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Technical

System Catalogue
Cooling with ambient air
How do I find the optimum
climate control solution?

When it comes to the successful implementation of complex production


processes, the high-quality, sensitive components housed in enclosures play
a vital role. Effective climate control is highly relevant to the service life of these
components. But how do you decide which climate control method is best for
your system?

To find the optimum climate control solution, it is important to undertake a


thorough analysis and consider the available options as a whole. There are
various options to choose from, such as using liquid cooling with air/water
heat exchangers, using the ambient air or using an enclosure heater.
You should also consider the local environment. Is it damp, dusty or hot?

Additionally, the precise cooling output requirements play a decisive role.


Additional factors such as the type of siting (free-standing or integrated),
the type of heat dissipation (passive or active) and the acceptable noise level
should likewise be taken into account.

Note:

Did you know that optimum climate control can considerably lengthen
the service life of your enclosure components?
As the packing density in enclosures rises, so too does the heat loss.
A useful rule of thumb states that a 10 °C rise in the operating temperature
will cut the service life in half and double the rate of failure.

2 Rittal Technical System Catalogue/Cooling with ambient air


Typical faults caused by the wrong climate control:

◾ In 64% of assemblies, the hot components had not been positioned directly in the airflow
between the climate control unit's outlet and inlet.
◾ 50% of monitored devices had a capacity utilisation of less than 20%.
◾ 93% of assemblies had failed to plan for or install targeted air routing.
◾ 40% of devices had heavily contaminated filter mats and were inadequately maintained.
◾ In 18% of assemblies, the climate control unit's outlet or inlet was obstructed.
◾ 19% of assemblies had air short-circuits.

Rittal undertook a comprehensive field study of around 400 industrial installa- Our free planning tool RiTherm
tions to discover how climate control solutions are typically implemented in can help you plan the ultimate
practice. We identified countless errors which could have been avoided with climate control for your
optimum planning and by using the correct tools. enclosure – see page 59

Careful planning is vital to ensure that efficient climate control solutions deliver
maximum performance with minimum energy consumption. This is where
RiTherm can help you develop your ultimate climate control solution.

Rittal Technical System Catalogue/Cooling with ambient air 3


Sustainability is our priority.
Yours too?

10 x higher CO₂ savings


in the year of operation than
is generated in production

Average 75%
energy savings
per Blue e+ unit

Savings of 2,100 kWh per


year with every Blue e+ device

Sustainability ranks alongside digitalisation at the very top of the global


agenda. Companies today face unprecedented challenges. They need to find
solutions that will harmonise political requirements with rising electricity prices
and a growing demand for energy.

Modern machines and switchgear must meet industry requirements.


They must be standardised, digitally linkable, powerful and safe. At the same

1t time, a minimal carbon footprint from production and sustainable siting are
increasingly important. It is essential to look to the future and invest intelligently
in technologies and climate protection that can help you achieve and build on
saving long-term financial success.
per unit, per year –
equivalent to the CO₂
absorbed by one
beech tree over 80 years

4 Rittal Technical System Catalogue/Cooling with ambient air


In one year of operation, Blue e+ cooling units can save ten times the amount of carbon released during production.
Over their life span, they will save substantially more CO₂ than was released during their production.

Sustainability is a key consideration with the Blue e+ fan-and-filter units. Superior motor efficiency means that the
EC models consume up to 60 percent less energy. The pleated fan (included with the supply) reduces the fan
operating hours by a further 22 percent. As well as conserving resources, this is also beneficial for your wallet.

Cooling units and fan-and-filter units in the Blue e+ generation are synonymous with innovative technologies that
are both powerful and sustainable. By choosing these products, you can make a positive contribution to climate
protection and reinforce your company's commitment to green solutions.

Now is the time to take action. We're ready. Are you?

Sustainability:

◾ Rail technology
The 1 t of carbon saved with every unit
equates to an 80,000 kilometre rail
journey (for one passenger)
◾ Mechanical engineering
The 1 t of carbon saved with every unit
equates to a diesel-powered forklift
truck operating for 60 hours

Rittal Technical System Catalogue/Cooling with ambient air 5


6 Rittal Technical System Catalogue/Cooling with ambient air
Cooling with ambient air
Even in apparently non-critical ambient conditions, for example when there is an adequate supply
of clean, cool air, it is still worthwhile to provide climate control. Here too, the aim is to achieve
maximum reliability with exceptional efficiency. Reliability and efficiency with fan-and-filter units:
Temperature-dependent speed control plus temperature and airflow monitoring.
Reliability and efficiency with air/air heat exchangers: Thanks to separate air circuits (external/internal),
dust and contaminants are kept outside the enclosure, while a micro-controller provides temperature-
dependent control and monitoring of key parameters. The benefit to you: Efficient reliability at all times.

Blue e+ fan-and-filter unit


Fan-and-filter units are ideal for dissipating heat loads cost-
effectively. The pre-requisite is that the ambient air must be
clean and at a temperature below the required enclosure internal
temperature.
The EC version delivers exceptional energy efficiency plus
flexible interfaces for smart control and monitoring.
Additionally, EC fan-and-filter units have an emergency cooling
function to deliver additional cooling output at hotspots.

Roof-mounted fans/ IT roof-mounted fans/ Rack-mounted fans/ Air/air heat


roof vent IT fan modules tangential fans exchangers
Powerful radial fans ensure IT roof-mounted fans for Rack-mounted climate control The requirement for using
effective heat dissipation. the office sector cool network components are fitted directly air/air heat exchangers is
The flexible mounting concept racks with minimal noise onto the 482.6 mm (19") that the ambient tempera-
boasts impressive accessibility. generation. mounting level. ture must be below the
required enclosure internal
Positioning directly beneath
temperature.
the electronic components
ensures effective ventilation, Dust and contaminated
and prevents the formation of ambient air is unable to
hotspots. ingress the enclosure,
thanks to the two sepa-
rate air circuits.

Rittal Technical System Catalogue/Cooling with ambient air 7


Fan-and-filter units –
the latest Blue e+ generation

Fan-and-filter units are ideal for dissipating heat loads cost-effectively. The prerequisite is that the
ambient air must be relatively clean with a temperature below the desired enclosure internal tempera-
ture. The fan-and-filter range is available in AC/DC and EC variants and with EMC shielding. As well as
efficiency and multi-voltage capabilities, the Blue e+ fan-and-filter units with EC technology also boast
exclusive IoT features.

Benefits at a glance:
◾ 5 sizes and 8 output categories Note:
◾ Air throughput from 20 m³/h to 1160 m³/h The mounting cut-outs for the TopTherm fan-and-filter
◾ The pleated filter (included with the supply) enables generation remain unchanged and are easily exchanged
a higher air throughput at any time! However, please note the installation depth
◾ EC variant available from 175 m³/h of the fan-and-filter unit.
◾ IP 54 as standard (up to 855 m³/h)
◾ Available in RAL 7035 and RAL 9005

8 Rittal Technical System Catalogue/Cooling with ambient air


Blue e+ fan-and-filter units

Tried-and-trusted features retained


Homogeneous air distribution inside the enclosure
◾ The diagonal fan technology achieves more even, constant
ventilation of the enclosure with superior pressure stability
Tool-free handling:
◾ Screwless spring terminal for tool-free electrical connection,
bayonet connector for tool-free reversal of the airflow
direction
Software tools:
◾ Simple design using RiTherm and RiPanel

Optimisation of mechanical components


◾ Improved opening mechanism for simple filter changes
◾ Improved enclosure mounting, snaps into position more
easily
◾ Seamless design analogous to the vertical louvred grille
in the Blue e+ S cooling units

New filter technology with pleated filter


(included with the supply)

Higher air throughput


◾ Reduced pressure build-up allows the fan to move 40%
more air (average figure). This helps to cut operating hours,
which in turn reduces energy and electricity costs.
Superior filter properties
◾ In particular, finer dust particles (0.3 – 1 µm) are removed
far more efficiently. 50% better separation performance
means less dust in the enclosure.
Longer filter service life
◾ 2 – 3 times longer service life saves time and money

Rittal Technical System Catalogue/Cooling with ambient air 9


Blue e+ fan-and-filter units
with EC technology
More power for your enclosure cooling
60% energy savings
◾ Thanks to the efficient motor
Alarm relay for added peace of mind
◾ Malfunctions are notified immediately
Flexibility
◾ Connection voltage from 100 – 240 V, 1~, 50/60 Hz
supports global use
Simple monitoring
◾ Control and monitoring via analog or digital interfaces

Impressive IoT features


Predictive maintenance
 he running time and speed of the EC motor
T
are continuously recorded. Like the fuel display
in a car, the Rittal IoT interface tells you when
the next filter change is due. This helps to reduce
your servicing costs.
Filter cleaning
 utomatic filter cleaning several times a day.
A
The airflow direction is briefly reversed to
“blow out” the filter. Fine dust particles caught
in the filter are removed. This extends the filter
service life by 20%, which in turn reduces your
maintenance costs.
Emergency cooling function
 xcessively high temperatures inside the
E
enclosure can lead to system failure. The
emergency cooling function of the EC fan-
and-filter unit responds actively to avert such
problems. As soon as the temperature exceeds
the defined alarm threshold value, the fan speed
is increased to its maximum This releases up
to 40% more air throughput and delays or
prevents components from overheating.

10 Rittal Technical System Catalogue/Cooling with ambient air


Blue e+ fan-and-filter units
Greater power & efficiency for your enclosure cooling,
see page 8

40%
more air throughput
with the integral
pleated filter

More information about


Blue e+ fan-and-filter units can be found here:

www.rittal.com/fan-and-filter-units

Rittal Technical System Catalogue/Cooling with ambient air 11


Blue e+ fan-and-filter unit

Project management Selection diagram


The following applies when calculating the volumetric air flow: 3000

2500

V 2000
=f·
ΔT 1500

Performance diagram SK 3238. . . . [50 Hz] 1000

80 800
SK 3238.XXX

K
40
with chopped-fibre filter, IP 54

K
T
70

30

K
600

T
25
.

K
SK 3238.XXX


60 QV

20
T
500

K
T
with pleated filter, IP 54

15

50

T
K

K

400

35

10
1 x outlet filter SK 3238.300

T
Pst 40

T


with chopped-fibre filter, IP 54 300
30

5K
1 x outlet filter SK 3238.300

T

20
with pleated filter, IP 54
10 200

 16 Pa/40 m³/h
1 2
0
0 10 20 30 40 50 60 70

 16 Pa/49 m³/h
100
10 20 40 60 80 100 200 400 600 800
 = Volumetric flow (m3/h) 30 50 70 90 300 500 700
∆Pst = Stat. pressure difference (Pa) V
.

 = Volumetric flow (m3/h)


Performance diagram SK 3245. . . . [50 Hz] ∆Pst = Stat. pressure difference (Pa)
450
SK 3245.XXX
400 with chopped-fibre filter, IP 51 The styling of the vent louvres in Rittal fan-and-filter units guarantees
350
SK 3245.XXX exemplary stability of the air volumes in relation to pressure loss.
300 with pleated filter, IP 51 The correct fan-and-filter unit has been chosen if the specified
250
heat loss is dissipated whilst complying with the desired maximum
Pst 1 x outlet filter SK 3243.300 enclosure internal temperature.
200 with chopped-fibre filter, IP 51
150
1 x outlet filter SK 3243.300
100 with pleated filter, IP 51
50
1 2 f = 3.1 m³ · K/Wh at h = ( 0 to 100)
0 Roof vent, IP 51
0 200 400 600 800 1000 1200
100 300 500 700 900 1100
f = 3.2 m³ · K/Wh at h = (100 to 250)
  139 Pa/728 m³/h f = 3.3 m³ · K/Wh at h = (250 to 500)
 = Volumetric flow (m /h) 3  113 Pa/969 m³/h f = 3.4 m³ · K/Wh at h = (500 to 750)
∆Pst = Stat. pressure difference (Pa)
f = 3.5 m³ · K/Wh at h = (750 to 1000)
f = Compensating factor
Further performance diagrams may be found on the Internet.
h = Height above sea level [m]

12 Rittal Technical System Catalogue/Cooling with ambient air


Blue e+ fan-and-filter unit

Calculation basis for enclosure climate control


In natural convection, heat loss is dissipated to the outside
via the enclosure panels. The prerequisite for this is that the v = Heat loss installed in the enclosure [W]
ambient temperature must be lower than the temperature inside s = H
 eat emitted by the enclosure surface [W]
the enclosure. The maximum temperature increase ΔTmax. which s > 0: Radiation (Ti > Tu)
may occur inside an enclosure compared with the ambient air is s < 0: Irradiation (Ti < Tu)
calculated as follows: E = Required cooling output of an enclosure cooling unit [W]
H = Required thermal output of an enclosure heater [W]
V
(ΔT)max. = qw = Specific thermal output of a heat exchanger [W/K]
k·A  = R
 equired volumetric air flow of a fan-and-filter unit to maintain
the maximum permissible temperature difference between
Note: the supply air and the exhaust air [m3/h]
If the heat loss inside the enclosure is not known, this basic ΔT = Ti – Tu = Max. permissible temperature difference [K]
formula can be used to calculate actual heat loss, by measuring
A = E
 ffective, heat loss-dissipating enclosure surface area
the ambient temperature Tu and the enclosure internal tempera- to IEC 890 [m²]
ture Ti.
k = H
 eat transfer coefficient [W/m²K]
for sheet steel k = 5.5 W/m²K
S = A · k · ΔT (watts)

Rittal Technical System Catalogue/Cooling with ambient air 13


Blue e+ fan-and-filter unit

Blue e+ EMC fan-and-filter units


◾ For superior EMC shielding/attenuation
◾ Durable copper-nickel-chrome plated filter housing
and filter mat
◾ Identical filter class to standard filters
◾ Chopped fibre mat with progressive structure and
copper-nickel-chrome plating
Caution: Shielding/attenuation is only guaranteed if using the
original EMC filter mat!
Applied test standard:
EN 61587-3:2013
Shielding attenuation tests for enclosures, racks and subracks
This part of EN 61587 defines the testing of shielding attenua-
tion with empty enclosures and subracks within the frequency
range from 30 Mhz to 2000 MHz.
The purpose of this standard is to ensure the physical intact-
ness and environmental behaviour of enclosures while allowing
for differing requirement levels in different applications.

Attenuation levels to EN 61587-3:2013


Electromagnetic shielding to IEC 61000-5-7
Requirement level Frequency range Frequency range Requirement level 1 for EM code is: EMxxx210x
230 MHz to 1000 MHz 1000 MHz to 2000 MHz
Requirement level 2 for EM code is: EMxxx430x
1 10 dB 0
Requirement level 3 for EM code is: EMxxx650x
2 30 dB 20 dB
3 50 dB 40 dB

Shielding/attenuation diagram (to EN 61587)


60
2
Rittal: Horizontal attenuation
50 Rittal: Vertical attenuation
Requirement level limit
Attenuation in dB

40
to EN 61587

30

1
20

10

0
230 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

Frequency in MHz

14 Rittal Technical System Catalogue/Cooling with ambient air


Blue e+ fan-and-filter units
Enter the future of fan-and-filter technology with Blue e+ fan-and-filter units. Alongside their pioneering
IoT-compatibility, their outstanding filter performance with innovative pleated filter as standard sets
these units apart. These fan-and-filter units will unlock a host of benefits – from energy efficiency,
to superior monitoring and sustainability, and superior filter performance. Rittal boasts the most powerful,
sustainable and safest fan-and-filter unit on the market.

More information about Blue e+


fan-and-filter units can be found here:

www.rittal.com/fan-and-filter-units

Rittal Technical System Catalogue/Cooling with ambient air 15


Roof-mounted
Blue e+ fan-and-filter unitfans/roof vent

Ready-to-use, wired modules equipped with radial fans for numerous Rittal enclosure system
platforms deliver effective air throughput with minimal assembly work.
Choose from:
◾ Roof-mounted fan
◾ Roof vent

Benefits at a glance:
◾ Passive variant without fan for natural convection
◾ Air throughput range from 500 – 1,000 m³/h
◾ At an air throughput of 1,000 m³/h, EC fans ensure
maximum energy efficiency
◾ Just one mounting cut-out for all output categories
◾ Optimum efficiency, thanks to sophisticated air routing
with minimal pressure losses
◾ Innovative clamping attachment ensures a high
protection rating (IP 54)

16 Rittal Technical System Catalogue/Cooling with ambient air


Roof-mounted fans/
roof vent
Roof-mounted fan
Simple to fit and maintain
◾ Innovative clamping attachment supports flexible
installation and removal from either the outside or inside
◾ Connector terminal for easy electrical connection
◾ Good accessibility permits fast filter mat changes
High protection category
◾ IP 54 as standard, thanks to a sophisticated labyrinth
system and high-quality foamed-in seal
◾ International approvals and permits

◾ The high-quality pleated filter technology permits a signifi-


cant increase in the volumetric air flow compared to
conventional chopped-fibre filter mats. Cooling unit
performance is improved and energy consumption is lower.
The enhanced filtration properties also mean less dust in
the enclosure or unit, and the resulting longer maintenance
intervals reduce service costs significantly.

Roof vent
The roof vent is used for passive heat dissipation without
the use of a fan. Nevertheless, it offers the same installation
benefits and protection category as roof-mounted fans.

Rittal Technical System Catalogue/Cooling with ambient air 17


IT roof-mounted
Blue e+ fan-and-filter unit fans/fan modules

Shhhh. IT technology in the office sector demands extensive performance, assembly and cost bene-
fits, as well as reducing noise levels. Our range of small cooling units includes roof-mounted ventilation
concepts which are ideal for use in sensitive office areas, thanks to their huge volumetric flow and
minimal noise generation. These solutions can be used to cool network enclosures in closed rooms,
data centres and large telecommunications systems.

IT roof-mounted fans for VX IT, TS IT IT fan module for VX IT, TS IT, TX CableNet
Benefits at a glance: Benefits at a glance:
◾ Low noise generation of just 39 dB (A) ◾ The unit may be optionally extended with additional fans
◾ High volumetric flow ranging from 1245 to 1345 m³/h ◾ Simple connection system
(unimpeded airflow) ◾ Energy-efficient speed control
◾ Available in RAL 9005 and RAL 7035

18 Rittal Technical System Catalogue/Cooling with ambient air


IT roof-mounted fans/
fan modules
IT roof-mounted fan with a high
volumetric flow from 1245 to 1345 m³/h
(unimpeded airflow)
Energy-efficient with integral speed control
◾ The speed increases depending on the intake temperature
based on a fixed resistance curve. Speed controllers
may be removed and replaced with a thermostat.
On/off function with adjustable threshold value.
Operation
◾ Suitable for use in offices, thanks to the minimal noise
generation of just 39 dB (A)
International
◾ Suitable for global use, thanks to wide-range voltage
capabilities and international approvals
Simple connection system
◾ Device with C13 IEC 320 socket
Backward-compatible
◾ Matches the cut-outs of the predecessor model

IT fan modules 400 m³/h


(unimpeded airflow)1)
Energy-efficient with integral speed control
◾ The speed increases depending on the intake temperature
based on a fixed resistance curve. Speed controllers
may be removed and replaced with a thermostat.
On/off function with adjustable threshold value.
International
◾ Suitable for global use, thanks to wide-range voltage
capabilities and international approvals
Simple connection system
◾ Device with C13 IEC 320 socket
Backward-compatible
◾ Matches the cut-outs of the predecessor model

1)
With 6 fans max. 1150 m³/h (unimpeded airflow)

Fan expansion kit


◾ For use as a stand-alone fan, and for upgrading various
fan units or to supplement the fan mounting plate

Rittal Technical System Catalogue/Cooling with ambient air 19


IT roof-mounted fans/fan modules

Project planning and selection criteria

Volumetric airflow with multiple fans


80
1 (100%/37 °C) 1 (60%/30 °C) 1 (40%/26 °C)
70 2 2 2

60 3 3 3

50
4 4 4

5 5 5
pfs [Pa]

40

6 6 6
30

20

10

0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200

qv [m³/h]

pfs [Pa] = Back-pressure


qv [m³/h] = Air volume

Noise level with multiple fans and different speeds


55
Speed 100%

50
Speed 80%
Speed 60%
45 Speed 40%

40
LpA [dB(A)]

35

30

25

20
0 1 2 3 4 5 6 7

LpA [dB(A)] = Sound pressure


 No. of fans 1 – 6

20 Rittal Technical System Catalogue/Cooling with ambient air


Industrial Internet of Things
Fast, uninterrupted, automated production,
see page 57

Rittal Technical System Catalogue/Cooling with ambient air 21


Rack-mounted
IT fans/tangential
roof-mounted fans/fan modules fans

All rack-mounted climate control components are fitted directly onto the 482.6 mm (19") mounting
level for subracks. Positioning directly beneath the electronic components ensures effective cooling,
and prevents the formation of hot-spots.

Benefits at a glance:
◾ Rapid installation on 482.6 mm (19") mounting levels
◾ Direct, effective dissipation of heat loss,
thanks to positioning beneath the assemblies
◾ No externally mounted equipment to disrupt
the aesthetic appearance of the enclosure

22 Rittal Technical System Catalogue/Cooling with ambient air


Rack-mounted fans/
tangential fans
Rack-mounted fans
◾ The rack-mounted fan slides into the guide frame like a
drawer. Connectors on the rear ensure immediate contact.
◾ Installation options for the guide frame: Directly in the
subrack, via two mounting brackets on the 482.6 mm (19")
mounting angles.
◾ Ideal for avoiding hotspots in fully populated enclosures
◾ Also available with speed monitoring of the fans.
A reduction in air flow or fan failure being signalled via
two floating contacts.

Tangential fans
◾ 320 m³/h air throughput, 2 U: The high air throughput
means that Rittal tangential fans are capable of dissipating
large heat losses from the enclosure. The minimal noise
generation of 52 dB creates a pleasant working environ-
ment.

Rittal Technical System Catalogue/Cooling with ambient air 23


Air/air
IT heat
roof-mounted exchangers
fans/fan modules

The requirement for using air/air heat exchangers is that the ambient temperature must be below the
required enclosure internal temperature. Dust and any aggressive ambient air is unable to ingress the
enclosure, thanks to the two separate air circuits.

Benefits at a glance: Important:


◾ Specific thermal output from 17.5 W/K to 90 W/K The temperature difference between the room temperature
◾ Mounting cut-outs and enclosure dimensions identical and enclosure internal temperature will have a decisive effect
to Blue e wall-mounted cooling units on the heat loss that may be dissipated.
◾ Suitable for external and internal mounting
◾ Top design identical to Blue e wall-mounted cooling units

24 Rittal Technical System Catalogue/Cooling with ambient air


Air/air heat exchangers

High protection
High protection category
◾ Thanks to the seamlessly sealed heat exchanger module,
a protection rating of IP 54 to IEC 60 529 is achieved
High load capacity
◾ The motors of the fans are equipped with thermal winding
protection
Top quality: Guaranteed protection for your electronics
◾ All devices in the Rittal Blue e series are tested in accord-
ance with the internationally recognised approvals

Intelligent control
◾ Specific thermal output from 17.5 to 90 W/K
◾ With controller and digital temperature display
◾ Floating fault signal contact in case of overtemperature
◾ System analysis via display

Platform strategy/installation
Identical installation cut-outs
◾ For various output classes
Easily retrofitted
◾ Thanks to the low weight, simple cut-outs and and ease
of installation of the heat exchangers, they may be easily
retrofitted to an existing cabinet or enclosure
Simple maintenance
◾ The heat exchanger module is very easily removed, for
effortless cleaning. The cleverly thought-out structure
enables fast, economical maintenance.

Rittal Technical System Catalogue/Cooling with ambient air 25


Air/air heat exchangers

Project planning
Calculate the specific thermal output of the heat exchanger:

V – (A · ΔT · k)
qw =
ΔT
Selection diagram
25 20 15 10 5 0
12
30 10
8
A
6
∆T
40 4
2
50 0
60
70

Specific thermal output 17.5 – 90 W/K,


wall-mounted with controller
3000 2000 1000 0 10 20 30 40 50 60 70 80 50/60 Hz
.
QV qw
SK 3126.100, 3127.100, 3128.100, 3129.100, 3130.100,
3248.000
1400
ΔT = Temperature difference (K)
v = Heat loss (W) )
/K
1200 W
0
qw = Specific thermal output (W/K) (9
00
.1
30
A = Enclosure surface area to IEC 890 (m²) 1000 31
)
k = Heat transfer coefficient (W/m²K) for sheet steel k = 5.5 W/m²K W
/K
0 (66 K)
/
800 .00 0 W
48 (6
32 100
.
V 1 29
3
K)
W/
600 (45
8 . 100
312
/K)
0W
0 (3
400 7.10
312

5 W/K)
00 (17.
200 3126.1

0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

∆T

ΔT = Temperature difference (K)


v = Heat loss (W)

Internal circuit – Wall-mounted units


Attention should be paid to installed equipment that is fitted
with its own ventilation system, such as blowers and axial fans.
If their air flow is directed against the chilled air flow of the heat
exchanger, the air may short-circuit, bypassing the component
and adequate climate control would no longer be guaranteed.
Note:
Never direct the chilled air flow at active components.

26 Rittal Technical System Catalogue/Cooling with ambient air


Air/air heat exchangers

External circuit –
Flow and siting conditions
Air/air heat exchangers in the external circuit should have a
distance of at least 200 mm from a wall and from one another
(air inlet and outlet openings). If this distance cannot be met,
air baffle plates should be used.
Siting options
Wall-mounted heat exchangers may be mounted on the rear
panel, side panels or door of the enclosure.

Distance from the wall


at least 200 mm

Free air circulation 200

It is important to ensure “even” air circulation inside the


enclosure. Air inlet and outlet openings in the internal circuit
must on no account be obstructed by electrical installations.
This would prevent air from circulating inside the enclosure.
Under such conditions, the capacity of the device would not
be adequately utilised. A clearance of > 200 mm must be
guaranteed.
Note:
Wall-mounted cooling units should never be fitted directly
behind the mounting plate. Active power components are
located on the front of the mounting plates. The heat exchanger
would then operate in its own air short-circuit.
If it is impossible to install the device any other way, appropriate
air baffle plates should be used, and air inlet and outlet open-
ings should be provided in the mounting plate.

Rittal Technical System Catalogue/Cooling with ambient air 27


28 Rittal Technical System Catalogue/Cooling with ambient air
Cooling units
Cooling units keep the temperature of the air inside an enclosure at a constant level, even to below
room temperature. Two separate air circuits prevent the ingress of dust or other contaminents into
the enclosure.
The most efficient cooling units in the Blue e+ generation in the output range from 300 to 5800 W
achieve average energy savings of 75% compared with conventional systems.

Thermoelectric Wall-mounted Roof-mounted Modular climate


coolers cooling units cooling units control concept
The powerful, lightweight For external mounting or Chilled air may be routed to With no mounting
climate control units based on internal mounting in doors and satisfy specific cooling require- cut-outs whatsoever,
Peltier technology provide walls using standardised ments using ducts in conjunc- different combination
efficient cooling of command mounting cut-outs. tion with up to four supply air options with different
panels and small enclosures. Integrated electric condensate spigots. In the external circuit, dimensions, cooling
evaporation (from 0.3 kW) the heated air is expelled to outputs and voltages
Protection ratings: IP 54/IP 55/ the rear, left and right, and support a wide range
IP 56, UL Type 3R/4, 12 and optionally upwards allowing of applications.
NEMA 4X. the enclosure to be sited in a
Wall-mounted Blue e+ cooling bayed suite or close to the wall.
units are available in sheet
steel, stainless steel and
maritime options as well as
chemical and outdoor options.

Rittal Technical System Catalogue/Cooling with ambient air 29


Cooling units

Project planning Practical tips


In all situations where optimum operating temperatures are
Calculate your required cooling output: required inside an enclosure, even at high external tempera-
tures, a Rittal enclosure cooling unit can provide the right
solution. It is even possible to cool the interior temperature
E = V – k · A · ΔT of the enclosure to well below the ambient temperature.
The favourable aerodynamic arrangement of the air inlet and
outlet openings in the internal and external circuits ensures
Condensation and dehumidification of enclosure air optimum air circulation inside the enclosure. This sample
when using cooling units calculation will show you a quick, time-saving method of
One unavoidable side-effect of using cooling units is the selecting a cooling unit.
dehumidification of the enclosure's interior air. As it cools down,
part of the humidity contained in the air condenses on the Example:
evaporator coil. This condensate must be reliably discharged A cooling unit with a refrigeration output of 1500 watts com-
from the enclosure. The amount of condensate occurring mences operation with a temperature setting of Ti = 35 °C.
depends on relative humidity, the air temperature inside the The relative ambient air humidity is 70%. If air at 35 °C is
enclosure and on the evaporator coil, and the air volume passed over the evaporator coil, the surface temperature of the
present in the enclosure. The Mollier h-x diagram shows the evaporator coil (evaporation temperature of the refrigerant) is
water content of air depending on its temperature and relative approximately 18 °C. At the boundary layer adhering to the
air humidity. surface of the evaporator coil, water is deposited at the dew
point. The difference Δx = x1 – x2 indicates how much conden-
Mollier h-x diagram for calculating the water content of air sation is produced per kg of air with complete dehumidification.
The leak-tightness of the enclosure has a decisive effect on the
x quantity of condensation.
0 5 10 15 20 25 30 35 40
x2 x1
50 The quantity of condensation is calculated from the following
equation:
45
10%

40
W = V · ρ · Δx
%
20

35
30

%
40

%
50 % W = Water quantity in g
30 60
70
% 0% V = Volume of enclosure in m³
10
%
25 90 r = Density of air kg/m³
%
80 Dx = Difference of water content in g/kg dry air
20 (from the Mollier h-x diagram)

T 15 Enclosure door closed:


Only the enclosure volume is dehumidified.
10
V = W · H · D = 0.6 m · 2 m · 0.5 m
V = 0.6 m³
5 W = V · r · Dx
= 0.6 m³ · 1.2 kg/m³ · 11 g/kg
0
W = 7.92 g ≙ 8 ml
–5
Poorly sealed cable designs, damaged door seals and the
–10 fitting of display media to enclosure surfaces lead to increased
rates of leakage in the enclosure. Hence, with a leakage rate of,
–15 say, 5 m³/h, a continuous condensate volume of up to 80 ml/h
may occur.
–20
0 5 10 15 20 25 30 35 40 45 50 55 60 Conclusion:
Pd Enclosure cooling units should only operate with the door
closed.
Pd = Water vapour partial pressure (mbar) ◾ Seal the enclosure on all sides
T = Air temperature (°C) ◾ Use a door limit switch
x = Water content (g/kg dry air) ◾ Only set the enclosure internal temperature as low
 = Relative humidity as is actually needed

30 Rittal Technical System Catalogue/Cooling with ambient air


Cooling units

Selection criteria
Enclosure climate control poses escalating demands on ◾ Are there any particular requirements regarding the
integration and adaptation to the local conditions and the protection category to EN 60 529/IEC 529?
existing process control and monitoring system. ◾ What type of ambient pollution, such as dust, oil and
Rittal offers the right solution to suit every requirement. chemicals, are the cooling units exposed to?
◾ For bayed enclosure suites, the output irradiated from
When selecting the appropriate cooling unit for your enclosure,
neighbouring units may also need to be taken into account.
please observe the following points:
◾ Good ventilation should be ensured at the site of installation
◾ What is the installation type to IEC 890 (for example, the heat dissipated by the cooling unit may
(see page 13, calculation bases)? cause a significant rise in the temperature of small rooms).
◾ What ambient conditions are anticipated ◾ Particularly with poor ambient conditions, such as dirt or
(max. ambient temperature and humidity)? small, unvented rooms, air/water heat exchangers should
◾ What is the required maximum internal temperature be used.
of the enclosure (Ti)?
◾ What is the heat loss from electronic components inside
the enclosure?

Appropriate use of enclosure cooling units


In order to ensure the proper use of enclosure cooling units, 7.  The enclosure must be sealed on all sides (IP 54).
the following points should be observed:
8.  The air inlet and outlet openings in the internal circuit
1. The unit must only be installed and opened by authorised, of the cooling unit must not be obstructed.
expertly trained personnel.
9. The cold air flow should not be directed straight at
2. Choose a location for the cooling unit which ensures electronic components, to prevent the formation of
excellent ventilation. The site must be free from excessive condensation.
dirt and moisture. For example, the atmosphere must not
contain any conductive dusts or corrosive media. 10. The unit must only be installed horizontally, in accordance
with the prescribed installation position. The maximum
3. The mains connection data (connection voltage and permissible deviation from the horizontal is 2°.
frequency) specified on the rating plate must be observed.
In the case of 400 V, 2~ cooling units, we recommend the 11. After disconnecting from the supply voltage, the cooling
use of transformer circuit-breakers, and for three-phase circuit of the cooling unit must not be switched back on
units, the use of motor circuit-breakers is advisable. for at least 5 minutes.

4.  The prescribed electrical protection devices must be 12. The customer must not make any modifications to the
connected upstream of the unit. No additional temperature cooling unit.
control may be connected upstream of the unit at the 13. The heat loss of the components installed in the enclosure
supply end. The pre-fuse specified on the rating plate must not exceed the specific useful cooling output of the
should be provided as line protection. cooling unit.
Observe the locally valid regulations when installing.
14. The installation instructions contained in the cooling unit
5. Where a door contact switch is used, a shielded cable manual must be observed in full.
should be used in environments with increased levels of
electromagnetic interference.
6. The temperature range specified on the rating plate must be
observed when operating the cooling unit, both indoors and
outdoors.

Rittal Technical System Catalogue/Cooling with ambient air 31


Cooling units

External circuit –
Flow and siting conditions
In the outer circuit, enclosure cooling units should be spaced
> 200 mm from the wall and/or from each other (air inlet and
outlet openings). In order to ensure adequate air circulation, at
least one air outlet opening must be kept free. If this clearance
cannot be maintained, air baffle plates will need to be used.
The external circuit supports all siting options.
Thanks to their compact dimensions and external air routing
design, roof-mounted cooling units may even be installed in
low-height rooms and with bayed enclosure suites.
Air intake is always from the front. The air is expelled at the
sides and rear. An outlet to the top is also possible as an
option. In other words, regardless of which siting mode is
chosen, one air outlet must always be kept free.
Distance from the wall
Siting options at least 200 mm
There are no restrictions here. Only the air intake and exhaust
area in front of the cooling unit must be kept free.
Wall-mounted cooling units may be mounted on the rear panel,
side panels or door of the enclosure.

Internal circuit –
Wall-mounted units flow conditions
Attention should be paid to installed equipment that is fitted
with its own ventilation system, such as blowers and axial fans.
If their air flow is directed against the chilled air flow of the
cooling unit, the air may short-circuit, bypassing the compo-
nent. In the worst case, the internal safety systems of the
cooling unit would discontinue cooling operation.
Note:
Never direct the chilled air flow at active components.
Accessories:
Air diverter

Example of an air diverter for Blue e+ cooling units

32 Rittal Technical System Catalogue/Cooling with ambient air


Cooling units

Free air circulation 200

It is important to ensure “even” air circulation inside the


enclosure. Air inlet and outlet openings in the internal circuit
must on no account be obstructed by electrical installations.
This would prevent air from circulating inside the enclosure.
Under such conditions, the cooling capacity of the device
would not be adequately utilised. A clearance of > 200 mm
must be guaranteed.
Note:
Wall-mounted cooling units should never be fitted directly
behind the mounting plate. Active power components are
located on the front of the mounting plates. The cooling unit
would then be left to operate in its own air short-circuit.
If it is impossible to install the device any other way, appropriate
air baffle plates should be used, and air inlet and outlet open-
ings should be provided in the mounting plate.
Accessories:
Air diverter

Internal circuit –
Roof-mounted units flow conditions
When using roof-mounted units, particular attention should be
paid to the air flow from blowers built into electronic compo-
nents (such as frequency converters and other drive units).

Rittal Technical System Catalogue/Cooling with ambient air 33


Thermoelectric Cooler

The powerful thermoelectric climate control unit in a lightweight design is the most energy-efficient
solution for command panels and small enclosures, producing energy savings of more than 60%
compared with conventional systems. Ideal for precision applications thanks to its low-vibration
design. Heating function included: Automatic changeover between heating and cooling function
facilitates precise temperature control to +/– 1 K.

Benefits at a glance:
◾ 80 watts cooling and heating output with state-of-the-art ◾ Minimal physical size and mass compared with other
Peltier technology systems in this sector
◾ Low-maintenance thanks to an elementary unit layout ◾ Large voltage range from 100 – 240 V (AC) and 24 V (DC)
◾ High operating ratio (EER >1) thanks to optimum interplay ◾ Up to 5 units may be connected in parallel
between all components
◾ Maximum possible protection for your electronics, floating
change-over fault signal contact in case of overtempera-
ture

34 Rittal Technical System Catalogue/Cooling with ambient air


Thermoelectric Cooler

Simple assembly
Internal mounting
◾ When internally mounted in the enclosure, the unit only
protrudes by a few millimetres, and therefore does not
interrupt either the aesthetic appearance or freedom of
movement on command panels and support arm systems
External mounting
◾ Its low weight also allows it to be externally mounted on
simple aluminium rear panels or blanking panels
Flexibility
◾ May be mounted either horizontally or vertically
Ideal for command panels and support arm systems
◾ The Thermoelectric Cooler is distinguished by its
low-vibration operation and minimal weight

Effective control
◾ Energy-efficient control with pulse width modulation and
innovative soft start function ensures a constant enclosure
temperature and a long service life of the Peltier elements
and fans.
◾ The PID control ensures optimum activation of the Peltier
elements and fans. The speed and output are adjusted
to the ideal operating points via pulse width modulation,
and in this way ensure maximum energy efficiency.

Operated via PC software


◾ The software is available to download from the Rittal
homepage. Connect using the enclosed standard
USB cable (type A/type B)
◾ Parameterisation (e.g. setpoints and alarms)
◾ Monitoring (including current temperatures, fan speeds,
capacity utilisation, status display with error messages,
operating hours).
◾ Master/slave settings
– Parallel connection and networking of multiple devices for
additional cooling output using a master/slave adaptor
– Safety circuit (redundant design)
– Evaluation (logging of temperature variations,
error counters, min./max. temperatures)

Rittal Technical System Catalogue/Cooling with ambient air 35


Blue e+ wall-mounted cooling units

Sustainable technology for every application


A cooling unit that's at home in any environment. Blue e+ units are ideal for all industries
and environments.

Choose from a range of efficient solutions covering all requirements and applications:
◾ A wide output range covering all cooling requirements from 0.3 kW – 5.8 kW
◾ Sheet steel version for all typical industry applications
◾ Stainless steel and chemical versions for challenging ambient conditions
◾ Maritime version for dynamic applications e.g. on board ships
◾ Robust outdoor version with anti-vandalism features
◾ International approvals and multi-voltage capability for worldwide use

36 Rittal Technical System Catalogue/Cooling with ambient air


Blue e+ wall-mounted
cooling units
Blue e+ S wall-mounted cooling units
0.3 kW – 1 kW
◾ Blue e+ S cooling units with tried-and-tested Blue e+
technology are the world's most energy-efficient cooling
units. This means they reduce the carbon footprint of your
machines and systems. Available in a brand new design
with a host of smart functions.

Blue e+ wall-mounted cooling units


1.6 kW – 5.8 kW
◾ Available in sheet steel and stainless steel versions

Blue e+ wall-mounted outdoor


cooling unit 1.5 kW – 5.0 kW
◾ The high protection rating of IP 56 / UL type 12/3R/4 and a
temperature range of -30 °C to 60 °C provides optimum
protection in challenging environments. The cooling unit
can be mounted in three different ways (external mounting,
partial internal mounting and full internal mounting).

Blue e+ wall-mounted cooling units,


chemical 1.6 kW – 5.8 kW
◾ A special component coating provides optimum protection
in contaminated environments – ideal for applications
where sulphuric acid may be present in aerosol form.

Blue e+ wall-mounted cooling units,


maritime applications 1.0 kW – 2.5 kW
◾ With a more stable compressor attachment, these cooling
units achieve vibration levels to DNV-CG-0339 (Class A),
making them suitable for dynamic applications, e.g. on
board ships.

Rittal Technical System Catalogue/Cooling with ambient air 37


Blue e+ wall-mounted cooling units

Blue e+ boasts one-of-a-kind technology, an extended service life for installed components thanks
to reduced temperature fluctuations, as well as global usability and integration into the IoT. Its revo-
lutionary energy efficiency is achieved with ingenious hybrid technology, featuring two parallel cooling
circuits that can operate independently or in tandem, depending on the temperature difference.
The technology draws on the symbiotic power of a passive and an active cooling circuit. Two circuits
operating in perfect harmony and adapting to the ambient conditions for maximum efficiency.

The Rittal Blue e+ product family is by far the most efficient generation of cooling units worldwide,
streaks ahead of its competitors, with average energy savings of 75%. These are measurable results
verified by countless customer tests and references.

38 Rittal Technical System Catalogue/Cooling with ambient air


At a glance:
Blue e+ for maximum efficiency
◾ Revolutionary energy efficiency with innovative hybrid technology
– Two parallel cooling circuits operating independently or in tandem, depending on the temperature difference
– Passive climate control: Heat pipe cooling circuit (dissipates heat from the enclosure as soon as the ambient temperature
drops below the setpoint).
– Active climate control: Compressor cooling circuit with speed-controlled components for targeted cooling
◾ Inverter control ensures a constant temperature inside the enclosure to prolong the service life of the components
◾ This technology has been proven to achieve average energy savings of 75%

One for all


◾ Unique multi-voltage capability for maximum flexibility
◾ Global usability with country-specific licences
◾ Flexible use across a broad temperature range from -20 °C to +60 °C (-30 °C to +60 °C for outdoor cooling units)

Reliability means sustainability


◾ The high protection rating of IP 55 / IP 56 for outdoor cooling units provides added peace of mind
◾ More reliable, with integral condensate evaporation as standard from 0.3 kW
◾ Faster, thanks to short delivery times and dependable worldwide availability of products and spares
◾ More efficient servicing at a reduced cost, thanks to predictive maintenance

Blue e+ is designed to make your work as easy as possible


◾ Handy tools for faster design and parametrisation (RiTherm software, Scan & Service app and Quick Finder)
◾ Planning is a breeze, thanks to uniform square mounting cut-outs for all installation types
(external mounting and full internal mounting, partial internal mounting from 1.6 kW)
◾ Easy access for servicing and maintenance plus simple replacement of components helps keep maintenance work
to a minimum

Harry Brot
Impressive energy savings of 60% were achieved in just five
months, equivalent to an annual saving of 884 kWh, or € 230 per
annum for each cooling unit.

https://betop.friedhelm-loh-group.com/experience/
cool-when-the-heat-is-on.html

Hansgrohe SE
“Rittal promised energy savings of 60%, and in fact we are
currently achieving an impressive 61% in real-life operation.
To be honest, we were pleasantly surprised by the results.”

Johannes Kopf, Head of Industrial Engineering Projects at Hansgrohe

https://betop.friedhelm-loh-group.com/experience/
no-mere-drop-in-the-ocean.html

Rittal Technical System Catalogue/Cooling with ambient air 39


Blue e+ cooling units
for IT applications

Let innovative hybrid technology take the energy efficiency of your rack cooling to a whole new level.
An active cooling circuit with speed-controlled components provides demand-based cooling. As soon
as the ambient temperature drops below the set level, the integral heat pipe takes over climate control
of the rack with passive cooling. This will unlock huge energy savings. The Blue e+ series of cooling
units has the perfect solution for all scenarios, be it production facilities, network distribution in small
plant rooms or cooling small server applications.

40 Rittal Technical System Catalogue/Cooling with ambient air


Blue e+ cooling units
for IT applications
Blue e+ IT roof-mounted cooling unit
The use of Blue e+ technology makes this bundle ideally
suited to the requirements of energy-efficient cooling of
IT racks. In combination with the IoT interfaces, it supports
communication with various systems as well as monitoring
and energy management.
Bundle comprised of the following individual components:
◾ Roof-mounted cooling unit 3185.730
◾ IoT interface 3124.300
◾ Temperature sensor 3124.400
◾ Connection cable 7030.091
◾ Nylon loop cable holder 7111.350

Blue e+ IT wall mounted cooling unit


The use of Blue e+ technology makes this bundle ideally
suited to the requirements of energy-efficient cooling of
IT racks. In combination with the IoT interfaces, it supports
communication with various systems as well as monitoring
and energy management.
Bundle comprised of the following individual components:
◾ Wall-mounted cooling unit 3187.930
◾ IoT interface 3124.300
◾ Temperature sensor 3124.400
◾ Connection cable 7030.091
◾ Nylon loop cable holder 7111.350

Air duct for Blue e+ IT


wall-mounted cooling unit
◾ For supplying cold air in front of the 482.6 mm (19") level
◾ One air duct for different enclosure depths
◾ Mounting in the bottom 3 U of the 482.6 mm (19") level

Rittal Technical System Catalogue/Cooling with ambient air 41


Blue e wall-mounted cooling units

Generation Blue e
Permanent energy savings
with Rittal cooling units.

Top design and top performance with a host of assembly benefits. The Rittal platform strategy with
system-wide mounting cut-outs to fit cooling units and air/air heat exchangers allows easy adaptation
to the required cooling output, even retrospectively.

Benefits at a glance:
◾ Energy savings of up to 45% ◾ The integral electric condensate evaporation system
◾ Smart control with Comfort controller, icing protection and means that condensate evaporates and dissipates to the
motor monitoring ambient air via the external fan
◾ Eco-mode control: The evaporator coil fan cuts out as ◾ The hydrophobic RiNano coating prevents the accumula-
necessary, depending on the enclosure internal tempera- tion of dirt deposits on the condenser, thereby extending
ture maintenance intervals and ensuring a constant long-term
◾ Longer service life of components in the enclosure and cooling output
cooling units, because efficient components such as fans
and compressors run at their optimum operating point

42 Rittal Technical System Catalogue/Cooling with ambient air


Blue e
wall-mounted cooling units
1 2 3
 TopTherm Blue e
◾ Overall cooling output 0.3 – 4 kW
◾ May be linked to the IoT interface via the Blue e IoT adaptor

 TopTherm Blue e, NEMA 4X


◾ Overall cooling output 0.5 – 2.5 kW
◾ Protection category NEMA 4X
◾ May be linked to the IoT interface via the Blue e IoT adaptor

 TopTherm Blue e, UL Type 3R/4


◾ Overall cooling output 0.5 – 2.5 kW
◾ Protection rating UL Type 3R/4, 12
◾ Suitable for outdoor siting
◾ May be linked to the IoT interface via the Blue e IoT adaptor

Flexible wall mounting


Practical and stylish
◾ Determination of the mounting cut-out depends on the
mounting option – either external, internal or partial internal
mounting. This makes optimum use of the space available.
◾ With external mounting, openings are only required for
air inlet and outlet
◾ The enclosure surface containing the cut-out for partial or
full internal mounting is stabilised by the divided internal
case construction
◾ Additional internal or external mounting kits are not required

Compatible platform strategy


Flexible output
◾ Just 5 mounting cut-outs for 8 different output categories
provide investment security and facilitate easy adaptation
of the cooling output to the ambient conditions and the
installed heat loss
Rittal platform strategy
◾ TopTherm air/air heat exchangers are also compatible
with the mounting cut-outs

Integral components
Electrical condensate evaporator
◾ Condensate arising inside the enclosure or on the evapo­
rator coil of the cooling unit is effectively evaporated.
The evaporator device inside the cooling units has a very
high evaporation output (several litres per day). This is
achieved thanks to the principle of direct evaporation.
Hydrophobic RiNano coating
◾ The condenser with standard hydrophobic RiNano coating
ensures a longer, constant cooling output and eliminates
the need for filter media in many areas

Rittal Technical System Catalogue/Cooling with ambient air 43


Blue e roof-mounted cooling units

Generation Blue e
Permanent energy savings
with Rittal cooling units.

Cooling units keep the enclosure internal temperature at a constant level.


The air routing meets individual requirements. Two separate circuits prevent the ingress of dust into
the enclosure. Rittal Blue e roof-mounted cooling units: Top design and top performance with a host
of assembly benefits and sophisticated air routing. Superb performance plus cost-cutting design.

Benefits at a glance: Important:


◾ Super-efficient in terms of performance and energy ◾ Avoid overloading the roof plate by using stays
consumption (with VX25 system accessories)
◾ Wide output range from 500 to 4000 W
◾ Three-phase cooling units support multiple voltages
as standard
◾ Uniform, performance-related, system-wide mounting
cut-outs
◾ Targeted, individual air routing
◾ Electrical condensate evaporation and hydrophobic
RiNano coating

44 Rittal Technical System Catalogue/Cooling with ambient air


Blue e
roof-mounted cooling units
Flexibility of roof mounting
Cut your costs
◾ All three-phase cooling units are suitable for a voltage
range of 400 V, 50 Hz and 460 V, 60 Hz without rewiring.
No need for expensive additional transformers.
Flexible output
◾ Just 3 mounting cut-outs for 6 different output categories
provide investment security and facilitate easy adaptation
of the cooling output to the ambient conditions and the
installed heat loss
Rittal platform strategy
◾ TopTherm air/water heat exchangers are also compatible
with the mounting cut-outs

Optimum flow conditions


Targeted air routing inside the enclosure
◾ The internal air circulation is targeted and effective:
The heated air is extracted centrally. Chilled air is dis-
charged via up to four spigots positioned in the corners of
the base plate and may be routed in a controlled manner
into the lower enclosure chamber via the optional ducting
system. The result is highly effective cooling and the
avoidance of air short-circuits. The targeted air circulation
inside the enclosure via ducts also prevents the creation of
hot-spots.

Integral components
Electrical condensate evaporator
◾ Condensate arising inside the enclosure or on the evapo­
rator coil of the cooling unit is effectively evaporated.
The evaporator device inside the cooling units has a very
high evaporation output (several litres per day). This is
achieved thanks to the principle of direct evaporation.
Hydrophobic RiNano coating
◾ The condenser with standard hydrophobic RiNano coating
ensures a longer, constant cooling output and eliminates
the need for filter media in many areas.

Rittal Technical System Catalogue/Cooling with ambient air 45


Blue e roof-mounted cooling units

Condensate routing 1 2
All roof-mounted cooling units have electrical condensate
evaporation.
Additional condensate routing is provided merely as an extra y
safeguard only. Any condensation which forms on the evapora-
tor coil (with high humidity and low enclosure interior tempera-
tures) is routed to the right and/or downwards out of the device
via a drain in the evaporator tray. For this purpose, a piece of
hose should be connected to one of the two condensate
nozzles (1 or 2). The drain which is not required should
be tightly sealed. The condensate must be able to run
off freely. If the condensate is to be drained off over a
greater distance, then care must be taken to ensure
that the hose is free from kinks and checked for correct
drainage. Units with an e-Comfort controller are additionally
equipped with a condensate alarm.

 Condensate discharge rear


 Condensate discharge right
y
Note:
Condensate discharge (wall-mounted units)
For wall-mounted units, a hose should be connected to
the condensate nozzle on the bottom of the unit.

2
1

The condensate drain pipe should be laid with a gradient,


taking care to ensure there are no kinks in the pipe!

46 Rittal Technical System Catalogue/Cooling with ambient air


Blue e+ roof-mounted cooling unit
Available with 1.3 kW total cooling output

Rittal Technical System Catalogue/Cooling with ambient air 47


Modular climate control concept

Generation Blue e
Permanent energy savings
with Rittal cooling units.

Less is more! We offer almost limitless application possibilities from just four cooling modules and
six door modules. The best cooling technology, complete and ready for use – without having to make
mounting cut-outs. The existing sheet steel doors are easily exchanged for climate control doors
with cooling modules. These can also be exchanged or upgraded while the system is operational.

Benefits at a glance: Important:


◾ Modular design – for specific size, cooling power and ◾ A base/plinth is required for operation
voltage combinations
◾ Combination of VX25 climate control door and cooling
module
◾ One item number each for the door and climate cooling
module
◾ May be linked to the IoT interface via the Blue e IoT
adaptor

48 Rittal Technical System Catalogue/Cooling with ambient air


Modular
climate control concept
Extensive modularity
◾ Create your individual climate control solution from the
climate control door and the cooling module in just a few
simple steps
◾ Choose from different options with different dimensions,
cooling outputs and voltages

Infinite possibilities
◾ Seamless baying and perfect integration. Cooling of a
bayed enclosure suite is easily achieved, even under
awkward room conditions,such as low ceiling heights.
◾ No mounting cut-outs are required

Wide range of options


 Cooling module, 1500 W total cooling output, available
with two voltage options
 Cooling module, 2500 W total cooling output, available
with two voltage options
 Climate control door for installing cooling modules in
600 or 1200 mm wide VX25 enclosures, cooling module
on the right, in 1800 and 2000 mm height 3
 Climate control door for installing cooling modules in
800 mm wide, 1-door VX25 enclosures, in both 1800 and 4
2000 mm height
 Climate control door for installing cooling modules in 1 5
1200 mm wide VX25 enclosures, cooling module on the
left, in both 1800 and 2000 mm height 2
Benefit:
For 1200 mm wide VX25 enclosures, the existing hinged door
may be used, irrespective of the device position (left or right)

Rittal Technical System Catalogue/Cooling with ambient air 49


Enclosure heaters

Enclosure heaters are used to prevent the formation of condensation inside the enclosure and maintain
a constant minimum operating temperature (e.g. when the system is switched off overnight).
Rittal TopTherm heaters, with self-regulating PTC technology, ensure constant heat distribution
with outputs in the range of 10 W – 150 W, for those not fitted with a fan and 250 W – 800 W for
fan-assisted options. For heaters with fans, a minimum safety clearance of 300 mm at the top must
be observed, and the equivalent figure for heaters without fans is 100 mm. In each case the thermal
safety clearance to the sides of 60 mm, and 100 mm at the bottom is required.

Fast assembly system: Greater flexibility:


◾ Quick-connect terminal for power supply ◾ Output range: 10 – 800 W
◾ Terminal suitable for parallel connection of an ◾ Attachment on a 35 mm top hat rail or mounting plate
additional heater
◾ Minimal wiring work
Superior efficiency:
◾ Energy-saving self-regulating PTC technology
◾ Superior thermal output with an identical construction size
◾ Constant distribution of heat

50 Rittal Technical System Catalogue/Cooling with ambient air


Enclosure heaters

Fast assembly
◾ Snap-fastening onto 35 mm support rails EN 50 022
◾ Direct screw-fastening onto the mounting plate
◾ Quick-connect terminal for power supply (spring terminal)
◾ No need for any other terminals
◾ No wiring required

Energy-efficient design
◾ PTC technology for constant heat distribution
◾ Computational Fluid Dynamics (CFD)-assisted design
for superior heating performance with the same
construction size

Constant continuous thermal output


◾ Without fan 10, 20, 30, 50, 75, 100 and 150 W
◾ Rated operating voltage: 110 – 240 V, AC/DC 50/60 Hz
◾ With fan 250, 400 and 800 W
◾ Rated operating voltage: 115 V, 50/60 Hz and 230 V,
50/60 Hz

Self-regulating PTC technology Heating performance diagram for a PTC heater


300
Energy-efficient PTC technology and design optimisation
on the basis of computational fluid dynamics (CFD) permit 250
improved heating outputs from units of the same size
compared to the previous product versions. 200
Heating output [W]

150

100

30

0
–30 –20 –10 0 10 20 30

Ambient temperature [°C]

Rittal Technical System Catalogue/Cooling with ambient air 51


Enclosure heaters

Project management Heating performance diagram


7.
5 10
The required thermal output is calculated from: 10
2 5
8 15 ∆T
6 20
5
H = A · ΔT · k A
4
30
3

2
1.5

1
10 15 20 30 40 50 60 80 100 150 200 300 500
.
QH

H = Thermal output (W)


A = Enclosure surface area to IEC 890 (m²)
ΔT = Temperature difference (K)
k = Heat transfer coefficient
Based on:
Indoor siting, static air,
heat transfer coefficient k = 5.5 W/m² K
For outdoor siting (moving air):
Double the determined thermal output

Even temperature distribution Temperature °C

25.0000
Via a CFD analysis, even temperature distribution
in the (empty) enclosure is observed when using 22.5000
a 400 W enclosure heater following a heating
period of approx. 30 minutes. According to the 20.0000
CFD analysis, positioning of the enclosure heater
17.5000
in the base area of the enclosure is essential for
even temperature control of the enclosure, since 15.0000
those areas located beneath the heater are only
minimally warmed. 12.5000

10.0000

7.50000
Start After 5 minutes
5.00000

After 15 minutes After 30 minutes

52 Rittal Technical System Catalogue/Cooling with ambient air


Cutting carbon emissions
the Blue e+ way

More about
carbon footprints:

www.rittal.com/CO2Footprint

Rittal Technical System Catalogue/Cooling with ambient air 53


Control, protection
and monitoring accessories

Boost your cooling efficiency with optimum control


Finding the perfect climate control solution is now easier than ever with matching system accessories
that tailor climate control components perfectly to your requirements. From parametrisation to targeted
air routing and precise control of the equipment, Rittal has the right solution for every application.

Benefits at a glance:
◾ Complete system solutions
◾ Perfectly coordinated components

54 Rittal Technical System Catalogue/Cooling with ambient air


Accessories for
fan-and-filter units
Efficient control
◾ Temperature-dependent speed control for fan-and-filter
units
◾ Quieter operation, energy savings and a longer service life
for the fan-and-filter unit
◾ Controlling the air flow reduces contamination of the filter,
extends maintenance intervals and thus saves costs

Optimum air routing


◾ The greater surface area and lower pressure drop of the
filter result in a higher volumetric air flow via the fan, and
in turn enable both improved performance and reduced
energy consumption
◾ The enhanced filtration properties mean that less dust
penetrates. At the same time, the extended filter replace-
ment intervals contribute to significantly reduced
maintenance costs.

Effective control
◾ Thermostat controls fans and heaters in accordance
with the enclosure inside temperature
◾ Hygrostat activates heaters or fans when a defined
relative humidity is exceeded in the enclosure

Rittal Technical System Catalogue/Cooling with ambient air 55


Accessories for
cooling units
Standard-compliant protection
◾ Circuit-breakers for standard-compliant protection of the
connection cables for Blue e+ cooling units and chillers
(IEC and UL applications)

Optimum air routing


◾ Targeted routing of the cold air flow to avoid hotspots
in the enclosure
◾ Particularly well-suited for densely-packed electrical
components in the enclosure

Simple assembly
◾ Roof plates and sheet steel doors in various dimensions
with appropriate cut-outs for Blue e+ wall- and roof-
mounted cooling units

56 Rittal Technical System Catalogue/Cooling with ambient air


Accessories for
cooling units
IoT interface
Digitalised and networked, for fast, uninterrupted,
automated production
Industry 4.0 scenarios are based on data supply and
networked communications. This relies on IoT-compatible
devices that are equipped with the relevant communication
capabilities.
Rittal's new IoT interface creates the basis for optimum
integration of cooling units, chillers, fan-and-filter units and
sensors into Industry 4.0 applications. This facilitates end-to-
end communications from the sensor to the cloud as well as
connection to higher-level monitoring or energy management
systems.
A failure in the enclosure and process cooling system can
quickly lead to unplanned plant shutdowns and expensive
downtime and consequential costs. In conjunction with the
IoT interface, all Rittal chillers in the Blue e+ series, all cooling
units in the Blue e and Blue e+ series and all Blue e+ fan-and-
filter units with EC technology can now be retroactively
networked and digitalised without affecting the automation
logic.
Plug and run: The IoT interface is quickly and conveniently
configured and commissioned via the integral web server
without the need for programming. This digital retrofit sup-
ports the latest condition monitoring technology and will Rittal cooling unit
significantly boost your system availability.
Your benefits:
◾ Continuous monitoring of temperature levels and
temperature accuracy Operating & monitoring IoT interface
◾ Prompt action if a threshold value is exceeded Blue e IoT
◾ Automatic notification of cooling unit, fan-and-filter unit adaptor

and chiller malfunctions Rittal cooling unit


◾ Temperature records and energy efficiency analyses
◾ Avoidance of downtime costs and consequential damage
◾ Remote access: Device parameters can be configured
remotely

www.rittal.com/iiot

Rittal Technical System Catalogue/Cooling with ambient air 57


Software and services

Eplan Data Portal


The Eplan Data Portal is an integral web service in the Eplan
platform, providing online access to device data from well-
known manufacturers. This data is easily inserted into wiring
plans using stored macros, and Eplan automatically generates
parts lists with item numbers. This reduces project planning
work and delivers superior system documentation.

Eplan Fluid
Eplan Fluid is your engineering tool for project-planning fluid
engineering systems (hydraulics, pneumatics, cooling and
lubrication) using a range of engineering techniques. Machine
and plant documentation is completed automatically using
logged project data, for more than just wiring plans.

RiPanel
RiPanel makes it easier to select the right enclosure system
and accessories, offers automatic 3D positioning and
plausibility checks, supports customised cut-outs with CAD
imports, and generates technical data for direct enquiries and
orders. This saves time, prevents errors and speeds up your
planning and ordering processes.

Rittal ePOCKET
With the Rittal ePOCKET digital wiring plan pocket, your
equipment and system documentation is always up-to-date.
What's more, it can be accessed directly from any device, any
time and anywhere.
Project data is quickly and easily available in a secure digital
wiring plan pocket. This helps to avoid queries about lost or
damaged documents while also streamlining communications
with the customer. Digital project data is always available
directly on the system; incorrect or out-of-date versions are a
thing of the past. Projects are stored in the cloud and
accompany the enclosure throughout the entire value chain.

58 Rittal Technical System Catalogue/Cooling with ambient air


Software and services

RiTherm
That moment when you start planning your enclosure climate
control and realise that cost-effectiveness and climate
protection are in perfect balance. Then realise that you will
experience it over and over again, with a host of new func-
tions. RiTherm is your free planning software for targeted,
reliable, energy-efficient climate control of switchgear with
standard-compliant documentation and carbon footprint
certificate.
Features of the new RiTherm:
Quickly and easily design the correct climate control for
your switchgear
◾ Calculate and select all ambient conditions
◾ Optionally define your altitude (which influences the cooling
output)
◾ Calculate bayed enclosure suites according to your
requirements
◾ Get recommendations for matching accessories
Integral energy efficiency calculator
◾ Energy efficiency calculation for individual climate zones
◾ Suggestions for more energy-efficient alternatives
◾ Calculate the carbon footprint of your climate control
system, from delivery through to operation
◾ Information about F-gases / Global Warming Potential
(GWP)
Full documentation
◾ Standard-compliant heat dissipation record
◾ All required product information (such as approvals) is
provided
◾ Display your product lifecycle status with reference to
successor products

Rittal Technical System Catalogue/Cooling with ambient air 59


Software and services

60 Rittal Technical System Catalogue/Cooling with ambient air


Software and services

Global service network


Wherever your cooling unit is located, we are on hand to
assist. Our global service network means you can rely on
consistent quality. You can always depend on our support. For
smaller problems, our hotline offers fast, easy advice, while
our on-site service technicians are available to assist with
device replacement and maintenance.
◾ All from a single source
◾ Manufacturer expertise
◾ Always nearby

Scan & Service app


Want to configure your climate control devices quickly and
easily? With our Scan & Service app, you can. Simply scan
the QR code on the rating plate for detailed information about
every Rittal product. The NFC scan provides a status overview
◾ Save time by transferring your settings to other cooling
units
◾ Contact Rittal around the clock
◾ Easily request accessories and spare parts
Register your product now in the app and get an extended
warranty.

Download here:

App store

Efficiency and service check


Is your cooling unit still efficient and up-to-date? Our Rittal
efficiency & service check can test it for you! We will take an
inventory for you and show you how much you could save
using our energy analyses – better for the environment and for
your wallet.
◾ Review of the current performance levels of your units
◾ Presentation of energy costs and potential savings
◾ Specific approaches for energy audits to to DIN EN
16247-1

Rittal Technical System Catalogue/Cooling with ambient air 61


◾ Enclosures
◾ Power Distribution
◾ Climate Control
◾ IT Infrastructure
◾ Software & Services

XWWW00107EN2307

You can find the contact details of all


Rittal companies throughout the world here.

www.rittal.com/contact

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