualified
service personnel, representatives of Gambro Renal Products sales company or em-
ployees of Barkey GmbH & Co. KG.
WARNING
This process may only take place after a completely implemented technical safety
inspection (TSI).
calibration date ac
the old date is:
20.08.05
The calibration date is displayed in the
the new date is: upper part of the display, and this infor-
28.08.06 mation is read out of the autocontrol
3XPT controller as "old date".
set back The current date is displayed in the lower

part of the display as "new date".
Figure 23: setting the autocontrol 3 XPT
calibration date calibration date ac
If you press the set button, the current "new date" will be saved to the controller as the
new calibration date and you will quit the menu.
Press the right-hand back button to return to menu screen 2 without making any changes.

3.12 Setting the heating device calibration date "calibration date hd"
WARNING
This process may only take place after a completely implemented technical safety
inspection (TSI).
NOTE
In order for the information to be saved correctly in the heating device, you must
use Adapter 3 (programming) between the controller and the heating device.
WARNING
calibration date hd
the old date is:
19.06.05
The calibration date is displayed in the
the new date is: upper part of the display, and this infor-
22.06.06 mation is read out of the heating device
on channel 1 as "old date".
set back The current date is displayed in the lower

part of the display as "new date".
Figure 24: setting the heating device calibration date "calibration date hd"
If you press the set button, the current "new date" will be saved to the heating device as
the new calibration date and you will quit the menu.
Press the right-hand back button to return to menu screen 2 without making any changes.

3.13 Selecting the language
select the language

for the user:
deutsch
nederlands
italiano The display requests you to select one of
français the four languages shown using the select
button. The languages available are dis-
select OK played in the list depending on the soft-
ware version.
Figure 25: selecting the language
Use the OK button to set the language required (marking using bar) and the controller will
then carry out a restart.

Service manual Testing equipment set
4 Testing equipment set
Figure 26: overview of test equipment set
The material list for the test equipment set is shown in chapter 9.3 in the Appendix.
WARNING
All components in the test equipment set must be checked for damage before being
used. Damaged components may not be used, and must be replaced.
WARNING
The testing equipment set and the components contained within are subject to natu-
ral ageing. In order to guarantee correct functioning of the testing equipment set,
the set must undergo an annual inspection by the manufacturer. As soon as the time
for inspecting the testing equipment set has been reached, you will be automatically
reminded of the necessary annual inspection as soon as you plug adapter 1 or
adapter 2 into the Barkey autocontrol 3XPT via the display.

Testing equipment set Service Manual
4.1 Adapter 1 (temperature reference)

Adapter 1 (temperature reference) is used for inspection and calibration of the Barkey
autocontrol 3XPT controller. It contains high-precision temperature references for the
following temperature values:
• 0 °C
• 37 °C
• 60 °C
The housing is designed so that the appropriate plug connections can be made to the con-
troller one after the other.
Figure 27: adapter 1 (temperature reference)
Use of this adapter is described in more detail in the following chapters for technical
safety inspections (TSI).

4.2 Adapter 2 (overtemperature test)

Adapter 2 (overtemperature test) is used for inspection of the Barkey autocontrol 3XPT
controller. It contains inspection capabilities for:
• supply / functions of heating devices (LED)
• overtemperature protection (potentiometer)
• the independent overtemperature circuitry (button)
The housing is designed so that the appropriate plug connections can be made to the con-
troller one after the other.
Figure 28: adapter 2 (overtemperature test)

4.3 Adapter 3 (programming)

Adapter 3 (programming) is used for setting a new or current calibration date for heating
devices.
The housing has been designed so that the heating device can be connected to the adapter
already plugged into the controller in a simple manner. Normal operation of a heating de-
vice using this adapter is not restricted.
NOTE
When using this adapter please ensure that external mechanical loading , such as
tension through the cable to the connected heating device, does not result in dam-
age to the adapter.
Figure 29: adapter 3 (programming)

4.4 Adapter 4 (external temperature)

Adapter 4 (external temperature) is used for inspection and calibration of the Barkey
autocontrol 3XPT controller. It is used in order to collect adapter 1 (temperature refer-
ence) to the controller via the for external sensors.
Figure 30: adapter 4 (external temperature)

4.5 Digital thermometer GMH 1170

The heating device temperature control takes place using a digital thermometer. Tem-
perature sensors are connected to this thermometer. The digital thermometer has a display
accuracy of 0.1 °C.
Figure 31: digital thermometer GMH 1170
The temperature sensors are connected using a 2-pole connector plug. Ensure that the po-
larity is correct when connecting the temperature sensors. For this reason, the plugs have
been fitted with two reverse polarity protected contacts of different widths.
The digital thermometer carries out a self-test when switched on. The temperature unit is
displayed during the self-test, as well as other information. Ensure that this is displayed as
"°C". If “°F“ is displayed here, the configuration must be changed. Otherwise, the device
configuration may not be changed.
Please also see the digital thermometer operating manual.
WARNING
Ensure that you never use the offset and gradient correction function. If you carry
out any changes here, the thermometer will no longer display the correct tempera-
tures.

4.6 Temperature sensor

The temperature sensors are used to measure the temperature at the various heating de-
vices. The actual temperature sensor is located in the metal casing. A connector plug is
attached to the other end of the 2 m long cable.
Figure 32: temperature sensor
There are temperature sensors with two different diameters ( Ø 5 mm and Ø 7 mm) for the
various heating devices. The relevant chapter describing the technical safety inspections
for the heating devices give information about which sensors can be used for which heat-
ing device.

Safety inspections (SI) Service Manual
5 Safety inspections (SI)
5.1 autocontrol 3XPT controller

Device data must be entered at the top of every page in the inspection log. This informa-
tion must be entered on every page so that all pages of an inspection log can be clearly
allocated to one particular device.
• The operator must enter his name and address.
• The serial number must be taken from the nameplate.
• The date of the setup measurements must be entered in the first measurement box.
• The current date must be entered in the date box.
5.1.1 Visual inspection
The Barkey autocontrol 3XPT to be checked must first undergo a visual inspection. The
visual inspection must include all points stated in the inspection log in point 1.
5.1.2 Maintenance
► Cleaning ventilator and ventilation openings:

If large dust deposits have built up on the air input (underneath the device) or on the
air exit (in the handle recess) the ventilation openings and the ventilator must be
cleaned.
See Chapter 6.7
► Changing the battery:
The battery must be replaced every three years. see Chapter 6.8
An entry must be made in the inspection log when the battery is replaced.
► Checking date and time:
The Barkey autocontrol 3XPT will inform you that a TSI is due after a year. The in-
ternal clock must be checked for correct time and correct date so this information can
be given correctly.
The time and date can be checked in the "service menu".See Chapter 3.4

Service manual Safety inspections (SI)
5.1.3 Temperature check

The temperature check is used to check correct functioning of the measurement input. The
inspection is carried out using a reference resistance. A reference resistance for 37 °C
from adapter 1 (reference temperature) is used for the temperature check.
► Select the "temp inspection" menu command in the "service menu". Measured tem-
perature values are displayed with an accuracy of 0.01 °C.
► The serial number for the adapter 1 used must be entered in the inspection log.
► The plug labelled "37 °C" is now plugged into the socket on channel 1. After about 5
seconds, the measured values for ch1 a and ch1 b are displayed. These measured val-
ues must be entered in the inspection log.
► The plug labelled "37 °C" is now plugged into the socket on channel 2. After about
five seconds, the measured values for ch2 a and ch2 b are displayed. These measured
values must be entered in the inspection log.
► The cable labelled Adapter 4 is now plugged into the 3-pole socket on the underside
of the controller. The plug labelled "37 °C" is now plugged into the socket on adapter
4. After about five seconds, the measured values for room and external are displayed.
These measured values must be entered in the inspection log.
► If one of the six measured values is outside the tolerance, the Barkey autocontrol
3XPT must be recalibrated (see chapter 3.9 ).
After this, the temperature check must be carried out again.
5.1.4 Measurements in accordance with DIN EN 60601-1
Safety inspections must be carried out in accordance with DIN EN 60601-1 in its valid
edition. When carrying out the inspection, you must also read and observe the test equip-
ment operating manual.
► Enter the type and serial number of the test equipment in the inspection log.
► The test probe is connected with all contactable conductive parts in order to measure
the insulation resistance and the leakage current. Values ascertained must be entered
in the inspection log.
► An evaluation is then carried out using the measured results and taking earlier meas-
urements into account to ensure that the device complies with safety requirements.

5.1.5 Overtemperature check

The Barkey autocontrol 3XPT is fitted with two independent mechanisms to protect it
from high temperatures.
One of these is the software overtemperature protection. In this case, the software con-
tinuously monitors the temperature at the heating devices connected. When the measured
temperature exceeds that of the setpoint by a specified value, the heating will be perma-
nently switched off.
The other method is an independent temperature sensor which is fitted to every heating
device. This sensor is continually monitored by the electronic system. If the fixed set
temperature is exceeded, the heater will be switched off permanently.
An error number is displayed at the same time that the heating is switched off. The device
can only be switched to normal operating mode after error recognition by switching it off
and on again.
► The serial number from Adapter 2 (overtemperature test) used must be entered in the
inspection log.
► Software overtemperature triggering channel 1:
the rotary knob for temperature settings (temperature) must be turned completely to
the left (anticlockwise) at adapter 2.
Then adapter 2 must be plugged into the controller channel 1.
Switch the Barkey autocontrol 3XPT to normal operating mode.
After around five seconds, the controller part for channel 1 shows a temperature of
around 38°C ± 1 K. The LED for heating must illuminate on adapter 2.
Now turn the rotary knob for temperature settings slowly to the right. The temperature
displayed will slowly rise. The LED for heating should be flashing if the temperature
display rises above 39 °C.
The more the temperature rises, the more rapid the display flashes. The LED is turned
off above a temperature of 40 °C.
Now turn the rotary knob for temperature settings slowly to the right once more.
When the temperature reaches 41 °C, the red "error" LED should be illuminated and
the display should be showing error number 104. If this is the case, the software
overtemperature trigger is working correctly.
The results of the software overtemperature inspection must be entered in the inspec-
tion log.
The Barkey autocontrol 3XPT must be switched off to reset the error display.

► Electrical overtemperature triggering channel 1:

Adapter 2 remains connected to channel 1. The rotary knob for temperature settings
(temperature) must be turned completely to the left (anticlockwise).
Switch the Barkey autocontrol 3XPT to normal operating mode again.
Wait until the temperature is shown in the display.
Then press the overtemperature button. The LED for heating must go out on adapter
2. The red "error" LED must illuminate on the controller part and the display must
show error number 105. If this is the case, the electrical overtemperature trigger is
working correctly.
The results of the electrical overtemperature inspection must be entered in the inspec-
tion log.
► Software overtemperature triggering channel 2:
To be carried out as for channel 1. The only difference is that the software overtem-
perature triggering will display error number 204.
► Electrical overtemperature triggering channel 2:
To be carried out as for channel 1. The only difference is that the electrical overtem-
perature triggering will display error number 205.
5.1.6 Functional inspection
► After the Barkey autocontrol 3XPT has been switched on, the green LED (power)
must illuminate and the start screen must be displayed.
► The red LED (error) and both yellow LEDs (1+ 2) must flash twice shortly after being
switched on.
► An acoustic signal must sound simultaneously with the flashing LEDs.
► Any two heating devices (autotherm, autoline, paddytherm, ...) can be connected to
both channels. If only one heating device is present, this must be connected to both
channels one after the other. The temperature will be displayed after approximately 5
seconds. The temperatures should rise rapidly about 15 seconds later.
5.1.7 Comments
► You can add individual notes or comments here which may be useful for following
inspections.
5.1.8 TSI has been passed
If all the points for the TSI listed above were completed positively, then the TSI inspec-
tion has been passed.

5.1.9 Setting the calibration date / attaching the inspection label
WARNING
If the TSI test has been passed, the calibration date must be set. This will ensure that the
user is reminded of the TSI being due next year.
► Select the "calibration date ac" menu command in the "service menu".
The date of the last TSI inspection is shown in the upper part of the display. The cur-
rent date should be displayed below this. If this is not the case, the date must be reset
first (see chapter 3.6 ).
► If the current date is correctly displayed in the “calibration date ac“ menu command,
you must set the calibration date with the set button.
► The inspection label with the date of the next inspection must be fixed to the Barkey
autocontrol 3XPT. The devices provided with an area for this between the ventilation
openings on the underneath. The label should be fixed so that the arrow is pointing to
the month in which the inspection is due.
The name and address of the person carrying out the test must be stated on the inspection
log (company stamp if necessary).
Correct implementation of the TSI inspection must be confirmed in the inspection log
with statement of name, date and signature.

5.2 autoline XPT 4R heating device

Device data must be entered at the top of every page in the inspection log. This informa-
tion must be entered on every page so that all pages of an inspection log can be clearly
allocated to one particular device.
► The operator must enter his name and address.
► The serial number must be taken from the nameplate.
► The date of the setup measurements must be entered in the first measurement box.
► The current date must be entered in the date box.
A controller part of type Barkey autocontrol 3XPT is required to carry out a TSI inspec-
tion on a heating device. If the TSI need to be carried out on the controller device and the
heating device simultaneously, the temperature check must be carried out on the control-
ler device first.
► Take the serial number for the controller part used from its nameplate.
5.2.1 Visual inspection
► The Barkey autoline XPT 4R to be checked must first undergo a visual inspection.
The visual inspection must include all points stated in the inspection log in point 1.
5.2.2 Temperature check
Temperature inspections must be carried out at a room temperature of 22°C ± 1°C.
The heating device should not be subjected to direct sunshine or draughts, or other condi-
tions affecting measurement, during measurement activities.
The temperature inspection can take place simultaneously using one heating device con-
nected to each channel.
► Select the "temp inspection" menu command
in the "service menu". Measured temperature
values are displayed with an accuracy of 0.01
°C.
► The Barkey autoline XPT 4R heating device
must be fixed to the autoline bracket in its cor-
rect position in accordance with the operating
manual.
- The head of the Barkey autoline XPT 4R
is hung into the autoline bracket.
- The end of the Barkey autoline XPT 4R is
then pressed into the groove on the auto-
control bracket.
Figure 33: Fixing position

► The GMH 1170 digital thermometer

is used for temperature measurement
together with two temperature sen-
sors. The temperature sensors are
available in two versions for the
various heating profiles. Temperature
sensors of diameter 5 mm are used
for the Barkey autoline XPT 4R
Low-flow.
Temperature sensors of diameter 7
mm are used for the Barkey autoline
XPT 4R High-flow. One temperature
sensor (with matching diameter) is
placed in the heating profile at the
head and at the end of the Barkey
autoline 4R. The temperature sensors
are each placed centrally in the wid-
ened position (see figure). The sensor
cable must be placed in the heating
profile for at least 20 cm.
► The "temp inspection" menu com-

mand is used to warm the heating
devices automatically up to their
Figure 34: temperature sensor positions
maximum setpoint. After around
45 minutes the Barkey autoline XPT 4R and the temperature sensors will have
reached the same temperature.
► Now, both temperature sensors are connected to the digital thermometer successively.
The temperature values for the "head" and the "end" entered in the inspection log.
The values for the "head" and the "end" must not be mixed up.
The Barkey autocontrol 3XPT regulates the temperature of the warmest sensor in the
Barkey autoline XPT 4R to 43°C. The temperature at the other sensor can be consid-
erably lower. This means that there are also temperature differences for both reference
temperatures.
One of the two reference temperatures must be 43.0 °C ± 1.0 K, the other reference
temperature may be considerably lower than 43°C.
► The temperatures chXa and chXb shown on the autocontrol must be entered in the in-
spection log (X is the channel number to which the safety device is connected). This
temperature must not deviate from the reference temperature by more than ± 1.0K.

5.2.3 Measurements in accordance with DIN EN 60601-1

Safety inspections must be carried out in accordance with DIN EN 60601-1 in its valid
edition. When carrying out the inspection, you must also read and observe the test equip-
ment operating manual.
► Enter the type and serial number of the test equipment in the inspection log.
► The (test equipment) test probe is connected to the contactable conductive parts of
controller part for all measurements. Connections for application parts (at the test
equipment) are connected to end of the Barkey autoline XPT 4R. Ensure that the
autoline is not damaged while doing this.
► The measured values for insulation resistance and leakage current must be entered in
the inspection log.
► An evaluation is then carried out using the measured results and taking earlier meas-
urements into account to ensure that the device complies with safety requirements.
5.2.4 Function testing and overtemperature check
There is an independent temperature sensor in every heating device. This sensor is con-
tinually monitored by the electronic system. If the fixed set temperature is exceeded, the
heater will be switched off permanently.
► The temperature sensors belonging to the digital thermometer must be positioned as
for the temperature check in the Barkey autoline XPT 4R to carry out the overtem-
perature check. This results in uniform heat release and a homogeneous measured
value.
► The heating device must be connected to channel 1.
► Select the "overtemp inspection" menu command in the "service menu". Here the
electrical overtemperature triggering is checked. The function test is carried out si-
multaneously.
► The Barkey autoline XPT 4R is automatically warmed up to its maximum setpoint.
During this period, the display shows the flashing text "heating to max. setpoint
please wait !". This process can take between 5 and 10 minutes depending on the ini-
tial temperature of the heating device.
► When the setpoint has been achieved, the heating device temperature is displayed.
This shows that the heating device is functioning correctly, and must be entered in the
inspection log.
► Now you have to press the start button. The heating device is continually heated until
the overtemperature threshold has been reached.
► When the electrical overtemperature threshold has been reached, the temperature dis-
play flashes. This temperature value must be entered in the inspection log.
► If this temperature is outside the tolerance, the heating device will have to be sent to
the manufacturer for post-calibration.

5.2.5 Comments
► You can add individual notes or comments here which may be useful for following
inspections.
5.2.6 TSI has been passed
If all the points for the TSI listed above were completed positively, then the TSI inspec-
tion has been passed.
5.2.7 Setting the calibration date
If the TSI test has been passed, the heating device calibration date must be set. This will
ensure that the user is reminded of the TSI being due next year.
► Connect adapter 3 (programming) to channel 1 on the controller part. The heating de-
vice is then connected to the adapter.
► Select the "calibration date hd" menu command in the "service menu".
The date of the last TSI inspection is shown in the upper part of the display. The cur-
rent date should be displayed below this. If this is not the case, the date must be reset
first (see chapter 3.6 ).
► If the current date is correctly displayed in the “calibration date hd“ menu com-
mand, you must set the calibration date with the set button.
The name and address of the person carrying out the test must be stated on the inspection
log (company stamp if necessary).
Correct implementation of the TSI inspection must be confirmed in the inspection log
with statement of name, date and signature.

Service manual Service work on the autocontrol 3XPT controller
6 Service work on the autocontrol 3XPT controller
WARNING

Service work on the autocontrol 3XPT controller Service Manual
6.1 Electronics schematic unit diagram
Toroid
trans-
Ferrite with
4 windings
primary secon-
Venti-
Power supply with PCB power
contoured plug section
Connecting cable 1
PCB micro-
controller
Ferrite with
Connecting cable 5
Connecting cable 3
Connecting cable 2
Connecting cable 5
6 windings
Socket Socket Socket Socket Socket

10-pole 3-pole 9-pole 4-pole 10-pole
Figure 35: electronics schematic unit diagram

6.2 Opening/closing housing
WARNING
Remove mains plug before opening the housing.
► Having done this, remove the four screws at the rear of the Barkey autocontrol 3XPT
using a TORX screwdriver size TX10.
► The housing shells can then be opened wide enough so that the 20-pole post connec-
tor can be carefully removed.
► The 20-pole phono connector must be plugged in again before reassembling the
housing.
► When housing shells are fitted together again, ensure that no cables are being crushed.
► Retighten the four screws again to hand tight.
6.3 Removing and refitting the "power section" PCB
CAUTION
Settings for mains voltage (115 V~ / 230 V~) are carried out using the "power sec-
tion" PCB.
It is imperative to ensure that the settings are correct before refitting new PCBs.
See Chapter 6.5
Removal:
► Unsolder the connection cables for heating from channels 1 and 2.
► The "power section" PCB has a cover over its mains supply side. This touch protec-
tion must be removed first. To do this, press the spigots on the spacer bolts lightly to-
gether with pliers. The PCB touch protection can now be removed.
► Now remove the 4 screws with a TORX screwdriver of size TX10. The power section
PCB can now be raised.
► After you have unsoldered the cables to the ventilator, the power section PCB can be
folded upwards.
► The transformer and power cable connections can now be unsoldered.

Refitting:
► Refitting takes place in reverse order to removal.
► When reassembling, ensure that no cables are being crushed.
Figure 36: connection plan power section component side

Figure 37: connection plan power section soldered side

6.4 Replacing the power cable

The housing must be opened and the power section PCB must be removed in order to re-
place the power cable.
► Strip the first 20mm of the power cable. Shorten the brown and blue cables by 4 mm,
twist and tin.
► Fix the cable clip for tension relief at the ca-
ble into with both screws (only screw the
screws one rotation into the plastic).
Figure 38: Tension relief

► Thread the power cable through the cable
entry location and push a further 60 centimetres through to aid assembly.
► Push the ferrite approximately 37 cm over the power cable.
Approx.37 cm
Figure 39: fitting power cable (1)
► Push the power cable another three times through the ferrite (total of 4 windings). Fix
the windings to the ferrite with a cable clamp. The cable end is now 15 cm long.
15 cm
Figure 40: fitting power cable (2) Figure 41: fitting power
cable (3)

► Pull the power cable back until the fer-

rite is jammed against the tension re-
lief. Now screw the tension relief
down tight.
CAUTION
Do not overtighten, otherwise the
cable insulation will be damaged.
Figure 42: fitting power cable (4)
► Push a shrinkage hose Ø 9.5mm x

60mm over the power cable. Solder
the power cable (br and bl) into the
soldering eyes on the power section
PCB
Figure 43: power cable connection (1)
► Push the shrinkage hose over the sol-

dering eyes and shrink.
CAUTION
Set the hot air blower to max.
200°C.
Figure 44: power cable connection (2)
► After the power cable has been replaced, refit the power section PCB and screw the
housing back together.

6.5 Selection of mains voltage 115 V~ / 230 V~

The Barkey autocontrol 3XPT can be operated with a mains voltage of 115 V~ or 230 V~.
To select the main voltage, solder the power section PCB cable bridges in accordance
with the following drawing. Fuses F100 and F101 must also be adapted to suit the current
consumption.
115 V~ 230 V~
F100 / F101: 2A slow-blow F100 / F101: 1A slow-blow
115 V~ 230 V~
T 2A T 1A
Figure 45: setting mains voltage
CAUTION
The mains voltage setting must match the information given on the nameplate.
NOTE
The Barkey autocontrol 3XPT can be operated using power frequencies of 50 Hz
and 60 Hz. No settings are necessary.

6.6 Replacing fuses

There are 4 fuses built into the Barkey autocontrol 3XPT to protect against overcurrent in
a fault situation.
Figure 46: fuse summary
Fuses F100 and F101 are mains fuses. The rated values for these fuses are dependent on
the main voltage.
Fuse F110 protects the power section protective low voltage.
Fuse F120 protects the controller protective low voltage.
Fuses Mains voltage Fuses

F100, F101 115 V~ 2 A slow-blow / 250 V
230 V~ 1 A slow-blow / 250 V
F110 - 6.3 A slow-blow / 250 V
F120 - 1 A slow-blow / 250 V
WARNING
Only fuses with German VDE and UL approval may be used.

6.7 Cleaning the ventilator

Dust deposits can build up over the ventilator and ventilation openings due to dust parti-
cles in the surrounding air. The ventilation openings for air entry are underneath the de-
vice. The ventilation openings for air discharge are in the handle recess. These can be
blocked by dust deposits forming on the ventilator. If air circulation is restricted by dust
deposits or blocked ventilation, the housing can be excessively heated. If the temperature
in the housing rises to steeply, the electronics system switches off automatically. This
condition is shown as an error (error number: 74). This error does not lead to damage to
the electronic system. It also does not cause any hazard.
The housing has to be opened up in order to clean the ventilation openings or the ventila-
tor. (see chapter 6.2 )
Components can then be cleaned using a Q-tip or compressed air. Ensure that no dust
particles lodge themselves between the display and the front screen.
6.8 Replacing the batteries
The battery must be replaced every three years. To do this, unscrew the housing (see
chapter 6.2 ).
A lithium battery of type CR 1225 (3V/48 mAh) is required.
The battery can be removed or replaced in the battery holder without tools.
The time and date must be reset after replacing the batteries (see chapter 3.5 3.6). The
language required must also be reselected for the particular user. (see chapter 3.13 )
NOTE
Old batteries must not be disposed of in domestic waste. Please take old batteries
back to the correct collection points or send them back to the manufacturer.

6.9 Replacing the microcontroller in the autocontrol 3XPT

All work on the electronics system must be carried out in an electrostatic discharge-
protected workstation.
Special removal tools are available for electronic components in the PLCC housing. To
avoid damage to the microcontroller and the IC pedestal, the microcontroller may only be
removed using a special removal tool.
The position of the microcontroller on the IC pedestal is predefined by the bevelled corner
on both components. This makes incorrect positioning almost impossible.
Bevelled corner
Figure 47: positioning the PLCC pedestal and microcontroller
The microcontroller has been placed in the right position on the IC pedestal. It may only
be pressed into the pedestal when it is straight and centrally positioned from all sides.
After the microcontroller has been replaced, the first controller start-up must take place by
calling up the "service menu". This can be quit directly by pressing the end button.

6.10 Cleaning and disinfection

The Barkey autocontrol 3XPT and the heating device are very easy to clean due to their
smooth surfaces and rounded corners.
The heating device surface must be cleaned and wipe-disinfected after every use.
WARNING
Before cleaning, disconnect the Barkey autocontrol 3XPT from the mains supply
by switching off the device with the power switch and removing the plug from the
socket.
Never apply cleaning fluid or disinfectants directly to the device. Always moisten a
cloth and clean the devices using this cloth.
Never apply cleaning agents to the ventilation openings on the controller!
Never use cleaning cloths to close up the controller ventilation openings.
Never use steam (i.e. in autoclaves) hot air or thermo-chemical cleaning solutions
to disinfect the controller device and the heating device.
You should use standard commercial preparations based on alcohol without oxygen-
releasing components (with sodium hydrochloride with 1.4% bleach solution or aldehyde
content < 0.2%) as a disinfectant.
► If possible, you should use water-soap solution to clean the Barkey autocontrol 3XPT.
► Dry the surfaces and use a surface disinfectant. Observe the acting time stated by the
disinfectant manufacturer.
► After allowing the disinfectant to act, dry the device off with disposable tissues.
WARNING
You should never use any cleaning or decontamination processes except those rec-
ommended by the manufacturer without first consulting the manufacturer to see
whether the proposed processes will damage the device.
In addition to these recommendations, we refer you to the hygiene measures and
regulations set by your company.

Service manual Warranty and disclaimer of liability
7 Warranty and disclaimer of liability
Due to the fact that Barkey GmbH & Co. KG has absolutely no control over the quality of
maintenance work which is not carried out by Barkey personnel, and that Barkey GmbH
& Co. KG cannot estimate what effects such service and repair works will have on the
device and its serviceability, Barkey GmbH & Co. KG accepts absolutely no responsibil-
ity for material damages, injuries or consequential damages which result from use of the
device if it is not been repaired or maintained by Barkey service personnel.
Barkey GmbH & Co. KG categorically declines all responsibility whatsoever for indirect
damages or consequential damages of any type, and restricts its liabilities exclusively to
repair or replacement of the device.
Barkey GmbH & Co. KG grants this warranty in place of contractually or legally required
warranties on this product, including other statutory guarantees of marketability or suit-
ability for a particular use, and accepts no other liabilities.
The manufacturer accepts absolutely no responsibility or liability for the use of accessory
parts other than those listed in this instruction manual, for the use of non-original compo-
nents, and for the use/fitting which does not comply with the instruction manual accom-
panying these components. The use of other components and accessories than those listed
in the instruction manual leads to a reduction of the manufacturer's warranty for the de-
vice.
Barkey GmbH & Co. KG is only responsible for the effects on the devices safety, reli-
ability and performance if
• extensions, resetting, alterations or repairs are carried out by persons authorised by
the company and
• technical safety inspections have been demonstrably carried out by suitable specialist
personnel at the prescribed intervals and
• electrical installation has been carried out in accordance with German VDE stipula-
tions or similar and
• the device has been used in accordance with this operating manual and
• examinations for electrical safety have demonstrably been carried out in accordance
with the applicable regulations at the prescribed intervals.

Customer Service Service Manual
8 Customer Service
The Barkey Prismacomfort works maintenance-free to a great extent and is unsusceptible

to faults. If, despite this, repair becomes necessary, please observe the following.
Please return defective devices for recycling repairs to any Gambro Renal Products sales
office or post it back to Barkey GmbH & Co. KG. Recycling repairs save you the cost of
recyclable used parts. Barkey GmbH & Co. KG also ensures that all parts and materials
are disposed of properly.
Barkey GmbH & Co. KG accepts no liability for alterations carried out without authori-
sation or overhaul to the devices carried out by the user or non-authorised third parties.
We therefore recommend that you allow necessary repairs and regular maintenance to be
carried out by Barkey GmbH & Co. KG, or to ensure that your specialist personnel are
trained at our special product training sessions with regard to inspection and maintenance.
The Barkey GmbH & Co. KG customer service department is available
Monday to Friday 07.00 - 20.00
Saturday and Sunday 10.00 - 18.00
on +49 (5202) 9801-30.
Please ask the appropriate employees about additional customer service times at your
Gambro Renal Products sales office.
The manufacturer and/or its subsidiary companies can supply a service manual on request,
and on payment of a nominal fee, which contains all necessary circuit diagrams, compo-
nent lists, calibration instructions and service information. This service manual, if used by
suitably trained and qualified technical personnel, can be used to repair all components of
the device considered to be repairable by the manufacturer.
Our conditions for repair and assembly and our guarantee conditions are applicable. Our
supply is subject to the general supply conditions for products and services of the electri-
cal industry.
Before shipping your device, please observe the following information:
• The device must be cleaned and disinfected before shipping. The shipper is alone re-
sponsible for any damages resulting from insufficient cleaning and disinfection.
• Please attach a short description of the fault when sending your device. This can save
costs for any troubleshooting necessary.

Service manual Customer Service
8.1 Service information

If you require any technical assistance for the Prismacomfort device, please contact a
sales representative at one of the following addresses:
AUSTRALIA Gambro PTY Ltd.

11-13 King Street
Oakleight
AU-VICTORIA 3166
Tel. +61-395-633400
Fax +61-395-630344
BELGIUM Gambro NV/SA

15, Groenveldstraat
BE-3001 HEVERLEE
BELGIUM
Tel. +32-162-98750
Fax +32-162-26521
DENMARK Gambro A/S

Jydekrogen 8
2625 VALLENSBAEK
Tel. +45-4362-0500
Fax +45-4362-0749
GERMANY Gambro Hospal GmbH

Lochhamer Str. 15
D-82152 Planegg-Martinsried
Tel. +49-89-89933-0
Fax +49-89-89933-2999

ESTONIA Gambro ESTONIA

Raudtee 10-1
11614 TALLINN
Tel. +372-67231-60
Fax +372-67231-61
FINLAND OY Gambro
Sahaajankatu 24
FIN-00810 HELSINKI
Tel. +358-97-594120
Fax +358-97-81146
FRANCE Hospal S.A

61 av. Tony Garnier
F-69007 Lyon
Tel. +33-04-3728-1111
Fax +33-04-3728-11 44
GREAT BRITAIN Hospal Gambro Ltd

Unit 1 & 2, Ermine Business Park
Huntingdon
GB-CAMBRIDGESHIRE PE29
Tel. +44-1480-444-000
Fax +44-1480-434-084
HONG KONG Gambro CHINA Ltd

Room 3206-8, 32/F New York Life
Tower
Windsor House
311 Gloucestor Road, Causeway Bay
HONG KONG
Tel. +852/2576 2688
Fax +852/2687 1255

ITALY Hospal S.p.A

Via Ferrarese, 219/9
I-40128 Bologna
Tel. +39-051-6382-411
Fax +39-051-3274-77
CANADA Gambro Inc

9157, du Champ d´Eau
CDN St. Leonard,
QUEBEC H1P 3M3
Tel. +1-514-327-1635
Fax +1-514-327-0822
LATVIA Gambro LATVIA

P.O Box 207
LV-1050 RIGA
Tel. +371-921-999
Fax +371-503-0116
LITHUANIA Gambro Atstovybe

Kareiviu 6-406
LT-2012 Vilnius
Lithuania
Tel./Fax +370-277-6151
MEXICO Gambro de MEXIKO S.A de CV

Vasco de Quiroga 1900, piso 3
MX-Santa Fe
MEXIKO D. F. 01210
Tel. +52-52 92 31 00
Fax +52-52 92 31 13

NETHERLANDS Hospal BV
Franse Akker 1
NL-4824 AL BREDA
Tel. +31-7654-20 207
Fax +31-7654-26 621
NORWAY Gambro A.S

Blixjordet, Trimveien
3188 HORTEN
Tel. +47-33-0308-50
Fax +47-33-0308-65
NEW ZEALAND Gambro Pty Ltd

5B Target Court
Glenfield
NZ-AUCKLAND
Tel. +64-9-444-4779
Fax +64-9-443-2222
AUSTRIA Gambro Hospal GmbH

Ricoweg 30 A
AT-2351 Wr. NEUDORF
Tel. +43-2-23-664-666
Fax +43-2-23-664-666-55
POLAND Gambro POLAND sp. Zoo

ul. Cylichowska 13/15
PL-04-769 WARSAW
Tel. +48-226-1527-52
Fax +48-226-1527-53

PORTUGAL Gambro Lda

Av. Salgueiro Maia- 9
Parque Industrial Cotai Abóboda
2785-601. S. Domingos Rana
Tel. +351-21-445-0280
Fax +351-21-444-4216
SWEDEN Gambro Lundia AB / Gambro

Svenska Försäljning
Krokslätts Fabriker 14
431 37 Mölndal
Sweden
Tel. +46-31-77693-53
Fax +46-31-77693-40
SWITZERLAND Hospal Gambro SCHWEIZ AG

Sägereistrasse 24
CH-8152 GLATTBRUGG
Tel. +41-1-82882-82
Fax +41-1-82882-83
SINGAPORE Gambro SINGAPORE

510 Thomson Road
#12-05 /06 SLF Building
SINGAPORE 298135
Tel. +65-356-96-70
Fax +65-356-96-71
SPAIN Hospal S.A

Avda. de la Industria, 16
28820 Coslada (Madrid)
SPAIN
Tel. +34-91-4852-540
Fax +34-91-4852-610

HUNGARY Gambro Kft

Diosarok ut 5
1125 BUDAPEST
Tel. +36-1-202-6411
Fax +36-1-355-2989
USA Gambro Renal Care Products, Inc

10810 West Collins Ave.
LAKEWOOD CO 80215-4498
Tel. +1-800-525-2623
Tel. +1-303-232-68 00
Fax +1-303-231-4032
REMAINING COUNTRIES
GAMBRO EXPORT
EUROPE, AFRICA &
MIDDLE EAST Magistratsvagen 10
P.O. Box 10101
S-220 10 Lund
Middle East: +46-46-169-134
Africa: +46-46-169-270
Russia: +46-46-169-171
Eastern Europe: +46-46-169-171

Service manual Appendix
9 Appendix
9.1 Exploded drawings for Barkey autocontrol 3XPT
Front film ac 3XPT
Housing ac 3XPT
front shell
Microcontroller PCB
ac 3XPT incl. display and
buttonboard
Connecting cable 5
heating device con-
ti
Figure 48: front Barkey autocontrol 3XPT

Appendix Service Manual
Bracket ac 3XPT
Housing ac 3XPT
rear shell
Toroid transformer
160 VA
Ventilator 612 FL
Power section PCB ac

3XPT
Figure 49: rear Barkey autocontrol 3XPT

9.2 Spare parts list
autocontrol 3XPT housing / description Item No.

Housing ac 3XPT 2-piece turquoise 415.12488
Front film ac 3XPT 415.11342
Front pane ac 3XPT 415.11573
Bracket autocontrol 3XPT to Prismaflex 415.12819
Dust protection cover for 9-pole D-SUB socket 415.11662
Power connection set for autocontrol 3XPT
- EU (230V~, 2-pole with contoured plug) 412.10465
- UK (230V~, 2-pole with UK mains plug) 412.10695
- US (115V~, 3-pole with transparent 412.10696
“hospital grade“ mains plug)
µController for autocontrol 3XPT / description Item No.

PCB microcontroller ac 3XPT 413.11105
incl. display and keyboard
Please enter language required !

(see 9.4 Barkey autocontrol 3XPT languages)
Lithium battery type CR 1225 413.10988
autocontrol 3XPT power section / description Item No.

Power section PCB ac 3XPT 413.11104
Touch protector Set for power section PCB ac 3XPT 413.10812
Toroid transformer 160 VA 413.10680
2 x 115V; 22V/6.82A; 8V/1.25A
Ventilator 612FL 412.10366
12Vdc, 11m³/h
Connecting cable 2 (9pole / D-Sub) 412.10404
Connecting cable 3 (3 pole / external temperature sensor) 412.10455
without mounting socket, no ferrite
Connecting cable 5 (8 -pole / connection to heating device) 412.10457
without mounting socket
Mounting socket 10-pole (connection to heeding device) 413.10627
Low-voltage fuse 1 A slow-blow / 250V~ 412.10367
Low-voltage fuse 2 A slow-blow / 250V~ 412.10382
Low-voltage fuse 6.3 A slow-blow / 250V~ 412.10368
autoline XPT 4R / description Item No.

Barkey autoline XPT 4R HighFlow 219.10050
Barkey autoline XPT 4RLowFlow 219.10052
Bracket autoline XPT 4R to Prismaflex 219.10067

9.3 Material list for testing equipment set
Description Item No.

Prismacomfort testing equipment set 219.10070
consisting of:
Adapter 1 (temperature reference)
Adapter 2 (overtemperature test)
Adapter 3 (programming)
Adapter 4 (external temperature)
Digital thermometer
Temperature sensor Ø 5 mm (2 off)
Temperature sensor Ø 7 mm (2 off)
9.4 Barkey autocontrol 3XPT languages
Software languages Country ISO Code

sv x.x a Germany DE
Holland NL
Italy IT
France FR
sv x.x b Great Britain GB
France FR
Portugal PT
Spain ES
sv x.x c Denmark DK
Finland FI
Norway NO
Sweden SE
sv x.x d Estonia EE
Latvia LV
Lithuania LT
Russia RU
sv x.x e Turkey TR
Poland PL
Czech Republic CZ
Slovakia SK
sv x.x f Greece GR
- -
- -
- -
NOTE
As a basic principle, the language used in the service menu is English for all lan-
guage variations.

9.5 Error messages
If an error message is shown, please proceed as follows:

► Read the error message.
► Make a note of the error number and serial number.
► Take the device out of operation.
► Notify a medical technician or the service department at Gambro Renal Products sales
offices or Barkey GmbH & Co. KG
NOTE
In some cases, the serial number of the device will not be shown with an error mes-
sage. You can find the serial number on the nameplate on the rear of the controller
or on the heating device control line.
If an error occurs, the red "Error" light illuminates. The display shows the code for the last
occurring error.
The following errors

have occurred:
No.: 105
Figure 50: error message
All error codes below 100 apply to the controller part,

above 100 apply to channel 1
above 200 apply to channel 2
The error codes are explained in detail below.

Error codes for Barkey autocontrol 3 XPT controller:
Error
code Error description Comments
10, 12 Display is faulty It is possible that no text is visible on the
display. Characters shown on the display are
possibly not correct. This also applies to the
temperatures displayed.
20 to 23 Internal device data incorrect
30 Checksum for internal device data is
incorrect
31 Checksum for battery backed-up Replace batteries (only by authorised special-
memory is incorrect ist personnel).
NOTE:
If the battery has run down, all text is dis-
played in the English language.
32 Checksum for program memory is
incorrect
40 Clock is incorrect
41 Error when setting clock time
42 Error when setting date
43 Error when reading in clock time
44 Error when reading in date
45 Clock not running Replace batteries (only by authorised special-
ist personnel). Then set time and date.
50 Switch-off relay is faulty This relay interrupts the power supply to the
heating device in a fault situation.
NOTE:
Correct functioning of this relay is tested
every time the device is switched on.
51 The "watchdog timer" is faulty Monitoring component which controls correct
functioning of the controller.
NOTE:
Correct functioning of this component is
tested every time the device is switched on.
60 The "watchdog timer" has found an
error.
61 Supply voltage for heating device is Possible cause: Fuse F110 defective
missing
70 to 73 Error during temperature measurement Possible cause: Sensor break, sensor short-
circuit.
74 Overtemperature in controller Possible cause: ventilator defective,
Ventilation opening blocked

Error codes heating device on channel 1:
Error
100 to Heating device data incorrect
102
103 Checksum for device data is incorrect
104 Software overtemperature The set temperature is more than 1.0°C above
the set temperature for this heating device.
105 Electronic overtemperature Overtemperature protection depending on

software, which switches the Barkey autoline
XPT 4R off at a temperature of 45.5°C ±
1.5K.
Error codes heating device on channel 2:
Error
200 to Heating device data incorrect
202
203 Checksum for device data is incorrect
204 Software overtemperature The set temperature is more than 1.0°C above
the set temperature for this heating device.
205 Electronic overtemperature Overtemperature protection depending on

software, which switches the Barkey autoline
XPT 4R off at a temperature of 45.5°C ±
1.5K.

9.6 Inspection log for technical safety inspection

Inspection logs are printed on the following pages separately for the Barkey autocontrol
3XPT and Barkey autoline XPT 4R.

Inspection log for technical safety inspections (TSI) Barkey autocontrol 3XPT
Owner: _______________________ Serial number: _______________________

_______________________ Start-up: _______________________
_______________________ Date: _______________________
NOTE: The following checks must be carried out every 12 months on this device.
They may only be carried out by persons who are competent in this field due to training.
not OK OK
1. Visual inspection
- Damage to housing and handle recess
- External damage to connecting cables or to connecting plugs
- Signs of overloading or improper handling
- Inadmissible access and alterations
- Proper condition of protective cover
- Soiling and corrosion affecting safety
- Legibility of labelling
- Condition and functional safety of fixing elements
- Ventilation openings not soiled or blocked
2. Maintenance
- Clean fan and ventilation openings
- Replace batteries (every 3 years)
- Check date and time and set if necessary
3. Temperature check
Reference resistance (serial number): ____________________________
Room temperature: (22°C + 1 K ) ____________________________
- Temperature display channel 1 (ch1 a): (37.0°C ± 0.5 K) ________ °C
(ch1 b): (37.0°C ± 0.5 K) ________ °C
- Temperature display channel 2 (ch2 a): (37.0°C ± 0.5 K) ________ °C
(ch2 b): (37.0°C ± 0.5 K) ________ °C
- Temperature display room temperature: (37.0°C ± 0.5 K) ________ °C
- Temperature display external sensor: (37.0°C ± 0.5 K) ________ °C
FB 0925/ 4 GB Page 1
Inspection log for technical safety inspections (TSI) Barkey autocontrol 3XPT

_______________________ Start-up: _______________________
_______________________ Date: _______________________
NOTE: The following checks must be carried out every 12 months on this device.
not OK OK
4. Measurements in accordance with DIN EN 60601-1: March 1996

Testing device: ____________________________
- Insulation resistance: (RISO ≥ 7 MΩ) _________ MΩ
- Enclosure leakage current: (IGA.NC ≤ 100 µA) _________ µA
- Patient leakage current: (IAC.NC ≤ 100 µA) _________ µA
(IPNAT ≤ 5000 µA) _________ µA
5. Overtemperature check
Test adapter (serial number): ____________________________
- Software overtemperature triggering channel 1: (41.0 °C)
- Electrical overtemperature triggering channel 1:
- Software overtemperature triggering channel 2: (41.0 °C)
- Electrical overtemperature triggering channel 2:
6. Functional inspection
- Green LED illuminates after the device being switched on
- Red and yellow LEDs flash twice when the device being switched on
- Double acoustic signal when the device being switched on
- Warming devices become warm
7. Comments:
_______________________________________________________________________________
8. TSI has been passed no yes

Page 12
DE Seite
9. Setting the calibration date / attaching the inspection label

2 GB
Test carried out by (company / department):

FB 0925/ 4
________________________________ Technician: _______________________

________________________________ Date: _______________________
________________________________ Signature: _______________________
Inspection log for technical safety inspections (TSI) Barkey autoline XPT 4R

_______________________ Start-up: _______________________
_______________________ Date: _______________________
Note: The following checks must be carried out every 12 months on this device.
Barkey autocontrol 3XPT controller part

Serial number: _______________________ Calibration date: _______________________
not OK OK
1. Visual inspection
- Damage to warming device
- External damage to connecting cable or to connecting plug
- Signs of overloading or improper handling
- Inadmissible access and alterations
- Soiling and corrosion affecting safety
- Legibility of labelling
- Condition and functional safety of fixing elements
2. Temperature check
Reference thermometer: ____________________________
Room temperature: (22°C + 1 K ) ____________________________
- Reference temperature head: (*1) _________ °C
- Temperature display chX a (head): (Ref. head ± 1.0 K) _________ °C
- Reference temperature end: (*1) _________ °C
- Temperature display chX b (end): (Ref. end ± 1.0 K) _________ °C
(*1) One of both reference temperatures must amount to 43,0°C ± 1,0K.

The other reference temperature may be well below 43°C.
3. Measurements in accordance with DIN EN 60601-1: March 1996

Testing device: ____________________________

- Insulation resistance: (RISO ≥ 7 MΩ) _________ MΩ
- Enclosure leakage current: (IGA.NC ≤ 0.1 mA) _________ µA
- Patient leakage current: (IAC.NC ≤ 0.1 mA) _________ µA
(IPNAT ≤ 5 mA) _________ µA
Inspection log for technical safety inspections (TSI) Barkey autoline XPT 4R

_______________________ Start-up: _______________________
_______________________ Date: _______________________
Note: The following checks must be carried out every 12 months on this device.
not OK OK
4. Functional inspection and overtemperature check
- Warming device reaches set point
- Electrical overtemperature triggering: (45.5°C ±1.5 K) _________ °C
5. Comments:
no yes
6. TSI has been passed
7. Setting the calibration date
Test carried out by (company / department):

________________________________ Technician: _______________________
________________________________ Date: _______________________
________________________________ Signature: _______________________

Service-Manual Prismacomfort V1 00 (2007-03-15)

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Service manual

Barkey autoline XPT 4R (SN 270 6000 and above)

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

5.2 autoline XPT 4R heating device ...............................................................................................36

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

1.1 Important things to observe

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany 1

1.2 Pictograms, signal words and symbols

If not observed: hazards to personnel.

If not observed: hazards for equipment, the device or elementary

Additional helpful guidelines and information.

2 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

1.3 Target groups

1.4 Disclaimer of liability

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany 3

1.6 Symbols on labels

This symbol declares that the device conforms with EU Directive

This symbol shows the year of manufacture in the four-digit number.

This hazard symbol advises you that nonobservance of the instruction

4 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

Figure 1: Barkey autoline safety information sticker

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany 5

2.1 Safety information for the carrying out of service work

6 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

The manufacturer accepts no responsibility for the safety of

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany 7

2.2 Safety information regarding environmental influences

8 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

3 Operating the autocontrol 3XPT controller / service menu.

3.1 Operating panel

Figure 2: autocontrol 3XPT operating panel

The display is for

Switch for turning the device on and off.

Selection buttons for menu operation.

Confirmation button for menu operation selection. Use this button to

The red light (LED shows that a fault has occurred.

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany 9

3.2 Entry screen / service menu.

select an option All controllers contain this menu com-

Now press the left-hand menu button to access menu screen 1.

10 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

3.3 Entry screen / service menu.

view-time-date temp. inspection

select OK end select OK end

3.4 "view-time-date" time and date inspection

the current system

The time is displayed in the following format:

The date is displayed in the following format:

Now press the centre back button to return to menu screen 1.

12 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

3.5 “set time“ time settings

please set the

The display now shows a request to set

Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany 13

3.6 “set date“ date settings

please set the

The display now shows a request to set

14 Barkey GmbH & Co. KG - Gewerbestrasse 8 - 33818 Leopoldshoehe - Germany

3.7 “list of errors“ error list