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System Catalogue
Cooling with ambient air
How do I find the optimum
climate control solution?
Note:
Did you know that optimum climate control can considerably lengthen
the service life of your enclosure components?
As the packing density in enclosures rises, so too does the heat loss.
A useful rule of thumb states that a 10 °C rise in the operating temperature
will cut the service life in half and double the rate of failure.
◾ In 64% of assemblies, the hot components had not been positioned directly in the airflow
between the climate control unit's outlet and inlet.
◾ 50% of monitored devices had a capacity utilisation of less than 20%.
◾ 93% of assemblies had failed to plan for or install targeted air routing.
◾ 40% of devices had heavily contaminated filter mats and were inadequately maintained.
◾ In 18% of assemblies, the climate control unit's outlet or inlet was obstructed.
◾ 19% of assemblies had air short-circuits.
Rittal undertook a comprehensive field study of around 400 industrial installa- Our free planning tool RiTherm
tions to discover how climate control solutions are typically implemented in can help you plan the ultimate
practice. We identified countless errors which could have been avoided with climate control for your
optimum planning and by using the correct tools. enclosure – see page 59
Careful planning is vital to ensure that efficient climate control solutions deliver
maximum performance with minimum energy consumption. This is where
RiTherm can help you develop your ultimate climate control solution.
Average 75%
energy savings
per Blue e+ unit
1t time, a minimal carbon footprint from production and sustainable siting are
increasingly important. It is essential to look to the future and invest intelligently
in technologies and climate protection that can help you achieve and build on
saving long-term financial success.
per unit, per year –
equivalent to the CO₂
absorbed by one
beech tree over 80 years
Sustainability is a key consideration with the Blue e+ fan-and-filter units. Superior motor efficiency means that the
EC models consume up to 60 percent less energy. The pleated fan (included with the supply) reduces the fan
operating hours by a further 22 percent. As well as conserving resources, this is also beneficial for your wallet.
Cooling units and fan-and-filter units in the Blue e+ generation are synonymous with innovative technologies that
are both powerful and sustainable. By choosing these products, you can make a positive contribution to climate
protection and reinforce your company's commitment to green solutions.
Sustainability:
◾ Rail technology
The 1 t of carbon saved with every unit
equates to an 80,000 kilometre rail
journey (for one passenger)
◾ Mechanical engineering
The 1 t of carbon saved with every unit
equates to a diesel-powered forklift
truck operating for 60 hours
Fan-and-filter units are ideal for dissipating heat loads cost-effectively. The prerequisite is that the
ambient air must be relatively clean with a temperature below the desired enclosure internal tempera-
ture. The fan-and-filter range is available in AC/DC and EC variants and with EMC shielding. As well as
efficiency and multi-voltage capabilities, the Blue e+ fan-and-filter units with EC technology also boast
exclusive IoT features.
Benefits at a glance:
◾ 5 sizes and 8 output categories Note:
◾ Air throughput from 20 m³/h to 1160 m³/h The mounting cut-outs for the TopTherm fan-and-filter
◾ The pleated filter (included with the supply) enables generation remain unchanged and are easily exchanged
a higher air throughput at any time! However, please note the installation depth
◾ EC variant available from 175 m³/h of the fan-and-filter unit.
◾ IP 54 as standard (up to 855 m³/h)
◾ Available in RAL 7035 and RAL 9005
40%
more air throughput
with the integral
pleated filter
www.rittal.com/fan-and-filter-units
2500
V 2000
=f·
ΔT 1500
80 800
SK 3238.XXX
K
40
with chopped-fibre filter, IP 54
K
T
70
30
∆
K
600
T
25
.
K
SK 3238.XXX
∆
60 QV
20
T
500
K
T
with pleated filter, IP 54
15
∆
50
T
K
K
∆
400
35
10
1 x outlet filter SK 3238.300
T
Pst 40
T
∆
∆
with chopped-fibre filter, IP 54 300
30
5K
1 x outlet filter SK 3238.300
T
∆
20
with pleated filter, IP 54
10 200
16 Pa/40 m³/h
1 2
0
0 10 20 30 40 50 60 70
16 Pa/49 m³/h
100
10 20 40 60 80 100 200 400 600 800
= Volumetric flow (m3/h) 30 50 70 90 300 500 700
∆Pst = Stat. pressure difference (Pa) V
.
40
to EN 61587
30
1
20
10
0
230 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
Frequency in MHz
www.rittal.com/fan-and-filter-units
Ready-to-use, wired modules equipped with radial fans for numerous Rittal enclosure system
platforms deliver effective air throughput with minimal assembly work.
Choose from:
◾ Roof-mounted fan
◾ Roof vent
Benefits at a glance:
◾ Passive variant without fan for natural convection
◾ Air throughput range from 500 – 1,000 m³/h
◾ At an air throughput of 1,000 m³/h, EC fans ensure
maximum energy efficiency
◾ Just one mounting cut-out for all output categories
◾ Optimum efficiency, thanks to sophisticated air routing
with minimal pressure losses
◾ Innovative clamping attachment ensures a high
protection rating (IP 54)
Roof vent
The roof vent is used for passive heat dissipation without
the use of a fan. Nevertheless, it offers the same installation
benefits and protection category as roof-mounted fans.
Shhhh. IT technology in the office sector demands extensive performance, assembly and cost bene-
fits, as well as reducing noise levels. Our range of small cooling units includes roof-mounted ventilation
concepts which are ideal for use in sensitive office areas, thanks to their huge volumetric flow and
minimal noise generation. These solutions can be used to cool network enclosures in closed rooms,
data centres and large telecommunications systems.
IT roof-mounted fans for VX IT, TS IT IT fan module for VX IT, TS IT, TX CableNet
Benefits at a glance: Benefits at a glance:
◾ Low noise generation of just 39 dB (A) ◾ The unit may be optionally extended with additional fans
◾ High volumetric flow ranging from 1245 to 1345 m³/h ◾ Simple connection system
(unimpeded airflow) ◾ Energy-efficient speed control
◾ Available in RAL 9005 and RAL 7035
1)
With 6 fans max. 1150 m³/h (unimpeded airflow)
60 3 3 3
50
4 4 4
5 5 5
pfs [Pa]
40
6 6 6
30
20
10
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
qv [m³/h]
50
Speed 80%
Speed 60%
45 Speed 40%
40
LpA [dB(A)]
35
30
25
20
0 1 2 3 4 5 6 7
All rack-mounted climate control components are fitted directly onto the 482.6 mm (19") mounting
level for subracks. Positioning directly beneath the electronic components ensures effective cooling,
and prevents the formation of hot-spots.
Benefits at a glance:
◾ Rapid installation on 482.6 mm (19") mounting levels
◾ Direct, effective dissipation of heat loss,
thanks to positioning beneath the assemblies
◾ No externally mounted equipment to disrupt
the aesthetic appearance of the enclosure
Tangential fans
◾ 320 m³/h air throughput, 2 U: The high air throughput
means that Rittal tangential fans are capable of dissipating
large heat losses from the enclosure. The minimal noise
generation of 52 dB creates a pleasant working environ-
ment.
The requirement for using air/air heat exchangers is that the ambient temperature must be below the
required enclosure internal temperature. Dust and any aggressive ambient air is unable to ingress the
enclosure, thanks to the two separate air circuits.
High protection
High protection category
◾ Thanks to the seamlessly sealed heat exchanger module,
a protection rating of IP 54 to IEC 60 529 is achieved
High load capacity
◾ The motors of the fans are equipped with thermal winding
protection
Top quality: Guaranteed protection for your electronics
◾ All devices in the Rittal Blue e series are tested in accord-
ance with the internationally recognised approvals
Intelligent control
◾ Specific thermal output from 17.5 to 90 W/K
◾ With controller and digital temperature display
◾ Floating fault signal contact in case of overtemperature
◾ System analysis via display
Platform strategy/installation
Identical installation cut-outs
◾ For various output classes
Easily retrofitted
◾ Thanks to the low weight, simple cut-outs and and ease
of installation of the heat exchangers, they may be easily
retrofitted to an existing cabinet or enclosure
Simple maintenance
◾ The heat exchanger module is very easily removed, for
effortless cleaning. The cleverly thought-out structure
enables fast, economical maintenance.
Project planning
Calculate the specific thermal output of the heat exchanger:
V – (A · ΔT · k)
qw =
ΔT
Selection diagram
25 20 15 10 5 0
12
30 10
8
A
6
∆T
40 4
2
50 0
60
70
5 W/K)
00 (17.
200 3126.1
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
∆T
External circuit –
Flow and siting conditions
Air/air heat exchangers in the external circuit should have a
distance of at least 200 mm from a wall and from one another
(air inlet and outlet openings). If this distance cannot be met,
air baffle plates should be used.
Siting options
Wall-mounted heat exchangers may be mounted on the rear
panel, side panels or door of the enclosure.
40
W = V · ρ · Δx
%
20
35
30
%
40
%
50 % W = Water quantity in g
30 60
70
% 0% V = Volume of enclosure in m³
10
%
25 90 r = Density of air kg/m³
%
80 Dx = Difference of water content in g/kg dry air
20 (from the Mollier h-x diagram)
Selection criteria
Enclosure climate control poses escalating demands on ◾ Are there any particular requirements regarding the
integration and adaptation to the local conditions and the protection category to EN 60 529/IEC 529?
existing process control and monitoring system. ◾ What type of ambient pollution, such as dust, oil and
Rittal offers the right solution to suit every requirement. chemicals, are the cooling units exposed to?
◾ For bayed enclosure suites, the output irradiated from
When selecting the appropriate cooling unit for your enclosure,
neighbouring units may also need to be taken into account.
please observe the following points:
◾ Good ventilation should be ensured at the site of installation
◾ What is the installation type to IEC 890 (for example, the heat dissipated by the cooling unit may
(see page 13, calculation bases)? cause a significant rise in the temperature of small rooms).
◾ What ambient conditions are anticipated ◾ Particularly with poor ambient conditions, such as dirt or
(max. ambient temperature and humidity)? small, unvented rooms, air/water heat exchangers should
◾ What is the required maximum internal temperature be used.
of the enclosure (Ti)?
◾ What is the heat loss from electronic components inside
the enclosure?
4. The prescribed electrical protection devices must be 12. The customer must not make any modifications to the
connected upstream of the unit. No additional temperature cooling unit.
control may be connected upstream of the unit at the 13. The heat loss of the components installed in the enclosure
supply end. The pre-fuse specified on the rating plate must not exceed the specific useful cooling output of the
should be provided as line protection. cooling unit.
Observe the locally valid regulations when installing.
14. The installation instructions contained in the cooling unit
5. Where a door contact switch is used, a shielded cable manual must be observed in full.
should be used in environments with increased levels of
electromagnetic interference.
6. The temperature range specified on the rating plate must be
observed when operating the cooling unit, both indoors and
outdoors.
External circuit –
Flow and siting conditions
In the outer circuit, enclosure cooling units should be spaced
> 200 mm from the wall and/or from each other (air inlet and
outlet openings). In order to ensure adequate air circulation, at
least one air outlet opening must be kept free. If this clearance
cannot be maintained, air baffle plates will need to be used.
The external circuit supports all siting options.
Thanks to their compact dimensions and external air routing
design, roof-mounted cooling units may even be installed in
low-height rooms and with bayed enclosure suites.
Air intake is always from the front. The air is expelled at the
sides and rear. An outlet to the top is also possible as an
option. In other words, regardless of which siting mode is
chosen, one air outlet must always be kept free.
Distance from the wall
Siting options at least 200 mm
There are no restrictions here. Only the air intake and exhaust
area in front of the cooling unit must be kept free.
Wall-mounted cooling units may be mounted on the rear panel,
side panels or door of the enclosure.
Internal circuit –
Wall-mounted units flow conditions
Attention should be paid to installed equipment that is fitted
with its own ventilation system, such as blowers and axial fans.
If their air flow is directed against the chilled air flow of the
cooling unit, the air may short-circuit, bypassing the compo-
nent. In the worst case, the internal safety systems of the
cooling unit would discontinue cooling operation.
Note:
Never direct the chilled air flow at active components.
Accessories:
Air diverter
Internal circuit –
Roof-mounted units flow conditions
When using roof-mounted units, particular attention should be
paid to the air flow from blowers built into electronic compo-
nents (such as frequency converters and other drive units).
The powerful thermoelectric climate control unit in a lightweight design is the most energy-efficient
solution for command panels and small enclosures, producing energy savings of more than 60%
compared with conventional systems. Ideal for precision applications thanks to its low-vibration
design. Heating function included: Automatic changeover between heating and cooling function
facilitates precise temperature control to +/– 1 K.
Benefits at a glance:
◾ 80 watts cooling and heating output with state-of-the-art ◾ Minimal physical size and mass compared with other
Peltier technology systems in this sector
◾ Low-maintenance thanks to an elementary unit layout ◾ Large voltage range from 100 – 240 V (AC) and 24 V (DC)
◾ High operating ratio (EER >1) thanks to optimum interplay ◾ Up to 5 units may be connected in parallel
between all components
◾ Maximum possible protection for your electronics, floating
change-over fault signal contact in case of overtempera-
ture
Simple assembly
Internal mounting
◾ When internally mounted in the enclosure, the unit only
protrudes by a few millimetres, and therefore does not
interrupt either the aesthetic appearance or freedom of
movement on command panels and support arm systems
External mounting
◾ Its low weight also allows it to be externally mounted on
simple aluminium rear panels or blanking panels
Flexibility
◾ May be mounted either horizontally or vertically
Ideal for command panels and support arm systems
◾ The Thermoelectric Cooler is distinguished by its
low-vibration operation and minimal weight
Effective control
◾ Energy-efficient control with pulse width modulation and
innovative soft start function ensures a constant enclosure
temperature and a long service life of the Peltier elements
and fans.
◾ The PID control ensures optimum activation of the Peltier
elements and fans. The speed and output are adjusted
to the ideal operating points via pulse width modulation,
and in this way ensure maximum energy efficiency.
Choose from a range of efficient solutions covering all requirements and applications:
◾ A wide output range covering all cooling requirements from 0.3 kW – 5.8 kW
◾ Sheet steel version for all typical industry applications
◾ Stainless steel and chemical versions for challenging ambient conditions
◾ Maritime version for dynamic applications e.g. on board ships
◾ Robust outdoor version with anti-vandalism features
◾ International approvals and multi-voltage capability for worldwide use
Blue e+ boasts one-of-a-kind technology, an extended service life for installed components thanks
to reduced temperature fluctuations, as well as global usability and integration into the IoT. Its revo-
lutionary energy efficiency is achieved with ingenious hybrid technology, featuring two parallel cooling
circuits that can operate independently or in tandem, depending on the temperature difference.
The technology draws on the symbiotic power of a passive and an active cooling circuit. Two circuits
operating in perfect harmony and adapting to the ambient conditions for maximum efficiency.
The Rittal Blue e+ product family is by far the most efficient generation of cooling units worldwide,
streaks ahead of its competitors, with average energy savings of 75%. These are measurable results
verified by countless customer tests and references.
Harry Brot
Impressive energy savings of 60% were achieved in just five
months, equivalent to an annual saving of 884 kWh, or € 230 per
annum for each cooling unit.
https://betop.friedhelm-loh-group.com/experience/
cool-when-the-heat-is-on.html
Hansgrohe SE
“Rittal promised energy savings of 60%, and in fact we are
currently achieving an impressive 61% in real-life operation.
To be honest, we were pleasantly surprised by the results.”
https://betop.friedhelm-loh-group.com/experience/
no-mere-drop-in-the-ocean.html
Let innovative hybrid technology take the energy efficiency of your rack cooling to a whole new level.
An active cooling circuit with speed-controlled components provides demand-based cooling. As soon
as the ambient temperature drops below the set level, the integral heat pipe takes over climate control
of the rack with passive cooling. This will unlock huge energy savings. The Blue e+ series of cooling
units has the perfect solution for all scenarios, be it production facilities, network distribution in small
plant rooms or cooling small server applications.
Generation Blue e
Permanent energy savings
with Rittal cooling units.
Top design and top performance with a host of assembly benefits. The Rittal platform strategy with
system-wide mounting cut-outs to fit cooling units and air/air heat exchangers allows easy adaptation
to the required cooling output, even retrospectively.
Benefits at a glance:
◾ Energy savings of up to 45% ◾ The integral electric condensate evaporation system
◾ Smart control with Comfort controller, icing protection and means that condensate evaporates and dissipates to the
motor monitoring ambient air via the external fan
◾ Eco-mode control: The evaporator coil fan cuts out as ◾ The hydrophobic RiNano coating prevents the accumula-
necessary, depending on the enclosure internal tempera- tion of dirt deposits on the condenser, thereby extending
ture maintenance intervals and ensuring a constant long-term
◾ Longer service life of components in the enclosure and cooling output
cooling units, because efficient components such as fans
and compressors run at their optimum operating point
Integral components
Electrical condensate evaporator
◾ Condensate arising inside the enclosure or on the evapo
rator coil of the cooling unit is effectively evaporated.
The evaporator device inside the cooling units has a very
high evaporation output (several litres per day). This is
achieved thanks to the principle of direct evaporation.
Hydrophobic RiNano coating
◾ The condenser with standard hydrophobic RiNano coating
ensures a longer, constant cooling output and eliminates
the need for filter media in many areas
Generation Blue e
Permanent energy savings
with Rittal cooling units.
Integral components
Electrical condensate evaporator
◾ Condensate arising inside the enclosure or on the evapo
rator coil of the cooling unit is effectively evaporated.
The evaporator device inside the cooling units has a very
high evaporation output (several litres per day). This is
achieved thanks to the principle of direct evaporation.
Hydrophobic RiNano coating
◾ The condenser with standard hydrophobic RiNano coating
ensures a longer, constant cooling output and eliminates
the need for filter media in many areas.
Condensate routing 1 2
All roof-mounted cooling units have electrical condensate
evaporation.
Additional condensate routing is provided merely as an extra y
safeguard only. Any condensation which forms on the evapora-
tor coil (with high humidity and low enclosure interior tempera-
tures) is routed to the right and/or downwards out of the device
via a drain in the evaporator tray. For this purpose, a piece of
hose should be connected to one of the two condensate
nozzles (1 or 2). The drain which is not required should
be tightly sealed. The condensate must be able to run
off freely. If the condensate is to be drained off over a
greater distance, then care must be taken to ensure
that the hose is free from kinks and checked for correct
drainage. Units with an e-Comfort controller are additionally
equipped with a condensate alarm.
2
1
Generation Blue e
Permanent energy savings
with Rittal cooling units.
Less is more! We offer almost limitless application possibilities from just four cooling modules and
six door modules. The best cooling technology, complete and ready for use – without having to make
mounting cut-outs. The existing sheet steel doors are easily exchanged for climate control doors
with cooling modules. These can also be exchanged or upgraded while the system is operational.
Infinite possibilities
◾ Seamless baying and perfect integration. Cooling of a
bayed enclosure suite is easily achieved, even under
awkward room conditions,such as low ceiling heights.
◾ No mounting cut-outs are required
Enclosure heaters are used to prevent the formation of condensation inside the enclosure and maintain
a constant minimum operating temperature (e.g. when the system is switched off overnight).
Rittal TopTherm heaters, with self-regulating PTC technology, ensure constant heat distribution
with outputs in the range of 10 W – 150 W, for those not fitted with a fan and 250 W – 800 W for
fan-assisted options. For heaters with fans, a minimum safety clearance of 300 mm at the top must
be observed, and the equivalent figure for heaters without fans is 100 mm. In each case the thermal
safety clearance to the sides of 60 mm, and 100 mm at the bottom is required.
Fast assembly
◾ Snap-fastening onto 35 mm support rails EN 50 022
◾ Direct screw-fastening onto the mounting plate
◾ Quick-connect terminal for power supply (spring terminal)
◾ No need for any other terminals
◾ No wiring required
Energy-efficient design
◾ PTC technology for constant heat distribution
◾ Computational Fluid Dynamics (CFD)-assisted design
for superior heating performance with the same
construction size
150
100
30
0
–30 –20 –10 0 10 20 30
2
1.5
1
10 15 20 30 40 50 60 80 100 150 200 300 500
.
QH
25.0000
Via a CFD analysis, even temperature distribution
in the (empty) enclosure is observed when using 22.5000
a 400 W enclosure heater following a heating
period of approx. 30 minutes. According to the 20.0000
CFD analysis, positioning of the enclosure heater
17.5000
in the base area of the enclosure is essential for
even temperature control of the enclosure, since 15.0000
those areas located beneath the heater are only
minimally warmed. 12.5000
10.0000
7.50000
Start After 5 minutes
5.00000
More about
carbon footprints:
www.rittal.com/CO2Footprint
Benefits at a glance:
◾ Complete system solutions
◾ Perfectly coordinated components
Effective control
◾ Thermostat controls fans and heaters in accordance
with the enclosure inside temperature
◾ Hygrostat activates heaters or fans when a defined
relative humidity is exceeded in the enclosure
Simple assembly
◾ Roof plates and sheet steel doors in various dimensions
with appropriate cut-outs for Blue e+ wall- and roof-
mounted cooling units
www.rittal.com/iiot
Eplan Fluid
Eplan Fluid is your engineering tool for project-planning fluid
engineering systems (hydraulics, pneumatics, cooling and
lubrication) using a range of engineering techniques. Machine
and plant documentation is completed automatically using
logged project data, for more than just wiring plans.
RiPanel
RiPanel makes it easier to select the right enclosure system
and accessories, offers automatic 3D positioning and
plausibility checks, supports customised cut-outs with CAD
imports, and generates technical data for direct enquiries and
orders. This saves time, prevents errors and speeds up your
planning and ordering processes.
Rittal ePOCKET
With the Rittal ePOCKET digital wiring plan pocket, your
equipment and system documentation is always up-to-date.
What's more, it can be accessed directly from any device, any
time and anywhere.
Project data is quickly and easily available in a secure digital
wiring plan pocket. This helps to avoid queries about lost or
damaged documents while also streamlining communications
with the customer. Digital project data is always available
directly on the system; incorrect or out-of-date versions are a
thing of the past. Projects are stored in the cloud and
accompany the enclosure throughout the entire value chain.
RiTherm
That moment when you start planning your enclosure climate
control and realise that cost-effectiveness and climate
protection are in perfect balance. Then realise that you will
experience it over and over again, with a host of new func-
tions. RiTherm is your free planning software for targeted,
reliable, energy-efficient climate control of switchgear with
standard-compliant documentation and carbon footprint
certificate.
Features of the new RiTherm:
Quickly and easily design the correct climate control for
your switchgear
◾ Calculate and select all ambient conditions
◾ Optionally define your altitude (which influences the cooling
output)
◾ Calculate bayed enclosure suites according to your
requirements
◾ Get recommendations for matching accessories
Integral energy efficiency calculator
◾ Energy efficiency calculation for individual climate zones
◾ Suggestions for more energy-efficient alternatives
◾ Calculate the carbon footprint of your climate control
system, from delivery through to operation
◾ Information about F-gases / Global Warming Potential
(GWP)
Full documentation
◾ Standard-compliant heat dissipation record
◾ All required product information (such as approvals) is
provided
◾ Display your product lifecycle status with reference to
successor products
Download here:
App store
XWWW00107EN2307
www.rittal.com/contact