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    Sop 02 Gas Welding Equipment

    Uploaded by

    Baiss Avyalimana
    This document outlines safety procedures for welding gas equipment at Kagera Sugar Limited. It includes the purpose, scope, objectives, definitions, responsibilities, and standard operating procedures for welding gas equipment. The annexures provide details on the safe operating procedure, procedural review process, required records, and references. The goal is to safely operate and maintain welding gas equipment to maximize its life through correct use and servicing.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Sop 02 Gas Welding Equipment

    Uploaded by

    Baiss Avyalimana
    24 views7 pages
    This document outlines safety procedures for welding gas equipment at Kagera Sugar Limited. It includes the purpose, scope, objectives, definitions, responsibilities, and standard operating procedures for welding gas equipment. The annexures provide details on the safe operating procedure, procedural review process, required records, and references. The goal is to safely operate and maintain welding gas equipment to maximize its life through correct use and servicing.

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    This document outlines safety procedures for welding gas equipment at Kagera Sugar Limited. It includes the purpose, scope, objectives, definitions, responsibilities, and standard operating procedures for welding gas equipment. The annexures provide details on the safe operating procedure, procedural review process, required records, and references. The goal is to safely operate and maintain welding gas equipment to maximize its life through correct use and servicing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    24 views7 pages

    Sop 02 Gas Welding Equipment

    Uploaded by

    Baiss Avyalimana
    This document outlines safety procedures for welding gas equipment at Kagera Sugar Limited. It includes the purpose, scope, objectives, definitions, responsibilities, and standard operating procedures for welding gas equipment. The annexures provide details on the safe operating procedure, procedural review process, required records, and references. The goal is to safely operate and maintain welding gas equipment to maximize its life through correct use and servicing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    KAGERA SUGAR LIMITED.

    SAFE OPERATING PROCEDURE


    FMT

    KAGERA SUGAR LIMITED FMT PROCEDURE MANUAL

    Copy no. 01

    WELDING - GAS EQUIPMENT Procedure Number. SOP …..

    Rev number. 00

    Effective date : 01/06/2019

    Next Review date: 01/06/2020

    Prepared by: Signature

    SERVICES SUPERINTENDENT

    Reviewed by: Signature

    FMT MANAGER

    Approved by: Signature

    GAO
    TABLE OF CONTENTS

    1. PURPOSE
    2. SCOPE
    3. OBJECTIVES
    4. DEFINITIONS
    5. RESPONSIBILITIES
    6. STANDARD OPERATING PROCEDURES
    7. PROCEDURES REVIEW
    8. RECORDS
    9. REFERENCES
    1. PURPOSE
    a. To ensure correct and safe operation of the equipment
    b. To maximize equipment life through correct operations and maintenance
    2. SCOPE
    a. This procedure refers to all persons directly or indirectly involved with the
    use of this equipment
    b. This procedure also refers to the supervision of those persons directly or
    indirectly involved with the use of this equipment
    3. OBJECTIVES
    a. To keep the equipment in the best possible condition in accordance with
    manufacturers and company specifications
    b. To extend the life of the equipment for as long as possible through correct
    operation and servicing
    c. To service the equipment in accordance with the manufacturers and
    company specifications
    d. To ensure the safety and well-being of all those persons involved directly or
    indirectly with the operations of the equipment
    4. DEFINITIONS
    a. Welding equipment - refers to machines used for
    i. Oxy / Acetylene gas welding
    ii. Inert gas welding
    5. RESPONSIBILITIES
    a. All persons involved directly or indirectly with the operations of the machines
    b. All supervision involved with the equipment operations
    6. SAFE OPERATING PROCEDURE
    (See Annexure 1)
    7. PROCEDURE REVIEW
    The procedure will be reviewed annually or at the interval specified on the title
    block/cover page at the time of issue (see Annexure 2).
    8. RECORDS
    Records to be kept on the basis of this document. (See Annexure 3)
    9. REFERENCES
    (See Annexure 4)
    ANNEXURE 1

    SAFE OPERATING PROCEDURE (SOP) – GAS WELDING EQUIPMENT

    a. Pre-operation
    i. Ensure recommended and correct PPE is worn
    ii. Check condition of the welding equipment
    iii. Understand and prepare for the job in hand
    iv. Ensure security of the work piece before commencement
    v. Ensure work area is clear of obstacles, people and other equipment
    which may impede the operation or safety
    vi. Ensure that protective screens are positioned
    vii. Ensure the fire extinguisher equipment is in place and readily
    available
    viii. Ensure that any hot work permits are issued and in place
    b. Starting
    i. Ensure gauges are correctly coupled without leaks
    ii. Ensure flash back arresters are fitted and operational
    iii. Ensure torch handle valves are closed
    iv. Open gas bottle valves and set regulator pressures
    v. On the torch open the acetylene valve and light up
    vi. Adjust flame
    vii. On the torch open the oxygen valve slowly and adjust to correct flame
    viii. Ensure work area is still clear
    ix. Commence welding operations
    c. Finishing
    i. Ensure hot work pieces are kept clear of people, other equipment and
    flammable items
    ii. Stowe pipes and welding equipment away
    iii. Clear work area of tools, materials and equipment
    iv. Clean work area
    ANNEXURE 2 – PROCEDURAL REVIEW

    Revision Date Description of


    Requested by:
    Changes

    00 01/06/2019 Initial Release FMT Services


    Superintendent
    ANNEXURE 3 - RECORDS

    Storage
    Record name Retention Responsibility
    Location
    time
    Master Record Index 1 years FMT Planning office FMT Planning Eng.
    Procedure revision 5 years FMT Planning office FMT Planning Eng.
    history record
    Document change 1 years FMT Planning office FMT Planning Eng.
    request
    FMT Planning office and Shared
    Procedure master 5 years drive \\192.168.0.150> farm FMT Planning Eng.
    copy
    machinery and transport
    ANNEXURE 4 - REFERENCES

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