A EFX48-xx Series Installation and Operation Guide

EFX48-xx Series with RM3-340/440
Installation and Operation Guide
Issue: IPN
Issue Date: March 2019
Eaton Corporation
Telecom Segment
www.eaton.com/telecompower
[email protected]
The product discussed in this literature is subject to terms and conditions outlined in Eaton selling policies. The
sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton selling
policy.
No warranties, express or implied, including warranties of fitness for a particular purpose or merchantability, or
warranties arising from course of dealing or usage of trade, are made regarding the information,
recommendations and descriptions contained herein.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but
not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional
expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this literature is subject to change without notice.
Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its
intellectual property, including, without limitation, its patents, copyrights and know-how.
No part of this literature may be reproduced or transmitted in any form, by any means or for any purpose other
than the Purchaser’s personal use, without the express written permission of Eaton Corporation.
Eaton®, Powerware®, IntergyTM, CellSureTM, SiteSureTM, PowerManagerIITM and DCToolsTM are trade names,
trademarks, and/or service marks of Eaton Corporation or its subsidiaries and affiliates. Unless otherwise noted,
brands, product names, trademarks or registered trademarks are the property of their respective holders.
Copyright © 2007-2018 Eaton Corporation. All Rights Reserved.
About This Guide
About This Guide

Scope
This guide covers installation, operation and maintenance of the RM3-340/440 Series.
Audience
This guide is intended for use by:
• Installers competent in:
• installing and commissioning dc power systems
• safe working practices for ac and dc powered equipment
• the relevant local electrical safety regulations and wiring standards
• Operators and maintenance staff competent in:
• operation of dc power systems
Related Information
• Application Note - AN0080 Ventilation of Battery Rooms or Enclosures
Reporting Problems with this Guide

Please use this email address to report any problems you find in this guide:
Eaton DC Product Marketing Communications

EMAIL: [email protected]
For Further Information and Technical Assistance

For further information and technical assistance see Worldwide Support on page 161.
Copyright © 2019 Eaton Corporation. All Rights Reserved.

IPN March 2019
iii
EFX48-xx Series with RM3-340/440 Installation and Operation Guide
Contents
About This Guide .........................................................................................................................................iii
Scope ......................................................................................................................................................... iii
Audience .................................................................................................................................................. iii
Related Information ................................................................................................................................ iii
Reporting Problems with this Guide .................................................................................................... iii
For Further Information and Technical Assistance ............................................................................ iii
DC System and Component Safety ...................................................................................................... 10
Safety Warnings ...........................................................................................................................................11
Important ...........................................................................................................................................11
Audience ...........................................................................................................................................11
Reporting Problems with this Manual .....................................................................................................11
For Further Information and Technical Assistance................................................................................11
Warnings ...........................................................................................................................................11
Electrical Safety ...................................................................................................................................... 11
Location and Environment ................................................................................................................... 12
Reverse Polarity...................................................................................................................................... 12
Hazardous Energy Levels ..................................................................................................................... 12
Batteries ................................................................................................................................................... 12
Rectifiers and Converters (DC-DC and Solar) .................................................................................. 13
DC Distributions.................................................................................................................................... 13
Servicing and Maintenance .................................................................................................................. 14
EMC Compliance ................................................................................................................................... 14
Inspecting the Equipment and Reporting Damage ...............................................................................14
Worldwide Support......................................................................................................................................15
Avertissements de sécurité .........................................................................................................................16
Important ...........................................................................................................................................16
Public c concerné ..........................................................................................................................................16
Signaler des problèmes liés au présent manuel .....................................................................................16
Pour plus d'informations et une assistance technique ..........................................................................16
Mises en garde ...........................................................................................................................................16
Sécurité électrique ................................................................................................................................. 16
Emplacement et environnement.......................................................................................................... 17
Polarité inversée ..................................................................................................................................... 17
Niveaux d'énergie dangereux .............................................................................................................. 17
Batteries ................................................................................................................................................... 18
Redresseurs et convertisseurs (CC-CC et solaires)........................................................................... 18
Distributions de CC............................................................................................................................... 19
Réparation et entretien.......................................................................................................................... 19
Conformité EMC .................................................................................................................................... 19
Inspection de l'équipement et signalement des dommages.................................................................20
Assistance mondiale.....................................................................................................................................21

iv IPN March 2019
About This Guide
Advertencias de seguridad ......................................................................................................................... 22

Importante ........................................................................................................................................... 22
Destinatarios ........................................................................................................................................... 22
Notificación de problemas con este manual ........................................................................................... 22
Para obtener más información y asistencia técnica ................................................................................ 22
Advertencias 22
Seguridad eléctrica ................................................................................................................................ 22
Ubicación y entorno .............................................................................................................................. 23
Polaridad inversa ................................................................................................................................... 23
Niveles de energía peligrosos ............................................................................................................. 23
Baterías .................................................................................................................................................... 23
Rectificadores y convertidores (CC-CC y solar) ............................................................................... 24
Distribuciones de CC ............................................................................................................................ 24
Reparaciones y mantenimiento ........................................................................................................... 25
Cumplimiento de normas CEM .......................................................................................................... 25
Inspección del equipo y notificación de daños ...................................................................................... 26
Asistencia en todo el mundo ...................................................................................................................... 27
Avvertenze per la sicurezza ........................................................................................................................ 28
Importante ........................................................................................................................................... 28
Pubblico ........................................................................................................................................... 28
Segnalazione dei problemi incontrati con questo manuale ................................................................. 28
Per ulteriori informazioni e assistenza tecnica ....................................................................................... 28
Avvertenze ........................................................................................................................................... 28
Sicurezza elettrica .................................................................................................................................. 28
Collocazione e condizioni ambientali ............................................................................................... 29
Inversione polarità ................................................................................................................................ 29
Livelli di energia pericolosi ................................................................................................................. 29
Batterie..................................................................................................................................................... 29
Raddrizzatori e convertitori (DC-DC e fotovoltaici) ....................................................................... 30
Distribuzioni DC ................................................................................................................................... 30
Assistenza tecnica e manutenzione .................................................................................................... 31
Conformità EMC.................................................................................................................................... 31
Ispezione dell'apparecchiatura e segnalazione dei danni .................................................................... 32
Supporto globale .......................................................................................................................................... 33
安全警告 ........................................................................................................................................... 34
重要事项 ........................................................................................................................................... 34
指南使用者 ........................................................................................................................................... 34
报告本手册中的问题 ...................................................................................................................................... 34
更多信息和技术援助 ...................................................................................................................................... 34
警告 ........................................................................................................................................... 34
电气安全 ................................................................................................................................................... 34
位置及环境 ............................................................................................................................................... 35
反极性 ....................................................................................................................................................... 35
危险电能等级 ........................................................................................................................................... 35
电池 ........................................................................................................................................................... 35
整流器和转换器（直流-直流、太阳能） .............................................................................................. 36
直流电配送 ............................................................................................................................................... 36
检修和维护 ............................................................................................................................................... 36
EMC 合规性............................................................................................................................................. 36
检查设备和报告损坏 ...................................................................................................................................... 37
全球支持 ........................................................................................................................................... 37

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v
Wichtig! ...........................................................................................................................................38
Zielgruppe ...........................................................................................................................................38
Mitteilungen bei Problemen mit diesem Handbuch .............................................................................38
Weitere Angaben und technische Unterstützung ..................................................................................38
Warnhinweise ...........................................................................................................................................38
1. Elektrische Sicherheit ............................................................................................................... 38
Standort und Umgebung ...................................................................................................................... 39
Verpolung................................................................................................................................................ 39
Gefährlicher Energieinhalt und Strompegel .................................................................................... 39
Batterien................................................................................................................................................... 40
Gleichrichter , Wechselrichter und Solarregler ................................................................................ 40
Gleichstromverteilung .......................................................................................................................... 41
DC-Energiesysteme mit Wechselrichter - Verteilung ..................................................................... 41
Serviceleistungen und Wartung .......................................................................................................... 41
EMV-Konformität .................................................................................................................................. 42
Überprüfung des Geräts und Meldung von Beschädigungen.............................................................42
Weltweiter Support ......................................................................................................................................42
Overview ...........................................................................................................................................44
Overview .................................................................................................................................................. 44
EFX e-Fuse and RM3-340 / RM3-440 Series DC Power Systems ...................................................... 45
Model Numbers ................................................................................................................................................45
Front Views........................................................................................................................................................46
Rear View...........................................................................................................................................................47
Rectifiers ................................................................................................................................................... 47
EFX48 e-Fuse Electronic Distribution with embedded Control ........................................................ 48
EFX48 e-Fuse Electronic Distribution with System Control ........................................................................48
Compatible Software ........................................................................................................................................49
Preparation ...........................................................................................................................................51
Overview .................................................................................................................................................. 51
Cybersecurity........................................................................................................................................... 51
Warnings .................................................................................................................................................. 52
Inspecting the Equipment and Reporting Damage ............................................................................ 53
Installation ...........................................................................................................................................55
Overview .................................................................................................................................................. 55
Installation Tasks .................................................................................................................................... 56
Task 1 - Check the AC Supply and Grounding ................................................................................... 56
Task 2 - Move Mounting Brackets (if required) .................................................................................. 58
Task 3 - Mount the RM3-340/440 in the Rack ..................................................................................... 59
Task 4 - Connect the DC Load and Battery Cables ............................................................................. 61
Task 5 - Install the Batteries ................................................................................................................... 64
Task 6 - Connect Mid-point Monitoring (if required) ........................................................................ 64
Task 7 - Mount the Battery Temperature Sensor ................................................................................ 65
Task 8 - Connect External Input/Output Cabling (if required) ........................................................ 66
Task 9 - Connect to the AC Supply Point............................................................................................. 67
Installation Completed ........................................................................................................................... 68
Start-Up ...........................................................................................................................................69
Overview .................................................................................................................................................. 69
Start-Up Tasks ......................................................................................................................................... 70
Task 1 - Inserting the Rectifiers ............................................................................................................. 70
Task 2 - Pre-Power-Up Checklist .......................................................................................................... 71
Task 3 - Connect to the AC Supply ....................................................................................................... 71
Task 4 - Configuring the dc power system (some models only)....................................................... 72
Task 5 - Applying Power to the dc-powered Equipment .................................................................. 73
Start-Up Completed ................................................................................................................................ 74

vi IPN March 2019
About This Guide
EFX48 e-Fuse Operation .............................................................................................................................. 75

Configuration File................................................................................................................................... 76
Backup and Restore .......................................................................................................................................... 76
Starting the EFX48 .................................................................................................................................. 77
EFX48 Operation using the navigation switch and display .............................................................. 78
Navigation switch Access Security................................................................................................................. 78
Alarm Indicators ............................................................................................................................................... 79
EFX48 Operation Using a Laptop/PC ................................................................................................. 79
EFX48 Identity Information................................................................................................................... 81
Communications ........................................................................................................................................... 82
Communications Options...................................................................................................................... 83
Ethernet Communications..................................................................................................................... 83
Communication via Web Browser ....................................................................................................... 84
Communication via a Network Management System using SNMP................................................ 85
Web Access Security............................................................................................................................... 86
EFX48 e-Fuse System Operation ................................................................................................................ 89
EFX48 Main Features ............................................................................................................................. 90
Load Control ........................................................................................................................................... 90
General description .......................................................................................................................................... 90
System overcurrent function ........................................................................................................................... 90
Over temperature function .............................................................................................................................. 91
Priority and Non-priority loads ...................................................................................................................... 91
Breaker curve function ..................................................................................................................................... 92
Low Voltage Disconnect .................................................................................................................................. 92
Remote ON/OFF control ................................................................................................................................. 92
Trip retry function ............................................................................................................................................ 92
Battery Functions .................................................................................................................................... 92
General description .......................................................................................................................................... 92
Breaker Curve Function ................................................................................................................................... 93
Battery Low Voltage Disconnect..................................................................................................................... 94
Remote ON/OFF Control ................................................................................................................................ 94
Trip Reconnect Function .................................................................................................................................. 94
Battery Mid-point Monitoring ........................................................................................................................ 94
Battery state detection ...................................................................................................................................... 95
Emergency OFF function ................................................................................................................................. 95
Voltage Control ....................................................................................................................................... 96
Voltage Control ................................................................................................................................................. 96
Fast charge function ......................................................................................................................................... 96
Battery current limit function.......................................................................................................................... 98
Cell Equalisation function ............................................................................................................................... 98
Temperature Compensation.......................................................................................................................... 100
Battery Test ...................................................................................................................................................... 100
Communication and I/O ..................................................................................................................... 102
GPIOs & Relays............................................................................................................................................... 102
MMI (Man Machine Interface) ...................................................................................................................... 105
Ethernet............................................................................................................................................................ 105
SNMP ............................................................................................................................................................... 105
User Access ............................................................................................................................................ 106
Real time clock ................................................................................................................................................ 107
Rectifier Functions ................................................................................................................................ 107
Rectifier OVSD function ................................................................................................................................ 107
Rectifier control ............................................................................................................................................... 107
Energy Metering, Logging................................................................................................................... 108
Energy metering function .............................................................................................................................. 108
Data Logging ................................................................................................................................................... 108
Alarms .................................................................................................................................................... 111
Alarm Definitions ........................................................................................................................................... 112
Menu / Page Map........................................................................................................................................... 116
Breaker Curve Specification ................................................................................................................ 117

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vii
Maintenance .........................................................................................................................................119
Overview ................................................................................................................................................ 119
Troubleshooting .................................................................................................................................... 120
System Problems .............................................................................................................................................120
System EFX48 Problems (RM3-410/420 Models only) ...............................................................................124
Replacing or Adding a Rectifier .......................................................................................................... 127
Replacing the EFX48 ............................................................................................................................. 129
Battery Mid-point Monitoring (String Fail) Alarm ........................................................................... 130
Cybersecurity .........................................................................................................................................132
Overview ................................................................................................................................................ 132
Specifications .........................................................................................................................................138
Connector Pin-outs .....................................................................................................................................151
EFX48 System Controller Connector Pin-outs .................................................................................. 151
Equipment and Tools.................................................................................................................................153
Safety Equipment ............................................................................................................................................153
Essential Tools .................................................................................................................................................153
Recommended Tools ......................................................................................................................................153
Spare Parts ............................................................................................................................................. 154
Purchasing Information .................................................................................................................................154
Circuit Diagrams .........................................................................................................................................155
Menu Map .........................................................................................................................................156
Equipment Incident Report ......................................................................................................................159
Worldwide Support....................................................................................................................................161
Index ...........................................................................................Error! Bookmark not defined.

viii IPN March 2019

DC System and Component

C h a p t e r 1
DC System and Component Safety
Consignes de sécurité relatives aux ateliers d'énergie et leurs composants
Seguridad de los sistemas de CC y sus components
Sicurezza di componenti e sistemi DC
直流系统及组件安全
DC-System und Komponentensicherheit

IPN March 2019
10
Safety Warnings
Save these instructions – this manual contains important safety information for the transporting, unpacking,
installation and operation of all Eaton’s DC System products.
Important
If you are not able to understand the full manual provided with the dc system, please contact your Eaton
representative before commencing any handling, installation or operation activities. Contact details can be
found in the Worldwide Support section.
Audience
This guide is intended for use by:
Installers competent in:
• installing and commissioning dc power systems

• the relevant local electrical safety regulations and wiring standards
Operators and maintenance staff competent in:
• operation of dc power systems

Reporting Problems with this Manual

Please use this email address to report any problems you find in this guide:
For Further Information and Technical Assistance

For further information and technical assistance see Worldwide Support section.
Warnings
This section contains important warnings. Read these warnings before installing or operating an Eaton DC
power system.
Electrical Safety
• Any Eaton dc power systems not pre-installed in a system cabinet must be mounted in an
enclosed cabinet that meets safety and fire enclosure requirements as specified in AS/NZS
60950.1 and EN 60950-1.
• The dc power system may be powered from multiple ac sources and dc sources. All ac and
dc sources must be isolated before internally servicing the equipment. The practicality of

IPN March 2019
11
isolating equipment will depend on local regulations and/or customer requirements. Please
ensure both are checked before commencing work.
• The dc power system MCBs are not a disconnect device. The dc power system must be
connected to a suitable upstream ac supply disconnect device such as Miniature Circuit
Breaker(s) (MCB) or fuses. This device must isolate both the phase and neutral conductors in
single-phase and three-phase connections, unless the neutral conductor is clearly identified.
• If the dc power system is to be installed in a location where the ambient temperature may
rise above 50ºC (122ºF), then 105°C rated cable rated cable must be used for all connections.
• The dc power system is not compatible with IT (Impedance Terra) ac power distribution
topologies. For advice see Worldwide Support section.
• A registered electrician (or suitably qualified person) must check the integrity of the
installed cabling, BEFORE the dc power system is powered up.
• Tasks must be performed in the sequence documented in this manual and accompanying
product manual.
Location and Environment

• A dc power system must be installed in a restricted access location, unless it includes
features to allow otherwise.
• For ease of access and to maintain optimum system cooling observe the clearances stated in
the relevant product manual.
• Dust build-up within the dc power system may cause premature failure. In dusty
environments filter the ventilation air entering the equipment room. Ensure regular cleaning
of the air filters.
• Do not allow water or any foreign object to enter the dc power system. Do not place objects
containing liquid on top of or near the unit.
• Flooded cell and VRLA lead acid batteries can emit explosive gases and must be installed
with adequate ventilation. Refer to the battery manufacturer, supplier, or power system
designer for advice on minimum ventilation levels.
Reverse Polarity
• Always check that the battery cables have been terminated to the correct system polarity
BEFORE connecting the batteries or closing the battery disconnect device. Connecting
batteries to the dc power system with incorrect system polarity will damage the rectifiers
and void all warranty claims.
Hazardous Energy Levels

• Rectifiers, converters and batteries contain hazardous energy levels. Only personnel trained
and experienced in dc power systems are to service/maintain this equipment.
• Always use insulated tools.
• Do not short-circuit the live and common bus bars or cables.
Batteries
• The plastic cases of batteries installed in Eaton dc power system racks must have a
flammability rating of UL 94-V2 or better.
• Flooded cell and VRLA lead acid batteries can emit explosive gases and must be installed
with adequate ventilation. Refer to the battery manufacturer or supplier for advice on
minimum ventilation levels.
• Do not wear a synthetic dust-coat or overalls. Synthetic fabrics can hold static electric
charges that create sparks during discharge.

12 IPN March 2019
• Remove rings, wristwatch and other metal jewellery that might be exposed to battery
terminals, before installing batteries.
• Batteries are powerful sources of energy and present a potential electrical shock and energy
hazard. The energy hazard is always present, even if the batteries are not connected. Avoid
short circuiting terminals of opposite polarity.
• Do not place tools, loose cables or metal objects (such as interconnecting bars) on top of
batteries.
• Do not drop tools, loose cables or metal objects onto intercell connections or terminals.
• Only terminate cables and interconnecting bars after confirming that the termination will
not create a short circuit.
• Always tighten battery terminal bolts according to the battery manufacturer’s specification.
Failing to do so can cause erratic battery performance, possible damage to the battery,
and/or personal injury.
• There is a risk of electric shock or explosion if a battery is replaced by an incorrect type.
• Dispose of batteries according to the instructions given by the manufacturer, or according to
the local rules of the country of installation.
Rectifiers and Converters (DC-DC and Solar)

• All the following instructions apply to rectifiers and converters (from here noted as
rectifiers).
• Only operate the rectifiers when the surrounding area is clean and dust free.
• To reduce the risk of electric shock and maintain optimum system cooling, always cover
empty rectifier slots with blanking panels.
• To avoid electrical shock, do not place hands inside the rectifier magazine.
• Rectifier cases may exceed 100ºC (212ºF), especially after prolonged operation. Use suitable
gloves when removing a rectifier from the magazine.
• Do not attempt to disassemble faulty rectifiers. Return them (in their original packaging)
with a completed Equipment Incident Report, available from the relevant product manual.
• Ensure that any upstream Residual Current Devices (RCDs) are appropriately rated for the
rectifiers' maximum earth leakage current (see specifications in relevant product manual).
DC Distributions
• The dc common bus of the dc power system can be connected to earth (ground). If this
connection is made all of the following conditions must be met:
• Your equipment and the dc power system must be located within the same premises.
• No switching or disconnecting devices are allowed in the conductor between the dc
common line and the point of connection to the earth electrode conductor.
• See further information relating to earthing in the relevant product manual.
• For installations in the United States, Listed compression connectors must be used to
terminate Listed field-wired conductors where required. For all installations, use the
appropriate connector for the conductor size as specified by the connector manufacturer.
And use only the connector manufacturer's recommended tooling or tooling approved for
that connector.
• Follow all applicable local and national rules and regulations when making field
connections.
• Tighten all electrical connections to the torques stated in the product manual or on the
manufacturer's label.

IPN March 2019
13
Servicing and Maintenance

• Eaton dc systems contain hazardous voltages and hazardous energy levels. Before
undertaking any maintenance task refer to more detailed information in the relevant
product manual, and refer to any country rules and regulations relating to live working.
• If a maintenance task must be performed on a "live" system then take all necessary
precautions to avoid short-circuits or disconnection of the load equipment, and follow any
"live-working" instructions applicable to the site.
• Only perform the maintenance tasks described in the product manual. All other tasks are
classified as Servicing. Servicing must only be performed according to specific instructions
and only by personnel authorized by Eaton. This includes disassembly and/or servicing of
any modules.
• For further information on Servicing contact your local Eaton dc product supplier, or refer to
the contact details in the Worldwide Support section.
EMC Compliance
• The dc power system may be used in close proximity to other electronic equipment,
provided installation is carried out according to instructions in the product manual.
However, proper installation and compliance with EMC standards does not guarantee that
the dc power system will not respond to electromagnetic disturbances, or will not cause
interference to other equipment in a particular installation.
• In a domestic environment this product may cause radio interference in which case the user
may be required to take appropriate measures.
• This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that the interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
Inspecting the Equipment and Reporting Damage

Unpack the equipment and inspect it carefully for possible damage that may have occurred while in transit.
Do not use any damaged equipment. Report any damage immediately, using a completed Equipment
Incident Report from the relevant product manual.
• Keep the original packaging to use if any item needs to be returned for replacement or repair.

14 IPN March 2019
Worldwide Support
For product information and a complete listing of worldwide sales offices, visit Eaton's website at:
dcpower.eaton.com or email: [email protected]
For technical support contact either your local Eaton dc product representative, the closest office from the
following list.
Australia: 1300-877-359
Canada: 1-800-461-9166
Central America: +506 22477678
China: +86 755-2757-2666 or
400-830-3938
Europe / Middle East / Africa: +44 1243-810-500
Hong Kong / Korea / Japan: +852 2745-6682
India: +91 11-45851800 extn. 825
New Zealand 0508 NZ Service (0508-697-378)
Singapore / South East Asia: +65 6825-1668
South America: +54 11-4124-4000
South Pacific: +64 3-343-7448
Taiwan: +886 2-6600-6688 or
free call 0800-011-912
United States of America (Toll Free): 1-800-843-9433 - option 2 - option 7

IPN March 2019
15
Consignes de sécurité relatives aux ateliers d'énergie et leurs composants
Avertissements de sécurité
Conservez ces instructions. Ce manuel contient des informations de sécurité importantes pour le transport,
le déballage, l'installation et l'utilisation de tous les ateliers d'énergie courant continu Eaton.
Important
Si vous ne parvenez pas à comprendre l'ensemble du manuel fourni avec l 'atlier d'énergie courant continu,
veuillez contacter votre représentant Eaton avant de commencer toute manipulation, installation ou
utilisation. Vous trouverez ses coordonnées dans la section Assistance mondiale.
Public c concerné
Le présent guide est destiné aux personnes suivantes :
Les installateurs compétents dans :
• l'installation et la mise en service d 'ateliers d'énergie courant continu

• les conditions de sécurité au travail pour les équipements alimentés en courant alternatif et courant
continu
• la réglementation relative à la sécurité électrique et les normes de câblage applicables localement
Les opérateurs et le personnel de maintenance compétents dans :
• l'utilisation des systèmes d'alimentation en courant continu

• les conditions de travail en sécurité pour les équipements alimentés en courant alternatif et courant
continu
Signaler des problèmes liés au présent manuel

Veuillez utiliser cette adresse e-mail pour signaler tout problème rencontré avec le présent guide :
Communication marketing produits courant continu Eaton
E-mail : [email protected]
Pour plus d'informations et une assistance technique

Pour plus d'informations et une assistance technique, reportez-vous à la section Assistance mondiale.
Mises en garde
La présente section contient des avertissements importants. Lisez ces avertissements avant d'installer ou
d'utiliser un système d'alimentation courant continu Eaton.
Sécurité électrique
• Tout système d'alimentation courant continu d'Eaton non pré-installé dans une armoire doit
être monté dans une armoire fermée répondant aux exigences de sécurité et de coffrets
coupe-feu, tel que spécifié dans les normes AS/NZS 60950.1 et EN 60950-1.
16 IPN March 2019
• Le système d'alimentation en CC peut être alimenté par plusieurs sources de CA et sources
de CC. Toutes les sources de CA et CC doivent être isolées avant raccordement à
l'équipement. L'utilité de l'isolation de l'équipement dépendra de la réglementation locale
et/ou des exigences du client. Veuillez vous assurer d'avoir vérifié les deux avant de
commencer à travailler.
• Les disjoncteurs de l'atelier d'énergie courant continu ne sont pas un dispositif de coupure. L
'atelier d'énergie courant continu doit être raccordé à un dispositif de coupure
d'alimentation en courant alternatif adapté en amont, tel qu'un ou plusieurs disjoncteurs
miniatures ou fusibles. Ce dispositif doit isoler les conducteurs de neutre et phase dans les
installations monophasée comme triphasée, sauf si le conducteur de neutre est clairement
identifié.
• Si l'atelier d'énergie courant continu doit être installé à un endroit où la température
ambiante peut monter au-dessus de 50 ºC (122 ºF), un câble résistant à 105 °C doit alors être
utilisé pour toutes les connexions.
• L 'atelier d'énergie conrant continu n'est pas compatible avec des topologies de distribution
de courant de type IT (impédance terre). Pour obtenir des conseils, consultez la section
Assistance mondiale.
• Un électricien agréé (ou une personne suffisamment qualifiée) doit vérifier l'intégrité du
câblage installé AVANT la mise sous tension d de l'atelier d'énergie.
• Les tâches doivent être réalisées dans l'ordre indiqué dans le présent manuel et qui
accompagne le manuel produit.
Emplacement et environnement
• Un atelier d'energie courant continu doit être installé dans un endroit à accès limité, sauf s'il
présente des caractéristiques permettant le contraire.
• Pour des raisons de facilité d'accès et pour maintenir un refroidissement optimal du
système, respectez les dégagements indiqués dans le manuel produit concerné.
• L'accumulation de poussière dans l'atelier d'énergie conrant continu peut provoquer une
panne prématurée. Dans les environnements poussiéreux, filtrez l'air de ventilation
pénétrant dans la salle des équipements. Veillez au nettoyage régulier des filtres à air.
• Ne permettez pas que de l'eau ou tout objet étranger puisse pénétrer dans l'atelier d'énergie
courant continu. Ne placez pas d'objets contenant un liquide au-dessus de l'unité ou à
proximité.
• Les batteries ouvertes et les batteries de type VRLA au plomb acide peuvent émettre des gaz
explosifs et doivent être installées avec la ventilation adaptée. Rapprochez-vous du fabricant
de batteries, du fournisseur ou du concepteur du système d'alimentation pour obtenir des
conseils sur les niveaux de ventilation minimaux.
Polarité inversée
• Vérifiez toujours que les câbles des batteries ont été reliés à la bonne polarité du système
AVANT de connecter les batteries ou de fermer le dispositif de coupure des batteries. Le fait
de relier les batteries à l'atelier d'énergie courant continu avec une mauvaise polarité de
système endommagera les redresseurs et annulera toute réclamation concernant la garantie.
Niveaux d'énergie dangereux

• Les redresseurs, les convertisseurs et les batteries contiennent des niveaux d'énergie
dangereux. Seul le personnel formé et expérimenté en matière d'ateliers d'énergie courant
continu sont autorisés à réparer/entretenir cet équipement.
• Utilisez toujours des outils isolés.
• Ne court-circuitez pas le jeu de barre ou les câbles de masse et de polarités sous tension.

IPN March 2019
17
Batteries
• Le boîtier plastique des batteries installées dans les racks des ateliers d'énergie continue
Eaton doit avoir un indice d'inflammabilité UL 94-V2 ou supérieur.
• Les batteries ouvertes et les batteries VRLA au plomb acide peuvent émettre des gaz
explosifs et doivent être installées avec la ventilation adaptée. Rapprochez-vous du fabricant
ou du fournisseur de batteries pour obtenir des conseils sur les niveaux de ventilation
minimal.
• Ne portez pas de cache-poussière ou de salopette synthétique. Les tissus synthétiques
peuvent retenir des charges d'électricité statique qui créent des étincelles pendant la
décharge.
• Retirez vos bagues, votre montre et tout autre bijou métallique qui pourrait être exposé aux
bornes des batteries avant d'installer ces dernières.
• Les batteries sont des sources d'énergie puissantes et représentent un potentiel risque de
choc électrique et de danger électrique. Le danger électrique est toujours présent, même si
les batteries ne sont pas connectées. Évitez de court-circuiter les bornes de polarité opposée.
• Utilisez toujours des outils isolés.
• Ne placez pas d'outils, de câbles déconnectés ou d'objets métalliques (tels que des barres
d'interconnexion) sur le dessus des batteries.
• Ne laissez pas tomber d'outils, de câbles déconnectés ou d'objets métalliques sur les
connexions entre les piles ou les bornes.
• Ne raccordez les câbles et les barres d'interconnexion qu'après avoir confirmé que le
raccordement ne créera pas de court-circuit.
• Serrez toujours les boulons des bornes de batterie conformément à la spécification du
fabricant de la batterie. Dans le cas contraire, un fonctionnement instable de la batterie, des
dommages sur la batterie et/ou des blessures peuvent survenir.
• Il existe un risque de choc électrique ou d'explosion si une batterie est remplacée par une
autre batterie aux caractéristiques inappropriées.
• Éliminez les batteries conformément aux instructions fournies par le fabricant ou
conformément aux règlementations locales du pays d'installation.
Redresseurs et convertisseurs (CC-CC et solaires)

• Toutes les instructions suivantes s'appliquent aux redresseurs et convertisseurs (ci-après
désignés les redresseurs).
• N'utilisez les redresseurs que quand la zone environnante est propre et exempte de
poussières.
• Pour limiter le risque de choc électrique et maintenir un refroidissement optimal du
système, couvrez toujours les emplacements vides des redresseurs avec des obturateurs.
• Pour éviter le choc électrique, ne mettez pas vos mains dans le magasin redresseur.
• La température du boîtier du redresseur peut dépasser 100 °C (212 °F), en particulier après
une utilisation prolongée. Utilisez des gants adaptés pour retirer un redresseur du magasin.
• N'essayez pas de démonter les redresseurs en panne. Renvoyez-les (dans leur emballage
d'origine) avec un rapport d'incident d'équipement que vous aurez rempli. Vous le
trouverez dans le manuel produit concerné.
• Assurez-vous que tous les disjoncteurs différentiels de fuite à la terre (DDFT) en amont
correspondent au courant à la terre maximal du redresseur (voir les spécifications dans le
manuel produit concerné).

18 IPN March 2019
Distributions de CC
• Le bus commun courant continu de l'atelier d'énergie peut être raccordé à la terre. Si ce
raccord est effectué, toutes les conditions suivantes doivent être satisfaites :
• Votre équipement et l'atelier d'énergie courant continu doivent se trouver dans les mêmes
locaux.
• Aucun commutateur ou dispositif de coupure n'est autorisé dans le conducteur entre la
ligne commune courant continu et le point de raccord au conducteur du pôle de terre.
• Vous trouverez de plus amples informations concernant la mise à la terre dans le manuel
produit concerné.
• Pour les installations aux États-Unis, des embouts à sertir certifiésdoivent être utilisés pour
l'extrémité des conducteurs raccordés sur place lorsque cela est nécessaire. Pour toutes les
installations, utilisez le raccord adapté à la taille du conducteur tel que spécifié par le
fabricant du raccord. N'utilisez que des outillages recommandés par le fabricant du raccord
ou des outils approuvés pour ce connecteur.
• Respectez toutes les règles et réglementations locales et nationales applicables en procédant
à des raccordements sur site.
• Serrez tous les raccords électriques aux couples indiqués dans le manuel produit ou sur
l'étiquette du fabricant.
Réparation et entretien
• Les ateliers d'énergie courant continu d'Eaton contiennent des tensions dangereuses et des
niveaux d'énergie dangereux. Avant d'entreprendre tout travail d'entretien, reportez vous
aux informations plus détaillées dans le manuel produit concerné et reportez-vous aux
règles et réglementations du pays concernant les travaux sous tension.
• Si une opération de maintenance doit être réalisée sur un système « sous tension », prenez
alors toutes les précautions nécessaires pour éviter les courts-circuits ou la déconnexion de
la chage alimentée et respectez toutes les instructions relatives aux « travaux sous tension »
applicables au site.
• Procédez uniquement aux travaux d'entretien décrits dans le manuel produit. Toutes les
autres tâches sont répertoriées comme des Réparations. Les Réparations doivent être
uniquement réalisées conformément aux instructions spécifiques et par le personnel autorisé
par Eaton. Cela inclut le démontage et/ou la réparation de tous les modules.
• Pour plus d'informations sur les Réparations, contactez votre fournisseur de produits
courant continu Eaton local ou reportez-vous aux coordonnées indiquées dans la section
Assistance mondiale.
Conformité EMC
• Le système d'alimentation en CC peut être utilisé à proximité d'autres équipements
électroniques sous réserve que l'installation soit réalisée conformément aux indications du
manuel produit. Cependant, une bonne installation et le respect des normes EMC ne
garantissent pas que l'atelier d'énergie courant continu ne soit pas sensible aux perturbations
électromagnétiques ou ne provoque pas d'interférence aux autres équipements dans une
installation particulière.
• Dans un environnement domestique, ce produit peut provoquer des interférences radio,
auquel cas 'utilisateur peut être amené à prendre des mesures adaptées.
• Le présent équipement génère, utilise et peut émettre une énergie en radiofréquence et, s'il
n'est pas installé et utilisé conformément aux instructions, peut provoquer des interférences
néfastes pour les communications radio. Toutefois, il n'existe aucune garantie indiquant que
ces interférences ne se produiront pas dans une installation particulière. Si le présent
équipement provoque effectivement des interférences néfastes à la réception de la radio ou

IPN March 2019
19
de la télévision, ce qui peut être déterminé en mettant l'équipement hors tension et sous
tension, l'utilisateur est invité à essayer de corriger ces interférences par l'une ou plusieurs
des mesures suivantes :
 Réorienter ou déplacer l'antenne de réception.
 Augmenter la distance séparant l'équipement et le récepteur.
 Raccorder l'équipement à une prise sur un circuit différent de celui auquel le récepteur
est raccordé.
 Consulter le distributeur ou un technicien radio/TV expérimenté.
Inspection de l'équipement et signalement des dommages

Déballez l'équipement et inspectez-le attentivement pour vérifier la présence d'éventuels dommages qui ont
pu survenir lors du transport. N'utilisez pas un équipement endommagé. Signalez tout dommage
immédiatement en remplissant un rapport d'incident d'équipement que vous trouverez dans le manuel
produit concerné.
• Conservez l'emballage d'origine pour l'utiliser si un article doit être renvoyé pour être remplacé ou
réparé.

20 IPN March 2019
Assistance mondiale
Pour de plus amples informations et une liste complète des bureaux commerciaux à travers le monde,
rendez-vous sur le site Web d'Eaton : dcpower.eaton.com ou écrivez à l'adresse e-mail suivante :
[email protected]
Pour obtenir de l'assistance technique, contactez aux choix votre représentant local pour les produits courant
continu Eaton ou le bureau le plus proche de vous parmi la liste suivante.
Australie : 1300-877-359
Canada : 1-800-461-9166
Amérique centrale : +506 22477678
Chine : +86 755-2757-2666 ou
400-830-3938
Europe/Afrique/Moyen-Orient : +44 1243-810-500
Hong Kong/Corée/Japon : +852 2745-6682
Inde : +91 11-45851800 extn. 825
Nouvelle-Zélande : 0508 NZ Service (0508-697-378)
Singapour/Asie du Sud-Est : +65 6825-1668
Amérique du Sud : +54 11-4124-4000
Pacifique Sud : +64 3-343-7448
Taïwan : +886 2-6600-6688 ou
0800-011-912 appel gratuit
États-Unis d'Amérique (numéro 1-800-843-9433 - option 2 - option 7
gratuit) :

IPN March 2019
21
Seguridad de los sistemas de CC y sus componentes
Advertencias de seguridad
Guarde estas instrucciones. Este manual contiene información de seguridad importante para el transporte,
desembalaje, instalación y funcionamiento de todos los productos del sistema de CC de Eaton.
Importante
Si no entiende el manual completo proporcionado con el sistema de CC, póngase en contacto con su
representante de Eaton antes de proceder con las actividades de manipulación, instalación o funcionamiento.
Puede encontrar los datos de contacto en la sección Asistencia en todo el mundo.
Destinatarios
El uso de esta guía está destinado a:
Instaladores con competencias en:
• Instalación y puesta en funcionamiento de sistemas de alimentación de CC

• Prácticas de trabajo seguras para equipos con alimentación de CA y CC
• Normativas de seguridad eléctrica locales y estándares de cableado correspondientes
Operadores y personal de mantenimiento con competencias en:
• Funcionamiento de sistemas de alimentación de CC

• Prácticas de trabajo seguras para equipos con alimentación de CA y CC
Notificación de problemas con este manual

Utilice esta dirección de correo electrónico para notificar cualquier problema que encuentre en esta guía:
Comunicaciones de marketing de productos de CC de Eaton
Correo electrónico: [email protected]
Para obtener más información y asistencia técnica

Para obtener más información y asistencia técnica, consulte la sección Asistencia en todo el mundo.
Advertencias
Esta sección contiene advertencias importantes. Lea estas advertencias antes de instalar o utilizar un sistema
de alimentación de CC de Eaton.
Seguridad eléctrica
• Todos los sistemas de alimentación de CC de Eaton que no estén preinstalados en un
armario de sistema se deben montar en un armario cerrado que cumpla los requisitos de
seguridad e incendios de la caja especificados en AS/NZS 60950.1 y EN 60950-1.
• El sistema de alimentación de CC puede recibir dicha potencia de fuentes de CA y fuentes
de CC. Se deben aislar todas las fuentes de CA y CC antes de reparar internamente el
22 IPN March 2019
equipo. La utilidad de aislar el equipo dependerá de las normativas locales y/o los
requisitos del cliente. Asegúrese de consultar ambas fuentes de referencia antes de empezar
a trabajar.
• Los MCB del sistema de alimentación de CC no son un dispositivo de desconexión. El
sistema de alimentación de CC debe estar conectado a un dispositivo de desconexión de
suministro de CA ascendente adecuado, como un disyuntor (MCB) o un fusible. Este
dispositivo debe aislar los conductores de fase y neutros en conexiones monofásicas y
trifásicas, a menos que el conductor neutro se haya identificado claramente.
• Si el sistema de alimentación de CC se va a instalar en una ubicación donde la temperatura
ambiental puede subir por encima de los 50 ºC (122 ºF), se debe utilizar un cable certificado
para soportar hasta 105 °C para todas las conexiones.
• El sistema de alimentación de CC no es compatible con las topologías de distribución de
alimentación de CA IT (Impedance Terra). Para obtener asesoramiento, consulte la sección
Asistencia en todo el mundo.
• Un electricista autorizado (o una persona adecuadamente cualificada) debe comprobar la
integridad del cableado instalado, ANTES de encender el sistema de alimentación de CC.
• Las tareas se deben realizar en la secuencia indicada en este manual y en el manual que
acompaña al producto.
Ubicación y entorno
• Un sistema de alimentación de CC se debe instalar en una ubicación de acceso restringido, a
menos que incluya características que permitan lo contrario.
• Para conseguir una mayor facilidad de uso y mantener la refrigeración óptima del sistema,
tenga en cuenta las restricciones indicadas en el manual del producto correspondiente.
• La acumulación de polvo dentro del sistema de alimentación de CC puede causar un fallo
prematuro. En entornos polvorientos, filtre el aire de ventilación que entra en la sala donde
se encuentra el equipo. Asegúrese de limpiar con regularidad los filtros de aire.
• No permita que entre agua ni ningún objeto extraño en el sistema de alimentación de CC.
No coloque objetos que contengan líquido encima o cerca de la unidad.
• Las baterías de plomo-ácido VRLA y con electrolito pueden emitir gases explosivos y se
deben instalar con una ventilación adecuada. Consulte al fabricante de la batería, al
proveedor o al diseñador del sistema de alimentación para obtener información sobre los
niveles mínimos de ventilación.
Polaridad inversa
• Compruebe siempre que los cables de la batería estén conectados al sistema en la polaridad
correcta ANTES de conectar las baterías o cerrar el dispositivo de desconexión de las
mismas. La conexión de baterías al sistema de alimentación de CC con una polaridad
incorrecta dañará los rectificadores y anulará todas las reclamaciones de garantía.
Niveles de energía peligrosos

• Los rectificadores, convertidores y baterías contienen niveles de energía peligrosos. Solo el
personal formado y con experiencia en sistemas de alimentación de CC debe
reparar/realizar el mantenimiento de este equipo.
• Utilice siempre herramientas aisladas.
• No cortocircuite los cables o barras de bus comunes y activos.
Baterías
• Las cajas de baterías de plástico instaladas en los racks del sistema de alimentación de CC de
Eaton deben tener una clasificación de inflamabilidad de UL 94-V2 o superior.

IPN March 2019
23
• Las baterías de plomo-ácido VRLA y con electrolito pueden emitir gases explosivos y se
deben instalar con una ventilación adecuada. Consulte al fabricante de la batería o al
proveedor para obtener información sobre los niveles mínimos de ventilación.
• No lleve batas o trajes sintéticos. Los tejidos sintéticos pueden contener cargas de
electricidad estática que sueltan chispas durante la descarga.
• Quítese anillos, relojes y otras joyas metálicas que pueden quedar expuestos a los terminales
de las baterías antes de instalarlas.
• Las baterías son fuentes de energía potentes y suponen un peligro potencial energético y de
descarga eléctrica. El peligro energético siempre está presente, incluso cuando las baterías
no están conectadas. Evite cortocircuitar los terminales de polaridad opuesta.
• Utilice siempre herramientas aisladas.
• No coloque herramientas, cables sueltos ni objetos metálicos (como barras de interconexión)
encima de las baterías.
• No deje caer herramientas, cables sueltos ni objetos metálicos en las conexiones entre celdas
o los terminales.
• Conecte los cables y las barras de interconexión únicamente después de confirmar que su
terminación no provocará un cortocircuito.
• Apriete siempre los tornillos de los terminales de las baterías según la especificación del
fabricante de las mismas. Si no lo hace, puede provocar un rendimiento errático de las
baterías, un posible daño a las mismas y/o daños personales.
• Existe riesgo de explosión o descarga eléctrica si se sustituye una batería por otra de un tipo
incorrecto.
• Deseche las baterías según las instrucciones proporcionadas por el fabricante o las normas
locales del país de instalación.
Rectificadores y convertidores (CC-CC y solar)

• Todas las instrucciones siguientes son aplicables a rectificadores y convertidores (de ahora
en adelante denominados rectificadores).
• Utilice los rectificadores solo cuando el área circundante esté limpia y libre de polvo.
• Para reducir el riesgo de descarga eléctrica y mantener la refrigeración óptima del sistema,
cubra siempre las ranuras del rectificador con paneles ciegos.
• Para evitar descargas eléctricas, no coloque las manos dentro del chasis del rectificador.
• Las cajas del rectificador pueden superar los 100 ºC (212 ºF), especialmente tras un
funcionamiento prolongado. Utilice guantes adecuados al extraer un rectificador del chasis.
• No intente desmontar los rectificadores defectuosos. Devuélvalos (en su embalaje original)
con el informe de incidentes del equipo debidamente cumplimentado, que podrá encontrar
en el manual del producto correspondiente.
• Asegúrese de que todos los dispositivos de corriente residual (RCD) tienen la clasificación
adecuada para la corriente de fuga de tierra máxima de los rectificadores (consulte las
especificaciones en el manual del producto correspondiente).
Distribuciones de CC
• El bus común de CC del sistema de alimentación de CC se puede conectar a tierra. Si se
realiza esta conexión, se deben cumplir todas las siguientes condiciones:
• Su equipo y el sistema de alimentación de CC deben estar ubicados dentro de las mismas
instalaciones.

24 IPN March 2019
• No está permitido colocar ningún dispositivo de conmutación o desconexión en el
conductor entre la línea común de CC y el punto de conexión al conductor de electrodos de
tierra.
• Consulte más información relacionada con la conexión a tierra en el manual del producto
correspondiente.
• Para las instalaciones en Estados Unidos, deben utilizarse los conectores de compresión
indicados para terminar los conductores de campo conectados por cable cuando sea
necesario. Para todas las instalaciones, utilice el conector adecuado para el tamaño del
conductor según las especificaciones del fabricante del conector. Y utilice solo las
herramientas recomendadas por el cliente o aquellas aprobadas para ese conector.
• Siga todas las reglas y normativas aplicables, tanto locales como nacionales, al realizar las
conexiones de campo.
• Ajuste todas las conexiones eléctricas a los pares indicados en el manual del producto o en la
etiqueta del fabricante.
Reparaciones y mantenimiento
• Los sistemas de CC de Eaton contienen tensiones y niveles de energía peligrosos. Antes de
realizar cualquier tarea de mantenimiento, consulte la información más detallada en el
manual del producto correspondiente y todas las reglas y normativas del país relacionadas
con la realización de trabajos en tensión.
• Si se debe realizar una tarea de mantenimiento en un sistema “activo”, tome todas las
precauciones necesarias para evitar cortocircuitos o la desconexión del equipo de carga y
siga todas las instrucciones de “trabajos en tensión” aplicables al sitio.
• Realice solo las tareas de mantenimiento descritas en el manual del producto. El resto de
tareas se clasifican como reparaciones. Las reparaciones solo se deben realizar siguiendo las
instrucciones específicas y solo las debe efectuar personal autorizado por Eaton. Esto incluye
el desmontaje y/o reparación de cualquier módulo.
• Para obtener más información sobre reparaciones, póngase en contacto con el proveedor
local de productos de CC de Eaton o consulte los datos de contacto en la sección Asistencia
en todo el mundo.
Cumplimiento de normas CEM

• El sistema de alimentación de CC se puede utilizar cerca de otros equipos electrónicos,
siempre que la instalación se lleve a cabo según las instrucciones del manual del producto.
Sin embargo, una instalación correcta y el cumplimiento de las normas CEM no garantizan
que el sistema de alimentación de CC no responda a las perturbaciones electromagnéticas o
no cause interferencias en otro equipo en una instalación concreta.
• En un entorno doméstico, este producto puede provocar interferencias de radio, en cuyo
caso, puede que el usuario tenga que tomar las medidas apropiadas.
• Este equipo genera, utiliza y puede emitir energía de radiofrecuencia y, si no se instala ni
utiliza según las instrucciones, puede provocar interferencias perjudiciales para las
comunicaciones por radio. Sin embargo, no hay garantía de que no se produzcan
interferencias en una instalación concreta. Si este equipo causa interferencias perjudiciales
para la recepción de la señal de radio o televisión, lo cual se puede determinar apagando y
encendiendo el equipo, se sugiere al usuario que intente corregir la interferencia aplicando
una o más de las siguientes medidas:
• Reoriente o recoloque la antena de recepción.
• Aumente la separación entre el equipo y el receptor.
• Conecte el equipo a una toma en un circuito diferente al que está conectado el receptor.

IPN March 2019
25
• Consulte al distribuidor o a un técnico con experiencia en radios/televisores para obtener

ayuda.
Inspección del equipo y notificación de daños

Desembale el equipo e inspecciónelo cuidadosamente para comprobar si hay algún daño que se haya podido
producir durante el transporte. No utilice ningún equipo dañado. Notifique cualquier daño inmediatamente
cumplimentando el informe de incidentes del equipo del manual del producto correspondiente.
• Conserve el embalaje original para utilizarlo si es necesario devolver algún elemento para su
sustitución o reparación.

26 IPN March 2019
Asistencia en todo el mundo
Para obtener información de los productos y un listado completo de las oficinas de ventas de todo el mundo,
visite el sitio web de Eaton en dcpower.eaton.com o envíe un correo electrónico a: [email protected]
Para obtener asistencia técnica, póngase en contacto con el representante local de productos de CC de Eaton,
en la oficina más cercana de la siguiente lista:
Australia: 1300-877-359
Canadá: 1-800-461-9166
Centroamérica: +506 22477678
China: +86 755-2757-2666 o
400-830-3938
Europa/Oriente Medio/África: +44 1243-810-500
Hong Kong/Corea/Japón: +852 2745-6682
India: +91 11-45851800 ext. 825
Nueva Zelanda: 0508 NZ Service (0508-697-378)
Singapur/Sudeste Asiático: +65 6825-1668
Sudamérica: +54 11-4124-4000
Pacífico Sur: +64 3-343-7448
Taiwán: +886 2-6600-6688 o
0800-011-912 (llamada gratuita)
Estados Unidos de América (número 1-800-843-9433 - opción 2 - opción 7
gratuito):

IPN March 2019
27
Sicurezza di componenti e sistemi DC
Avvertenze per la sicurezza

Si prega di conservare queste istruzioni. Questo manuale contiene importanti informazioni di sicurezza
relative a trasporto, disimballaggio, installazione e funzionamento dei prodotti di sistema DC di Eaton.
Importante
In caso d’impossibilità nel comprendere il manuale completo fornito con il sistema DC, contattare il
rappresentante Eaton prima di iniziare qualsiasi attività di movimentazione, installazione o esercizio. I
recapiti sono riportati nella sezione Supporto globale.
Pubblico
Questa guida è destinata all'uso da parte di:
Tecnici competenti in materia di:
• installazione e messa in servizio dei sistemi di alimentazione DC

• procedure di lavoro sicure per attrezzature alimentate in corrente continua e alternata
• normativa elettrica e di sicurezza locale e standard di cablaggio
Operatori e personale competenti in materia di:
• esercizio dei sistemi di alimentazione DC

• procedure di lavoro sicure per attrezzature alimentate in corrente continua e alternata
Segnalazione dei problemi incontrati con questo manuale

Per segnalare eventuali problemi rilevati in questa guida, si prega di utilizzare questo indirizzo email:
Per ulteriori informazioni e assistenza tecnica

Per ulteriori informazioni e assistenza tecnica consultare la sezione Supporto globale.
Avvertenze
Questa sezione contiene importanti avvertenze. Leggere queste avvertenze prima d’installare o mettere in
funzione un sistema di alimentazione DC Eaton.
Sicurezza elettrica
• I sistemi di alimentazione DC Eaton non pre-installati in un armadio devono essere montati
in un alloggiamento chiuso rispondente ai requisiti di sicurezza e antincendio specificati
dalle norme AS/NZS 60950.1 ed EN 60950-1.
• Il sistema di alimentazione DC può essere alimentato da fonti multiple, a corrente alternata e
continua. Prima d’intervenire all'interno dell'apparecchiatura, tutte le fonti AC e DC devono
28 IPN March 2019
essere isolate. Le pratiche di isolamento delle attrezzature dipendono dalle normative locali
e/o dalle esigenze del cliente. Si prega di controllare entrambi gli aspetti prima di iniziare il
lavoro.
• Gli MCB del sistema di alimentazione DC non sono un dispositivo di sezionamento. Il
sistema di alimentazione DC deve essere collegato a monte a un idoneo dispositivo di
sezionamento di alimentazione AC, come un interruttore magnetotermico (MCB) o dei
fusibili. In connessioni monofase e trifase, questo dispositivo deve isolare sia la fase sia il
neutro, a meno che il conduttore di neutro sia chiaramente identificato.
• Se il sistema di alimentazione DC deve essere installato in un luogo in cui la temperatura
ambiente può salire sopra i 50 °C (122 ºF), per tutti i collegamenti si deve utilizzare un cavo
con valore nominale di 105 °C.
• Il sistema di alimentazione DC non è compatibile con le topologie di distribuzione IT
(neutro isolato da Terra / Terra con impedenza). Per suggerimenti consultare la sezione
Supporto globale.
• Un tecnico autorizzato (o una persona qualificata) deve controllare l'integrità del cablaggio
installato PRIMA dell´attivazione del sistema di alimentazione.
• Le varie attività devono essere eseguite nella sequenza illustrata in questo manuale e nel
manuale di prodotto in accompagnamento.
Collocazione e condizioni ambientali

• Un sistema di alimentazione DC deve essere installato in un luogo ad accesso limitato, a
meno che non includa funzionalità che consentano altre collocazioni.
• Per facilitare l'accesso e mantenere un raffreddamento ottimale del sistema, rispettare le
distanze indicate nel manuale del prodotto in questione.
• L'accumulo di polvere all'interno del sistema di alimentazione DC può causare guasti
prematuri. In ambienti polverosi, filtrare l'aria di ventilazione in entrata nella sala macchine.
Effettuare la pulizia regolare dei filtri dell'aria.
• Evitare l'ingresso di acqua o corpi estranei nel sistema di alimentazione DC. Non
posizionare oggetti contenenti liquidi sopra o vicino all'unità.
• Le batterie al piombo VRLA e a vaso aperto possono emettere gas esplosivi e devono essere
installate con una ventilazione adeguata. Per informazioni sui livelli minimi di ventilazione,
si prega di fare riferimento al produttore della batteria, al fornitore o al progettista del
sistema di alimentazione.
Inversione polarità
• Controllare sempre che i cavi della batteria siano stati collegati sulla corretta polarità del
sistema prima di collegare la batteria o chiudere il dispositivo di sezionamento della
batteria. Il collegamento delle batterie al sistema di alimentazione a corrente continua con
polarità errata danneggerà i raddrizzatori e annullerà tutti i diritti di garanzia.
Livelli di energia pericolosi

• Raddrizzatori, convertitori e batterie sono soggetti a livelli di energia pericolosi. Solo
personale addestrato ed esperto in sistemi di alimentazione DC è autorizzato a effettuare
l'assistenza tecnica/manutenzione di tali apparecchiature.
• Usare sempre utensili isolati.
• Non mettere in corto circuito le sbarre o i cavi di fase e di massa.
Batterie
• Gli alloggiamenti in plastica delle batterie installate negli armadi dei sistemi di
alimentazione DC Eaton devono avere un grado di infiammabilità UL 94-V2 o superiore.

IPN March 2019
29
• Le batterie al piombo VRLA e a vaso aperto possono emettere gas esplosivi e devono essere
installate con una ventilazione adeguata. Per informazioni sui livelli minimi di ventilazione,
si prega di fare riferimento al produttore o al fornitore della batteria.
• Non indossare capi o tute sintetiche. I tessuti sintetici possono accumulare cariche
elettrostatiche che creano scintille durante la scarica.
• Prima di installare le batterie rimuovere anelli, orologi da polso e altri monili in metallo che
possano entrare in contatto con i morsetti.
• Le batterie sono potenti fonti di energia e rappresentano un potenziale pericolo di scossa e
di scarica elettrica. Il rischio di scarica elettrica è sempre presente, anche se le batterie non
sono collegate. Evitare di collegare in cortocircuito i terminali di polarità opposta.
• Usare sempre utensili isolati.
• Non posizionare strumenti, cavi volanti o oggetti metallici (come sbarre di interconnessione)
sulla parte superiore delle batterie.
• Non far cadere strumenti, cavi volanti o oggetti metallici sulle connessioni tra le celle o sui
terminali.
• Collegare i cavi e le sbarre di interconnessione solo dopo aver verificato che il collegamento
non dia origine ad un corto circuito.
• Serrare sempre le viti dei morsetti della batteria secondo le specifiche del produttore della
batteria. In caso contrario, è possibile ottenere prestazioni irregolari della batteria, possibili
danni alla batteria e/o lesioni personali.
• Se la batteria viene sostituita con una di tipo non corretto si corre il rischio di scossa elettrica
o di esplosione.
• Smaltire le batterie secondo le istruzioni fornite dal produttore, o secondo le norme locali del
paese di installazione.
Raddrizzatori e convertitori (DC-DC e fotovoltaici)

• Per raddrizzatori e convertitori (da qui denominati raddrizzatori) sono valide tutte le
seguenti istruzioni:
• Mettere in funzione i raddrizzatori solo quando l'area circostante è pulita e senza polvere.
• Per ridurre il rischio di scosse elettriche e mantenere un raffreddamento ottimale del
sistema, tamponare sempre gli alloggiamenti vuoti con pannelli di copertura.
• Per evitare scosse elettriche, non inserire le mani all'interno del gruppo raddrizzatore.
• Le temperature degli involucri dei raddrizzatori possono superare i 100 °C (212 °F),
soprattutto dopo un funzionamento prolungato. Quando si rimuove un raddrizzatore dal
gruppo, utilizzare guanti idonei.
• Non tentare di smontare i raddrizzatori difettosi. Restituirli (nella confezione originale) con
un Rapporto di guasto, completato in ogni sua parte, disponibile nel manuale del prodotto
in questione.
• Assicurarsi che qualsiasi interruttore differenziale (RCD) a monte abbia dei valori nominali
adeguati alla massima corrente di dispersione verso terra dei raddrizzatori (consultare le
specifiche nel manuale del prodotto in questione).
Distribuzioni DC
• Il bus DC comune del sistema a corrente continua può essere collegato a terra (massa). In tal
caso devono essere soddisfatte tutte le seguenti condizioni:
• L'attrezzatura e il sistema di alimentazione DC devono essere collocati all'interno degli stessi
locali.

30 IPN March 2019
• Non è consentito alcun dispositivo di commutazione o di sezionamento nel conduttore tra la
linea comune DC e il punto di connessione al conduttore di messa a terra.
• Ulteriori informazioni sulla messa a terra sono disponibili nel manuale del prodotto in
questione.
• Per le installazioni negli Stati Uniti, per terminare conduttori certificati collegabili sul campo
devono essere utilizzati, quando richiesto, connettori a compressione certificati. Per tutte le
installazioni, utilizzare il connettore adatto alla dimensione del conduttore, secondo quanto
specificato dal produttore del connettore. Utilizzare solo utensili consigliati dal produttore
del connettore o utensili omologati per tale connettore.
• Quando si effettuano i collegamenti sul campo seguire tutte le norme e i regolamenti locali e
nazionali.
• Serrare tutti i collegamenti elettrici alle coppie di serraggio indicate nel manuale del
prodotto o sull'etichetta del produttore.
Assistenza tecnica e manutenzione

• I sistemi DC Eaton prevedono tensioni e livelli di energia pericolosi. Prima di intraprendere
qualsiasi operazione di manutenzione, consultare le informazioni più dettagliate nel
manuale del prodotto in questione e fare riferimento a tutte le norme e i regolamenti in
materia di lavori sotto tensione.
• Se un'attività di manutenzione deve essere eseguita su un sistema "sotto tensione", adottare
tutte le precauzioni necessarie per evitare cortocircuiti o distacco delle apparecchiature di
carico, seguendo le istruzioni relative ai "lavori sotto tensione" applicabili al sito.
• Effettuare soltanto gli interventi di manutenzione descritti nel manuale del prodotto. Tutte
le altre attività sono classificate come Assistenza tecnica. L'assistenza tecnica deve essere
eseguita solo in base a istruzioni specifiche e solo da personale autorizzato da Eaton. Tali
attività comprendono l'assistenza tecnica e/o lo smontaggio di tutti i moduli.
• Per ulteriori informazioni sull'Assistenza tecnica contattare il fornitore di prodotti DC Eaton
locale, o fare riferimento alle informazioni di contatto nella sezione Supporto globale.
Conformità EMC
• Il sistema di alimentazione in corrente continua può essere utilizzato in prossimità di altre
apparecchiature elettroniche, a condizione che l'installazione sia stata effettuata secondo le
istruzioni contenute nel manuale del prodotto. Tuttavia, una corretta installazione e la
conformità agli standard EMC non garantiscono che in particolari condizioni il sistema di
alimentazione DC non sia influenzato dai disturbi elettromagnetici o non causi interferenze
ad altri dispositivi.
• In ambiente domestico, questo prodotto può causare interferenze radio, nel qual caso
l'utente è tenuto a prendere le dovute misure.
• Questa apparecchiatura genera, utilizza e può emettere energia a radiofrequenza e, se non
installata e utilizzata in conformità alle istruzioni, può causare interferenze dannose alle
comunicazioni radio. Tuttavia, non vi è alcuna garanzia che in determinate installazioni non
si verifichino delle interferenze. Se questa apparecchiatura causa interferenze dannose alla
ricezione radio o televisiva, eventualità che può essere determinata accendendola e
spegnendola, l'utente è invitato a cercare di correggere il problema adottando una o più
delle seguenti misure:
• Riorientare o riposizionare l'antenna di ricezione.
• Aumentare la distanza tra l'apparecchiatura e il ricevitore.
• Collegare l'apparecchiatura a una presa su un circuito elettrico diverso da quello a cui è
collegato il ricevitore.
• Consultare il rivenditore o un tecnico radio/TV per ricevere assistenza.

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Ispezione dell'apparecchiatura e segnalazione dei danni

Disimballare l'apparecchiatura e controllare attentamente la presenza di eventuali danni che possono essersi
verificati durante il trasporto. Non utilizzare apparecchiature danneggiate. Segnalare immediatamente gli
eventuali danni, utilizzando il Rapporto danni, completato in ogni sua parte, disponibile nel manuale del
prodotto in questione.
• Conservare l'imballaggio originale, da utilizzare in caso di restituzione di qualsiasi elemento per la

sostituzione o la riparazione.

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Supporto globale
Per informazioni sul prodotto e per un elenco completo degli uffici di vendita in tutto il mondo, visitare il
sito web Eaton dcpower.eaton.com o inviare una email a: [email protected]
Per contattare l'assistenza tecnica o il rappresentante locale per i prodotti DC Eaton, scegliere la sede più
vicina dal seguente elenco.
Australia: 1300-877-359
Canada: 1-800-461-9166
America centrale: +506 22477678
Cina: +86 755-2757-2666 o
400-830-3938
Europa / Medio Oriente / Africa: +44 1243-810-500
Hong Kong / Corea / Giappone: +852 2745-6682
India: +91 11-45851800 ext. 825
Nuova Zelanda 0508 NZ Service (0508-697-378)
Singapore / Sud-est asiatico: +65 6825-1668
Sud America: +54 11-4124-4000
Pacifico meridionale: +64 3-343-7448
Taiwan: +886 2-6600-6688 o
numero verde 0800-011-912
Stati Uniti d'America (numero verde): 1-800-843-9433 - opzione 2 - opzione 7

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直流系统及组件安全
安全警告
请妥善保管这些说明——本手册含有关于运输、拆开、安装以及操作所有伊顿直流系统产品的重要安全信息。
重要事项
如果您无法理解直流系统随附的完整手册，请在进行任何搬运、安装或操作活动前先联系您的伊顿代表。联系
方式见“全球支持”部分。
指南使用者
本指南供以下人员使用：
熟知以下方面的安装人员：
• 直流电系统的安装及调试
• 交流电和直流电设备的安全工作实践
• 当地电气安全规范和接线标准
熟知以下方面的操作人员和维修人员：
• 直流电系统的操作
• 交流电和直流电设备的安全工作实践
报告本手册中的问题
请使用此电子邮件地址报告您在本手册中发现的任何问题：
伊顿直流产品市场营销部门
邮箱：[email protected]
更多信息和技术援助
如需要更多信息和技术援助，请参见“全球支持”部分。
警告
本部分含有重要警告，请在安装或操作伊顿直流电系统前仔细阅读这些警告。
电气安全
• 任何未预先安装在系统机柜内的伊顿直流电系统都必须安装在符合 AS/NZS 60950.1 和 EN
60950-1 规定的安全及防火外壳要求的封闭机柜内。
• 该直流电系统可能由多种交流电源和直流电源供电，所有交流和直流电源在为设备提供内部服
务前都必须隔离。隔离设备的可行性将取决于当地法规和/或客户的要求。请确保在开始工作
前检查该要求。

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• 直流电系统 MCB
并非切断装置，直流电系统必须连接至合适的上游交流电切断装置，如微型断路器 (MCB)
或熔断器。在单相和三相连接中，本设备必须同时隔断相线和中线，除非明确指定了中线。
• 如果要将直流电系统安装在环境温度可能高于 50ºC (122ºF)
的地方，则必须在所有连接中均使用额定温度为 105°C 的电缆。
• 直流电系统不兼容于IT(接地阻抗)交流电配电拓扑结构。请参见“全球支持”部分获取相关建议
。
• 在直流电系统通电前，必须由一名注册电工（或符合适当资格的人员）对所安装线缆的完整性
进行检查。
• 必须依照本手册和随附的产品手册中建议的顺序执行任务。
位置及环境
• 直流电系统须安装在限制进出的地方，除非具有允许随意进出的功能。
• 为了方便进出和维持最佳系统冷却效果，请遵守有关产品手册中规定的安装间隔距离要求。
• 灰尘聚集在直流电系统内可能会导致过早发生故障。在多尘环境中应过滤进入设备室的空气，
并确保定期清洁空气过滤器。
• 请勿让水或任何异物进入直流电系统。请勿将含有液体的物品放置在设备顶部或附近。
• 液体型电池和
VRLA（阀控式铅酸）电池会释放爆炸性气体，安装时必须提供充分的通风条件。请参考电池
制造商、供应商或电源系统设计公司关于最低通风水平的建议。
反极性
• 在连接电池或关闭电池切断装置之前，应始终检查和确保电池电缆与正确的系统极端接。如果
在连接电池与直流电系统时使用不正确的系统极，则会损坏整流器并使所有保修索赔失效。
危险电能等级
• 整流器、转换器和电池均含有危险电能等级。只有经过培训并熟知直流电系统的人员才能检修
/维护此设备。
• 应始终使用绝缘工具。
• 切勿短接火线及公共母线或电缆。
电池
• 安装在伊顿直流系统机架中的电池塑料外壳的可燃性等级至少必须符合 UL 94-V2
标准或更高标准。
• 液体型电池和 VRLA
电池会释放爆炸性气体，安装时必须提供充分的通风条件。请参考电池制造商或供应商关于最
低通风水平的建议。
• 请勿穿合成纤维的风衣或工作服。合成纤维会携带静电，在放电时产生火花。
• 安装电池前应摘除耳环、手表以及其他可能会接触到电池接线柱的金属首饰。
• 电池有很强的电能，可能产生触电和电能危险。即使未连接电池，电能危险也始终存在。应避
免相反电极端子之间的短路。
• 应始终使用绝缘工具。
• 请勿将工具、松散的电缆或金属物品（如接线条）放置在电池顶部。
• 请勿使工具、松散的电缆或金属物品掉落在电池间的接线或端子上。
• 在确认不会造成短路后方能端接或互接电缆。
• 应始终根据电池制造商的规定紧固电池接线柱螺栓。否则，可能会导致电池性能不稳定，并可
能导致电池损坏和/或人员安全问题。
• 如果更换电池时型号不对，可能会有触电或爆炸风险。
• 请根据制造商的说明或安装所在国家的当地法规处置电池。

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整流器和转换器（直流-直流、太阳能）
• 以下所有说明适用于整流器和转换器（在此均标注为整流器）。
• 仅在周围环境干净、无尘的情况下操作整流器。
• 为了减少触电风险和维持最佳系统冷却效果，应始终使用空位面板覆盖空置的整流器插槽。
• 为了避免触电，请勿将手放入整流器盒内。
• 整流器外壳温度可能超过 100ºC
(212ºF)，尤其是在长时间运行后。在将整流器从盒内取出时应使用适当的手套。
• 请勿尝试拆卸发生故障的整流器。请将其放入原始包装，并随附填写完整的设备事故报告（可
从有关产品手册中获取）一起返回给分销商或制造商。
• 请确保任何上游剩余电流装置 (RCD)
的额定值符合整流器的最大接地漏电流（请参阅有关产品手册中的规格）。
直流电配送
• 直流电系统的直流公共母线可接地（地面）。如果接地，须满足以下所有条件：
• 您的设备和直流电系统必须位于同一场地内。
• 直流公共母线和接地导体连接点之间的导体内不得有任何开关装置或切断装置。
• 请参考有关产品手册中更多有关接地的信息。
• 若在美国安装，必须使用经 UL
认证的压接式连接器来端接经UL认证的现场接线导体（如有需要）。对于所有安装情况，请
根据连接器制造商规定的导体尺寸使用适当的连接器。只能使用连接器制造商推荐的工具或经
核准的用于该连接器的工具。
• 在进行现场连接时请遵守所有适用的当地及国家法规。
• 请按照产品手册或制造商标签上说明的扭矩紧固所有电气连接。
检修和维护
• 伊顿直流系统含有危险电压和危险电能等级。请在进行任何维护任务前，请务必参考有关产品
手册中的详细信息，并参考任何与带电作业有关的国家法规。
• 如果必须在“带电”的系统上执行任何维护工作，则应采取一切必要的预防措施，以防荷电设备
短路或断开，并应遵守任何适用于现场的“带电作业”说明。
• 请仅执行产品手册中说明的维护任务。所有其他任务均被分类为“检修”。只有经伊顿授权的人
员且只有在遵循特定指示的情况下方可进行检修。这包括任何模块的拆卸和/或检修。
• 如需要获取更多有关检修的信息，请联系您当地的伊顿直流产品供应商，或参考“全球支持”部
分的联系方式。
EMC 合规性
• 若根据产品手册中的说明安装，直流电系统可在其他电子设备附近使用。但是适当安装和符合
EMC
标准，并不能保证直流电系统在特定安装条件下不会对电磁干扰产生反应或不会对其他设备产
生干扰。
• 在国内环境下，此产品可能会引起无线电干扰，在此情况下，用户可能需要采取适当的措施。
• 此设备会产生、使用并放射无线电频率，如不按照说明安装和使用，可能会对无线电通讯造成
有害干扰。但是并不保证在特定安装方式下不会产生干扰。如果此设备确实会对无线电或电视
接收造成有害干扰（可以通过关闭和打开设备来确定），用户可以尝试采取下列一项或多项措
施排除干扰：
• 重新调节或重新定位接收天线。
• 增加设备和接收器之间的间距。
• 将设备连接到与接收器所在电路不同电路上的插座。

36 IPN March 2019
• 咨询经销商或有经验的无线电/通讯技术人员以寻求帮助。
检查设备和报告损坏
拆开设备的包装并仔细检查在运输过程中是否有任何损坏情况。切勿使用任何损坏的设备。如有任何损坏情况
，请立即报告（使用有关产品手册中的设备事故报告并填写完整）。
• 请保留原始包装，如有任何产品需要返回更换或维修，可使用该原始包装。
全球支持
如需要完整产品信息和更多全球销售办事处信息，请访问伊顿的网站：dcpower.eaton.com，或者发送邮件至
：[email protected]
如需技术支持，请联系您当地的伊顿直流产品销售或服务代表，或以下列表中离您最近的办事处：
澳大利亚： 1300-877-359
加拿大： 1-800-461-9166
中美洲： +506 22477678
中国： +86 755-2757-2666
或 400-830-3938
欧洲/中东/非洲： +44 1243-810-500
香港/韩国/日本： +852 2745-6682
印度： +91 11-45851800 转分机号825
新西兰： 0508 新西兰服务号 (0508-697-378)
新加坡/东南亚： +65 6825-1668
南美洲： +54 11-4124-4000
南太平洋： +64 3-343-7448
台湾： +886 2-6600-6688 或
免费电话 0800-011-912
美国（免费电话）： 1-800-843-9433 - 选项 2 - 选项 7

IPN March 2019
37
DC-System und Komponentensicherheit

Sicherheitshinweise
Bewahren Sie diese Hinweise auf. Das Handbuch enthält wichtige Sicherheitsinformationen bezüglich
Transport, Auspacken, Einbau und Betrieb aller Eaton DC-Systemprodukte.
Wichtig!
Sollten Sie nicht alle Einzelheiten des mitgelieferten Handbuchs verstehen, fragen Sie bitte bei Ihrem Eaton-
Vertreter nach, bevor Sie mit der Handhabung, dem Einbau oder Betrieb des DC-Systems beginnen. Die
Kontaktdaten finden Sie im Abschnitt Weltweiter Support.
Zielgruppe
Die vorliegende Anleitung richtet sich an:
Elektroinstallateure, Elektrofachkräfte, Service- und Wartungspersonal mit Fachkenntnissen hinsichtlich:
• Einbau und Inbetriebnahme von DC-Energiesystemen

• sicherer Arbeitsmethoden im Umgang mit gleich- und wechselstrombetriebenen Geräten
• Einhaltung der einschlägigen elektrischen Sicherheitsbestimmungen und Verkabelungsstandards
• des Betriebs von DC-Energiesystemen
Mitteilungen bei Problemen mit diesem Handbuch

Sollten Sie Probleme bei der Nutzung des Handbuchs haben, senden Sie uns bitte eine Mitteilung an die
folgende E-Mail-Adresse:
E-Mail: [email protected]
Weitere Angaben und technische Unterstützung

Weitere Angaben und technische Unterstützung finden Sie im Abschnitt Weltweiter Support.
Warnhinweise
• Dieser Abschnitt enthält wichtige Warnhinweise. Lesen Sie die Warnhinweise, bevor Sie ein
Eaton DC-Energiesystem einbauen oder in Betrieb nehmen. Diese Sicherheitshinweise gelten
ergänzend zu den jeweiligen Landesgesetzen und Bestimmungen für den Arbeitsschutz und
die Unfallverhütung sowie den geltenden Normen EN, DIN, SEV, VDE, IEC und den
Werkvorschriften der jeweiligen kontrollpflichtigen Organe.
• Der Hersteller/Vertreiber haftet nicht für Gefahren und Schäden, die aus dem nicht
bestimmungsgemäßen Betrieb bzw. einer falschen Bedienung und/oder der Nichtbeachtung
der Sicherheitshinweise resultieren.
1. Elektrische Sicherheit

38 IPN March 2019
• Jedes nicht von vornherein in einem Systemgehäuse eingebaute Eaton DC-Energiesystem
muss in einem übergeordneten Schrank oder Gehäuse eingebaut werden, das die
Sicherheits- und Brandschutzvorschriften gemäß AS/NZS 60950.1 und EN 60950-1 erfüllt.
• Das DC-Energiesystem kann aus mehreren Gleich- und Wechselstromquellen gespeist
werden. Alle Gleich- und Wechselstromquellen müssen elektrisch isoliert und getrennt
werden, bevor mit Arbeiten an dem DC-System begonnen wird. Inwieweit das elektrische
Isolieren des Gerätes praktikabel ist, hängt von den örtlichen Vorschriften und den
Kundenanforderungen ab. Sorgen Sie bitte dafür, dass beides überprüft wird, bevor Sie mit
der Arbeit beginnen. Grundsätzlich sind Arbeiten unter Spannung nur in wenigen
Ausnahmefällen zulässig.
• Die Leitungsschutzschalter (MCBs) der DC-Energiesysteme sind keine Trennvorrichtungen.
Das DC-Energiesystem muss über eine geeignete vorgeschaltete AC-Trennvorrichtung, z. B.
einen Leitungsschutzschalter (MCB) oder eine Sicherung, angeschlossen werden. Die
Trennvorrichtung muss in Einphasen- und Dreiphasenanschlüssen sowohl den Phasen- als
auch den Neutralleiter trennen, es sei denn, der Neutralleiter ist eindeutig gekennzeichnet.
• Falls das DC-Energiesystem an einem Ort eingebaut werden soll, an dem die
Umgebungstemperatur auf über 50 °C ansteigen kann, sind für alle Anschlüsse Kabel zu
verwenden, die für 105 °C bemessen sind.
• Das DC-Energiesystem ist nicht für den Betrieb an IT-Systemen vorgesehen. Lassen Sie sich
bitte von Ihrem EATON-Partner beraten. Weiterführende Hinweise finden Sie im Abschnitt
Weltweiter Support.
• Eine Elektrofachkraft muss die Unversehrtheit und den zuverlässigen Zustand der
installierten Verkabelung VOR der Inbetriebnahme des DC-Energiesystems prüfen.
• Die Inbetriebnahme muss in der in diesem Handbuch und dem beiliegenden
Produkthandbuch dokumentierten Reihenfolge ausgeführt werden.
Standort und Umgebung

• Ein DC-Energiesystem darf nur in Betriebsstätten mit beschränktem Zutritt verbaut werden,
es sei denn, es enthält Vorkehrungen, die eine Abweichung hiervon erlauben.
• Um optimale Systemkühlung zu gewährleisten, halten Sie bitte die im Produkthandbuch
genannten Abstände ein.
• Eine Staubansammlung innerhalb des DC-Energiesystems kann zu vorzeitigem Ausfall
führen. In staubigen Umgebungen ist die Luftzufuhr in dem Geräteraum zu filtern. Sorgen
Sie für eine regelmäßige Reinigung der Luftfilter.
• Verhindern Sie, dass keine Flüssigkeiten oder andere Fremdpartikel in das DC-
Energiesystem eindringen. Stellen Sie keine Gegenstände und Flüssigkeiten auf dem Gerät
bzw. in dessen Nähe ab.
• Prüfen Sie, dass eine Mindestbelüftung im Systemgehäuse und Raum entsprechend der
verwendeten Batterie gewährleistet ist.
Verpolung
• Vergewissern Sie sich in jedem Fall, dass die Batteriekabel an den richtigen Polklemmen
angeschlossen sind, BEVOR Sie die Batterien anschließen oder der Batterietrennschalter
geschlossen wird. Das Anschließen der Batterien an das DC-Energiesystem mit Verpolung
führt zu einer Beschädigung der Gleichrichter und zum Verlust aller Garantieansprüche.
Gefährlicher Energieinhalt und Strompegel

• Gleichrichter, Wandler und Batterien enthalten gefährliche Energie- und Strompegel.
Serviceleistungen und Wartungsarbeiten an dem Gerät dürfen nur von fachkundigen und
erfahrenen Mitarbeitern durchgeführt werden.

IPN March 2019
39
• Verwenden Sie bei Arbeiten am DC-System und an Batterien nur vollisoliertes Werkzeug.
• Schließen Sie niemals Kabel oder Stromschienen kurz. Dies gilt insbesondere für die
stromführende und die 0V-Sammelschiene.
• Aufgrund des hohen Energiepegels gelten Arbeiten an Batterien als Arbeiten unter
Spannung. Entsprechende Sicherheitsvorkehrungen nach dem gesetzlichen Standard sind
jederzeit einzuhalten.
Batterien
• Die Kunststoffgehäuse der in Eaton DC-Energiesystem-Racks eingebauten Batterien müssen
mindestens die Brennbarkeitsklassifizierung UL 94-V2 erfüllen.
• Von Nassbatterien und ventilgeregelten Blei-Säure-Batterien können explosive Gase
ausgehen. Dementsprechend müssen sie mit einer angemessenen Belüftung eingebaut
werden. Informieren Sie sich beim Batteriehersteller, -lieferanten oder beim Systemhersteller
über die Mindestauslegung der Belüftung.
• Beachten Sie auch die beiliegenden Sicherheitshinweise des Batterieherstellers.
• Tragen Sie keine Staubschutzmäntel oder Overalls aus Kunstfasern, sondern nur für diese
Arbeiten zugelassene persönliche Schutzausrüstung (PSA). Synthetikgewebe können sich
statisch aufladen und bei der Entladung Funken schlagen.
• Nehmen Sie vor dem Einbau der Batterien Ringe, Armbanduhren und anderen
Metallschmuck ab, der mit den Batteriepolen in Kontakt kommen könnte.
• Batterien sind leistungsstarke Energiequellen und stellen ein mögliches Elektroschock- und
Stromschlagrisiko dar. Die Gefahr durch Stromschlag und Lichtbogen/Arcflash ist ständig
präsent, sogar wenn die Batterien nicht angeschlossen sind. Schließen Sie in jedem Fall ein
Kurzschluss durch Verpolung aus.
• Verwenden Sie immer vollisoliertes Werkzeug und decken Sie Gefahrenstellen ab.
• Legen Sie kein Werkzeug, lose Kabel oder Metallobjekte (wie Verbindungsstangen) auf den
Batterien ab.
• Lassen Sie kein Werkzeug, lose Kabel oder Metallobjekte auf die Verbindung zwischen den
Zellen bzw. auf die Pole fallen.
• Klemmen Sie Kabel und Blockverbinder nur an, nachdem Sie sich vergewissert haben, dass
im gesamten Batteriekreis kein Kurzschluss besteht oder verursacht wird.
• Die Schrauben an den Polklemmen immer nach den Vorgaben des Batterieherstellers
anziehen. Andernfalls ist mit einer fehlerhaften Batterieleistung, möglichen Schäden an der
Batterie bzw. mit Personenschäden zu rechnen.
• Verwenden Sie nur zugelassene Batterien. Wenn eine Batterie durch einen falschen
Batterietyp ersetzt wird, erwächst daraus die Gefahr eines Elektroschocks oder einer
Explosion.
• Bei der Entsorgung von Batterien sind die Anweisungen des Herstellers bzw. die örtlichen
Bestimmungen des Bestimmungslandes zu beachten.
Gleichrichter , Wechselrichter und Solarregler

• Alle nachfolgenden Anweisungen gelten für Gleichrichter, Wechselrichter und Solarregler
(hier allgemein als Gleichrichter bezeichnet).
• Die Gleichrichter ausschließlich in sauberer, trockener und staubfreier Umgebung betreiben.
• Um das Risiko eines Elektroschocks zu reduzieren und eine optimale Systemkühlung
aufrecht zu halten, decken Sie leere Steckplätze mit Blindplatten ab.
• Zur Vermeidung von Elektroschocks keinesfalls mit der Hand in das System- und
Gleichrichtergehäuse fassen.

40 IPN March 2019
• Nach längerem Betrieb kann die Temperatur des Gleichrichtergehäuses 100 ºC (212 ºF)
überschreiten. Tragen Sie geeignete Handschuhe, wenn Sie einen Gleichrichter aus dem
Gehäuse entnehmen.
• Versuchen Sie nicht, fehlerhafte Gleichrichter zu zerlegen. Senden Sie diese (in
Originalverpackung) zurück, einschließlich eines vollständig ausgefüllten
Geräteschadenberichts, den Sie im Produkthandbuch finden.
• Stellen Sie sicher, dass vorgeschaltete Fehlerstromschutzeinrichtungen (FI) richtig für die
maximalen Erdableitströme des Gleichrichters bemessen sind (siehe Angabe im
entsprechenden Produkthandbuch).
Gleichstromverteilung
• Die gemeinsame 0V-Sammelschiene des DC-Energiesystems kann an Masse (Erde)
angeschlossen werden. Wenn dieser Anschluss hergestellt wird, sind alle folgenden
Bedingungen einzuhalten:
• Ihre Geräte und das DC-Energiesystem müssen sich in denselben Räumlichkeiten bzw. am
selben Standort befinden.
• Zwischen der gemeinsamen 0V-Sammelschiene und der Verbindung zum Erdungspunkt
sind keine Schalt- bzw. Unterbrecherelemente zugelassen.
• Weitere Informationen zum Thema Erdung finden Sie im entsprechenden
Produkthandbuch.
• Für Anlagen in den USA sind im Bedarfsfall die aufgelisteten Pressverbinder an den
Endpunkten der aufgelisteten vor Ort anschließbaren Leiter zu verwenden. Nutzen Sie für
alle Anlagen die zur Leitergröße passenden Stecker entsprechend den Vorgaben des
Steckerherstellers. Nutzen Sie ausschließlich das vom Hersteller empfohlene Werkzeug bzw.
Werkzeug, das für diesen Stecker zugelassen ist.
• Halten Sie bei der Herstellung von Verbindungen vor Ort alle zutreffenden
länderspezifischen Regeln und Vorschriften ein.
• Ziehen Sie alle elektrischen Anschlüsse mit den im Produkthandbuch bzw. auf dem
Herstelleraufkleber vorgegebenen Drehmomenten an.
DC-Energiesysteme mit Wechselrichter - Verteilung

• Gemäß National Electric Code ANSI/NFPA 70 (aktuelle Ausgabe) ist das
Wechselrichtersystem dazu bestimmt, ein Teil eines permanent geerdeten elektrischen
Systems zu sein. Das Gehäuse ist die einzige geerdete Stelle des Wechselrichtersystems. Es
gibt keine elektrische Verbindung zwischen Erde und Neutralleiter innerhalb des
Wechselrichtersystems. Stellen Sie sicher, dass der Neutralleiter ausgangsseitig in jedem Fall
mit der Erde verbunden ist und prüfen Sie dies vor Inbetriebnahme.
• Weitere Informationen zum Thema Erdung finden Sie im entsprechenden
Produkthandbuch.
• Halten Sie bei der Herstellung von Verbindungen vor Ort alle zutreffenden
länderspezifischen Regeln und Vorschriften ein.
• Ziehen Sie alle elektrischen Anschlüsse mit den im Produkthandbuch bzw. auf dem
Herstelleraufkleber vorgegebenen Drehmomenten an.
Serviceleistungen und Wartung

• In Eaton DC-Energiesystemen treten gefahrenträchtige, gefährliche Spannungen und
Energien auf. Beachten Sie die ausführlichen Angaben im entsprechenden
Produkthandbuch, bevor Sie Wartungs- oder Servicearbeiten durchführen. Und beachten

IPN March 2019
41
Sie ebenfalls die im jeweiligen Land gültigen Regeln und Vorschriften für Arbeiten unter
Spannung.
• Wenn Wartungsarbeiten an einem System unter Spannung durchgeführt werden müssen,
treffen Sie alle notwendigen Vorsichtsmaßnahmen zur Vermeidung von Kurzschlüssen
bzw. der Abschaltung von angeschlossenen Geräten unter Last. Befolgen Sie die vor Ort
zutreffenden Vorschriften für Arbeiten unter Spannung.
• Führen Sie ausschließlich die im Produkthandbuch genannten Wartungsarbeiten durch. Alle
anderen Arbeiten fallen in den Bereich Serviceleistungen. Serviceleistungen dürfen nur nach
spezifischen Anweisungen und nur durch von Eaton zugelassenes Personal durchgeführt
werden. Dies schließt das Demontieren bzw. Serviceleistungen an Modulen mit ein.
• Weitergehende Angaben zu Serviceleistungen erhalten Sie von Ihrem Eaton DC-
Produktlieferanten vor Ort oder aber in den Kontaktangaben im Abschnitt Weltweiter
Support.
EMV-Konformität
• Das DC-Energiesystem darf in der Nähe von anderen elektronischen Geräten eingesetzt
werden, vorausgesetzt, dass der Aufbau entsprechend den Vorgaben im Produkthandbuch
geschieht. Der korrekte Aufbau und die Einhaltung der EMV-Normen stellen jedoch keine
Garantie dar, dass das DC-Energiesystem nicht auf elektromagnetische Störungen reagiert
oder dass es bei einzelnen Anlagen nicht zu einer Störung anderer Geräte kommt.
• In häuslichen Umgebungen kann das Produkt Funkstörungen verursachen. In diesem Fall
wird der Nutzer geeignete Maßnahmen treffen müssen.
• Das Gerät erzeugt, verwendet und strahlt Funkfrequenzen ab und kann bei nicht
vorschriftsmäßigem Aufbau eine der Funkkommunikation abträgliche Störung verursachen.
Es kann nicht garantiert werden, dass es bei einzelnen Anlagen nicht zu einer solchen
Störwirkung kommt. Wenn das Gerät den Radio- oder Fernsehempfang stört, was sich
durch Ein- oder Ausschalten feststellen lässt, empfehlen wir dem Nutzer, diese Störung
anhand einer oder mehrerer der folgenden Maßnahmen zu beheben:
• Richten Sie die Empfangsantenne neu aus oder stellen Sie sie an einem anderen Ort auf.
• Sorgen Sie für eine bessere Trennung zwischen Gerät und Empfänger.
• Schließen Sie das Gerät an eine andere Steckdose in einem anderen Stromkreis als dem des
Empfängers an.
• Fragen Sie Ihren Händler oder einen erfahrenen Funk-/Fernsehtechniker um Rat.
Überprüfung des Geräts und Meldung von Beschädigungen

Packen Sie das Gerät aus und überprüfen es sorgfältig auf mögliche Beschädigungen, die beim Transport
aufgetreten sein könnten. Verwenden Sie keine beschädigten Geräte. Melden Sie Beschädigungen
unverzüglich anhand des Geräteschadenberichts aus dem jeweiligen Produkthandbuch.
• Bewahren Sie die Originalverpackung auf für den Fall, dass Teile zum Austausch bzw. zur
Reparatur zurückgesendet werden müssen.
Weltweiter Support
Weitere Angaben zum Produkt und eine vollständige Liste der Vertriebsniederlassungen weltweit finden Sie
auf der Eaton Webseite unter dcpower.eaton.com. Oder Sie kontaktieren uns per E-Mail: [email protected]
Technische Unterstützung erhalten Sie entweder von Ihren lokalen Eaton DC-Produktvertretern oder der
nächsten Niederlassung gemäß der folgenden Liste:

42 IPN March 2019
Australien: 1300-877-359
Kanada: 1-800-461-9166
Zentralamerika: +506 22477678
China: +86 755-2757-2666 oder
400-830-3938
Europa / Mittlerer Osten / Afrika: +44 1243-810-500
Deutschland: +49 228 602 8185
Hongkong / Korea / Japan: +852 2745-6682
Indien: +91 11-45851800 Durchw. 825
Neuseeland: 0508 NZ Service (0508-697-378)
Singapur / Südostasien: +65 6825-1668
Südamerika: +54 11-4124-4000
Südpazifik: +64 3-343-7448
Taiwan: +886 2-6600-6688 oder
gebührenfreie Rufnummer 0800-011-912
Vereinigte Staaten von Amerika 1-800-843-9433 - Durchwahl 2 - Durchwahl 7
(gebührenfrei):

IPN March 2019
43
Chapter 1

Overview

Overview
Overview
Topic Page
RM3-340/440 Series DC Power Systems 45
Rectifiers 49
System Controller (RM3-410 and RM3-420 Models only) 49
Other Features 49

IPN March 2019
44
EFX e-Fuse and RM3-340 / RM3-440 Series DC Power Systems
Model Numbers
AC Supply e-Fuse Unit RM3 Model Numbers

Voltage (included in
RM3)
(Nominal)
Variant With AC cords With IEC
sockets
120V
EFX48-01 300mm deep RM3-340-0120 Not available
208-240V
120V
EFX48-01 400mm deep RM3-440-0120 RM3-440-0620
208-240V
The RM3-340/440 Series provide 48V (nominal) power for communications and data equipment
in a compact 1U module.
Two product types are available:
• RM3-340 model accommodates one or two rectifier modules and an EFX48 e-Fuse unit with
embedded system controller.
• RM3-440 models accommodate one or two rectifier modules and an EFX48 e-Fuse unit with
embedded system controller.
The embedded system controller provides extensive configuration and communication
capabilities.
Options include:
• Rectifier modules (see Specifications on page 138):
48V: APR48-ES - 1200W output at 120Vac, 2000W output at 208-240Vac, or
• The EFX48 e-Fuse distribution can only be operated with a maximum of two rectifiers, so
additional RM3 magazines cannot be connected in parallel nor can the EFX48 e-Fuse
distribution be fitted into another Eaton system type.
• All models have input/output functionality. See details on page 151.

IPN March 2019
45
Front Views
RM3-400 Models
 Rectifier modules (see details on page 47). Up to  DU-X e-Fuse module (see details on page 47)
3 in RM3-400 models, 1 or 2 in RM3-410/420
models.
 Rectifier blank panel RM3B-A01 (for un-used
rectifier positions) – not shown

46 IPN March 2019
Rear View


 AC cord sockets to suit IEC plugs, or (see inset)  Protective earthing terminal (M6). See details on
ac cords fitted to some models (one per rectifier page 59.
position)
Rectifiers
RM3-340/440 Series are fitted with either 48V, 2000W (APR48-ES) rectifier. The rectifiers are fan
-cooled and hot -pluggable.
 See Specifications on page 138 for further information. See Troubleshooting on page 120
for details of rectifier alarms.
Top: APR48-ES
 Power On LED (Green)

 Minor Alarm LED (Yellow)
 Major Alarm LED (Red)
 Serial Number
 Retaining Screw. Tighten to 1.5Nm
(13.3 inch-pounds).

IPN March 2019
47
EFX48 e-Fuse Electronic Distribution with embedded Control

The EFX48 provides battery connection, load connection, control, communications and alarm
functions. Management and control of the battery and load connections utilises semiconductor-
based ‘e-Fuse’ protection.
The unit is supplied pre-configured. Configuration changes can be made with the navigation
switch and display, or with a web browser or SNMP tools via a PC connected to the Ethernet
connector.
For basic operating information see EFX48 on page 75.
See page 111 for details of system control alarms.
EFX48 e-Fuse Electronic Distribution with System Control

The EFX48 e-Fuse Electronic Distribution with System Control includes an advanced control
and monitoring solution providing a full suite of communications options, including Ethernet
interface, web server, and SNMP agent.
Alarm notifications may be by SNMP traps, general purpose digital outputs or relay contact
closing or opening (set by configuration).
  
      Battery temperature sensor

 Ethernet connector
 Navigation switch
 String connectors
 String indicator switches/LEDs
 Load indicator switches/LEDs
 Load connectors
 GPIO connector
 Ethernet link LED
 Alarm LED
     

48 IPN March 2019
Compatible Software
The following web browsers are compatible with the EFX48 e-Fuse Electronic Distribution with
System Control:
• Firefox 58 or later
• Chrome 69 or later
• Safari 10 or later.

IPN March 2019
49
Chapter 2

Preparation

C h a p t e r 2
Preparation
Overview
Topic Page
Cybersecurity 51
Warnings 52
Inspecting the Equipment and Reporting Damage 53
Cybersecurity
The RM3-340 / 440 dc Power System product range contains an EFX48 System Controller;
considerations of Cybersecurity refer to the EFX48 System Controller alone as the system
rectifiers have no connection to the outside world.
Refer to the Cybersecurity section on page 132 which contains more detail.
• EFX48 has been designed with Cybersecurity as an important consideration. A number of

Cybersecurity features are contained in the product which, if utilized by the customer as per
the recommendations in this section, would minimize Cybersecurity risk to this product.
The “secure configuration” or “hardening” guidelines contained here provide information
to users so that they can securely deploy and maintain their product, minimizing the
cybersecurity risk to their system.
• Eaton is committed to minimizing the Cybersecurity risk in its products and deploys
cybersecurity best practices with the latest cybersecurity technology in its products and
solutions; making them more secure, reliable and competitive for its customers.
• Eaton Cybersecurity Best Practices whitepapers are available and can be referenced for
general cybersecurity best practices and guidelines:
Ref1 : Cybersecurity Considerations for Electrical Distribution Systems (WP152002EN):

http://www.eaton.com/ecm/groups/public/@pub/@eaton/@corp/documents/content/pct_1603172.pdf
Ref2 : Cybersecurity Best Practices Checklist Reminder (WP910003EN):

http://www.cooperindustries.com/content/dam/public/powersystems/resources/library/1100_EAS/WP910003EN.pdf

IPN March 2019
51
Warnings
This section contains important warnings. Read these warnings before installing or operating
RM3-340/440 Series dc power systems.

Electrical Safety
• The case of a RM3-340/440 Series dc power system is a fire enclosure as specified in UL 60950-1. The
system is to be installed in an enclosed cabinet.
• The dc power system may be powered from multiple ac sources. All power sources must be isolated
before internally servicing the equipment.
• The dc power system must be connected to a suitable and readily accessible disconnect device(s). The ac
plug may be suitable as the disconnect device. See details on page 67.
• The dc power system is not compatible with IT (Impedance Terra) ac supply. For advice see Worldwide
Support on page 161.
• A registered electrician (or suitably qualified person) must check the integrity of the installed cabling
BEFORE the dc power system is powered up.
• Tasks must be performed in the sequence documented in this guide.

Location and Environment
• The RM3-340/440 must be installed in a Restricted Access Location (dedicated equipment rooms,
equipment closets, or similar) in accordance with, for example, the U.S. National Electric Code (NEC),
ANSI/NFPA No. 70, and/or according to the applicable local codes.
• For ease of access and to maintain optimum system cooling, observe the clearances stated on page 59.
• Ensure the ambient temperature and humidity are within the ranges in the Specifications on page 138.
• Dust build-up within the RM3-340/440 may cause premature failure. In dusty environments filter the
ventilation air entering the equipment room. Ensure regular cleaning of the air filters.
• Do not allow water or any foreign object to enter the RM3-340/440. Do not place objects containing liquid
on top of or near the unit.

Hazardous Energy Levels
• Rectifiers and batteries contain hazardous energy levels. Only personnel trained and experienced in dc
power systems are to service/maintain this equipment.
• Do not short-circuit the live and common bus bars or cables.

Rectifiers
• Do not install the rectifiers until the room has been cleaned and is dust free.
• To reduce the risk of electric shock and maintain optimum system cooling, always cover empty rectifier
slots with blanking panels.
• To avoid electrical shock, do not place hands inside the rectifier magazine.
• Rectifier cases may exceed 100ºC (212ºF), especially after prolonged operation. Use suitable gloves when
removing a rectifier from the magazine.
• Do not attempt to disassemble faulty rectifiers. Return them (in their original packaging) with a
completed Equipment Incident Report on page 159.

52 IPN March 2019
Preparation

Servicing and Maintenance
• The RM3-340/440 contains hazardous voltages and hazardous energy levels. Before undertaking any
maintenance task refer to the Warnings on page 10.
• If a maintenance task must be performed on a "live" system then take all necessary precautions to avoid
short-circuits or disconnection of the load equipment, and follow any "live-working" instructions
applicable to the site or the country of installation.
• Only perform the maintenance tasks described in the Maintenance chapter. All other tasks are classified
as Servicing. Servicing must only be performed according to specific instructions and only by personnel
authorized by Eaton. This includes disassembly and/or servicing of any modules.
• For further information on Servicing contact your local Eaton dc product supplier, or refer to the contact
details on page 161.

EMC Compliance
• This Eaton product ("the equipment") has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the Federal Communications Commission (FCC) Rules. These limits
are designed to provide reasonable protection against harmful interference in a residential installation.
• The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions in this installation guide, may cause harmful interference to radio
communications. However, there is no guarantee that the interference will not occur in a particular
installation.
• If the equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
• Changes or modifications to the equipment not approved by Eaton Corporation could void the FCC
authority to operate the equipment.
Inspecting the Equipment and Reporting Damage

Unpack the equipment and inspect it carefully for possible damage that may have occurred
while in transit. Do not use any damaged equipment.
Report any damage immediately, using a completed Equipment Incident Report on page 159.
 Keep the original packaging to use if any item needs to be returned for replacement or
repair.

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53
Chapter 3

Installation

C h a p t e r 3
Installation
Overview
Topic Page
Installation Tasks 56
Task 1 - Check the AC Supply and Grounding 68
Task 2 - Move Mounting Brackets (if required) 68
Task 3 - Mount the RM3-340/440 in the Rack 68
Task 4 - Connect Mid-point Monitoring (if required) 68
Task 5 - Connect the Output Cables 68
Task 6 - Connect to the AC Supply Point 68
Installation Completed 68

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55
Installation Tasks
Before starting the installation, review the following information:
• Required Equipment and Tools on page 153
• Warnings and Cautions on page 52
• Inspecting the Equipment and Reporting Damage on page 53
Complete the Installation tasks in the following order:
Task Description Reference

1 Check the AC Supply and Grounding See details on page 56
2 Move Mounting Brackets (if required) See details on page 58
3 Mount the RM3-340/440 in the Rack See details on page 59
4 Connect the DC Load and Battery Cables See details on page 61
5 Install the Batteries See details on page 64
6 Connect Mid-point Monitoring (if required) See details on page 64
7 Mount the Battery Temperature Sensor See details on page 65
8 Connect External Input/Output Cabling (if required) See details on page 66
9 Connect to the AC Supply Point See details on page 67
Task 1 - Check the AC Supply and Grounding

It is important that the ac supply for the RM3-340/440 dc power system includes the correct
levels of protection.
Step 1 - High ac voltage protection at the site
1 Check if the ac voltage is expected to exceed 275V (L-N or L1-L2).

2 If so, then it is strongly recommended that an external high voltage protection
unit (HVPU) be installed. This will automatically disconnect the ac at high
voltage and reconnect it at normal voltage.
3 Install the HVPU as in the following diagram.
4 Connect the High VAC alarm output to one of the Digital Inputs on the GPIO
terminal block of the EFX48 e-Fuse unit (see the diagram on page 151 for
location). Then configure this Digital Input as the High VAC alarm by following
the instructions on page 102.
 The High VAC alarm signal lines must be isolated from the ac supply by a
voltage-free relay contact – note that this is NOT contained within the
EFX48 unit.

56 IPN March 2019
Installation
 AC supply  DC power system

 Primary transient protection devices  EFX48 GPIO inputs
 High voltage protection unit with alarm output  EFX48 e-Fuse unit
 Secondary transient protection devices (MOVs)  Rectifiers
Step 2 - Check the type of ac supply
Check the type of ac supply. Only the types of ac supply listed in the Specifications on
page 138 are suitable for the RM3-340/440.
 Only use an ac supply referenced to ground, or with a protection system so that
the phase-ground voltage cannot exceed the rating of the rectifier.
Step 3 - Disconnect device and overcurrent protection
1 The socket outlet(s) shall be installed near to the RM3-340/440 and shall be
readily accessible.
2 Each socket shall be protected by an overcurrent protection device (a circuit
breaker suitable for Branch Circuits and rated 15A or less).
3 The external circuit breaker(s) must be two-pole type wired in each conductor, if:
• the ac supply is 2W (see Specifications on page 138), or
• the ac supply is 1W+N but the neutral is not clearly identified.
Step 4 - Check ac discrimination
Each rectifier has two internal fast-acting fuses. Under certain internal fault conditions
these fuses will blow.
If there is insufficient discrimination between these fuses and an upstream ac
supply-disconnect device supplying the RM3-340/440 then the ac supply to all
rectifiers will be disconnected if a rectifier fuse blows.
1 Check the time-current (tripping) curve(s) of all ac supply-disconnect device(s)
upstream of the RM3-340/440 with the following curve for the rectifier fuses.
 Refer to the manufacturer's data for tripping curves.
2 No action is required if the time-current curves of the upstream ac supply-
disconnect devices are entirely to the right of the curves for the rectifier fuses.
3 If the curve of an upstream ac supply-disconnect device crosses the curve for the
rectifier fuse there may not be adequate discrimination. Contact your Eaton dc
product supplier for advice (see Worldwide Support on page 161).
 There is a maximum rating for the first upstream circuit breaker(s). See Step
3.

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57
Time-Current Curve (minimum and

maximum)
 APR48-ES internal fuses (IEC 60127-2)
Sources:
Schurter SP 5x20 Pigtail data sheet.
Step 5 - Check the grounding arrangements at the site
Confirm that all grounds are brought together at one "star" point so that surge
currents cannot flow in "ground loops" and create large voltages.
Procedure complete
Task 2 - Move Mounting Brackets (if required)

RM3-340/440s are pre-assembled with 19-inch rack-mounting brackets as shown in the diagram
on page 59.
If required, the brackets can be moved to an alternate position or replaced with brackets for use
in 23-inch wide racks.
Step 1 - Remove brackets
1 Remove top cover.

2 Undo the screws holding each bracket.
3 Remove the brackets and internal plates.
Step 2 - Fit 23-inch mounting brackets (if required)

58 IPN March 2019
Installation
Step 3 - Fit brackets in alternate position (if required)
 Rack-mounting bracket (available for 19-inch  Alternative bracket positions

and 23-inch wide racks)
Step 4 - Replace top cover
Procedure complete
Task 3 - Mount the RM3-340/440 in the Rack
Step 1 - Check clearances
RM3-340/440s require the following minimum clearances for access and adequate air
flow:
Front: 24" (600mm)

Rear: 4” (100mm)
Above/below: No restriction
Step 2 - Mount the RM3-340/440
1 Fit cage nuts in the correct positions to match the screw holes in the RM3-340/440
rack mounting brackets.

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59
2 Attach the RM3-340/440 using four

rack mounting screws. Tighten the
screws.
 For 23" wide racks use the
optional 23" mounting brackets.
See Spare Parts on page 154.
Step 3 - Protective earthing conductor
The building installation shall provide a means for connection to protective earth, and
the RM3-340/440 is to be connected to that means:
1 A Service Person shall check whether or not the socket-outlets from which the
RM3-340/440 is to be powered provide a connection to the building protective
earth.
 A check must be made with the local authorities or the customer
installation requirements as these may take precedence.
 If this connection is provided then no further action is required. Proceed to
Step 4.
2 If not, the Service Person shall arrange for the installation of a Protective Earthing
Conductor from the separate protective earthing terminal to the protective earth
wire in the building:
• Connect a Protective Earthing Conductor to the chassis of the RM3-340/440 as
shown in the following diagram. Use:
Wire: Multi-strand, copper conductor, 8 AWG / 8mm2 with
green/yellow insulation
Strip length: ½" (12mm)
Crimp lug: FCI-Burndy type YAV8C-L3 (for AWG cables), or suitable
alternative for metric sized cables.
Crimp tool: FCI-Burndy type MY29-11 (for AWG lugs), or generic
alternative
• Tighten terminal to 3.9 - 4.5Nm (35 - 39 inch-pounds).
• Terminate the Protective Earthing Conductor at a point connected to the
protective earth wire in the building.

60 IPN March 2019
Installation
 Protective earthing conductor to protective earth wire in building.
Step 4 - Check Output Reference to Ground
The dc +ve output of the RM3-340/440 is bonded to ground internally within the unit
and is not serviceable.
The grounding arrangement of your communications equipment determines how the
dc common of the dc power system is referenced to ground. Ensure that this is
compatible with the grounding of the RM3-340/440.
Procedure complete
Task 4 - Connect the DC Load and Battery Cables

• If the RM3-340/440 dc power system is to be installed in a location where the ambient

temperature may rise above 50ºC (122ºF), then 90°C rated cable rated cable must be used
for the dc load and battery connections.

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61
Step 1 - Connect battery cables

BEFORE connecting the batteries or enabling the battery e-Fuse based protection.
• Connecting batteries to the system with incorrect system polarity will void all warranty
claims.
1 Select battery cable to suit the maximum battery current and voltage drop
requirements.
2 Route the battery cables to the EFX48 unit within the RM3-340/440 system.
 Take care when routing the cables to prevent the display and controls of
the EFX48 being obscured, as well as avoiding blocking the rectifier fan
vents. It may help to tie the cables onto features of the system rack, and tie
the cables together.
3 Strip the insulation and fit the common cables into battery connection terminal
marked “+”.
4 Strip the insulation and fit the live cables into the negative battery connection
terminals marked “B1” or “B2” (as appropriate for the battery being
terminated).
5 Ensure for each battery connection that matched ”+” and “–“ (B1 or B2)
terminals are used and cables are not crossed over different battery connections.
 Battery positive (+) common connection

i.e. B2 common
 Battery negative (-) live connection i.e.
B2 live
 

62 IPN March 2019
Installation
Step 2 - Connect load cables
1 Select load cables to suit the dc load currents and voltage drop requirements.
2 Route the load cables to the EFX48 unit within the RM3-340/440 system.
 Take care when routing the cables to prevent the display and controls of
the EFX48 being obscured, as well as avoiding blocking the rectifier fan
vents. It may help to tie the cables onto features of the system rack, and tie
the cables together.
3 Strip the insulation and fit the common cables into load connection terminal
marked “+”.
4 Strip the insulation and fit the live cables into the negative load connection
terminals marked “L1” to “L6” (as appropriate for the load being terminated).
 Ensure for each load connection that matched ”+” and “–“ (L1 to L6)
terminals are used and cables are not crossed over different load
connections.
 Load positive (+) common connection

i.e. L1 common
 Load negative (-) live connection i.e. L1
live
 
Step 3 - Check terminations, secure cables and test insulation
1 Check all terminations are correct and are secure.

2 Secure the cables with cable ties to ensure there will be no strain on the
terminals.
3 Test the insulation resistance of the cables.
Procedure complete

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63
Task 5 - Install the Batteries


BEFORE connecting the batteries or closing the battery disconnect device.
• Connecting batteries to the system with incorrect system polarity will void all warranty
claims.
Step 1 - Install the batteries
Follow the battery supplier's/manufacturer's installation instructions.
Task 6 - Connect Mid-point Monitoring (if required)

This task applies to all models when Battery Mid-point Monitoring is required. See description
of Battery Mid-point Monitoring on page 94.
Step 1 - Connect sense wires to the EFX48 e-Fuse unit
1 Route the Mid-point Monitoring sense wires to the 14-way General Purpose I/O
(GPIO) terminal block on the front of the EFX48 e-Fuse unit.
2 Connect the sense wire from string 1 to GPIO4 and the sense wire from string 2 to
GPIO5 according to the contact arrangement on page 151.
 A maximum of two battery strings can be monitored.
Step 2 - Connect sense wires to batteries
 The Mid-point Monitoring sense wires must have short-circuit protection fitted
close to the battery terminals. Use the Battery Mid-point Monitoring kits from
Eaton (see Spare Parts on page 154) or equivalent.
1 Connect a Mid-point Monitoring sense wire to the middle interconnecting link on
each string of batteries (see following diagram).
 Connect the wire from 14-way General Purpose I/O (GPIO) terminal block
pin 4 to string 1, and so on.
 If there are an odd number of 2V cells per string, then connect the sense
wires to the interconnecting link on the side of the central cell closer to the
Common battery terminal.
2 Tighten the terminals according to the battery supplier's/manufacturer's
installation instructions.
3 Insulate any un-connected sense wires.
4 Secure all sense wires to avoid any strain on the terminations.

64 IPN March 2019
Installation
 Mid-point Monitoring sense wire from

the EFX48 GPIO terminals
 Middle interconnecting link
Procedure complete
Task 7 - Mount the Battery Temperature Sensor

The EFX48 is offered with a battery temperature sensor with a standard 2m (6.5 feet) long cable,
which can be plugged into the temperature sensor socket on the front panel. This sensor
measures the ambient air temperature around the batteries. This is required for the temperature
compensation control process.
Step 1 - Connect and route cable
1 Connect the temperature sensor cable supplied to the temperature sensor socket
accessible via the EFX48 front panel.
2 Route the temperature sensor cable to the middle battery shelf or the middle of
the external battery stand.
 Do not run the sensor cable along ac supply cables. Interference may cause
false readings.

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65
Step 2 - Fix sensor
Fix the sensor above the batteries. To avoid false readings:

• Do not attach the sensor to a battery case, battery cables, terminals or
interconnecting bars.
• Do not expose the sensor to direct sunlight, or air movements from
air-conditioning systems or open windows.
Procedure complete
Task 8 - Connect External Input/Output Cabling (if required)

Refer to the General Purpose Input and Output (GPIO) information on page 102 for details of
how the EFX48 can control and monitor external devices, as well as extending volt-free contact
based alarms.
If no external devices are to be connected, or alarms are to be extended, then ignore this task.
Step 1 - Route cables to the front of EFX48
See the diagram for the location of the GPIO terminals.

Also refer to the Connector Pin Out section on page 151 for detail on which terminals
are for what I/O.
 Take care when routing the cables to prevent the display and controls of the
EFX48 being obscured, as well as avoiding blocking the rectifier fan vents. It
may help to tie the cables onto features of the system rack and to tie the cables
together.

66 IPN March 2019
Installation
 GPIO terminal #14

  GPIO terminal #1

Step 2 - Terminate the cabling
• Connect only voltage-free switch or relay contacts to Digital Inputs.
 •
•
Do not exceed the voltage and current limits of the relay contacts.
For wire size and I/O ratings see Specifications on page 138.
1 Terminate the cable as in the diagram above.

2 Use cable ties to secure the cable and prevent strain on the connectors.
Step 3 - Set up EFX48
Configure the inputs and outputs after completing the installation and all the Startup
Tasks on page 69 Operation information on page 75.
Procedure complete
Task 9 - Connect to the AC Supply Point
Step 1 - RM3-340/440 systems with IEC cord sets
If the RM3-340/440 has permanently connected ac cords then go to Step 2.
Connect one of the cord sets provided to each IEC connector on the rear of the RM3-
340/440.
 If the cord sets are missing or must be replaced then refer to Spare Parts on
page 154 for replacement items.

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67
Step 2 - Connect at the ac supply point
1 Check the ac supply point is isolated.

2 Connect the ac cords to the ac supply point.
3 Label the connection at the ac supply point.
4 Secure the cords to ensure there is no strain on the terminals.
Procedure complete
 Do not switch on the ac supply at this stage.
Installation Completed
Installation of the RM3-340/440 is now complete. Follow the instructions in Start-Up on page 69
to make the system operational.

68 IPN March 2019
Chapter 4

Start-Up

C h a p t e r 4
Start-Up
Overview
Topic Page
Start-Up Tasks 70
Task 1 - Inserting the Rectifiers 74
Task 2 - Pre-Power-Up Checklist 74
Task 3 - Connect to the AC Supply 74
Task 4 - Configuring the dc power system (some models only) 74
Task 5 - Applying Power to the dc-powered Equipment 74
Start-Up Completed 74

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Start-Up Tasks
Complete all the Installation tasks (see details on page 55) before starting these Start-Up tasks.
Complete the Start-Up tasks in the following order:
Task Description Reference

1 Insert the rectifiers See details on page 70
2 Complete the Pre-Power-Up Checklist See details on page 71
3 Connect to the ac supply See details on page 71
4 Configure the dc power system See details on page 72
5 Apply dc power to battery and load See details on page 73
Task 1 - Inserting the Rectifiers

• Do NOT install the rectifiers until the room has been cleaned and is dust free.
 • Do NOT switch on the ac supply at this stage.
Step 1 - Unpack the rectifiers
Unpack the rectifiers and inspect them carefully for possible transport damage.
Report any damage immediately using a completed Equipment Incident Report on
page 159.
 Keep the original packaging to return a rectifier for replacement or repair, if
required.
Step 2 - Fit first rectifier
1 Align the rectifier with the left side of the shelf.

2 Push in the rectifier until the retaining screw contacts the shelf.
3 Check the rectifier's rear connector is correctly aligned with the shelf connector,
or damage may occur.
4 Tighten the retaining screw to 1.5Nm (13.3 inch-pounds). This will locate the
rectifier in its rear connector.

70 IPN March 2019
Start-Up
Step 3 - Repeat for other rectifiers or fit blank panels
If not already fitted, fit rectifier blank panels in any vacant rectifier positions.
Procedure complete
Task 2 - Pre-Power-Up Checklist

Complete the checklist to confirm initial work is complete before progressing further.
All cabling is installed, securely tied and correctly insulated
Upstream surge protection is fitted (see Input Transient Protection on page 56)
Earth/Ground bonding is correct (see details on page 59)
Battery and load cabling has the correct polarity
A registered electrician or other suitable approved person has checked the integrity of the
installed cabling
All covers are in place and the empty rectifier slot (if appropriate) is covered with a blanking
panel
AC isolator/MCBs upstream are switched off
AC supply is isolated at each point of isolation leading back to the ac supply point
Equipment to be powered is switched off
Batteries are electrically isolated from the dc power system
The site is clean.
Task 3 - Connect to the AC Supply

• A registered electrician (or suitably qualified person) must check the integrity of

the installed cabling, BEFORE the dc power system is powered up.
1 Connect the RM3-340/440 to the ac supply.

• All rectifiers start up (after the startup delay).
• The rectifier alarm LEDs will turn on for a short time. The rectifier yellow alarm LEDs
will flash.
• The EFX48 e-Fuse unit with embedded system controller will turn on (display will light
up) shortly after the rectifiers start. The display will show system current and bus
voltage.
• When the EFX48 e-Fuse unit has completed its start-up sequence (rectifiers are
registered) the rectifier yellow alarm LEDs will turn off.

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2 After start-up of the EFX48 e-Fuse unit:

• Press the navigation switch to silence any alarms – see instructions on page 48.
 Depending on the configuration file settings, the alarm LED may be red and the display
may show some system alarm messages. This is normal. For an explanation of alarm
messages see Alarm Descriptions in the EFX48 e-Fuse section on page 112.
• The display shows the summary screen. See details on page 48.
 If no dc-powered equipment is connected and no strings are connected the current will be
00.0A. The voltage will be the system bus voltage which is normally set to 54.50V
• Check all rectifiers are running and only the rectifier green Power On LEDs are on (no
alarm LEDs).
• Use the EFX48 e-Fuse navigation switch to check that all rectifiers are registered. See
details on page 107.
 If any problems see Troubleshooting on page 120.
Task 4 - Configuring the dc power system (some models only)

1 The operational settings of the dc power system are adjustable and are stored in a
configuration file loaded into the EFX48 e-Fuse unit. Refer to Configuration File in the
EFX48 e-Fuse section (see Related Information on page 76).
The EFX48 e-Fuse is supplied pre-loaded with a configuration file.
• If this configuration file has been customized for the site then no further configuration
changes will be necessary.
• If the configuration file is not fully customized for the site then check the following
settings and change if necessary. It is important that these settings are correct before
progressing further.
Parameter Action*
Float Voltage Set to the value recommended by the equipment and
battery manufacturers.
IP Address Set according to any details provided by the network
administrator
Load Rating (Amp) Set the Load Current Rating of each output to be used. See
the specification section (page 138) for the range of this
parameter.
String Rating (Amp) Set the String Current Rating of each battery connection to
be used. See the specification section (page 138) for the
range of this parameter.
* For further details and navigation refer to the EFX48 e-Fuse section (see Related Information
on page 90).
Other configuration settings can be changed after all Start-Up tasks are complete. For details on
how to customize the system's configuration see System Operation in the EFX48 e-Fuse section
(see Related Information on page 76).

72 IPN March 2019
Start-Up
Task 5 - Applying Power to the dc-powered Equipment

Reverse Polarity
• Always check that the dc cables have been terminated to the correct system polarity BEFORE connecting
dc power to the load equipment.
Step 1 - Check dc voltage and polarity
Check the dc output voltage and polarity of the power system and the battery
string(s).
Step 2 - Connect battery
1 If connecting multiple battery strings then check the individual strings are of
similar voltage.
2 Push and hold (for >2 seconds) the EFX48 push button relating to the battery
string to be connected. The corresponding EFX48 green LED may flash at 1Hz
prior to the string being connected – this indicates that the system is waiting for
the correct conditions for the battery string to be connected to the system bus. If
all connection criteria are met then the battery string will be connected to the
system and the LED will turn fully on.
3 Check the Battery String Disconnect (“String disc”) alarm clears.
4 Check the battery current. The actual value depends on the state of charge of the
batteries.
Step 2 - Connect load equipment
1 Push and hold (for >2 seconds) the EFX48 push button relating to the load to be
connected. The corresponding EFX48 green LED may flash at 1Hz prior to the
load being connected. If all connection criteria are met then the load will be
connected to the system and the LED will turn fully on.
2 Switch on the load equipment (refer to the equipment manufacturer's
instructions).
3 Check the equipment powers up.
Step 3 - Check the rectifier currents
1 Check the rectifier currents are approximately the same value.

2 Verify the load current is as expected for each connected equipment.

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Step 5 – Charge the batteries
1 Charge the batteries according to the battery manufacturer’s recommendations.

2 If an Equalisation charge is recommended by the battery manufacturer then
follow the instructions.
 Equalisation increases the system voltage to the Equalise voltage for the
Equalise duration. After the Equalise duration has expired, the dc power
system voltage reverts to float voltage automatically.
Procedure complete
Start-Up Completed
Start-Up of the RM3-340/440 is now complete and the system is operational.
For information on alarms, or operation problems see Maintenance on page 119.
The following chapter describes how to use the EFX48 e-Fuse unit with embedded system
controller. Use this section in order to customize the system configuration settings and to setup
the remote communications options.

74 IPN March 2019
Chapter 5

EFX48 e-Fuse Operation

C h a p t e r 5

Topic Page
Configuration File 76
Starting the EFX48 81
EFX48 Operation using the navigation switch and display 81
EFX48 Operation Using a Laptop/PC 81
EFX48 Identity Information 81

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Configuration File
The operational settings of the dc power system are stored in a configuration file loaded into the
EFX48 system controller.
The EFX48 is supplied pre-loaded with a configuration file. If this configuration file has been
customized for the site then no further configuration changes will be necessary.
Otherwise, it is important that the settings of this configuration file are checked and changed as
required for site-specific conditions. In particular, settings that may affect the performance and
life expectancy of the battery must be checked and set according to the battery manufacturer’s
recommendations.
Some settings in the configuration file can be edited using the EFX48’s navigation switch (see
details on page 76), or all settings can be edited using a Laptop/PC (see details on page 79) or
remotely.
Backup and Restore

The configuration file settings in the EFX48 can be saved to (Backup) or loaded from (Restore) a
PC.
Backup and Restore can be used to:
• Load a standard (master) configuration file into an EFX48 for customization.
• Copy a customized configuration file from one EFX48 to others (at similar sites).
• Save a copy of a customized configuration file. This is recommended in case the EFX48 has
to be replaced.
► To use ICE-X for Backup

1 Connect to the EFX48 via ICE-X Configurator tool.
2 Launch ICE-X.
3 Enter the IP address of the EFX48 to be connected to.
4 Click the button “upload from EFX48 to configurator”.
5 The retrieved data can then be saved as an xml backup by selecting the button “save
configurator to .xml file”
► To use a web browser for Restore

1 Connect to the EFX48 via ICE-X Configurator tool.
2 Launch ICE-X.
3 Enter the IP address of the EFX48 to be connected to.
4 Locate and open a configuration file to be uploaded to the EFX48 by selection the button
“load from.xml file to configurator”
5 Click the button “download configurator to EFX48”.

76 IPN March 2019
Starting the EFX48

When dc power is applied to the EFX48 (via the rear power connector) the start-up sequence
begins.
Any loads that are configured to connect will do so in a staggered sequence. Once connected
each load output’s LED will be illuminated solid green. If there is any reason why the loads
cannot connect (for example the internal temperature is too high or the bus voltage too low)
then the loads will be pending and their LEDs will flash at 1Hz.
Any strings that are configured to connect will do so in a staggered sequence. Once connected
each string’s LED will be illuminated solid green. If there is any reason why the strings cannot
connect (for example the string voltage is too low) then the strings will be pending and their
LEDs will flash at 1Hz whilst the system tries to establish correct conditions for connecting the
strings.

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EFX48 Operation using the navigation switch and display
      
      Battery
 temperature sensor
 Ethernet connector
 Navigation switch
 String connectors
 String indicator switches/LEDs
 Load indicator switches/LEDs
 Load connectors
 GPIO connector
 Ethernet link LED
 Alarm LED
    
Navigation switch Access Security

This feature prevents accidental or unauthorized changes to settings from the navigation
switch.
All access to change an EFX48's settings will be lost if:
 •
•
HTTP/SNMP user account details are lost
Navigation switch access PIN is lost.
The EFX48 will continue to function, but no configuration changes can be made. If this
occurs contact your Eaton DC product supplier or Eaton for advice (see Worldwide
Support on page 161).
► To use the EFX48 when access is PIN protected

• From any display page press and hold enter. Wait for the Pass Code page to appear then
release the enter key.
• Use the left and right keys to access each digit position of the PIN. Use the up and down
keys to change the digits.
• When the correct digits are entered, press enter.
 Keypad access will return to PIN protected mode after a period of approximately 1
minute of inactivity on the navigation switch.

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Alarm Indicators
Visual indicators
 Power on, no alarm LED (green)
 Power on, Alarm LED (red) – shows for all alarms of any severity
Audible indicator
• Beeps on keypress (if enabled in configuration)
• Alarm cadence when alarm is active (if enabled in configuration)
► To silence the audible indicator on alarm

• Press any button on the navigation switch
 The audible indicator will cease while the navigation switch is being used.
► To cancel an active alarm

• Use the navigation switch and display active alarms (Alarms > Active)
• Wait until the alarm you wish to cancel is shown
• Press and hold ENTER to cancel the alarm
 The alarm may re-activate immediately if the cause of the alarm has not been removed
► To enable/disable the audible alarm indicator
• Go to: Settings > Sound > Alarm Beeps.
EFX48 Operation Using a Laptop/PC

The preferred method for accessing, configuring and monitoring the operation of the EFX48
unit is a standard web browser. See section Communication via Web Browser on 82 for
recommended browser.

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Connection is made via the Ethernet port on the front of the unit.
If the EFX48 is remotely monitored via SNMP or web page via the Ethernet port
 ensure the network cable is restored to the unit after local work with a Laptop/PC is
concluded. It may be a requirement to inform the operations team to advise of works
being performed before any communication connection is removed.
 “Direct Mode” is used to simplify a Laptop/PC connection to the
EFX48. This mode serves an IP address to the Laptop/PC from the
EFX48. Once the networking cable between the EFX48 and
Laptop/PC is removed, the EFX48 will disable “Direct Mode” and
revert to previous “Address Type” i.e. either IPv4 or Auto.
► To connect to the EFX48 using a Laptop/PC

• Whenever a network connection is initially established – i.e. from power up and/or from
when the network cable is inserted and the EFX48 has an “Address Type” of Auto then the
EFX48 will expect to receive an IP address from a DHCP server.
• If ”Direct Mode” is selected and if there is no other DHCP server available, then the EFX48
will supply an IP address to the Laptop/PC.
• Unplug any networking cable already connected to the unit.
• Select the following menu on the EFX48: Settings > Network > Direct Mode
• Press and hold the enter key. If PIN protection is configured, wait for the Pass Code page to
appear and enter the Access PIN.
• Navigate using either the Left or Right keys to set Direct Mode to Active.
• Connect a standard networking cable between the Laptop/PC and the EFX48.
• Use a web browser to access the URL https://192.168.1.10/.
 If the EFX48 has been configured for ‘standard’ (insecure) access, use ‘http’ instead of
‘https’ in the above URL.
• When complete, remove the networking cable and restore any network cable previously
installed.
 “Direct Mode” is a temporary mode which is terminated as soon as the network link is
broken by disconnecting the cable and cannot be permanently selected. This is to ensure
that the DHCP server functionality of the EFX48 unit does not interfere with the
operation of any other DHCP servers on the network.

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EFX48 Identity Information

The following identity information is stored in the EFX48.
Parameter Description Where to find:

Serial Number The EFX48 serial number (factory set). EFX48: Information > Serial
num. This will be a 9-digit
number such as #246010932
Web page: Home page
Software Version The version of the embedded EFX48: Information > Software.
software in the EFX48 (factory set). This will consist of three
numbers e.g. 1558 – 1471 - 1535
Web page: Home page
If required, the following site specific information can be stored in the EFX48 to assist site
management.

Site Name of the site.
Address Address of the site.
Contact Contact name, phone number, and so
on.
Web: Home page
Notes Any notes relevant to site access,
location or other matters.
Serial (number) The RM3-340/440 serial number.
Type (system) The RM3-340/440 model number.

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Chapter 5

Communications

Communications
Topic Page
Communications Options 83
Ethernet Communications 87
Communication via Web Browser 84
Communication via a Network Management System using SNMP 85
Access Security 86

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Communications
Communications Options
The EFX e-Fuse Electronic Distribution has an Ethernet 100BaseT interface for communication
with a local or remote PC or laptop, or a Network Management System (NMS).
The standard communications options for an EFX48 are described in the following sections.
Ethernet Communications
Connections
 EFX48 e-Fuse
 Laptop/PC with:
• Web browser (see details on page 49), and/or
• Network Management System using SNMP (see details on page 87), and/or
 Ethernet communications network.
EFX48 Setup
 The network administrator must assign a unique IP address to each EFX48 to be
connected to the network, or approve for the EFX48 to receive an address automatically
(using DHCP)
► To configure an EFX48 for Ethernet communications from the keypad
• Go to Settings > Network
• First choose Address Type. This can be either Auto – to receive an address from the
network server, or IPv4 – to set a static IPv4 address
• For IPv4 (static) enter the IPv4 address, IPv4 netmask and IPv4 gateway address details
assigned by the network administrator.
• Web access is set to https by default. This can be changed to http, but read the
Cybersecurity section before doing so.

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Communication via Web Browser

The EFX48 system controller has an in-built web server. This allows a Laptop/PC with a
standard web browser to control and monitor the EFX48 via an Ethernet network.
 Only one connection to an EFX48 can be made at any time. The EFX48 does not
support multiple sessions.
► To connect to the EFX48 with a web browser:

1 Set up Ethernet communications and connect the EFX48 to the network. See Ethernet
Communications on page 87.
2 Open a web browser window.
 Recommended web browsers: Firefox 58, Chrome 69, Safari 10 or later.
3 Type the IP address of the EFX48 into the address bar of the browser.
 If HTTPS access has been enabled then type "https://" before the IP address.
4 The browser will prompt you to enter a username and password in order to access the
EFX48.
5 A username and password is required.

 Factory defined Username (efx48) and Password (joAdPoc4) must be entered. These
can be changed, and can be more or less complex.
6 Click OK. The EFX48 web system page will be displayed.

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Communications
7 Click on each of the tabs for details of the EFX48 control and monitoring functions available
via the web.
8 To change a setting click the text field, type the new value, then press Enter on the PC
keyboard.
 The status section in the upper right hand corner will indicate “Sending”, “Update
Sent” and then “Refreshing”.
 Check that the required parameter has updated before making the next change.
 Also ensure that the status section does not return a message of “update not sent”, as
this will require the parameter to be changed again.
9 Click “Disconnect” (top right of window) to cease a connection.
 Note that the “session” will only be completely closed once the browser has been
closed. Ensure this step is followed once any connection to an EFX48 is completed.
Communication via a Network Management System using SNMP

The EFX48 system controller can be configured to allow access by a Network Management
System (NMS), and/or to send alarms as SNMP traps to up to eight different SNMP trap
receivers on an NMS.
► To allow SMNP access to the EFX48

10 Set up Ethernet communications (see details on page 83).
11 In Web go to Comms > SNMP access and Trap Receivers.
12 Set the following parameters:
Trap Accounts: If SNMP-V3 traps are to be used then one of the user
accounts must be defined as the “Trap-Sender”
account. This account provides the authentication
credentials which are sent to the SNMP Trap
receiver(s) when a trap occurs.
Protocol Version: V1, V2c, and V3: V3 is set by default. Only use V1 or
V2c once information in Cybersecurity section has
been reviewed.
SNMP access is disabled when set to V3 but no
“Authentication” and “Privacy” password is set (see
below)
Read Community, Do not change the default settings unless requested by
Write Community: the network administrator.
Password: Authentication Password
(User Account - tab) The EFX48 unit always uses MD-5 for authentication
of the SNMP username and the NMS must be
configured to use the correct username, password and
pass phrase combination.

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Encryption Pass Phrase Privacy Password

(User Accounts - tab): The EFX48 unit always uses AES-128 for encryption of
SNMPv3 messages and the NMS must be configured
to use the correct username, password and pass
phrase combination.
System Object ID: Preset as OID534
► To send alarms as SNMP traps

13 Set up Ethernet communications (see details on page 83).
14 In a web browser go to Users (User Accounts).
15 Set the following parameters:
V3 Trap Sender – User Set one user account as “trap sender” for V3 traps, by
(User Account- tab) setting “Access” to “trap sender”. (Not needed for V1
and V2c)
Trap Type: None: Traps are not sent.
(Comms tab) v1, v2c: traps are sent in v1 or v2c format
v3: Traps are sent as encrypted SNMP v3 traps.
Trap Repeat (min) Configure as appropriate.
16 For each SNMP trap receiver (up to 8), configure the following parameters.
Parameter Configuration Guidelines

Address type None or IPv4 is chosen. Select ‘None’ if this trap sender entry is not used.
Select ‘IPv4’ and configure the IP address of the receiving server to enable
sending of trap messages.
IP Address IP address of the trap receiver assigned by the network administrator.
Web Access Security

Server Access
Access to the EFX48 web server can be set for secure access using TLSv1.2 or unencrypted
HTTP. TLS is enabled by default from the factory.
 HTTP(S), or Hypertext Transfer Protocol (Secure), is a method of transmitting the
Hypertext Transfer Protocol (HTTP) over a secure communication network, and is widely
used on the Internet for security with websites. In HTTP(S), the HTTP communication
protocol is encrypted using Transport Layer Security.

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Communications
► To change access to the web server

Set the following parameters as required.

HTTP Access Select to allow un-encrypted access to the EFX48
web server. EFX48: Comms > Web
HTTPS Access Enable to allow encrypted access to the EFX48 server
web server.

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Chapter 6

EFX48 e-Fuse System

C h a p t e r 6
EFX48 e-Fuse System Operation

Topic Page
EFX48 Main Features 90
Load Control 90
Battery Functions 92
Voltage Control 96
Communication and I/O 102
User Access 106
Rectifier Functions 107
Energy Metering, Logging 108
Alarms 111
Breaker Curve Specification 117

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EFX48 Main Features

This section contains detailed descriptions of the main features of the EFX48. Many of these
features have configurable parameters associated with them that can be used to customize the
behaviour of the system. There are a number of ways of changing the configuration, either via
the MMI, the Web pages or by SNMP commands. These are covered in detail on page 82.
Load Control
General description
Up to 6 loads can be connected, each of which has a configurable rating setting of between 5A
and 25A.
Note that load connections should not be connected in parallel.
The total rated load current for the unit is 50A and this can be shared amongst the 6 outputs as
required by the application.
It is the responsibility of the system designer to ensure that the correct rating is set for each
connected load by consulting the breaker curve specification. The rating should be set so that
the load output will not trip under all normal operating conditions but will offer protection to
the load under fault conditions.
Each load has an on/off switch with LED indicator. The LED is ON when the load is ON, the
led also has 2 flashing states. The LED will flash slowly (1Hz) when an output is commanded
ON but held off due to various operating conditions – this is referred to as the ‘pending’ state.
The LED will flash rapidly (4Hz) when the output has tripped due to an over current or short
circuit condition.
There are two types of output trips :
Firstly the output may trip due to the breaker curve function, these are generally longer
term over current conditions and are referred to as ‘Breaker Trips’. The time taken to trip the
output is related to the magnitude of over current and the current rating of the output set in
the configuration file. The time taken to trip under any overload condition can be
determined from the breaker curve.
Secondly the output may trip due to a very sudden and high value of current overload such
as that presented by a short circuit, these are ‘Fast Trips’. The fast trip operates at a fixed
current and is not configurable. See the Specification section on page 138 for more details.
System overcurrent function

If the input current for the EFX48 exceeds 55A for more than 20s then the Overcurrent alarm
will be activated (if enabled in the configuration) and a process of shedding loads will begin.
The input current is defined as :
Total load output current + Total string current
where string charge current is positive and string discharge current is negative.
The following parameters can be set :

• Over-current Auto retry enable or disable
• Over-current Retry interval 60-900s
• Over-current Retries 1-9

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Load shedding during Over-current condition

If the battery charge current is greater than 5A disconnect the battery.
If the input current is still greater then 55A for a further 10s then turn off the non-priority loads.
If the input current is still greater then 55A for a further 10s turn off the priority loads.
If Auto retry is enabled in the configuration then after the Retry interval the EFX48 will attempt
to reconnect any strings and loads that were previously disconnected.
The retry process will keep repeating until the number of retries have been reached.
Once the strings and loads are fully reconnected and the input current is less than 55A for more
than 60s the retry counter shall be reset and the alarm cancelled.
If the input current is exceeded while the EFX48 is already partially off due to input overcurrent
condition then the system over current process is run again (leaving already turned off
outputs/strings off) and the auto retry timer is re-started.
The retry timer will start from when the overcurrent is detected.
The overcurrent state and Overcurrent alarm are not persistent and can also be reset by turning
off all outputs and strings for greater than 10s.
Over temperature function

The EFX48 contains an internal temperature sensor which is used to limit the internal
temperature rise under abnormal operating conditions.
The EFX48 has an internal cooling fan that turns on when the internal temperature is greater
than 95°C for 1 minute and turns off when the internal temperature reduces below 75°C for
more than 1 minute.
The internal temperature sensor is also used to control load outputs in the event of extreme over
temperature conditions. There are 3 over-temperature thresholds resulting in 3 stages of action
to reduce power dissipation.
Increasing temperature System action
100oC Raise ‘Internal temperature’ alarm after 10s
105oC Turn off non-priority load outputs after 60s
110oC Turn off all load outputs after 60s
decreasing temperature System action
105oC Turn on non-priority load outputs after 10s
100oC Turn on all load outputs after 10s
95oC Cancel ‘Internal temperature’ alarm after
10s
Priority and Non-priority loads

Loads should be designated as ‘Priority’ or ‘Non-priority’ during system design and these
settings applied appropriately to the loads in the configuration file.
A Priority load is a critical load that must be powered at all times if possible.
A Non-priority load is a load that may be sacrificed under abnormal operating conditions in
order to provide power to the Priority loads.
Abnormal operating conditions include :
• AC failure
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• Overcurrent
• Over temperature
• Low bus voltage
Breaker curve function

Each of the 6 load outputs is continuously monitored and if it is more than 130% of the
configured rating then the breaker curve algorithm is applied as defined on page 117.
Low Voltage Disconnect

Loads can be disconnected at a configurable voltage and reconnected at a different voltage as
defined below.
• load disconnect voltage 36.00-59.9V in 0.1V steps
• load reconnect voltage 36.1-60.00V in 0.1V steps
• load connection delay 10-600s in 1s steps
Remote ON/OFF control

Load outputs can be turned on and off remotely using SNMP commands and also via the Web
pages.
Trip retry function

Each output contains a trip retry function which will allow a number of attempts to turn on the
load output after a trip condition has been detected. The number of retries is configurable.
A fast trip results in a 1ms and then 1s re-try before entering the tripped state if no retries are
available, or the pending state if retries are available.
A Breaker Trip results in only the 1s retry before entering the tripped state if no retries are
Battery Functions
General description
Up to 2 battery strings can be connected, each of which has a configurable rating of between
25A and 50A.
Note that string connections should not be connected in parallel.
It is the responsibility of the system designer to ensure that the correct rating is set for each
connected string by consulting the breaker curve specification. The rating should be set so that
the string will not trip under all normal operating conditions but will offer protection under
fault conditions. Furthermore it is critical that the cable connected to each battery string is
matched to the chosen rating.
Each battery string has an on/off switch with LED indicator. The LED is ON when the string is
ON. The led also has 2 flashing states:
♦ The LED will flash slowly (1Hz) when a string is commanded ON but held off due to
various operating conditions – this is referred to as the ‘pending’ state.
♦ The LED will flash rapidly (4Hz) when the string has tripped due to an over current or
short circuit condition.
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There are two types of string trips :

♦ A string may trip due to the breaker curve function; these are generally longer term over
current conditions and are referred to as ‘Breaker Trips’. The time taken to trip the string
is related to the magnitude of over current and the current rating of the string. The time
taken to trip under any overload condition can be determined from the breaker curve on
page 117.
♦ A string may trip due to a very sudden high current such as that presented by a short
circuit; these are referred to as ‘Fast Trips’. The fast trip operates at a fixed current and is
not configurable. See the Specification section on page 138 for more details.
Breaker Curve Function

String current is continuously monitored and if it exceeds 130% of the configured rating then
the breaker curve algorithm is applied as defined on page 117. Note that the breaker curve
operates in both charge and discharge directions.

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Battery Low Voltage Disconnect

Strings can be disconnected at a configurable voltage and reconnected at a configurable voltage
as defined below.
• string disconnect voltage 36.00-59.90V
• string reconnect voltage 36.10-60.00V
• string connection delay 10-600s
Remote ON/OFF Control

String connections can be turned on and off remotely using SNMP commands and via the
ratings tab on the web pages.
Trip Reconnect Function

Each string contains a trip retry function which will allow a number of attempts to turn on the
string after a trip condition has been detected. The number of retries is configurable.
A Fast Trip results in a 1ms and then 1s re-try before entering the tripped state if no retries are
A Breaker Trip results in only the 1s retry before entering the tripped state if no retries are
Battery Mid-point Monitoring

Battery Mid-point Monitoring provides a method for the early detection of internal battery
faults. The voltages of the two halves of a battery string are measured and the system
controller generates an alarm signal if a voltage imbalance is detected.
A voltage imbalance is an indication that one or more cells has an internal fault. Further
investigation can then isolate the faulty cell(s) and action can be taken to correct the problem
and prevent a total battery failure.
To connect the Battery Mid-point Monitoring option see details on page 94. If a Midpoint
alarm is generated see Troubleshooting on page 120.
To ensure reliable operation Mid-point Monitoring operates only when the battery has been
in float charge for a defined period of time.
Two of the general purpose inputs can be used for mid-point monitoring. If midpoint is
enabled GP I/O 4&5 are both configurable to be string mid points 1 or 2.
• Midpoint enable Enable or disable
• Float dwell time 1-48hr
• Midpoint delay 10-900mins
• Voltage threshold 1-25

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Float dwell time is the time the system has to have been continuously in float state before the
mid-point monitoring process is activated.
Midpoint delay is a further delay after float dwell time that the alarm must have been active for,
before issuing the alarm.
Voltage threshold is a percentage that defines the error above which a failure is detected.
Example - if the total voltage is 54V then the mid-point should be 27V and if the threshold is
10% then below 0.9 x 27V or above 1.1 x 27V a string Midpoint alarm will be raised if it has
been enabled in the configuration.
The midpoint monitoring process is only active if the battery remains in the float state.
The Midpoint alarm is cancelled by disabling the alarm in the configuration or by the midpoint
voltage becoming within limits for greater than the midpoint delay.
Note that the midpoint monitoring only monitors connected strings.
Battery state detection

The battery can be in one of three possible states: discharge, float or charge.
The battery state is determined by monitoring the string currents. Note the string current is
measured with a 1s filter and is therefore resistant to being affected by noise and high frequency
ripple.

• Float current threshold 2-20A
• Dwell time 0-300s
Float current threshold is the limiting current above which the string is determined to be in
charge or discharge as appropriate. If say 3A is specified then float is between + 3A and -3A.
Dwell time is the time the current must be continuously one side of the threshold current before
the appropriate state is detected.
Emergency OFF function

There is an emergency off function in addition to any external on/off control via an AC
contactor.
A web-based command, SNMP command, or digital input signal will cause the EFX48 to
disconnect all connected battery strings. The command is not remembered through a power
cycle.

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Voltage Control
Voltage Control
The EFX48 controls the voltage setting of the rectifiers in order to perform all system control
functions that require this capability, including:
• Bus voltage setting
• Temperature Compensation
• Equalise
• Fast Charge
• Battery Test
• Battery current limit
Note: The voltage control function will not allow the commanded rectifier voltage setting to be
set higher than 1V less than the rectifier OVSD setting, this limits the control range of the
functions listed above and is intended to prevent erroneous rectifier OVSD events.
The power sharing process is run, the system will achieve power sharing within 1min.
There is a limit of authority of +/- 1V for the offset settings applied to the rectifiers to achieve
power sharing.
Current sharing between a population of rectifiers is as follows:

Condition Current sharing
10% load with 10sec TC better than 5%
Current sharing between 2 rectifiers is achieved with 1 minute of a load change of up to 80% of
full load.
If a rectifier is added to a system then current sharing is achieved within 20 minutes of the new
rectifier being added to the system.
Fast charge function

The fast charge function allows a fast recharge to follow after an ac outage has occurred.
The following parameters control the fast charge function:
• Fast charge enable enable or disable
• Fast charge voltage 40.00-59.00V
• The maximum duration of a fast charge 1-96hrs
• Bus voltage trigger threshold 40.00-59.00V
• Termination current 0-100% capacity

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When the ac has returned after an outage the following conditions need to be met before a fast
charge is allowed :
Fast Charge Qualification Conditions Must be true

System AC fail alarm condition not active 
Fast charge is enabled 
No strings pending or tripped 
Equalisation is not being performed 
Rect fail alarm or Multi rect alarm condition not active 
Rectifier Comms alarm condition not active 
System Overcurrent alarm condition not active 
System Overload alarm condition not active 
Bus voltage on return of AC must be less than the trigger 
threshold voltage
If Fast Charge is enabled and a string is tripped or rectifier single/multiple comms lost
state is active then the fast charge is prevented; the fast charge is not performed and a
time/date stamped entry entered in the Event Log.
If the conditions for the Fast Charge are met, a time/date stamped entry is entered in the
event log, the rectifier voltage is raised to the fast charge voltage and kept there until either
the maximum time duration is reached or the bus voltage is at the fast charge voltage and
charge current has reduced to the terminate current setting, at which point the fast charge
ends, the bus voltage is returned to the normal float voltage, and a time/date stamped
entry is entered in the event log. The fast charge active condition will be active during the
test, and if configured the fast charge active alarm will be present.
If during a fast charge any string button state is changed, ac fails, fast charge is disabled,
the system overcurrent alarm becomes active, a string trips or any rectifier fails then fast
charge is terminated, a time/date stamped entry entered in the event log and the process
will wait for the qualifying conditions to be met and the fast charge process to become
active once more.
The reported ‘battery Fast Charge State ‘ will be off if fast charge is disabled and if enabled
will be waiting /active /prevented /aborted /failed /complete with
prevented/aborted/failed/complete held for 1 hour after being set unless the fast charge
enable state is toggled from on to off to on, or another fast charge is started after which it
will return to waiting/active.
During fast charge the system high float and high load alarm thresholds are both raised
above the fast charge voltage setting by the difference between fast charge level and
nominal bus voltages. On completion of the fast charge process the thresholds are held at
that level until the bus voltage is 0.25V less than the unforced high float setting.

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Battery current limit function

The EFX48 limits the battery charging current to a proportion of the total specified battery
capacity.
The following parameter controls the battery current limit function:
• Battery charge current limit 100% capacity in 1% steps
 For example, if the battery charge current limit is set to 10% and the total battery capacity
is 100Ah, then the battery charging current will be limited to 10% of 100Ahr = 10A
.
Cell Equalisation function

If enabled in the configuration the equalise function performs a periodic equalisation of the
battery.
• Equalise enable or disable
• The first date and time for an equalise Time and Date
• The duration of the equalise 5-900mins
• The period between equalises 7-730 days
• Equalise voltage 40.00 to 59.00V
When an equalisation is due to be performed the following qualification conditions need to be

met before an equalise is allowed:
Equalise Qualification Conditions Must be true
Equalisation is enabled 
There must be no pending strings 
Fast charge is not being performed 
There is not a battery test in progress 
Rect fail alarm or Multi rect alarm condition not active 

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If the above conditions are not met then the equalisation is not performed.
If equalise is enabled but prevented by one or more of the qualifying conditions, a time/date
stamped entry entered in the event log and the system will wait for the next scheduled
equalisation.
If the conditions are met then the rectifier voltage is raised to the equalise voltage for the
specified duration at the end of which the bus voltage is set back the float voltage. The
equalise active alarm is active during the equalisation.
If the equalise is performed without being aborted then the equalisation is deemed to have
completed and a time/date stamped entry entered in the event log.
If during an equalisation any string is turned on or off, an ac fail occurs, the system
overcurrent flag becomes active, or a string trips then the equalisation is aborted and a
time/date stamped entry entered in the event log. The system will wait for the next
scheduled test and the equalise active alarm is cancelled.
If a test is aborted or prevented, or if an equalisation has just occurred a further scheduled
equalisation will be ignored for a period of 24hrs unless the equalisation enable state is
toggled from on to off to on.
The reported ‘batteryEqualisationState ‘ will be ‘off’ if equalisation is disabled. It will be
waiting /active/prevented /aborted /complete if enabled, with
prevented/aborted/complete held for 24hours after being set unless the equalisation enable
state is toggled from on to off to on after which it will return to waiting.
During equalise the system high float and high load alarm thresholds are both raised above
the equalise voltage setting by the difference between equalise and nominal bus voltages. On
completion of the equalise process the thresholds are held at that level until the bus voltage
is 0.25V less than the unforced high float setting.

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Temperature Compensation
Temperature compensation is a function that allows the battery float voltage to be automatically
adjusted to ensure that the optimum voltage is applied to the battery under all temperatures.
The following parameters control the temperature compensation function:
• Temperature compensation enable or disable
• Reference temperature 0-50ºC
• Slope -10 to -0.1mV/ºC
• Upper temperature limit 0-60ºC
• Lower temperature limit -40 to +20ºC
The reference temperature is the temperature which is the zero point for applying
compensation.
For example if the reference temperature is 20°C and the battery is 20°C no adjustment is
applied, but at temperatures above or below 20°C compensation is applied.
Slope is the amount of compensation applied per 1°C of temperature difference from the
reference temperature. The slope setting is per cell and assumes that there are 24 cells.
For example -10mV/°C then again if t ref = 20°C and reported t=30°C then
(10*-10mV*24cells) correction would be applied to the bus voltage.
Upper and lower temperature limits are the temperatures above and below no further
correction is applied
Temperature compensation is applied to float, fast charge, equalise, battery test minimum
voltage, low float, low load, high float and high load voltage thresholds.
Battery Test
Battery Test is a preventative maintenance tool that monitors the discharge capabilities to
ensure that the condition of the battery has not deteriorated over time.
The EFX48 temporarily reduces the output voltage of the rectifiers to below the fail voltage
threshold for the set duration. The battery then supplies power to the load. A battery test passes
if the battery voltage remains above a predetermined level for the duration of the test.
Battery Tests can be scheduled to occur at regular intervals, and/or can be started/stopped
manually.
The battery test function performs a periodic partial discharge test of the battery.
• Enable - battery test yes or no
• Capacity (Ah) The complete capacity of the battery
• Float time – qualification in float state 1-120hrs
• Proportion - of capacity to be removed 5-100% capacity
• Maximum duration - that a test will run 10-900mins
• Threshold – voltage causing test end 40.00-55.00V
• Period - between subsequent tests 7-730 days
• Next date - first date and time for a test Time and date

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When the time for a Battery Test has been reached the following qualification conditions need
to be met before a test is allowed to start :
Battery Test Qualification Conditions Must be true

Battery test is enabled 
The system must have been in the float state for 
the qualification time
There must be no pending or tripped strings 
Equalisation is not being performed 
Fast charge is not being performed 
There is not a manual battery test already in 
progress
Rect fail alarm or Multi rect alarm conditions not 
active

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A scheduled Battery Test will be prevented if a previous scheduled test was prevented, aborted
or had failed within the last 24hrs, this qualification period can be cancelled by toggling the test
enable on, off, on.
If the conditions for a Battery Test are not met when a test is scheduled then the test is
prevented and a time/date stamped entry entered in the Event Log. The system will wait for
the next scheduled Battery Test.
If the conditions for a Battery Test are met then the capacity removed is set to 0, the rectifier
voltage set to 0.5V less than the fail voltage threshold and the capacity taken from the battery is
accumulated.
If the specified capacity is removed before the voltage and time limits are reached the Battery
Test is passed and a time/date stamped entry entered in the event log.
If the fail voltage threshold is reached before the specified capacity is removed the test is failed
and, if enabled in the configuration, the Batt test alarm is active.
If the time limit is reached first the Battery Test is aborted and a time/date stamped entry
entered in the event log.
If during a test any of the following happens:
• a string button is pressed
• any button on state string becomes disconnected for any reason
or any of the following alarms are active:
• AC fail
• Rect fail
• Multi rect
• Comms lost
• Overload
or if a scheduled battery test is set to disabled
or if a manual test is aborted
then the Battery Test is terminated as aborted and a time/date stamped entry entered in the
Event Log.
A manual test can be requested at any time asynchronous to the scheduled test. If a scheduled
test is running, or prevented by any of the qualification conditions then the manual request is
prevented. If not then a test is started with the same conditions as for a scheduled test. In
addition the manual test can be stopped while active by an abort command.
A manual test will not prevent the next scheduled test from being performed provided the
qualification conditions are met.
A manual test can only be triggered from the MMI using the navigation switch.
Communication and I/O
GPIOs & Relays

The EFX48 contains 10 general purpose I/Os consisting of digital inputs, digital outputs &
analog inputs.
GPIO1, 2 & 3
GPIO1, 2 & 3 can be configured as digital inputs or digital outputs.

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GPIO4 & 5
GPIO4 & 5 can be configured as digital inputs or analog inputs. When set as analog inputs there
are 2 possible voltage ranges :
• 0 to +10V – intended for general purpose analog inputs from sensors etc
• 0 to -60V – intended for battery midpoint sensing

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Relays
Relays 1, 2 & 3 share a common return. Only the NO contact is available, however each relay
can be configured to be NO or NC for the alarm condition.
Relays 4 & 5 each have their own return connection. Only the NO contact is available, however
each relay can be configured to be NO or NC for the alarm condition.
The specification for the relay contacts can be found on page 138.
MMI (Man Machine Interface)

The EFX48 contains a 128 x 32 high contrast monochrome OLED display. This is used to display
system measurements, alarms, configuration data and system set-up via a menu/page system –
see page 151 for a map of the menu / page structure.
The menu / page structure is navigated by using the navigation joystick to the right hand side
of the display. The navigation switch has UP, DOWN, LEFT, RIGHT and ENTER switches.
Switch operation is acknowledged by key beep if key sounds have been enabled in the
configuration file – see page 79 for details on how to enable/disable key beeps.
The display can be configured to automatically turn off after a period of inactivity. See
configuration parameters on page 116.
Ethernet
Static and DHCP Addressing
The EFX48 supports DHCP, allows a static IP address to be set, or it can serve an IP address to a
computer device when direct connected (that is when the computer is connecting directly using
a web browser as a GUI).
SNMP
The product supports SNMP standards V1, V2, and V3 with relevant security, authentication
and privacy settings.
A MIB file is contained within the EFX48 and this can be downloaded from the unit via the Web
pages.
• Up to 8 trap receivers can be configured.
• Trap repeat can be enabled with a configurable repeat rate.
• System Object ID is configurable. EFX48 uses the common Eaton System Object ID of
534, and the DC Power System controller Branch under that of {Eaton 11}.
• All alarms that are set to warning, minor or major are forwarded to all active SNMP
trap receivers.

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User Access
The EFX48 allows for up to 8 user accessible and editable accounts with three levels of access
rights (Read only, Read/Write and Admin). When shipped the unit has one Admin account
configured with full access rights.
Read Only Users

The Read only users can read any configuration parameters or account information from the
unit (excluding passwords), but cannot change any parameters. They can back up the unit to
create a configuration file.
Read / Write Users

Read/Write users have similar read and backup access but may also change any configuration
parameters, but not account information.
Admin Users
Admin users have read/write access plus the ability to change account information and may
also restore (upload) configuration files and do firmware updates.
Whilst Admin users can edit any account information, they may not change their own account
access rights or disable their own account. This is to avoid an Admin user inadvertently
disabling the last Admin account in the unit.
Account Access
Each user account has a choice of access methods – either HTTP/HTTPS, SNMP or both. They
can only access the unit via the allowed method(s). An Admin user will have at least
HTTP/HTTPS access. Each user will have at least one access method.
SNMP V3
If SNMP-V3 traps are to be used then one of the user accounts must be defined as the SNMP-
Trap account and this is then the user name that any SNMP-V3 traps are sent from.
The SNMP-Trap account will have an additional ‘PRIV’ key option which is the pre-shared key
for SNMP-V3 communications. When shipped the default Admin account is configured as the
SNMP-Trap account with a default PRIV key set.
Account Names
The user account names may be up to 32 characters long and include any normal printable
characters without spaces. The user account passwords may be up to 20 characters long and
include any normal printable characters without spaces. The SNMP-PRIV key may be up to 20
characters long and include any normal printable characters without spaces.
The user account information can be summarised as below:
Setting Account Names

When setting up a new user, be sure to follow these steps carefully:-
• Username - enter “Username”, press <enter> and be sure that the status box in the
upper right hand corner of the screen indicates “Update sent”, then “Refreshing”, and
the entry made remains in the “Username” box.

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• Password / Encryption pass phrase – be sure to select all the existing dots in the entry
box, press delete, and then make your entry for password, taking care to type it
correctly (see figure below). Press <enter>. Check that the status box in the upper right
hand corner of the screen indicates “Update sent”, then “Refreshing”, and an entry
made remains in the “Password” box.
 Be sure to maintain a user with higher or equal access rights as the one being
setup above in case an error is made with the password entry. If this user is an
Administrator and the logon has been checked, any additional and surplus
Administrator accounts can be disabled by deleting the entered information
and setting the account to “Read Only”.
Figure. User Accounts
Real time clock

The EFX48 contains a Real Time Clock function which is battery backed by a non-serviceable
primary lithium coin cell. The life of the cell is a nominal 10 years under normal service
conditions.
Date and time can be set via the MMI and also using SNMP commands.
The EFX48 uses UTC time and has no concept of local time zones.
MMI setting for time and date can be accessed via Settings > Display.
Rectifier Functions
Rectifier OVSD function

If a rectifier reports over voltage shutdown (OVSD) then the EFX48 will issue 3 attempts at 30s
intervals to restart the rectifier(s).
Only after all the retry attempts have all failed is a Rect fail or Multi fail alarm raised (and only
if these alarms are enabled in the configuration).
If a rectifier restarts and does not report OVSD within 30s then the OVSD process is terminated
and will start again from the beginning if a further OVSD occurs. Any alarms are cleared after a
successful restart.
OVSD rectifiers can only have further restart attempts applied after a full power down.
Rectifier control
The EFX48 handles the addressing and location of the rectifiers.
On power up EFX48 finds all communicating rectifiers and uses that number as the registered
number of rectifiers. The control function handles the addition, removal and any failure of a
rectifier and presents the appropriate alarms where required.

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Rectifiers are identified via their respective serial number which are accessible via the MMI
(display) and also via SNMP and HTTP.
If a rectifier is added this will be found and the number of registered rectifiers incremented.
If a rectifier is removed this will cause the number of registered rectifiers to be decremented and
a Comms lost alarm raised if the alarm has been enabled in the configuration.
Energy Metering, Logging
Energy metering function

The EFX48 utilizes the independent current readings from each load output in order to record
energy usage in kWh.
Bus voltage (V), individual load currents (A), total and per load output powers (W) are
available as live readings, via SNMP and the web pages.
There are 7 energy meters, one for each output and a total load energy meter. Each energy
meter has a range of 99999.99kWh and resolution of 0.01kWh, which for a total load of 2kW
gives a roll over to zero of 5.7 years. Each energy meter will sample at the Energy log sampling
rate and update to non-volatile memory at a user configurable interval.
The energy meters are held in non-volatile memory but the configurable memory update time
can cause a short gap in energy accumulation through a total system power cycle.
Energy meters can be read and reset via HTTP or SNMP and can be viewed on the web pages
and on the MMI.
Data Logging
The EFX48 includes a log of 10,000 events that can be downloaded for inspection on an external
device.
Event Logging, Data Logging and Energy Meter logging are all contained in the single log
which makes correlating system events easy and convenient.
The log is held in non-volatile memory which is updated at configurable intervals and will
remain uncorrupted through any form of power cycle, although the memory update interval
can cause a short record gap through a total system power cycle.
The log is accessible via SNMP and the web pages.
The log may be cleared by a user with Admin access via HTTP(S), by entering “0” into the
“Download from entry” box. In this case the first entry in the cleared log will record the Log
Clear event with the User ID and date/time.
When the log is full the EFX48 will delete the oldest entries in order to make space for new
entries. Approximately 2% of the log will be deleted.
Event Log entries

There are 3 different types of event log entries :
• Event Log entries
• Data Log entries
• Energy Log entries
The Event Log entries include:

• Power on events (system started)
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• Watchdog events
• HTTP(S) failed account log on attempts and SNMP-V3 message
authentication/encryption failures
• Configuration change events (the log does not record details of configuration change
just that a change has happened along with the associated User ID
• Clock changes
• All alarm events ( even if severity is ‘none’)
Note that Alarm Log entries for alarms that are not configured (ie severity is set to ‘none’)
appear in the log with ‘(unused) appended at the end of the log entry. This is so that conditions
that would otherwise have raised an alarm are entered into the log even if the alarm itself has
not been generated.
All log entries include:

• Time and date stamp
• Short event description and/or User ID
Data Log entries

There are 3 different types of Data log entries:
• Load Log entries
• String Log entries
• Rectifier Log entries
The Load Log entries include:

• All output load currents
Example log entry:
27-Jun-2018T09:35:50 Load currents 0.00, 12.05, 0.00, 15.23, 0.00, 0.00
Date
Time
Load output 1 to 6 current /A

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The String Log entries include:

• All String currents
• Battery temperature
Example log entry:
27-Jun-2018T09:35:50 String currents 1.18, 0.03; temp 27
Date
Time
String 1 current /A
String 2 current /A
Battery temp /°C
The Rectifier Log entries include:

• Bus voltage
• AC input Voltage
• Total rectifier current
Example log entry:
27-Jun-2018T09:35:50 AC 231V; rectifier 21.75A, bus 54.99V
Date
Time
ac mains voltage
Total rectifier current
Internal bus voltage

• Date and time stamp
The data log sampling rate shall be configurable as below :

• Logging interval (normal) - bus within trigger limits 10 – 100 mins
• Rapid log interval (abnormal) - bus outside trigger limits 1 – 10 mins
• Rapid log threshold (V) - bus voltage trigger limits Float voltage +/-
1 - 10 volts
Energy LOG entries

The Energy Log includes all 6 load output energy meters and a total load energy meter.
• Date and time stamp
Example log entry:
27-Jun-2018T09:35:50 Energy Meters 24.05, 0.00, 25.88, 4.45, 0.00, 45.97; total 327.25
Date
Time
Load energy meters 1 to 6 /kWh
Total energy meter /kWh
The energy log sampling rate is configurable as below :

• Sampling rate is configurable between 1 – 60 mins

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Alarms
The EFX48 contains a number of configurable alarms for string, load and controller functions.
These are defined in detail in the following pages.
Each alarm can be disabled, or it can be set to one of 3 severity levels: warning, minor or major.
Each alarm can be linked to up to 2 alarm outputs which can be any combination of digital
outputs and relays.
The state of the digital inputs can be used to create alarms, and these alarms have configurable
names. So it is possible, for example, to use a digital input as a door interlock input, name the
alarm ‘DOOROPEN’ and route the alarm to a relay.
Note that an alarm condition will still cause some system state changes even if the alarm itself is
disabled. i.e. an ac fail condition will terminate fast charge even if ac fail alarm is disabled.
The following general and specific settings apply to all alarms:
• Global alarm recognition time 0-900s
(this applies to both the raising and cancelling of alarms, and is the time that the alarm
state must be continuously present for before the raising or cancelling of the alarm)
• Alarm Severity none, warning, minor or major
• Alarm Output A & B A & B can be set to any digital output or relay
No alarms are persistent through a power cycle.
Alarm Delay Recognition Time

All alarms are subject to a global alarm recognition time which is user settable in the
configuration. In the following sections various alarms have defined qualification times to
which the alarm dwell time has to be added before the alarm becomes active. As an example,
Over current alarm has a qualification period of 20secs, if the alarm dwell time is set to 30secs
then the alarm will not be generated until the alarm condition has been met for 50secs.
Alarm Cancelling
Alarms can be cancelled individually by following the procedure on page 79.

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Alarm Definitions
System alarms
Low float and Low load alarms
Alarm triggers If the bus voltage is less than the low float or load voltage settings for
greater than the qualification period, and the system is not in battery
test then the low float/load voltage alarms are set
If the system is in battery test and the voltage does not recover within
24 hours after the end of the test then the low float/load voltage
alarms are set
Alarm cancel The low float/load alarm can only be cancelled by the voltage rising
above the appropriate voltage setting
High float and High load alarms
Alarm trigger If the bus voltage is greater than the high float or high load voltage
setting for greater than the qualification period then the high
float/load alarm is set ( note if the system is in equalise the voltage
settings are adjusted automatically to be just above the equalise
voltage setting)
Alarm cancel The high load/alarm can only be cancelled by the voltage reducing
below the appropriate voltage setting
Input Overcurrent alarm
Alarm trigger If the input current to the SDU is greater than 55A for greater than 20s
then the input overcurrent alarm is raised
Alarm cancel The input over current alarm is reset if an Auto-retry is successful and
the system returns to normal operation, or all the strings and outputs
are turned off for > 10s
System Overload alarm
Alarm trigger If the power delivered by the PDM is greater that the set power limit
then the system overload alarm is raised
Alarm cancel The system overload alarm can only be cancelled by the power
delivered by the PDM reducing below the set power limit
Int temp alarm
Alarm trigger If at any time the SDU internal temperature sensor reads > 100C for
more than 10s then the internal temperature alarm is raised
Alarm cancel After the internal alarm has been set then only the internal
temperature reading reducing below 95C for more than 10s will cancel
the alarm
AC fail alarm
Alarm trigger If any of the communicating rectifiers report AC fail the AC fail alarm
is raised
Alarm cancel The AC fail alarm is cancelled by detecting that all communicating
rectifiers reports AC OK
Fan fail alarm
Alarm trigger If at any time the SDU internal fan fail circuitry reports that the fan is
failed the fan fail alarm is raised
Alarm cancel Fan fail alarm is cancelled when the detection circuitry reports fan ok
Action required If this alarm does not self-clear clear then the EFX48 needs to be
replaced

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System Volt sense warning alarm
Alarm trigger If rectifier(s) are reporting bus voltage(s) , then if the SDU reported
voltage is more than +/- 2V from the mean reported voltage(s)
activate the system voltage sensor fail alarm
Alarm cancel The alarm is cancelled when the condition are no longer true
Action required If this alarm does not self-clear clear then the EFX48 needs to be
replaced
Battery alarms
String trip alarm
Alarm trigger If at any time any string output enters the tripped state then the string
trip alarm is raised
Alarm cancel The string trip alarm is cancelled by no trip condition existing
Action required Turn the string off and on again. Note that the string may enter the
‘pending’ state with its LED flashing at 1Hz whilst the EFX48
determines whether the conditions are correct for reconnecting the
string
If the string continues to trip after a restart then the connections
should be checked for short circuits etc.
String fail alarm

Alarm trigger If at any time any string output has been turned off but the string
current is greater than +/-3A
Alarm cancel The string e-fuse fail alarm is cancelled when all the string outputs
return to being not in the failed state
Action required If this alarm does not self-clear then the EFX48 needs to be replaced
String low alarm
Alarm trigger If at any time any string is pending and the string voltage is less than
the LVD disconnection voltage then the string low alarm will be
raised
Alarm cancel The string low alarm is cancelled by turning off the appropriate
string(s) or the voltage rising to be greater than LVD disconnection
voltage
Midpoint alarm
Alarm trigger If after the system has been in the float state for the midpoint dwell
time and midpoint monitoring is enabled and the measured mid-point
voltage is outside of the set threshold limits continuously for greater
than the set mid-point delay period then the midpoint alarm is raised
Alarm cancel The midpoint fail alarm is cleared when the mid-point voltage returns
to within the threshold limits for longer than the midpoint delay time
Action required If this alarm does not self-clear clear then the midpoint connection to
the battery string needs to be checked
If this alarm is still active after the connection is checked then the
EFX48 needs to be replaced
Battery temp high/low alarm
Alarm trigger If at any time the temperature reported from the external temperature
sensor is greater or lower that the set limits then the battery temp
high/low alarm is raised
Alarm cancel The battery temp high/low alarm is cleared when the reported
temperature returns to within the specified limits
Batt disc alarm
Alarm trigger If at any time all strings are disconnected for any reason other than

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being off by button state (both strings tripped, emergency LVD off
and input overcurrent process) then the battery disconnected alarm is
raised
Alarm cancel The battery disconnected alarm is cancelled when the condition for
setting it ceases
Temperature Sensor fail alarm
Alarm trigger If at any measurement of the battery temp sensor indicates that the
sensor is either not fitted or out of allowed limits then the sensor fail
alarm is raised
Alarm cancel The sensor alarm is cancelled when the condition for setting it ceases
The battery temperature sensor may be faulty and should be checked
If this alarm is still active after the sensor is checked then the EFX48
needs to be replaced
Battery Test fail alarm
Alarm trigger If during a battery test the bus reduces below the minimum voltage
setting then the battery test alarm is raised and the test terminated (
note if the test is prevented or aborted the alarm is not raised but these
are treated as events)
Alarm cancel The battery test alarm can only be reset by disabling the function for >
10s
Action required The battery string(s) may need replacing
Battery Test active alarm
Alarm trigger Whenever a battery test is being performed the battery test active
alarm is raised
Alarm cancel The battery test active alarm is cancelled when the battery test process
is ceased
Battery Equalising alarm
Alarm trigger Whenever an equalise is being performed the equalise active alarm is
raised
Alarm cancel The equalise active alarm is cancelled when the equalise process has
ceased
Battery Fast charge active alarm
Alarm trigger Whenever a fast charge is active the fast charge active alarm is raised
Alarm cancel The fast charge active alarm is cancelled when the fast charge process
is ceased for any reason
Battery In discharge alarm
Alarm trigger Whenever the battery current is discharging at a level greater than the
float current setting then the discharge alarm is raised
Alarm cancel The discharge alarm is cancelled when the system moves into the float
or charge state
Load alarms
Output trip alarm
Alarm trigger When any load is in the tripped state the load trip alarm is raised
Alarm cancel The load tripped alarm is cancelled when there are no outputs in the
tripped state
Action required Turn the load output off and on again. Note that the load may enter
the ‘pending’ state with its LED flashing at 1Hz whilst the EFX48
decided whether the conditions are correct for reconnecting the load
If the load continues to trip after a restart then the connections should
be checked for short circuits etc.

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Output fail alarm
Alarm trigger When output is off and the measured current is greater than 3A the
load fail alarm is raised
Alarm cancel The load fail alarm is cancelled when conditions that raised it have
ceased
Action required If this alarm does not self-clear then the EFX48 needs to be replaced
Output disc alarm

Alarm trigger When any load is disconnected for any reason other than being in
button state off or having tripped then the load disconnected alarm is
raised
Alarm cancel The load disconnected alarm is cancelled when the condition for
raising it ceases
GPIO Digital Input alarms
GPIO1, GPIO2, GPIO3, GPIO4, GPIO5 Digital input 1-5 alarms
Alarm trigger When any GPIO is set as a digital input and has been in the active
state for greater than the DI dwell time (individually settable for each
GPIO DI) then if set as ‘battery disconnect function’ this will be
actioned, after a further time (global alarm qualification period) any
set alarm and DO destination(s) will be actioned (outputs activated
and SNMP message issued)
Alarm cancel When a GPIO input has been in the non-active state for greater than
the set DI dwell time then if set as battery disconnect function this
will be released, after a further time (global alarm qualification period)
the set alarm will cancelled (outputs de-activated and SNMP message
issued)
Rectifier alarms
Rectifier single fail alarm (Rect fail)

Alarm trigger If one and only one rectifier reports that it is in a fail condition then
the rectifier single fail alarm is raised
Alarm cancel When no rectifiers report a fail condition then the alarm is cancelled
Action required Replace the faulty rectifier. Check the status of the LEDs on the
rectifiers in order to identify which one is faulty.
Rectifier multiple fail alarm (Multi rect)
Alarm trigger If more than one rectifier reports that it is in the fail condition then
the rectifier multiple fail alarm is raised
Alarm cancel When no rectifiers or only one report a fail condition then the alarm is
cancelled
Action required Replace both rectifiers
Rect temp, Rectifier high temperature alarm

Alarm trigger If any rectifier(s) reports a high temperature condition then the
rectifier high temperature alarm is raised
Alarm cancel When no rectifiers report a high temperature condition then the alarm
is cancelled
Action required If the alarm does not self-cancel then replace the faulty rectifier. Check
the status of the LEDs on the rectifiers in order to identify which one
is faulty.

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Rectifier Comms lost alarm

Alarm trigger If any communicating rectifier losses communication with the SDU
then the rectifier comms fail alarm is raised
Alarm cancel When the expected number of rectifiers are communicating then the
comms fail alarm is cancelled
Action required Replace the faulty rectifier. Check the status of the LEDs on the
rectifiers in order to identify which one is faulty.
Alarm LED
There is an alarm LED to the right of the Ethernet connector which indicates green when no
alarms are active and red when one or more alarms are currently active.
Note that the alarm LED is active even if the display has timed out and is currently off.
Alarm Sounder
There is an alarm sounder which can be configured to sound an alarm cadence if one or more
alarms are active.
The alarm sounder is enabled/disabled via the MMI and in the configuration file as defined on
page 79.
Worklights
The EFX48 contains a set of high brightness white LED worklights intended to provide
illumination of the terminal blocks during installation and servicing. These lights can be
configured to be permanently off, or to come on after a keypress.
Note that if enabled the worklights will be on when the display is on. i.e. if the worklights are
enabled and the display is permanently enabled then the worklights will be permanently on
also.
Worklights are enabled/disabled via the MMI and in the configuration file as defined on page
116.
Menu / Page Map

Refer to Appendix E on page 156 for a full menu map.

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Breaker Curve Specification

The breaker curve specification applies to both load outputs and battery string connections. For
battery string connections the breaker curve operates for both charge and discharge currents.
For load outputs the breaker curve only operates in the positive direction (i.e. on currents
flowing out of the EFX48 and into a load).
• Other sources of power (additional batteries etc.) should not be connected to
 a load output as the output (if turned on) would not be protected against any
reverse current flowing.
• The battery strings must not be paralleled at the terminal blocks. i.e. do not
connect one battery string to both sets of terminals simultaneously. This is
not a supported mode of operation and may have unpredictable results.
• The load outputs must not be paralleled at the terminal blocks. I.e. do not
connect one large load to multiple sets of terminals simultaneously to
increase the load rating. This is not a supported mode of operation and may
have unpredictable results.
Fig. 1 Breaker Curve for Load outputs and String Connections
Notes:
1. Load outputs follow the breaker curve based on a multiple of their rating and in
addition have a hardware <100usec trip set at 250A +/-50A for all set ratings
2. String connections follow the curve based on a multiple of their set rating and in
addition have a hardware <100usec trip set at 550A +/-50A for all set ratings

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3. The breaker curve starts operating from a 110% overload (i.e. 1.1 times the configured
rating)
4. For rating settings where the 250A and 550A fast trip limits are above the 1000%
nominal overload, between the 1000% overload and the ultimate trip point the trip time
is nominally <10ms
5. The breaker curve closely follows the EFX48 curve on the graph above (red line).
6. There is a discontinuity between the 400% and 500% overload conditions in order to
protect the EFX48’s thermal fuses under normal overload conditions
Examples:
1 If a load output has a rating of 10A and a load of 40A is applied (i.e. the load is 400% of
rating) then the expected trip time is 700msec (from the red EFX48 line on the graph).
2 If a string connection has a rating of 30A and a discharge current of 60A is applied (i.e.
the load is 200% of rating) then the expected trip time is 6.5seconds (from the red EFX48
line on the graph).
3 If a load output has a rating of 5A and a load of 100A is applied (i.e. the load is 2000% of
rating) then the expected trip time is < 10msec (see note 4 above).
4 If a load output has a rating of 15A and a load of 300A is applied (ie the load is 2000% of
rating) then the expected trip time is < 100usec (see note 1 above).

118 IPN March 2019
Chapter 7

Maintenance

C h a p t e r 7
Maintenance
Overview
• The RM3-340/440 contains hazardous voltages and hazardous energy levels. Before

undertaking any maintenance task refer to the Warnings on page 52.
• If a maintenance task must be performed on a "live" system then take all necessary
precautions to avoid short-circuits or disconnection of the load equipment, and follow any
"live-working" instructions applicable to the site.
• Only perform the maintenance tasks described in the Maintenance chapter. All other tasks
are classified as Servicing. Servicing must only be performed according to specific
instructions and only by personnel authorized by Eaton. This includes disassembly and/or
servicing of any modules.
• For further information on Servicing contact your local Eaton dc product supplier, or refer
to the contact details on page 161.
Topic Page
Troubleshooting 120
Replacing or Adding a Rectifier 127
Replacing the EFX48 System Controller 129
Battery Mid-point Monitoring (String Fail) Alarm 130

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119
Troubleshooting
Use the table to troubleshoot minor installation and operational problems. For additional
assistance see contact details on page 161. Return items for replacement or repair with a
completed Equipment Incident Report on page 159.
System Problems
Problem Possible Cause Required Action

All rectifiers are off (no AC supply to the system is off Restore ac supply.
LEDs on) and EFX48 system and batteries are not connected
controller display is blank. or are fully discharged.
Green LED on one or more AC supply to rectifier(s) off or Restore ac supply.

rectifiers is off. one or more phases are off.
Rectifier(s) not fully inserted. Insert rectifier and tighten retaining

screw.
Internal rectifier fault. Remove the rectifier and insert another

one in the same slot. If second rectifier
fails to start, then there is a fault with the
rectifier position. Check ac connections.
If the second rectifier operates normally,
then the first rectifier is faulty and must
be returned for service.
Rectifier yellow LED flashes EFX48 is starting. Wait for EFX48 to complete start-up.
Rectifier has not registered with Remove, and then re-insert the rectifier.
the system controller. Replace the rectifier with another
rectifier. If second rectifier fails to
register, then there is a fault with the
rectifier position or with the EFX48
system controller. Check rectifier comms
bus wiring if the fault persists then swap
the EFX48 for another one.
If second rectifier registers, then first
rectifier is faulty and must be returned
for service.
If the replacement EFX48 fixes the fault
then the first EFX48 is faulty and must be
returned for service.

120 IPN March 2019
Maintenance

Rectifier yellow LED on. Rectifier power limit or current Power system is charging the batteries.
limit is active. If required, activate the Battery Current
Limit control process.
Load current exceeds the total Install an additional rectifier if possible.

rectifier capacity.
Rectifier temperature turndown Power system will return to normal
is active due to low ac supply operation when the ac supply voltage
voltage or high ambient and/or ambient temperature are within
temperature. the specified ranges. See Specifications on
page 138.
EFX48 system controller has Normal operation. See Rectifier

shut down the rectifier. Shutdown on page 107.
(Depending on model, rectifier If required, restart the rectifier.
may also click every 5-15
seconds.)
Rectifier red LED on. Very high or low ac voltage, or Power system will return to normal
ac supply failed. operation when the ac supply voltage is
within the specified range. See
Specifications on page 138.
DC overvoltage Remove and re-insert rectifier(s).
Internal rectifier fault. Replace the rectifier.
Low system output voltage Rectifiers off. Restore the ac supply.

(rectifiers not in current
limit). Temperature Compensation is None. This is normal operation (if
active and the battery batteries are connected). Disable
temperature is above the Temperature Compensation if no
reference temperature. batteries connected.
Battery Test is active. None. Output voltage will return to
normal when Battery Test is completed.
Incorrect float voltage setting in Correct the float voltage setting of the
EFX48. EFX48.
Record new setting.
Low system output voltage Load is too high for rectifier System has been sized incorrectly. Check
and rectifier yellow LEDs capacity. system sizing in comparison to maximum
are on (rectifiers are in load requirements.
current limit).
Battery is recharging after ac Check battery has recharged within
supply failure. expected time.

IPN March 2019
121

High system output voltage. Temperature Compensation is None. This is normal operation (if
active and the battery batteries are connected). Disable
temperature is below the Temperature Compensation if no
reference temperature. batteries connected.
Equalise or Fast Charge is None. Output voltage will return to

active. normal when Equalise or Fast Charge is
completed.
Incorrect float voltage setting in Correct the float voltage setting of the
EFX48. EFX48.
Record new setting.
Faulty rectifier. Locate the rectifier with the highest

output current and remove this one first.
If this rectifier is not faulty then replace
and remove the other one instead. (The
output voltage returns to normal when
faulty rectifier is removed.)
Replace faulty rectifier with one that is
working.
Return the faulty rectifier for service.
EFX48 red alarm LED on The EFX48 has reported an Use the navigation switch and go to
alarm condition for one of the ˅ Alarms ˅ Active ˅
alarms enabled in its
to check which alarms are active. For
configuration
more information about individual
alarms see page 112.
EFX48 alarm sounding The EFX48 has reported an Use the navigation switch and go to
alarm condition for one of the ˅ Alarms ˅ Active ˅
alarms enabled in its
to check which alarms are active. For
configuration
more information about individual
alarms see page 112.
EFX48 string LED flashing The string is commanded to None – wait for string to connect
slowly (1Hz) turn on but the EFX48 has
determined that the operating
conditions are not correct and is
taking action to connect the
string
EFX48 string LED flashing The string has tripped due to an Turn the string off and on again – it may
fast (4Hz) over current condition go into the pending state (LED flashing at
1Hz) before turning back on
EFX48 load output LED The load output is commanded None – wait for load to connect
flashing slowly (1Hz) to turn on but the EFX48 has
determined that the operating
conditions are not correct and is
taking action to connect the load
EFX48 load output LED The load has tripped due to an Turn the load off and on again – it may
flashing fast (4Hz) over current condition go into the pending state (LED flashing at
1Hz) before turning back on

122 IPN March 2019
Maintenance

EFX48 display is off but The display has been set to time If required change the display settings
LEDs are on and rectifiers or out after a period of inactivity ˅ Settings ˅ Display ˅ Timeout ˅
strings are supplying power on the MMI and turn itself off
The system bus voltage is below Check that the rectifiers are on and the
the level at which the display system bus voltage is > 37V
turns on.
String fail Alarm The Battery Mid-point See Battery Mid-point Monitoring on
Monitoring system has detected page 94.
a voltage imbalance in one of
the battery strings.
A Battery Mid-point Monitoring Check the sense wires.
sense wire is disconnected.

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123
System EFX48 Problems (RM3-410/420 Models only)

EFX48 displays a dc power See Alarm Descriptions in the System
system alarm message. EFX48 Operation Handbook.
EFX48 display is blank and The ac supply is off and the None. The power system including the
green Power On LED is off. batteries are not connected EFX48 will return to normal operation
because the Low Voltage when the ac supply is within its specified
Disconnect (LVD) has voltage range.
disconnected.
Faulty Voltage Feed Module Replace faulty unit.

(VFM) or faulty EFX48.
EFX48 display is blank and EFX48 is in start-up mode Wait for start-up to complete. See
green Power On LED is on. Starting the EFX48 on page 69.
Faulty EFX48 Replace faulty EFX48.
Bus voltage is less than 35V, ac None. The power system including the
supply is off and batteries are EFX48 will return to normal operation
flat when the ac supply is within its specified
voltage range.
EFX48 Red LED or Yellow An alarm is active. Check the type of alarm on the display or
LED is on. with Web or SNMP commands.
Unable to change settings Navigation switch access is set See navigation switch Access Security on
from EFX48 navigation to PIN Protected. page 78.
switch
Incorrect battery or load Current is within the Battery None, normal operation.
current readings. Charge State Threshold. See
details on page 95.
Calibration is incorrect. Return unit for recalibration.

124 IPN March 2019
Maintenance

EFX display or Web shows Failed, disconnected or Replace, connect or configure sensor.
“--.-“ or “unknown” unconfigured sensor.
Ethernet communications Incorrect, disconnected or faulty Check a network patch cable is connected
problem cable. from the front Ethernet connection to a
live network outlet.
Replace faulty cable.
Ethernet link is not active. On the Ethernet connector check:
Yellow LED is continuously lit or flashing
to show link is active.
See the diagrams on page 48 for position
of the Ethernet connector.
Incorrect communications Refer to the Communications section on

settings. page 82.
Password required to change See User Access section on page 106.
settings (using web or SNMP)

IPN March 2019
125

Web communications Ethernet communications See previous entry.
problem (EFX48 only) problem.
Cannot connect to web server. Check IP address and other settings in
EFX48 are correct. Check correct IP
address is used in web browser address
bar.
Check HTTP Access or HTTPS Access is

enabled.
Refer to the Communications section on

page 82.
Cannot log on to web server. Incorrect Logon ID or Password.

See User Access section on page 106.
Web communications lost Check that the EFX48 is operating.
(Comms Lost error message). Check the Ethernet communications
connections. See previous entry.
Check web browser type and version. See
Communication section.
Lost Logon ID and/or Contact Eaton. See Worldwide Support
Password. section on page 161.
A user cannot change settings, Check the user's access levels. See User
Backup or Restore, Execute Access section on page 106.
Commands, Upgrade
Firmware, or Edit User List.
EFX48 time/date is incorrect Time/date is different on EFX48 None. Time shown on EFX48 is UTC.
(EFX48 only) compared to PC. Time on PC running DCTools/Web is
local time.
Time needs to be set. See Real Time Clock section on page 107.
EFX48 time can be set, but is Internal battery is dead. Return the
incorrect when the EFX48 EFX48 for service. (If removed, the
restarts. battery must be disposed of according to
the manufacturer's instructions.)

126 IPN March 2019
Maintenance
Replacing or Adding a Rectifier

Rectifiers can be replaced without switching off the dc power system and disconnecting the
equipment it powers.
• To reduce the risk of electric shock and maintain optimum system cooling, always cover

empty rectifier slots with blanking panels.
• To avoid electric shock do not place hands inside the rectifier shelf.
• Do not attempt to disassemble faulty rectifiers. Return them (in their original packaging)
with a completed Equipment Incident Report on page 159.
Removing a Rectifier
Step 1 - Undo the rectifier retaining screw
This will release the rectifier from its rear connector.
Step 2 - Pull out the rectifier

• The rectifier may be hot, especially after prolonged operation. Use suitable
gloves.
• To avoid damage do not rest the rectifier on its connector.
Step 3 - Replace rectifier or fit blank panel
Insert a replacement rectifier into the empty slot (see details in following section), or
fit a blank panel.
Procedure complete

IPN March 2019
127
Installing a Replacement Rectifier
Step 1 - Remove rectifier blank panel (if fitted)
Step 2 - Align the rectifier with the guides
Step 3 - Push in the rectifier
1 Push in the rectifier until the retaining screw contacts the shelf.
2 Check the rectifier's rear connector is correctly aligned with the shelf connector,
or damage may occur.
3 Tighten the retaining screw to 1.5Nm (13.3 inch-pounds). This will locate the
rectifier in its rear connector.
4 Check that the rectifier’s Power On LED turns on (after the startup delay) and the
alarm LEDs turn off.
 The rectifier will automatically register with the EFX48 and download its
operating parameters. No adjustments are required.
Procedure complete

128 IPN March 2019
Maintenance
Replacing the EFX48

The EFX48 can be replaced without switching off the dc power, but all loads and batteries will
need to be disconnected.
Ensure that before any work is started:-
 Approval is sought for disconnecting loads.
 Load and battery connections are removed in accordance with the instructions in the
Installation section on page 55, but the steps followed in reverse. Ensure all warnings are
reviewed and adhered to in the DC System and Component Safety section on page 10.
Before you start you will require:

• A Laptop/PC with the Eaton configuration tool ICE-X connected to the EFX48 directly or
via an IP network.
• A replacement EFX48.
 A new EFX48 is factory loaded with a 48V (nominal) default configuration file. Web
pages can be used to modify the configuration file already loaded in a EFX48.
• A copy of the appropriate configuration file, either:
• use the configuration file saved from the existing EFX48 using ICE-X, or
• contact your Eaton dc power system supplier to obtain a master configuration file to
suit the dc power system. This file will have to be customized for the site.
Step 1 - Backup the configuration file of the old EFX48 if possible
If the old EFX48 is still operational use the Eaton configuration tool ICE-X to backup
its configuration file.
 See Backup and Restore on page 76.
Step 2 - Remove the EFX48
1 Label, and then disconnect the load, battery and communication cable(s) from the
front connectors.
2 Undo the EFX48 retaining screw. See the diagram on page 48.
3 Partly withdraw the EFX48.
4 When the EFX48 stops communicating the rectifier output voltage will be
unchanged for 2 minutes. After 2 minutes the rectifier output voltage will change
to the Float Voltage and the rectifier yellow LEDs will flash.
Step 3 - Insert the new EFX48
1 Insert the EFX48 and tighten the retaining screw.

2 Connect the load, battery and communication cable(s) to the front connectors.
3 The EFX48 will start. See Starting the EFX48 on page 69. Various alarms may
appear because of incorrect configuration file settings. Press any key to silence the
alarm.

IPN March 2019
129
Step 4 - Download the configuration file
1 Connect to the EFX48 with the ICE-X tool. See details on page 129.
2 If a copy of the old configuration file, or a master configuration file is available,
then use ICE-X to restore (download) it to the new EFX48.
 If you receive an error message about the MIB file version, please contact
your Eaton dc product supplier for advice.
3 If a copy of the old configuration file, or a master configuration file is not
available, then use the navigation switch or via Web to change the configuration
settings to the correct values.
Step 5 - Check the EFX48 operation
1 Check that the EFX48 has registered all rectifiers.

2 Check all control processes, alarms and current measurement(s).
3 Check the power system identification parameters and communications settings.
4 Change the configuration as required to ensure that the EFX48 operates as
intended.
5 Check the EFX48 time. See the Real Time Clock section on page 107.
Procedure complete
Return the faulty EFX48 with a completed Equipment Incident Report on page 159.
Battery Mid-point Monitoring (String Fail) Alarm

Use the following procedure if a String Fail alarm is generated.
Step 1 - Identify the faulty battery string
1 Press the navigation switch on the EFX48 to silence the alarm.

2 Connect to the EFX48 via its Web pages. Go to I/O > GPIO Connections.
3 Identify which GPIO input (and in turn which battery) is faulty.
Step 2 - Check cell/monobloc voltages
1 Use a suitable voltmeter to measure the individual cell/monobloc voltages.

Measure on the cable lugs and inter-connecting bars so that loose connections
will also be detected.
2 The faulty or poorly connected cell/monobloc has the voltage with the greatest
deviation from the average.

130 IPN March 2019
Maintenance
Step 3 - Check cell/monobloc terminals
1 Check the terminal connections of the cell/monobloc are correctly tightened and
clean.
 Refer to the battery manufacturer's instructions for correct terminal torque
settings.
2 Press the navigation switch on the front panel of the EFX48 to cancel the alarm.
3 If the alarm clears then the fault is fixed. No further action is required.
Step 4 - Service or replace faulty cell/monobloc (if required)
1 If the alarm is still present then follow the battery manufacturer’s instructions on
servicing or replacing the faulty cell/monobloc.
2 After the faulty cell/monobloc has been serviced or replaced clear the alarm (see
Step 3).
Procedure complete

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131
Chapter 7

Cybersecurity

Cybersecurity
Overview
Connected devices and the vast amounts of data they generate create opportunities as well as

risks: from manufacturing and testing to installation and service.
A security breach can result in operational downtime and/or data loss, as well as impact safety,
lifecycle costs and your reputation — any one of which can seriously impact customer loyalty
and your bottom line.
Eaton provide the following guidance and recommendations in order to help protect against
cyber related attacks and system breaches.
Topic Page
Asset identification and configuration 133
Restrict Physical access 133
System Access Controls 133
Secure Network Access 135
Remote Access 135
Logging and Event Management 135
3rd Party / COTS Security 135
Decommissioning or Zeroisation 137

IPN March 2019
132
Cybersecurity
Category Description
Asset identification and Keeping track of all the devices in the system is a pre-
configuration requisite for effective management of Cybersecurity of a
system. Ensure you maintain an inventory of all of the
components in your system in a manner in which you
uniquely identify each component. To facilitate this, the
EFX48 provides the following identifying information -
manufacturer, type, serial number and firmware version
number.
For instructions on how to extract this information from the
unit please see page 81.
Restrict physical access An attacker with unauthorized physical access could cause
serious disruption to a system or to device functionality.
Additionally, Industrial Control Protocols do not offer
cryptographic protections at protocol level leaving the
devices or systems relying on these protocols exposed to
Cybersecurity risk. Physical security is an important layer of
defense in such cases. EFX48 is designed with the
consideration that it would be deployed and operated in a
physically secure location. Following are some best practices
that Eaton recommends to ensure adequate security:
- Restrict physical access to cabinets and/or
enclosures containing EFX48 and the associated
system. Monitor and log physical access at all times.
- Physical access to any communication connections
should be restricted to prevent any attempts at
wiretapping or sabotage. It is best practice to use
metal conduits for the communication lines running
between one cabinet and another.
- Utilize additional physical access restriction
mechanisms such as locks, card readers, and/or
guards etc. as appropriate.
- Restrict physical access to the Ethernet connector.
- EFX48 supports the following physical access port -
10/100baseT Ethernet via and RJ45 connector.
Physical access to this needs to be restricted.
- Do not connect unauthorized portable devices (PCs,
laptops etc) for any operation (e.g. firmware
upgrade or configuration changes).
-
Eaton Cybersecurity Best Practices whitepaper provides
additional information about general physical security
considerations.
System access controls Securely configure the logical access mechanisms provided
in EFX48 to safeguard the device from unauthorized access.
Eaton recommends proper use of the access controls
provided in the device to restrict system access only to
legitimate users. Also ensure that such users are restricted
only to privilege levels necessary to complete their job
roles/functions.
- Ensure default credentials are changed upon first login.
A system containing an EFX48 should not be
commissioned with default credentials, as default
IPN March 2019
133
credentials may be publicly known.
- Do not share passwords. Make sure each user gets
his/her own password. Security monitoring/logging
features in the product are designed with the view of
each user having his/her own unique password.
Security controls will be weakened if users start sharing
their credentials.
- Restrict administrative privileges. Threat actors are
increasingly focused on gaining control of legitimate
credentials, especially those associated with highly
privileged accounts. Limit privileges to only those
needed for a user’s duties.
- Leverage the roles / access privileges to provide tiered
access to the users as per the business /operational need.
Follow principle of least privilege (minimal authority
level required) and least access (minimize unnecessary
access to system resources).
- Perform periodic account maintenance and remove
unused accounts.
- Change passwords and other system access credentials
no longer than every 90 days, or as per the client’s
organizational policy.
- Enforce complex passwords.
- Refer to the User Account Access section on page 106

134 IPN March 2019
Cybersecurity
Secure Network Access Eaton recommends segmentation of networks into logical
enclaves and restriction of the communication to host-to-
host paths. This helps to protect sensitive information and
critical services, and limits damage from network perimeter
breaches. At a minimum, a utility Industrial Control Systems
network should be segmented into a three-tiered
architecture (as recommended by NIST SP800-82[R3]) for
better security control.
Make sure that you deploy adequate network protection

devices like Firewalls, Intrusion Detection / Protection
devices.
Communication Protection
EFX48 provides the option to encrypt the network traffic -
please ensure that encryption options are not disabled.
Following see page 82 for details on how to configure secure
communication capabilities in the product.
Please find detailed information about various Network

level protection strategies in Eaton Cybersecurity
Considerations for Electrical Distribution Systems [Ref1].
Note: Many compliance frameworks and cybersecurity best

practices require an audit of ports and services before and
after applying updates and system changes. An end user
should be able to refer to the ports and services
documentation to determine the expected minimal set of
ports and services on a device.
Remote Access Remote access to devices/systems represents a provision of

control to an external party. Strict management and
validation of termination of such access is vital for
maintaining control over the overall ICS security.
Logging and Event Management The EFX48 provides the ability to log all user changes, as
well as all events.
Eaton suggest that all logs are backed up and are retained
for a minimum of 3 months or as per organization’s security
policy.
- Perform log review at a minimum every 15 days.
- See the Logging section on page 108
3rd Party / COTS Security Any third party component/libraries used to run software
/application should not have any publicly known
Critical/High vulnerabilities.
- Users are recommended to keep update the Commercial-
off-the-shelf [COTS] components (e.g. an application
running on Windows). It is recommended to contact the
vendors for security related patches. Vulnerabilities
affecting the COTS components can be tracked on
National Vulnerability Database (NVD)
https://nvd.nist.gov/.
IPN March 2019
135
- Users are encouraged to keep a track of the security
patches released by the COTS vendors and apply them
to their environment as appropriate.
Note: Many compliance frameworks and security best
practices require a monthly vulnerability review. For many
non-COTS products vulnerabilities will be communicated
directly through the vendor site.

136 IPN March 2019
Cybersecurity
Decommissioning or Zeroisation In most applications EFX48 will not contain data that is
categorized as secure. However if it is considered the stored
data is commercially sensitive or has a security risk
associated with it then the following process should be
followed. It is a best practice to purge any secure data before
disposing of any device containing such data. Proper
decommissioning is described in NIST SP800-88. Eaton
recommends that products containing embedded flash
memory be destroyed to ensure any secure data is
unrecoverable.
* Figure and data from NIST SP800-88
- Embedded Memory on Boards and Devices

This includes motherboards and peripheral cards
such as network adapters or any other adapter
containing non-volatile flash memory.
Clear: If supported by the device, reset the state to
original factory settings.
Purge: If the flash memory can be easily identified
and removed from the board, the flash memory may
be destroyed independently from the disposal of the
board that contained the flash memory. Otherwise,
the whole board should be Destroyed. The only
possible place for secure data to be stored in EFX48
is IC2 on pcb 11786500. This is the only device that
needs to be considered.
Destroy: Shred, Disintegrate, Pulverize, or
Incinerate by burning the device in a licensed
incinerator.

IPN March 2019
137
Specifications
Certifications
Electrical Safety UL 60950-1
CE-mark EN60950-1
IEC60950-1
Electromagnetic Compatibility (EMC) FCC, IEC, CE-mark,
System Input
Input Voltage 120V, 208-240V (nominal)
Input Current Rating (maximum) 1W + N + PE (120V nom.): 2 x 12A

2W + PE (208-240V nom.): 2 x 12A/ph
Frequency 50-60Hz
Maximum Ground Leakage Current 1.3mA per rectifier
System Output
Output Voltage (nominal) 48V nominal
Output Voltage
Range: –39 - 60V
Preset Voltage: 54.5V ± 0.1V
Output Power (maximum) with 2 x APR48-ES Rectifiers, 48-58V
RM3-340/RM3-440 models: 120V ac: 1.2kW

208-240V ac: 2.0kW
Output Current (maximum) with APR48-ES Rectifiers, 48-58V
RM3-340/RM3-440 models: 120V ac: 22.0A

208-240V ac: 36.7A
Fuses
Rectifier (internal) ac input fuses (F1, F2)
APR48-ES: 16A, 250Vac, fast acting
Rectifier (internal) auxiliary fuse (F3) All models: 250mA, 250Vac, fast acting,
interrupt rating 1500A min.
Battery String Connection Specification

String capacity (maximum) 200Ah (each string)
Output current rating 25A to 50A in 1A steps
Short circuit current (maximum allowable by

10kA
system design)

138 IPN March 2019
Specifications
Fast trip current level 550A

Fast trip time < 100 usec
Off state output leakage current (maximum) 10mA
Maximum load inductance 4uH
Maximum load lead length 3m

Turn on rise time (maximum) 10msec
Voltage drop from input to load output

250mV
(maximum)
Load Output Specification

Output current rating 5A to 25A in 1A steps
Short circuit current (maximum allowable by

10kA
system design)
Fast trip current level 250A

Fast trip time < 100 usec
Off state output leakage current (maximum) 1mA
Maximum load inductance 4uH
Maximum load lead length 3m

Maximum load capacitance (non current limited) 10uF (min ESR 50mOhm)
Turn on rise time (maximum) 10msec

Voltage drop from input to load output
250mV
(maximum)
Environment
Ambient Temperature Range -40°C to 50°C [-40°F to 122°F]
Relative Humidity (operating and storage) <95% (non-condensing)
Dimensions H, W, D
All models 1U, 19" or 23" mounting, 13.2" [335 mm]*
* Additional clear air space is required at rear for rectifier exhaust air venting. See details on page 59.
Weight
RM3-340 models 11.88 lb [5.4kg]
RM3-440 models
11.88 lb [5.4kg]
Rectifier module 3.7 lb [1.7kg]
* Excluding rectifiers but including EFX48
Alarm Relays
Number of Alarm Relays 5
Contact Arrangement One normally open contact per relay

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139
Contact Rating (continuous) 0.25A @ 60V dc maximum

Connectors Screwless terminal blocks
Wire Size 0.2 – 0.5mm2 [26 - 20 AWG]
Isolation Relay connections are isolated to 250V dc from all
other circuitry, earth and system common.
Digital Outputs
Number of Digital Outputs/Relays 3 (shared with Digital Inputs 1, 2 & 3)
Connection Arrangement Open drain with weak 47k internal pull-up to 5V,
referenced to BUS +ve (chassis)
Wire Size 0.2 – 0.5mm2 [26 - 20 AWG]
Isolation Relay connections are isolated to 250V dc from all
other circuitry, earth and system common.
Digital Inputs
Number of Digital Inputs 5 (shared with Digital Outputs 1, 2 & 3 and Analog
Inputs 4 & 5)
Connection Arrangement Digital Inputs 1, 2 & 3 expect an open drain, open
collector, relay or mechanical switch contact to
BUS +ve (chassis). A weak 47k internal pull-up
resistor to 5V is provided. Inputs are referenced to
BUS +ve (chassis).
Digital Inputs 4 & 5 expect an open drain, open
collector, relay or mechanical switch contact to
BUS +ve (chassis). An external pull-up to 3V3 or
5V is required. Inputs are referenced to BUS +ve
(chassis).
Wire Size 0.2 – 0.5mm2 [26 - 20 AWG]
Input Range 0V which is BUS +ve (chassis)
To
10V above BUS +ve (chassis)
Input Common Bus +ve
Input Protection Protected against damage from short circuit to bus
+ve or bus -ve
Analog Inputs
Number of Analog Inputs 2 (shared with Digital Inputs 4 & 5)
Connection Arrangement Analog Inputs 4 & 5 expect an input voltage
referenced to BUS +ve (chassis). For midpoint
monitoring this will be –ve and half the string
voltage. For the 10V range this will be +ve and up
to 10V above BUS +ve.
Wire Size 0.2 – 0.5mm2 [26 - 20 AWG]

140 IPN March 2019
Specifications
Input Types Voltage-free switch or relay contacts only

Input Range 10V Range 0V which is BUS +ve (chassis)
To
10V above BUS +ve (chassis)
-60V Range 0V which is BUS +ve (chassis)
To
60V below BUS +ve (chassis)
Input Common Bus +ve
Input Protection Protected against damage from short circuit to bus
+ve or bus -ve
Input Resolution 10V Range <10mV
-60V Range <10mV
Input Accuracy 10V Range ±1% or ±50mV (whichever is greater)
over temperature range 0 – 40°C
-60V Range ±1% or ±100mV (whichever is greater)
Temperature Sense Input

Number of Temperature Sense Inputs 1
Range 2.53V to 3.43V (-20 to +70°C [-4 to +158°F])
Resolution < 0.01V (< 1°C [1.8°F])
Accuracy ±1°C [1.8°F] at 25°C [77°F], ±2°C [3.6°F] over rated
temperature range
Maximum Cable Length 20m (65 feet)
Connector DF14A
String Current Measurement

Number of String Current Measurements 2
Range -60 to +60A
Resolution <100mA
Accuracy ±1% / ±250mA (whichever is greater)
Battery Mid-point Monitoring

Number of Strings 2 (using GPIO4 & 5)
Range –60V to 0V
Resolution <10mV
Accuracy ±1% / ±100mV (whichever is greater)

IPN March 2019
141
Load Current Measurement

Number of Load Current Measurements 6
Range 0 to +30A
Resolution <10mA
Accuracy ±1% / ±100mA (whichever is greater)
Bus Voltage Measurement

Range -40 to -59V
Resolution <10mA
Accuracy ±0.25% over temperature range 0 – 40°C
String Voltage Measurement

Number of String Voltage Measurements 2
Range -30V to -59V

Resolution <10mV
Accuracy ±1% over temperature range 0 – 40°C
Communications
Ethernet Interface: 10/100baseT
Connector: RJ45
Protocols: TCP/IP, SNMP, http (Web),
https (secure Web),
Web browser: See compatible versions on page

49.
Cable: CAT5E

142 IPN March 2019
Specifications
Load Parameters Availability
WEBPAGE
Parameter Factory
name
MMI reference MIB reference min max Step size
SNMP
description Default*
MMI
MMI LED loadConnectionState Connection off off on n/a   
Rating loadCurrentRating Rating (A) 10.0 5.0 25.0 1.0   

Load 1
Priority loadOutputPriority Priority Priority Non- Priority n/a   

priority
Auto retry loadRestartEnable Restart enable yes no yes n/a   

Load 2

priority

Load 3

priority

Load 4

priority

Load 5

priority

Load 6

priority
Auto retry loadRestartEnable Restart enable no no yes n/a   
Disconnect loadDisconnectLevel Disconnnect (V) 45.0 36.0 59.9 0.1   
Reconnect loadReconnectLevel Reconnnect (V) 47.0 36.1 60.0 0.1   
Recog time loadConnectionDelay Delay (s) 10 10 600 10   

Settings
No AC enable loadMainsFailEnable Mains fail No no yes n/a   

enable
No AC delay loadMainsFailDelay Delay (min) 60 0 600 10   
Restart del loadRestartDelay Delay (min) 1 1 120 1   
Restart lim loadRestartLimit Limit 10 1 100 1   
* Factory defaults may not be correct for your installation. You need to set-up your own configuration file to over-write the factory
defaults after a factory reset if necessary.

IPN March 2019
143
Strings
WEBPAGE
SNMP
MMI
Parameter Factory Step
name
MMI reference MIB reference min max

description Default* size
LED on front panel stringConnectionState Connection off off on n/a   

String
1
Rating stringCurrentRating Rating (A) 25 25 50 1   

LED on front panel stringConnectionState Connection off off on n/a   
String
2
Rating stringCurrentRating Rating (A) 25 25 50 1   

Enable stringReconnectEnable Restart enable no no yes n/a   
Trip reconn
Interval stringReconnectDelay Delay (s) 60 60 900 5   

Attempts stringReconnectLimit Limit 5 1 10 1   
Enable batteryCompensationEnable Enable Yes no yes n/a   
Reference batteryCompensationReference Ref (degC) 20 0 50 1   
Temp comp
Low limit batteryCompensationLowLimit L limit (degC) 0 -40 20 1   

High limit batteryCompensationHighLimit H limit (degC) 50 0 60 1   
Slope batteryCompensationSlope Slope -4.00 -10.00 0 0.1   
(mV/degC)
Disconnect batteryDisconnectLevel Disconnnect(V 40.0 36.0 60.0 0.1   

)
Reconnect batteryReconnectLevel Reconnnect(V) 42.0 36.0 60.0 0.1   

Battery LVD
Recog time batteryConnectionDelay Delay (s) 10 10 600 5   

No AC enable batteryMainsFailEnable Mains fail no no yes n/a   
enable
No AC delay batteryMainsFailDelay Delay (s) 30 10 360 1   

Capacity batteryTotalCapacity C10 (Ahr) 100 10 400 10   
Capacity
BCL batteryChargeRateLimit Rate limit 10 1 100 1   

BC
L
(%C)
Threshold batteryChargeStateThreshold Threshold (A) 3 2 20 0.1   

e state
Charg
Dwell time batteryChargeStateDwell Dwell (s) 30 0 300 10   

Enable batteryCapacityTestEnable Enable no no yes n/a   
Interval batteryCapacityTestPeriod Interval (days) 183 7 730 1   
Float time batteryCapacityTestDwell Dwell (hrs) 10 1 120 1   
Battery test
Capacity batteryCapacityTestProportion Test 30 5 100 1   

proportion (%)
Duration batteryCapacityTestDuration Duration 30 10 900 5   

(min)
End voltage batteryCapacityTestThreshold Threshold 47.5 40.0 55.0 0.1   

Enable batteryMidpointMonitorEnable Enable no no yes n/a   
i
p
d

144 IPN March 2019
Specifications
Alarm delay batteryMidpointMonitorDwell Dwell (hrs) 12 1 48 1   

Threshold batteryMidpointErrorLevel Error level (%) 5 1 25 1   
Lockout time batteryMidpointErrorDelay Lockout delay 720 10 900 10   
(mins)
High temp batteryHighTempThreshold High temp 50 20 60 1   

High temp
(degC)
Low temp batteryLowTempThreshold Low temp 0 -10 40 1   

Low temp
(degC)
Enable batteryEqualisationEnable Enable no no yes n/a   

Duration batteryEqualisationDuration Duration 60 5 900 5   
Equalise
(min)
Voltage batteryEqualisationVoltage Voltage (V) 56.0 40.0 60.0 0.1   

Interval batteryEqualisationPeriod Interval (days) 30 7 730 1   
Enable batteryFastChargeEnable Enable no no yes n/a   
Max duration batteryFastChargeDuration Max time (hrs) 12 1 96 1   
Fast charge
Voltage batteryFastChargeVoltage Voltage (V) 56.0 40.0 60.0 0.1   

Stop amps batteryFastChargeTermination Terminate 10 0 100 1   
(%C)
Threshold batteryFastChargeThreshold Threshold (V) 48.0 40.0 60.0 0.1   

* Factory defaults may not be correct for your installation. You need to set-up your own configuration file to
over-write the factory defaults after a factory reset if necessary.
Controller
WEBPAGE
SNMP
MMI
name MMI reference MIB reference min max
Rectifiers OVSD level rectifierShutdownLevel OVSD (V) 59.2 55.0 59.2 0.1   
Start delay rectifierStartupDelay Start delay (s) 2 0 600 1   
Rampup slope rectifierRampUpSlope Ramp-up 20 1 100 1   
slope (%/s)
Max DC amps rectifierOutputCurrentLimit DC current 42 5 42 1   

lim(A)
Max AC amps rectifierMainsCurrentLimit AC current 12 3 20 1   

lim (A)
System Low load systemExtraLowLevel Low load (V) 44.0 39.0 55.0 0.1   
Low float systemLowVoltageLevel Low float (V) 45.0 39.0 55.0 0.1   
High float systemHighVoltageLevel High float (V) 55.6 50.0 59.9 0.1   
High load systemExtraHighLevel High load (V) 57.6 50.5 59.9 0.1   
Overload systemOverloadLevel Overload (W) 2000 200 5000 10   
Alarm delay systemAlarmDwell Alarm delay 60 0 900 10   
(s)

IPN March 2019
145
No AC delay systemMainsFailDwell AC fail delay 60 10 900 10   

(s)
Over- systemOvercurrentRestartEnable Restart enable yes no yes n/a   

current
restart Interval systemOvercurrentRestartDelay Interval (s) 360 60 900 5   
Attempts systemOvercurrentRestartLimit Retry limit 5 1 9 1   
System Float systemBusVoltageNominal Float (V) 54.5 39.0 60.0 0.1   
nominal
bus
voltage

146 IPN March 2019
Specifications
GPIO
WEBPAGE
SNMP
MMI
Type gpioConnectionType Type input input / output   

Function gpioDigitalFunction Digital function none none / LVDdisc   
gpioFunctionTitle Function title GPIO1 Character string up to 10   
GPIO 1
characters
Active state gpioSignalPolarity Polarity high low high n/a   

Recog time gpioInputDwell Input dwell (s) 10 0 600 1   
GPIO 2
characters

GPIO 3
characters

Type gpioConnectionType Type input input / output / analog   
Function gpioAnalogFunction Analog function none none / midpoint1 / midpoint2 /   
tenvolt
gpioDigitalFunction Digital function none none / LVDdisc   

GPIO 4
characters

Type gpioConnectionType Type input input / output / analog   
Function gpioAnalogFunction Analog function none none / midpoint1 / midpoint2 /   
tenvolt
gpioDigitalFunction Digital function none none / LVDdisc   

GPIO 5
characters

Relay 1 Active state relaySignalPolarity Polarity energised de- energised n/a   
energised
Summary
Minor

IPN March 2019
147
Low/Hig energised
h Load

energised
Rectifier
Fail / AC
fail

energised
Load/Batt
disconnect
Relay 5 Active state relaySignalPolarity Polarity de- de- energised n/a   

energised energised
EFX OK

148 IPN March 2019
Specifications
NETWORK
WEBPAGE
SNMP
MMI
MMI Parameter Factory Step
name MIB reference min max
reference description Default* size
networkHostName Name DU-X Character string up to 32   

#serial characters
no
Address type networkHostAddressType Address type Ipv4 Ipv4 / ipv6 / direct   

IPv4 address networkHostAddress Host address 128bit address   
IPv4 netmask networkSubnetMask Subnet mask 32bit address   
IPv4 gateway networkGatewayAddress Gateway 128bit address   
address
networkIpv6Prefix Ipv6 prefix 128bit address   

networkSnmpVersion SNMP version V3 v1 / v2c / v3   
networkSnmpWriteCommunit SNMP write “public” Character string up to 32   
y community characters
networkSnmpReadCommunity SNMP read “private Character string up to 32   

community ” characters
networkSnmpAuthUsername SNMP user “snmpus Character string up to 20   

Host name er” characters
addressing
networkSnmpAuthPassword SNMP auth blank Character string up to 20   
password characters
networkSnmpPrivPassword SNMP priv blank 16 bytes   

password
networkSnmpEnterpriseId SNMP 534 n/a n/a n/a   

enterprise ID
networkSnmpProductId SNMP product 0x1101 n/a n/a n/a   

ID
networkTrapVersion SNMP trap ver V3 v1 / v2c / v3   

networkTrapRepeatPeriod SNMP trap 1 1 30 1   
repeat period
(mins)
networkTftpAddressType Tftp address unknow Unknown / ipv4 / ipv6   

type n
networkTftpAddress Tftp address blank 32bit ipv4 or 128bit ipv6 address   

networkTftpTrigger Tftp trigger blank Character string up to 32   
characters

IPN March 2019
149
Operational Settings
WEBPAGE
SNMP
MMI
- settingsInterfacePasscode Passcode 0000 0 - 65535   

Timeout settingsDisplayTimeout Display timeout 60 0 600 10   
Display
(s)
Work lights settingsWorkLights Work lights no no Yes n/a   

Key clicks settingsKeyClicks Key sound no no Yes n/a   
Sound
Alarm beeps settingsAudibleAlarms Alarm sound Yes no Yes n/a   
Metering settingsMeteringInterval Metering 12 1 48 1`   
interval (hr)
Normal log settingsLoggingInterval Logging interval 30 10 100 5   

(mins)
Logging Abnormal log settingsRapidLogThreshold Rapid log 4.0 1.0 10.0 0.1   
threshold (V)
Threshold settingsRapidLogThreshold Rapid log 3 1 10 1   

interval (mins)
- - Clear log - - - -   

150 IPN March 2019
Appendix A

Connector Pin-outs

A p p e n d i x A
E F X 4 8 C o n t r o l l e r M e n u
A p p e n d i x B
Connector Pin-outs
EFX48 System Controller Connector Pin-outs
Connector Type Purpose Pin Description

RJ45 Ethernet Interface 1 Tx+
2 Tx-
3 Rx+
4 -
5 -
6 Rx-
7 -
8 -
GPIO 14 way 2.5mm General purpose digital I/O 1 GPIO1

pitch screwless Relays
terminal 2 GPIO2
Mid-point monitoring
3 GPIO3
Analog inputs
4 DIN/AIN4
5 DIN/AIN5
6 GND
7 RLY1_N/O
8 RLY2_N/O
9 RLY3_N/O
10 RLY123_COM
11 RLY4_NO
12 RLY4_COM
13 RLY5_NO
14 RLY5_COM
BATT SENSE 2way DF14A Battery temperature sensor Eaton 1 BATT_TEMP+

Part No. tba
2 BATT_TEMP-
STRINGS 4way 10mm Battery string connections 1 STRING1+

pitch screwless
terminal 2 STRING1-
3 STRING2+
4 STRING2-
LOADS 12way 5mm Load connections 1 LOAD1+

pitch terminal
2 LOAD1-

IPN March 2019
151
Connector Type Purpose Pin Description

3 LOAD2+
4 LOAD2-
5 LOAD3+
6 LOAD3-
7 LOAD4+
8 LOAD4-
9 LOAD5+
10 LOAD5-
11 LOAD6+
12 LOAD6-
1 8
RJ45 plug pin-outs

152 IPN March 2019
Appendix B

Equipment and Tools

A p p e n d i x C
Equipment and Tools

Safety Equipment
Use approved safety equipment as required by local health and safety regulations including
(but not restricted to):
• Safety glasses
• Safety gloves
• Safety footwear
• Appropriate platform(s) and access for working at height (if required)
Essential Tools
Standard electrical toolkit with insulated tools, plus:
• Cable crimping tool and crimp lugs suitable for all cable sizes and connectors used
• Torque wrench with pivot head and insulated handle
• Digital multimeter
• Insulation tester
• Non-static clothing
Recommended Tools
• Laptop with LAN port and web browser software
• Test load (to suit maximum output of dc power system)
• Labeling tool and labels
• Clamp-on ammeter

IPN March 2019
153
Spare Parts
Item Description Part Number or Specification

1 Rectifier modules. 48V, 2000W: Eaton APR48-ES
See replacement procedure on page 127. 48V, 1800W: Eaton APR48-3G
2 Rectifier blank panel. Eaton RM3B-A01

(to cover un-used rectifier positions)
3 System controller. Eaton EFX48

See replacement procedure on page 129.
4
5 AC cord sets, 120V supply Conductors: 16 AWG x 3

Rated: 13A minimum, 125V, 90°C
Jacket type: SJT
Connector 1: North America: NEMA 5-15P or
L5-15P
Other countries: 12A min. rating
Connector 2: IEC 60320-C15
6 AC cord sets, 208 - 240V supply Conductors: 16 AWG x 3
Rated: 13A minimum, 250V, 90°C
Jacket type: SJT
Connector 1: North America: NEMA 6-15P or
L6-15P
Other countries: 12A min. rating
Connector 2: IEC 60320-C15
12 23" rack mounting bracket (two required) Eaton 621-04998-29
13 Replacement temperature sensor (2m leads). Eaton 744-A4506-00

RM3 unit ships with sensor.
14 Battery Mid-point Monitoring connection kit Eaton MPTLOOM-3300 (2 x 3m sense wires), or
for use with EFX48 (for one battery string) Eaton MPTLOOM-7600 (1 x 7m, 1 x 6m sense wires)
Purchasing Information
Eaton See contact details on page 161.

154 IPN March 2019
Appendix C

Circuit Diagrams

A p p e n d i x D
Circuit Diagrams
Drawing Issue Title
Number

IPN March 2019
155
Appendix D

Menu Map

Menu Map

IPN March 2019
156
Menu Map

IPN March 2019
157

158 IPN March 2019
Equipment Incident Report
EQUIPMENT INCIDENT REPORT
Please enter as much information as you can. Send the completed form, together with the item for repair to your nearest
authorized service agent. NOTE: Only one fault to be recorded per form.
For further information contact your local Eaton dc product supplier or Eaton (see contact details on page 161). Or
email: [email protected]
Date: ________________
Customer Information
Company: _______________________________________________________________________
Postal Address: _______________________________________________________________________
_______________________________________________________________________
Return Address: _______________________________________________________________________
(Not PO Box)
_______________________________________________________________________
Telephone: _______________ Fax: _______________ Email: _________________
Contact Name: _______________________________________________________________________
Location of Failure
Product code: ___________ Serial number: __________ Document number: _____________
System type installed in: _________________________ Serial number: _____________
Site name or location: __________________________________________________________
Fault discovered Delivery Unpacking Installation

Initial test Operation after _____ years Other _______________
Failure source Design Manufacturing Documentation

Transportation Installation Handling
______________
Effect on system operation None Minor Major _______________________
INFORMATION (fault details, circumstances, consequences, actions)

______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Internal use only.

Reference No: __________ RMA: __________ NCR: __________ Signature: _________________ Date: _______________

IPN March 2019
159
INFORMATION continued (fault details, circumstances, consequences, actions)
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
SG/03 ISS06

160 IPN March 2019


Worldwide Support
Worldwide Support
For product information and a
complete listing of worldwide sales
offices, visit Eaton's website at:
dcpower.eaton.com or email:
[email protected]
For technical support contact either
your local Eaton dc product
representative, the closest office from
the list in the Safety Warnings section
starting from page 10.

IPN March 2019
161

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Installation and Operation Guide

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DC System and Component Safety

DC System and Component Safety

Consignes de sécurité relatives aux ateliers d'énergie et leurs composants

Seguridad de los sistemas de CC y sus components

Sicurezza di componenti e sistemi DC

DC-System und Komponentensicherheit

Copyright © 2019 Eaton Corporation. All Rights Reserved.

Installers competent in:

• installing and commissioning dc power systems

• operation of dc power systems

Reporting Problems with this Manual

Eaton DC Product Marketing Communications

For Further Information and Technical Assistance

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Location and Environment

Hazardous Energy Levels

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Rectifiers and Converters (DC-DC and Solar)

Copyright © 2019 Eaton Corporation. All Rights Reserved.

Servicing and Maintenance

Inspecting the Equipment and Reporting Damage

Copyright © 2019 Eaton Corporation. All Rights Reserved.

Copyright © 2019 Eaton Corporation. All Rights Reserved.

Consignes de sécurité relatives aux ateliers d'énergie et leurs composants

Les installateurs compétents dans :

• l'installation et la mise en service d 'ateliers d'énergie courant continu

• l'utilisation des systèmes d'alimentation en courant continu

Signaler des problèmes liés au présent manuel

Communication marketing produits courant continu Eaton

Pour plus d'informations et une assistance technique

Niveaux d'énergie dangereux

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Redresseurs et convertisseurs (CC-CC et solaires)

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Inspection de l'équipement et signalement des dommages

Copyright © 2019 Eaton Corporation. All Rights Reserved.

Copyright © 2019 Eaton Corporation. All Rights Reserved.

Seguridad de los sistemas de CC y sus componentes

Instaladores con competencias en:

• Instalación y puesta en funcionamiento de sistemas de alimentación de CC

• Funcionamiento de sistemas de alimentación de CC

Notificación de problemas con este manual

Comunicaciones de marketing de productos de CC de Eaton

Correo electrónico: [email protected]