GTR064 Manual
GTR064 Manual
GTR064 Manual
Model: GTR064
Please Note: This motor runs on AC Power as standard but can also be operated by DC Battery Backup or Solar Power.
WARNING
Instructions must be read before beginning installation. Please follow these instructions carefully, incorrect
installation could affect gate operation. If you require more information, please contact
Richmond Wheel & Castor Co on 1300 474 246
When mounting and positioning the motor ensure that the power cable is unplugged. The motor cover will need to
be removed to mount the motor to the mounting plate. Any changes to the settings of the gate motor can only be
made by a licensed electrician.
Rev 20A 1
Optional Accessories Available:
Additional Remotes (GTR179): Spare/Additional remotes for the automatic gate kit, these will need
to be paired to the motor.
Wireless Keypad (GTR180): Allows secure access through the gate used with a user set code.
Hard Wire Keypad (GTR199): Allows secure access through the gate used with a user set code.
Warning Light (GTR198): Alerts people near the gate and users that the gate is in operation.
Solar Kits Available: Solar panels and more available to get this gate kit running on solar power.
Please contact your nearest authorised dealer for compatible solar panels in your state/region.
Rev 20A 2
Contents:
Rev 20A 3
Gate Opening Default Setting Information:
The gate motor will open the gate to the right-hand side as its default setting (refer to fig 1).
Default operation:
Motor mounted on the
right-hand side Fig 1
Before Installing: Test the motor by plugging it into a power source and pressing the remote. You will see the motor
cog turn. When it stops, press the remote again to see it turn in the opposite direction. This will give you an understanding
of the way in which the motor will move the gate.
Press the first/top button on the The motor cog will turn counter- The gate will then move in the set
remote. clockwise, moving the gate frame. direction. Default: right-hand open.
Note: Ensure that the motor is unplugged before proceeding with installation. Please keep fingers away from the
motor cog whilst it is turning.
If your gate needs to open from the other direction (to the left, refer to fig 2) your motor needs to be mounted
on the left-hand side as shown, a licensed electrician will need to switch DIP SWITCH 5 from OFF to ON (refer
to page 22) and swap over the CL & OP lines on the J10 terminal (refer to page 24).
Left-Hand Opening:
Motor mounted on the Fig 2
left-hand side
Any works done to the motor must be completed whilst the power is off, and the motor is unplugged
Rev 20A 4
Thank you for choosing this sliding gate opener. Please read the manual carefully before assembling and
using it. Do not leave out the manual if you send this product to a third party. This product complies with
the recognised technical standards and safety regulations. Our company has the right to change this
manual without prior notice.
General Safety:
Warning: Incorrect or improper use of this product can cause damage to persons, animals or
properties.
• Please ensure that the input voltage used matches with the supply voltage of gate opener (AC240V
50Hz).
• All modifications to wiring or electrics, and any adjustment or maintenance to 240VAC MUST be done
by a qualified electrician.
• To avoid damaging gas, power or other underground utility lines, contact the relevant authority
BEFORE digging.
• All potential hazards and exposed pinch points of the gate must be eliminated or guarded prior to
installation of this gate motor.
• Never mount any device that operates the gate motor where the user can reach over, under, around or
through the gate to operate the controls. These must be placed at least 1.8m from any moving part of
the moving gate.
• Ensure power plug is disconnected from the power socket during installation or maintenance.
• Keep remote control and other control devices out of children’s reach, in order to avoid unintentional
activation.
• Never allow anyone to hang onto the gate while moving.
• Please ensure a warning sign provided is fitted to the structure.
• To ensure safety, before installing the main motor, mount a Gate End Stop (GTR017) and a Gate Stopper
(GTR017 or GTR018) at each end of the rail to prevent the gate travelling off the track.
• If required, install infrared photocells (GTR096, sold separately) to detect obstructions and prevent
injury or damage.
• Instruct all users about the control systems provided and the manual opening operation in case of
emergency.
• Ensure that the power cable is connected to a RCD protected weatherproof power outlet installed by a
qualified electrician.
• Do not install the product in an explosive atmosphere or where there is any danger of flooding.
• This product was exclusively designed and manufactured for the use specified in the present
documentation. Any other use not specified in this documentation could damage the product and be
dangerous.
• Only use original parts for any maintenance or repair operation. Richmond Wheel & Castor Co declines
all responsibility with respect to the automation safety and correct operation when other supplier’s
components are used.
• Do not modify the automation components, unless explicitly authorised by Richmond Wheel & Castor
Co.
• The user must avoid any attempt to carry out any works or repairs on the motor, and should always
request the assistance of qualified personnel.
• This motor is suitable for use on one sliding gate only.
• Anything which is not expressly provided for in these instructions is not allowed and will void warranty.
• Dispose of all packing materials (plastic, cardboard, polystyrene etc.) according to current guidelines.
Keep plastic bags and polystyrene out of children’s reach.
Rev 20A 5
Parts List:
1 Main motor 1
Remote controls
4 (factory paired to motor) 2
Rev 20A 6
Technical Specifications:
Model GTR064
Power supply 240V/50Hz
Motor power 170W
Gate moving speed 16-18m/min
Maximum weight of gate 1000 Kg
Remote control distance Up to 30m
Remote control mode Single button mode
Limit switch Magnetic limit switch
Noise Up to 58dB
Working duty S2, 20min (20 minutes continuous operation)
IP Rating IP54
Maximum Remote 25
Controls to be paired
Frequency 433.92 MHz
Working temperature -20°C ~ +70°C
Package weight 12.5Kg
Rev 20A 7
Motor Installation:
Power Supply: The GTR064 requires 1 x 10Amp AC240V 50Hz power supply (RCD Protected
Weatherproof PowerPoint). The GTR064 comes complete with a power lead and plug that is 1m long. If
you do not have a suitable RCD protected weatherproof power point within 1m of the gate motor you will
need to consult a licenced electrician .
Any works done to the motor must be completed whilst the power is off and the motor is
unplugged.
Please Note:
Your weatherproof power outlet should be no more than 1m from the electric gate motor.
If your weatherproof power outlet is more than 1m from the gate motor, you will require a
licensed electrician to fit a new power cable.
Any excess cable length should be cable tied and secured out of the way of moving objects.
Rev 20A 8
For Installing Your Gate Motor, You Will Need:
• Power drill
• Tape measure
• Level
• 12mm Masonry Drill Bit (for the 4 motor masonry anchor bolts)
• Socket and Spanner Set
• Phillips Head Screwdriver
If you require any gate hardware, contact Richmond Wheel & Castor Co or an authorised reseller.
Rev 20A 9
Please ensure that the motor power cable is not plugged in at any stage before Step 8
The gate should slide smoothly by hand before attempting to install the gate opener.
• The motor pad footing requires an area of no less than 450mm long x 300mm wide
and a minimum depth of 200mm (Standard requirement).
• Ensure surface is level and parallel to the driveway
Rev 20A 10
Step 3 - Motor Position installation:
• Insert the key and open the manual release bar to put the motor into manual mode,
and check that the motor cog rotates freely by hand (As per Fig 15).
• Place the motor and motor mounting plate on the concrete pad.
• Make sure the distance between the gate motor cog and gear rack position are
aligned.
• Mark all four corners of the mounting plate on the concrete pad using a pencil, chalk
or similar, to ensure the mounting plate is in the correct position before drilling.
• Remove motor from the mounting plate.
Mark
corners
of the
mounting
plate with
a pencil,
chalk, or
similar.
Fig 3 Fig 4
• Mark the (4) positions for your anchor bolts ready for drilling (refer to Fig 5).
• Remove Mounting plate.
• Using a M12 masonry drill bit, drill holes to a minimum depth of 120mm (Fig 6).
Fig 5 Fig 6
Rev 20A 11
Step 5 - Fitting mounting Plate & Motor:
• Fit motor mounting plate back into place and fit and tighten anchor bolts (as per
figures 7 and 8).
• Fit motor back on mounting plate, ensuring the power cord is positioned into the end
slot of the mounting plate in the direction of the power point, making sure there are no
pinch points (as per fig 9).
• Slide rubber grommet along the power lead and into the end slot of the mounting
plate (as per figures 10 & 11).
• Bolt motor to the mounting plate using the M8 x 50mm bolts with spring and flat
washers provided and tighten as required (as per figure 12).
Fig 7 Fig 8
Fig 12
Rev 20A 12
Please ensure that the motor power cable is not plugged in at any stage before Step 8
• Insert the key and open the manual release bar to put the motor into manual mode,
and check that the motor cog rotates freely by hand (as per fig 15).
• Ensure that the gate drive cog has a minimum clearance of 1-2mm along the entire
length of gear rack fitted to the gate (as per Fig 13)
• Ensure cog and rack are correctly aligned. Under no circumstances should the gate
motor drive cog carry any weight of the gate. It is the task of the gate castors or
wheels to carry the weight of the gate. (As per Fig 14)
• If the gate doesn’t slide freely by hand, adjust gear racks height accordingly until the
full length of gate slides freely by hand.
Fig 14
Fig 13
Gear rack misaligned. Do not attempt to
use if misaligned.
At this stage of final assembly, the cover is removed (not shown) and the power cable is still unplugged.
Fig 15
To put the gate motor into manual mode, insert the key and open the manual release bar as shown.
In manual mode, the gear can turn freely, and the gate can be operated by hand.
Rev 20A 13
Fig 16
Please Note:
The warning
signage provided
(Part 5) must be
displayed on the
frame of your
automatic gate
at all times.
Fig 17
Rev 20A 14
Step 7 - Magnetic limit switch
stops Installation:
Closed Position
Open Position
Fig 20
To Reset: When setting new limit stop positions please ensure that you turn the power off and then
on again. Turning the power off will reset the limit travel stop memory, allowing for new limit travel
stop positions to be recognised by the motor.
Refer to Step 9 for testing and adjusting the limit travel stops.
Rev 20A 15
Note: The default setting is right side open.
Magnetic Limit Travel Stop B (LARGER) should be positioned at the closed position.
Magnetic Limit Travel Stop A (SMALLER) should be positioned at the open position.
Fig 21 Fig 22
A B
Fig 23 Fig 24
Fig 25
Rev 20A 16
Step 8 - Powering the Motor:
• Ensure that the outer cover has been fitted and fastened back onto the motor
housing.
• Before powering up the motor make sure the gate can travel by hand in manual
mode (key unlocked).
• Slide the gate to between the middle of the posts, approximately.
• Lock the key (key locked) in readiness for automatic mode.
• Plug the power cord into an approved RCD protected weatherproof outlet.
• Remote controls (Part 4) included in this kit are factory paired ready for use.
Note:
• The default setting is opening to the right.
• Press the remote control and the gate will open until the magnetic limit travel stop
passes the magnetic limit switch sensor. Press the remote control again and the
gate will close.
• Soft start/soft stop function - The GTR064 is set by default to provide the soft
start/soft stop function. We recommend this default position is always maintained.
Your motor is now set up for basic remote-control operation. To set further functions
and settings, see pages 19-32
Rev 20A 17
Step 9 – Testing and Adjusting the Magnetic Limit Travel Stops:
To Reset:
When setting new limit stop positions please ensure that you turn the power off for at least 15
seconds and then on again. Turning the power off will reset the limit stop memory, allowing for
new limit travel stop positions to be recognised by the motor.
Fig 26
Rev 20A 18
Programming and Wiring:
Control board wiring diagram 01
Fig 27
Rev 20A 19
Programming and Wiring:
Control board wiring diagram 02
Please refer to
page 24 & 25
for added
description of
terminals
Fig 28
Rev 20A 20
Transformer Power Input Connection:
WARNING: Do not touch 240VAC. All works to mains power must be conducted by a licensed
electrician.
Fig 29
Live parts
behind cover
DO NOT TOUCH
All works to mains power
must be conducted by a
licensed electrician.
Rev 20A 21
Dip Switch Adjustment:
All changes to these settings must be completed by a licensed electrician
Number Description
Automatic Close Function
1 ON 2 OFF: automatic close delay time is 3s.
1 OFF 2 ON: automatic close delay time is 10s.
1 ON 2 ON: automatic close delay time is 30s.
1 OFF 2 OFF: no automatic close function.
Swap over CL & OP limit switch lines on terminal J10 (refer to page 24)
Magnetic Limit Switch
Leave in the ON position,
OFF - Normal close
ON - Normal open
Default position is ON
Magnetic limit switch, Normally Open/Normally Closed, usually the magnetic
limit switch is Normally Open.
Stall Force
ON - Enabled
OFF - Disabled
Default position is ON
Infrared Detection Delay When Closing
ON – Infrared detection delay is set to 1 second
OFF – Infrared detection delay is disabled
Default position is OFF
Rev 20A 22
Further Settings & Programming:
All changes to these settings must be completed by a licensed electrician
VR2: Unused
When stall force is enabled (DIP switch 7 is at the ON position), the motor will detect obstacles
and impacts to the gate. If this is during opening, the gate will stop, if this is during closing the
gate will stop, and then re-open.
Note: If the stall force is too low, the gate will stop or reverse very easily while there is no
obstruction, or if there is additional resistance such as strong wind, rain or snow. If the stall
force is set too high, some impacts may not be detected, and injury or damage could occur.
Rev 20A 23
All changes to these settings must be completed by a licensed electrician
J1 Terminal:
Terminal 5: Common (Ground).
Terminal 6: Photocell input (Normally Closed). If no photocell
is fitted use jumper between terminals 5 & 6.
Terminal 7: Extra power input +24VDC.
J7 Terminal:
Terminal 1: Optional External Open Push Button Switch.
(Hard Wired keypad connection between terminals 1 & 4)
Terminal 2: Optional External Close Push Button Switch.
Terminal 3: Optional External Stop Push Button Switch.
Terminal 4: Common Terminal for All Optional Push Buttons.
J10 Terminal:
Factory Fitted (pre-wired)
CL: Close Magnetic Limit Switch.
COM: Limit Switch Common Terminal.
OP: Open Magnetic Limit Switch.
Please note: the CL & OP wires will need to be swapped over if the gate
direction is changed
Rev 20A 24
All changes to these settings must be completed by a licensed electrician
J2 Terminal:
Factory Fitted (pre-wired)
Connect to 24VAC power from transformer.
BAT Terminal:
J4 Terminal:
Factory Fitted (pre-wired)
DC motor wire connection (Red wire to top,black wire to bottom).
J8 Terminal:
Rev 20A 25
Connecting Infrared Photocells:
The below steps must be completed by a licensed electrician
Richmond highly recommend the use of infrared photocells as an additional safety feature.
While closing, if infrared beam of the photocell is blocked, the gate will stop and reverse
immediately, to protect user and property security.
To install photocells, connect wiring as per Figure 30. You must remove the wire jumper
between 5 and 6 on the J1 terminal.
Fig 26
Rev 20A 26
Battery/Solar Connection
Battery backup can be useful in areas where mains power may be intermittent. Depending on
the size and setup of your gate, batteries may be able to operate the gate up to ten times
without being recharged.
Solar power is useful in areas where mains power is not readily available. The correct solar
power and battery will depend on the size and setup of your gate, position of the panels and
geographical area. Under normal conditions we recommend 2 x 12V 12Ah batteries, and 1
24V 30W solar panel.
Note that performance may vary according the amount of sunlight per day, and condition of
the batteries.
To install battery backup and/or solar power, refer to the Figures 11 and 12 below.
Rev 20A 27
Solar Panel Connection
Storage battery
+ - + - + -
Control board
Fig 28
Rev 20A 28
Maintenance:
Under normal operation, the gate should be checked every 6 months:
• Lubricate shafts and sprockets
• Check and tighten anchor bolts
• Check for loose and corroded wires.
• Check the earth wire (green/yellow) is firmly attached to the housing with the screw. This
should be checked by a licensed electrician.
• Always check the stall force after performing any maintenance. If this function does not
work, do not use the gate motor until this is rectified.
Rev 20A 29
Troubleshooting:
Any works done to the motor must be completed by a licensed electrician and only whilst the
power is off and the motor is unplugged.
Current leakage 1. Short circuit in the power 1. Licensed electrician to check wiring.
switch tripped. supply line.
Rev 20A 30
The below steps must be completed by a qualified electrician
Press and hold the learn While the light is on, The Learn LED will flash
button (S1) until the Learn press the first button on repeatedly and then turn
LED flashes ON. the remote control twice. OFF. when the remote is
paired.
Technical Support
For support or assistance with installing your gate motor, ring your local Richmond Wheel & Castor
Branch on 1300 474 246. For detailed technical support, ring our Engineering Department on 03 9551
2233.
Richmond Wheel & Castor Co declines all responsibility for any consequences resulting from improper use of
the product, or use which is different from that expected and specified in the present documentation.
Richmond Wheel & Castor Co declines all responsibility for any consequences resulting from failure to
observe Good Technical Practice when constructing closing structures (door, gates etc.), as well as from any
deformation which might occur during use.
Rev 20A 31
Additional Drawings and Measurements:
Magnetic
Limit
Switch
Sensor
(located
beneath
the motor
cover)
Rev 20A 32