21EE44 - Module 2
21EE44 - Module 2
21EE44 - Module 2
MODULE-2
(A) TESTING OF DC MOTORS
(B) 3 PHASE INDUCTION MOTOR
This is indirect method of testing, constant losses are determined without actually loading the d.c
motors (losses are determined under no load condition). Efficiency of machines as generator and motors at
any desired load is predetermined. The circuit diagram for conducting Swinburne’s test is as show in the
figure 2.1. The machines are made to run as a motor at normal voltage and speed. The copper losses are
calculated from measured values of the various resistances.
Advantages
1. Very convenient and economical method since power required is very small.
2. Stray or constant losses are determined, therefore, efficiency at any desired value of load can be
determined.
Disadvantages
1. Since the test is performed at no-load, the effect of temperature rise and performance of commutator
cannot be assessed properly.
2. This test cannot be performed with DC series motors because at no-load series motors obtain
dangerously high speeds.
3. The change in iron losses from no-load to full-load are not accounted for, although this change is
prominent due to armature reaction
Two identical machines of any size can be tested under full-load conditions. This method is very
useful to determine the efficiency as well as for a heat run test for determining the temperature rise. The
following procedures are followed.
The Machine motor is started by applying the rated voltage. Its field excitation is adjusted to take
it to normal speed. The motor drives the generator G. The switch S is kept open.
The excitation of generator is gradually increased so that the reading of the voltmeter across
switch S becomes zero. Then switch S is closed and the generator is at the floating stage. The
shunt field regulators are adjusted to put any desired load.
The input power is only to meet the constant losses.
b)But practically efficiencies cannot be assumed to be same, In that case the stray losses can be
calculated as below,
Armature copper loss in the generator = 𝑰𝟐 + 𝑰𝟑 𝟐 𝑹𝒂
Armature copper loss in the motor = 𝑰𝟏 + 𝑰𝟐 − 𝑰𝟒 𝟐 𝑹𝒂
Copper loss in field winding of generator = 𝑽𝑰𝟑
Copper loss in field winding of motor = 𝑽𝑰𝟒
But total losses in generator and motor are equal to the power supplied by the mains
Power drawn from the supply = 𝑽𝑰𝟐
Total stray loss for both the machines = Power drawn from the supply – Total copper loss of the set
𝑾𝒔 = 𝑽𝑰𝟐 − 𝑰𝟐 + 𝑰𝟑 𝟐 𝑹𝒂 + 𝑰𝟏 + 𝑰𝟐 − 𝑰𝟒 𝟐 𝑹𝒂 + 𝑽𝑰𝟑 + 𝑽𝑰𝟒
𝑾
Stray loss of each machine = 𝟐𝒔
i)Efficiency of motor
Input to the motor 𝑷𝒊𝒏 = 𝑽(𝑰𝟏 + 𝑰𝟐 )
Total losses of the motor = Armature copper loss in the motor + Copper loss in the field+ Stray loss
𝑾
𝑾𝑻 = 𝑰𝟏 + 𝑰𝟐 − 𝑰𝟒 𝟐 𝑹𝒂 + 𝑽𝑰𝟒 + 𝟐𝒔
Output of the motor 𝑷𝒐𝒖𝒕 = 𝑷𝒐𝒘𝒆𝒓 𝒊𝒏𝒑𝒖𝒕 − 𝑻𝒐𝒕𝒂𝒍 𝒍𝒐𝒔𝒔𝒆𝒔
𝑾
𝑷𝒐𝒖𝒕 = 𝑽 𝑰𝟏 + 𝑰𝟐 − 𝑰𝟏 + 𝑰𝟐 − 𝑰𝟒 𝟐 𝑹𝒂 + 𝑽𝑰𝟒 + 𝟐𝒔
𝑷𝒐𝒖𝒕
∴ 𝑬𝒇𝒇𝒊𝒄𝒊𝒆𝒏𝒄𝒚 𝒐𝒇 𝒎𝒐𝒕𝒐𝒓 = %𝜼𝒎 = × 𝟏𝟎𝟎
𝑷𝒊𝒏
𝑾
𝑽 𝑰𝟏 +𝑰𝟐 − 𝑰𝟏 +𝑰𝟐 −𝑰𝟒 𝟐 𝑹𝒂 +𝑽𝑰𝟒 + 𝒔
𝟐
%𝜼𝒎 = × 𝟏𝟎𝟎
𝑽(𝑰𝟏 +𝑰𝟐 )
ii) Efficiency of generator
Output of the generator 𝑷𝒐𝒖𝒕 = 𝑽𝑰𝟐
Total losses of the generator= Armature copper loss in the generator+ Copper loss in the field of generator
+ Stray loss
𝑾
𝑾𝑻 = 𝑰𝟐 + 𝑰𝟑 𝟐 𝑹𝒂 + 𝑽𝑰𝟑 + 𝟐𝒔
Input to the generator 𝑷𝒊𝒏 = 𝑷𝒐𝒘𝒆𝒓 𝒐𝒖𝒕𝒑𝒖𝒕 + 𝑻𝒐𝒕𝒂𝒍 𝒍𝒐𝒔𝒔𝒆𝒔
𝑾
𝑷𝒊𝒏 = 𝑽𝑰𝟐 + 𝑰𝟐 + 𝑰𝟑 𝟐 𝑹𝒂 + 𝑽𝑰𝟑 + 𝟐𝒔
𝑷𝒐𝒖𝒕
∴ 𝑬𝒇𝒇𝒊𝒄𝒊𝒆𝒏𝒄𝒚 𝒐𝒇 𝒈𝒆𝒏𝒆𝒓𝒂𝒕𝒐𝒓 = %𝜼𝒈 = × 𝟏𝟎𝟎
𝑷𝒊𝒏
𝑽𝑰𝟐
%𝜼𝒈 = 𝑾 × 𝟏𝟎𝟎
𝑽𝑰𝟐 + 𝑰𝟐 +𝑰𝟑 𝟐 𝑹𝒂 +𝑽𝑰𝟑 + 𝒔
𝟐
Advantages
1. It is economical since small power is required.
2. Commutation ans temperature rise of the machine can be studied properly
3. Since the test is conducted at full-load, any change in iron losses due to flux distortion at full load
is taken into account.
Disadvantage
1. The main disadvantage of this test is that there is necessity of two identical machines which are
rarely available.
2. The iron losses in the two machines cannot be separated. The iron losses are different in botht he
machines because of different excitations.
3. The machines are not loaded equally in case of small machines which may lead to difficulty in
analysis.
2.4 Direct method of testing /Brake drum test/Load test on DC shunt motor:
In this method, the motor is put on the direct load by means of a belt and pulley arrangement. By adjusting
the tesnsion of belt, the load is adjusted to give the various values of currents. The load is finally adjusted
to get full load current . The power developed gets wasted against the friction between belt and shaft. Due
to the braking acting of belt the test is called brake test. The figure shows the circuit diagram for the
conducting the load test.
a)Using Flywheel in retardation test : In this method, we use the flywheel whose moment of inertia is
𝑑𝑁
𝐽1 to find the I value. In the first case, retardation test is performed with armature alone and 𝑑𝑡 is
1
𝑑𝑁
determined. In next case, the flywheel is employed on the shaft, changes in speed, is noted.Addition of
𝑑𝑡 2
fly-wheel will not materially affect the rotational losses.
2𝜋 2 𝑑𝑁
For the first case, 𝑊 = 𝐽𝑁 𝑑𝑡 -------1
60 1
2𝜋 2 𝑑𝑁
For the second case 𝑊 = (𝐽 + 𝐽1 )𝑁 𝑑𝑡 -------2
60 2
From equation 1 & 2
2𝜋 2 𝑑𝑁 2𝜋 2 𝑑𝑁
𝐽𝑁 𝑑𝑡 = (𝐽 + 𝐽1 )𝑁 𝑑𝑡
60 1 60 2
𝑑𝑁 𝑑𝑁
𝐽 𝑑𝑡 = 𝐽 + 𝐽1
1 𝑑𝑡 2
𝐽 +𝐽 1 𝑑𝑁 𝑑𝑡 1 𝑑𝑡 2
= =
𝐽 𝑑𝑁 𝑑𝑡 2 𝑑𝑡 1
𝐽1 𝑑𝑡 2 −𝑑𝑡 1 𝑡 2 −𝑡 1
= 𝑑𝑡 = 𝑡
𝐽 1 1
𝑡1
𝐽 = 𝐽1 𝑡 −𝑡
2 1
2.7.1. Stator:It is the stationary part of the motor. It has three main parts, namely.
(i) Outer frame,(ii) Stator core and(iii) Stator winding.
(i) Outer frame: It is the outer body of the motor. Its function is to support the stator core andto protect
the inner parts of the machine. For small machines the fame is casted but forlarge machines it is
fabricated. To place the motor on the foundation, feet are provided in the outer frame as shown in Fig.2.7.
(ii) Stator core: The Stator is cylindrical in shape with circular shaped laminations or stampings. This
alternating field produces hysteresis and eddy current loss. To minimize these losses, the core is made of
high grade silicon steel stampings. The thickness to the stamping usually varies from0.3 to 0.5 mm. Slots
are punched on the inner periphery of the stampings, as shown in Fig.2.8 , to accommodate stator winding.
When AC supply is given to the stator winding an alternating flux is set -up inthe stator core.
(iii) Stator winding: The stator core carries a three phase winding which is usually supplied from a three
phase supply system. The six terminals of the winding (two of each phase) are connected in the terminal
box of the machine. The stator of the motor is wound for definite number of poles, the exact number being
determined by the requirement of speed.
2.7.2.Rotor:The rotating part of the motor is called rotor. Two types of rotors are used for 3-phase
Induction motors. (i) Squirrel cage rotor (ii) Phase wound rotor.
Squirrel Cage Rotor/Short circuit Rotor Slip ring rotor/Phase wound rotor
2.8.1Production of RMF:
Consider three identical stator coils which are displaced 120° apart from each other in space. Let
these three coils are energized from a balanced 3-phase supply. The three phase currents flows
simultaneously through the windings and are displaced from each other by 120𝑜 electrical. Hence, each
coil will produce an alternating flux along its own axis. The waveforms and phasor diagram of three
fluxes are shown in the figure 2.11
Figure 2.11
Three fluxes are mathematically expressed as
𝜙𝑅 = 𝜙𝑚 𝑠𝑖𝑛 𝜔𝑡 =𝜙𝑚 𝑠𝑖𝑛 𝜃
𝜙𝑌 = 𝜙𝑚 𝑠𝑖𝑛 𝜔𝑡 − 120𝑜 =𝜙𝑚 𝑠𝑖𝑛 𝜃 − 120𝑜
𝜙𝐵 = 𝜙𝑚 𝑠𝑖𝑛 𝜔𝑡 − 240𝑜 =𝜙𝑚 𝑠𝑖𝑛 𝜃 − 240𝑜 or 𝜙𝑚 𝑠𝑖𝑛 𝜃 + 120𝑜
Assuming three phase balanced supply, maximum flux 𝜙𝑚 remains same for each flux.
Phasor diagram clearly shows the assumed positive directions of each flux.
The resultant flux 𝜙𝑇 is the phasor addition of 𝜙𝑅 ,𝜙𝑌 and 𝜙𝐵 .
∴ 𝜙𝑇 = 𝜙𝑅 + 𝜙𝑌 + 𝜙𝐵
Let us find 𝜙𝑇 at various instants shown in Figure 2.11(a). The phasor addition can be performed by
obtaining the values of 𝜙𝑅 , 𝜙𝑌 and 𝜙𝐵 by substituting the values of 𝜃 in the above equations.
Case 1:𝜽 = 𝟎𝒐
𝜙𝑅 = 𝜙𝑚 𝑠𝑖𝑛 0 = 0
𝜙𝑌 = 𝜙𝑚 𝑠𝑖𝑛 0 − 120𝑜 = −0.866𝜙𝑚
𝜙𝐵 = 𝜙𝑚 𝑠𝑖𝑛 0 + 120𝑜 = +0.866𝜙𝑚
The phasor addition is shown in the figure 2.12
Reverse 𝜙𝑌 to get −𝜙𝑌 . From point B, draw a line
perpendicular to phasor OA, which meets at point D.
𝜙
∴ 𝑂𝐷 = 𝐷𝐴 = 2𝑇 , OB= 0.866 𝜙𝑚
In triangle OBD, ∠𝐵𝑂𝐷 = 30𝑜
𝑂𝐷 𝜙𝑇 2
cos 30𝑜 = 𝑂𝐵 =0.866 𝜙
𝑚
∴ 𝜙𝑇 = 2 × 0.866 𝜙𝑚 = 1.5 𝜙𝑚 Figure 2.12(a) vector diagram for 𝜃 = 30𝑜
So magnitude of 𝜙𝑇 is 1.5 𝜙𝑚 and its position is vertically upwards at 𝜃 = 0𝑜
a) The resultant of the three alternating fluxes, separated from each other by 120𝑜 , has constant
amplitude of 1.5 𝜙𝑚 , where 𝜙𝑚 is maximum amplitude of an individual any phase.
b) The Resultant flux always keeps on rotating with a certain speed in space. Such a magnetic field is
called rotating magnetic field.
NOTE:
1) Speed of RMF :
For a standard frequency whatever speed of RMF results is called synchronous speed, in case of
induction motor. It is denoted as 𝑁𝑠 .
120𝑓
∴ 𝑁𝑠 = 𝑃 , where P is no of poles.
2) Direction of RMF :
The direction of rotating magnetic field depends on the phase sequence of the supply. If the phase
sequence of the supply is interchanged the direction of RMF also changes.
2.10 Slip of Induction motor (s) : Slip of Induction motor can be defined as difference between
synchronous speed 𝑵𝒔 and actual speed(𝑵) expressed as a fraction of 𝑵𝒔 .
𝑁 −𝑁
Slip s = 𝑠𝑁 ---- Absolute slip
𝑠
𝑁𝑠 −𝑁
Slip %s = × 100 ------ Percentage slip.
𝑁𝑠
Actual speed of motor interms of slip s can be given by
𝑁 = (1 − 𝑠)𝑁𝑠
At start, motor is at rest and hence its speed N is zero.
Slip s = 1 at start
This is maximum value of slip s possible for induction motor which occurs at start.
While 𝑁 = 𝑁𝑠 , s = 0 which is not possible for an induction motor. So slip of IM cannot be zero under
any circumstances.
Practically motor operates in the slip range of 0.01 to 0.05 i.e. 1% to 5%. The slip corresponding to full
load speed of the motor is called full load slip.
If ‘𝑓𝑟 ’ is the rotor frequency induced emf in running condition, P is no of poles as that of stator poles.
120 𝑓
∴ The relative speed (𝑁𝑠 − 𝑁) = 𝑃 𝑟 -------------2
Dividing equation 2 by equation 1,
During running condition rotor impedance changes from 𝑍2 to 𝑍2𝑟 . The equivalent rotor current under
running condition is given by
𝐸 𝑠 𝐸2
𝐼2𝑟 = 𝑍2𝑟 =
2𝑟 𝑅22 + 𝑠𝑋2 2
𝑅2
cos 𝜙2𝑟 = ---------6
𝑅22 + 𝑠𝑋2 2
2.11.2 Starting torque 𝑻𝒔𝒕 : At starting or at standstill the speed of rotor N=0, therefore the
corresponding slip s=1. The torque developed at the starting of Induction motor is denoted as 𝑇𝑠𝑡 .
𝒌 𝑬𝟐𝟐 𝑹𝟐 𝟑 𝑬𝟐𝟐 𝑹𝟐
𝑻𝒔𝒕 = =
𝑹𝟐𝟐 +𝑿𝟐𝟐 𝟐𝝅𝒏𝒔 𝑹𝟐𝟐 +𝑿𝟐𝟐
𝑅
NOTE:𝑋2 = 𝑠𝑚 = 𝑎
2
𝑇𝐹𝐿 𝟐 𝒂𝒔𝒇
=
𝑇𝑚 𝒂𝟐 + 𝒔𝟐𝒇
𝑇𝑠𝑡 2𝑎
= 1+𝑎 2
𝑇𝑚
The motor operates safely when slip range lies between ‘0’ and 𝑠𝑚 . If the load is increased beyond
maximum torque, motor slip acts dominantly pushing motor into high slip region. Due to unstable
conditions, motor comes to standstill condition at such load. Hence 𝑇𝑚 is also called breakdown torque or
pull out torque.
2.13 Torque slip characteristics including motoring, braking and generating region:
Figure 2.15 shows the complete torque-slip characteristics showing motoring, generating and the braking
region.
Motoring Region :
In this mode of operation, the slip of an induction motor is between zero to one 0 < 𝑠 < 1 . When
the stator is supplied by electric power, the rotor rotates below synchronous speed 𝑁 < 𝑁𝑠 . And the
torque of a motor varies from zero to full-load torque as slip varies from zero to one.
During this condition, the torque is directly proportional to the slip. Generally, the induction motor
operates in this region. The slip is zero at synchronous speed and the slip is one at standstill condition.
Generating Region;
In generating mode of operation, the induction motor runs above the synchronous speed 𝑁 > 𝑁𝑆 ,
slip is negative and it behaves as an induction generator. The speed of a motor increases above
synchronous speed with the help of external devices like a prime mover.
Figure 2.15
Braking Region:
In the braking region, the polarity of supply voltage is changed. Hence, the motor rotates in a
reverse direction. This mode is used to stop the motor. This method of electrical braking is known as
plugging. During braking mode, the slip is greater than one 𝑠 ≥ 1 .
By this method, the motor stops within a short time. But the kinetic energy stored in the load is
dissipated as heat. Therefore, during the breaking, a very high amount of heat is generated. And also, if the
stator is connected with the supply, it is also generated as heat. Hence, it is contained to disconnect the
supply from the stator before entering the braking mode.