Manual Verti-Drain 7526 English
Manual Verti-Drain 7526 English
Manual Verti-Drain 7526 English
manual
Verti-Drain®
Model 7526
Serial number:
NOTE:
IN ORDER TO ENSURE THE SAFE USE AND TO ACHIEVE THE
BEST PERFORMANCE, IT IS ESSENTIAL THAT THIS OPERATING
MANUAL IS CAREFULLY READ BEFORE THE VERTI-DRAIN IS
USED.
Engels/
7526
FOREWORD
Congratulations on the purchase of your VERTI-DRAIN. To ensure the safe and lasting operations of
this VERTI-DRAIN you (and anyone using the machine) should read and understand this user’s
manual. A complete knowledge of the contents of the manual is necessary in order to ensure the safe
use of this machine.
The VERTI-DRAIN is not an independently operating machine. It is the responsibility of the user to
use the correct tractor. The user will also need to check the tractor / VERTI-DRAIN combination on
safety aspects, noise level, user instructions and risk analysis.
The VERTI-DRAIN is intended exclusively for grass fields or areas on which grass can grow.
On the following page, we will begin with the safety instructions. Every user must be familiar with
these instructions and must follow them carefully. Below you will find a registration card, which
should be returned to us so that we are able to process any future claims.
In this manual, many instructions are given which are stated in a number sequence. The user must
follow the instructions according to this sequence. If the * appears this refers to safety instructions. If
the @ is used, this refers to a tip and/ or note.
GUARANTEE CONDITIONS
THIS VERTI-DRAIN PRODUCT IS DELIVERED TO THE CUSTOMER ACCOMPANIED BY A
GUARANTEE AGAINST DEFECTS IN THE MATERIALS USED. THIS GUARANTEE APPLIES
FOR A PERIOD OF 12 MONTHS AS OF THE DATE OF PURCHASE.
VERTI-DRAIN GUARANTEES ARE SUBJECTED TO THE "GENERAL CONDITIONS FOR
SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188", WHICH ARE
PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION
FOR EUROPE.
REGISTRATION CARD
For your own record, copy the information from the registration card to the table hereunder
Date of purchase
Any remarks
2
SAFETY INSTRUCTIONS
1. Always use the VERTI-DRAIN with the correct tractor as described in the
technical information
2. The user is responsible for a safe Tractor/VERTI-DRAIN combination. The
combination must be tested for noise, safety, risk and easy usage. It is also necessary
to draw up user instructions.
3. The VERTI-DRAIN is suited exclusively to grass fields.
4. Every VERTI-DRAIN user must be fully informed of the information contained in
the user manual.
5. Inspect the ground where the VERTI-DRAIN is to be applied. Remove loose
obstacles, avoid uneven ground.
6. Never step off the tractor if the engine is still running.
7. Ensure that other people are standing at least 4 mtr. (14' ) away from the
VERTI-DRAIN.
8. Use appropriate clothing. Wear strong shoes with a steel enforced toe cap, long
trousers, tie up long hair. Do not have any loose pieces of clothing.
9. Never try to force the VERTI-DRAIN, a situation which is visible in the partial
loosening of the front roller from the ground and unstable behavior of the
VERTI-DRAIN.
10. Check the VERTI-DRAIN once a week to ensure there are no loose screws or nuts
and bolts.
11. The VERTI-DRAIN may never be used without protection covers and safety
stickers.
12. NEVER crawl underneath the VERTI-DRAIN. If you need to work underneath,
turn the VERTI-DRAIN on its front.
13. Always switch off the engine and uncouple the power take off, before starting any
maintenance, adjustment or repair. Also block the VERTI-DRAIN against sinking
and block it against forward/backward movement or sliding.
14. Use only the original VERTI-DRAIN spare parts/ tines in order to ensure the safe
operation of the machine.
15. Never use the VERTI-DRAIN in the dark, in heavy rain, on frozen ground, stormy
conditions or on slopes greater than 20 degrees.
16. Before operating the machine, also read the instructions and the maintenance
information for the power take off. This component has its own certification mark.
17. Maintain a log book of repairs.
18. If any modifications are carried out on the machine the CE certification mark will
be no longer valid. The User/Dealer himself must then have the machine re-certified.
3
CONTENTS
Par. Description Page
Foreword 2
Guarantee conditions 2
Registration card 2
Safety instruction 3
1.0 Technical specification 5
2.0 First setup, lifting machine from pallet 6
3.0 General controls 7
4.0 PTO 8
4.1 PTO length 8
4.2 Use of PTO 9
4.3 Slipclutch information and maintenance 9
5.0 Working depth adjustment 10
6.0 Tine angle adjustment 10
7.0 Groundspeed 11
8.0 Starting procedures 12
9.0 General usage of Verti-Drain 13
10.0 Transport of Verti-Drain 13
11.0 Uncoupling of the Verti-Drain 13
12.0 Problem analysis 14
13.0 Maintenance 15
14.0 EU-Declaration 15
15.0 Technical information 16
15.1 Torque settings 16
15.2 The crankshaft 17
15.2.1 Replacing the transmission oil seal 17
15.2.2 Replacing of a crank and crank bearing 17
15.2.3 Removing the crankshaft tension 17
15.3 Alignment of an element 18
16.0 Options, wheel kit 18
16.0.1 Mounting the wheelkit to the machine 19
16.0.2 Some guidelines for the wheel kit use 19
16.1 Options, tines 20
16.1.1 Solid tines 20
16.1.2 Hollow tines 21
16.1.3 Auxiliary spring kit 21
16.1.4 Rear roller extension kit 22
4
1.0 TECHNICAL SPECIFICATIONS
Model 7526
5
Fig.1.
5
9
2
3
8
4
6 15
16
7
11
10 14
12 13
17 1
18
8
4.0 PTO
The PTO is a very important item. It drives the machine from the tractor and ensures the safe
operations when correctly maintained and installed. The PTO shaft has its own CE certification. Read
the PTO shaft manual, which is connected to the shaft itself.
0°
A
3
Max
30°
Max
B
150 m
m (6") m
in
L standard = 33 mm 1.300"
L L minimum= 31.5 mm 1.250" Fig.3.
9
4.2 USE OF PTO
For the correct use of the PTO, the following items need to be checked:
1. During work the angle of the joints may never exceed 30 degrees
2. The joints have to be in line all the time
3. The tube overlap should always be minimal 150 (6") mm
4. Never use the machine with a damaged PTO protection cover.
5. For greasing see par. 13.0 Maintenance.
@ The slipclutch protects the machine only against peak loads, when correctly adjusted. A
continuous overload will damage the machine in the long run and is not protected by the
slip clutch. Do not overload your machine.
10
3
1
4 3
.2
560.00
2
1.
Fig.4. Fig.5.
11
@ The angle of 90 degrees means that the tines penetrate perpendicular into the ground. This is only
true if the machine is correctly set, see fig.1. If this isn't correct a push force F, see fig 5. is applied,
which can seriously damage the machine.
@ The length of the draw rod assembly should be 560.00 mm (22.050"), which can be set by the
calibrating shims, see the spare part page.
Combi Tool
Fig.6.
7.0 GROUNDSPEED.
The groundspeed determines the hole spacing D in the drive direction, see fig.6. The VERTI-DRAIN
doesn't need a creeper gear, however if the customer wants a close hole spacing, the groundspeed
should be low enough, which depends on the tractor.
The gearbox has standard three different gear settings, resp 1,2 an 3. The higher the setting, the more
rev's on the crankshaft.
The input speed R on the PTO may be maximum 500 rpm. When stones or rocks are expected, the
input speed should be lowered.
With heavier tines, attachments or at maximum tine angle, the tineholders may start to float. Lower
rpm's at that time, before the tineholders start to turn upwards.
In Fig.6., a graph is drawn in which the relation between the groundspeed, the gear setting and the
hole spacing is given. If the tractor groundspeed is known at 500 rpm's of the PTO, the hole spacing
can be determined at different gearbox settings.
@ If the machine is not set correctly behind the tractor, see fig.1., different angles at the PTO may
cause vibration into the drive line of the VERTI-DRAIN. This vibration can hurt the machine
and also the performance of the holes in the ground.
@ If the gear box setting is hard to shift, rotate the crankshaft a little till the shifting is possible. You
can use the “Combi-Tool”for easily rotating the crankshaft.
@ If the PTO shaft is incorrectly fitted (too long or too short), extra forces are applied to the input
shaft of the gearbox. Damage may occur.
12
B
C
A
Fig.7.
13
@ If nothing is done on the instability of the machine, serious troubles may arise afterwards. The
machine is NOT protected against these circumstances on the long term.
@ Never drive backwards with the tines in or close to the ground.
@ NEVER drive backwards, when the lowest tines are less than 120 mm (5") above the ground. If the
tines get caught, serious damage will appear on the machine.
@ Do not use a hydraulic top link.
14
12.0 PROBLEM ANALYSIS
Machine vibrates Crankshaft rotates irregular Machine not at 90 degrees.
PTO joint angles different.
PTO joints not in line.
Tough circumstances Adjust working depth.
Use thinner/ shorter tines.
If dry, irrigate first.
Solid/ hollow tines Wrong tine Change tine, use shorter one.
are bending/ breaking Use solids first before hollow to break
the soil.
15
Crankshaft problems Big end nuts slacken Solve vibration, see vibration.
Crankshaft bearing collapsed.
Incorrect assembled after repair.
Remove, clean, use loctite.
Rear roller shaking Rear roller locked Unlock.
Rear roller up with hollow coring Change speed and PTO rev’s.
Put roller free on the ground.
Tough circumstances Change machine settings.
13.0 MAINTENANCE
Pre-Delivery-Inspection Grease crankshaft bearings 8 shots each EP 2
Check bolts/ nuts
Connect the unit to a tractor See instructions in this manual
Run unit for 5 min Look and listen
After first 20 hours Grease crankshaft bearings 4 shots each EP 2
(new or repaired) Grease PTO and rollers 4 shots each EP 2
Check bolts/nuts
Look closely at machine
After every 100 hours Grease crankshaft bearings 6 shots each EP 2
Grease PTO and rollers 4 shots each EP 2
Check bolts/ nuts
Look closely at machine
Grease spindles front roller
14.0 EU-Declaration
We, Redexim Utrechtseweg 127 3702 AC Zeist Holland, hereby declare fully on our
authority that the product:
VERTI-DRAIN 7526, WITH MACHINE NUMBER AS INDICATED ON THE MACHINE
AND IN THIS MANUAL,
to which this declaration applies, has been manufactured in line with NEN-EN 292-1, NEN
292-2 and NEN-EN 294, according to the stipulations of: The Machine Directive 89/392,
updated by 93/368/EEG, 93/44/EEG and 93/68/EEG
Redexim Holland
16
15.0 TECHNICAL IFNORMATION
Generally speaking, this Verti-Drain is not a complicated machine. A couple of technical items will be
explained. If you still have questions, please contact your dealer, who is willing to assist you.
36°
G 70 Nm.
Fig. 8.
Fig.9.
17
15.2 THE CRANKSHAFT
In fig.9. the assembly of the crankshaft is given. Also look at the spare part page for a more clear view
and setup. On a 7526 the angle between the handles on the gearbox should be 36 degrees.
1. Tap the center of the crank adjacent to the gearbox, alternately left and right.
2. Feel whether the crank moves and continue till the crank has nested.
3. Repeat this operation with the adjacent crank and continue this way till the crankshaft will operate
more smoothly.
18
@ After any repair on the crankshaft, the crankshaft nuts should be checked regularly, see 12.0
@ Don’t assemble the cranks at the wrong side of the machine. See the spare part pages for
the right part numbers.
A
E C B
F D
H G
AF
AG
AH
AI
I
J AA
V AB
K AC
L Z AD
M Y AE
N O P Q
R S
T U V W X Fig.10.
19
16.0.1 MOUNTING THE WHEELKIT TO THE MACHINE
Work as follows, see fig.10.:
1. Unpack all parts and lay them down
2. Put machine horizontal on a hard floor with locked rear roller and in deepest working position.
3. Assemble pins Q in main frame each side and tighten nut inside.
4. Fix the arms O with pin U and distance washer W tight to machine with nut X..
5. Assemble the hydraulic cylinder M to pin Q and secure it with bolt/nut P/R. Use distance washer N.
6. Mount the rear beam B between both legs O using the 4 main bolt/nuts E/K and plate J. Before
tightening, assemble the hydraulic cylinder rod end with distance bush L with a similar bolt and
nut. Do not tighten the bolts/nuts yet.
7. Mount the rear wheels G with main shaft H (first put bush F at each bearing of the wheel) and
lock pin I to the leg O and rear beam B and secure it with bolt C and (spring) washer D.
8. Tighten all bolts/ nuts E/K.
9. Reposition the standard bottom 3-point pins on the Verti-Drain to the front hole, both facing to
the right (standing behind machine).
10. Fix the draw bar AB to both repositioned 3-point pins and lock with linch pin.
11. Assemble the top link support AH at the standard bolt AG and lock it with the standard toplink
pin. Assemble it in the position drawn.
12. Assemble both top links AC between the top link support AH and the draw bar AB with
pins AD. Note one side of the top link is bent AI, which should be mounted at AH.
13. Fix the hoses S (long one) and T (short one) to the hydraulic cylinder and 90 degrees
connector Y.
14. Mount the hydraulic pipes Z to the 90 degrees connector at one side and the T-connector at the
center side. Use clamps V to fix the hoses and the pipes to the Verti-Drain.
15. Connect the two hoses AF to the T-connecter. Note: since every country has different quick
connectors, no quick connectors are supplied. Use your own ones.
16. Check whether all bolts/nuts are tight.
17. Attach the tractor to the machine.
18. If the pin size of the tractor is different, bush AE can be exchanged.
19. Adjust the machine vertical with toplinks AC.
20. Raise the machine with hydraulic power of tractor and check hydraulic system.
21. Lower and raise machine 10 times, so that air can be removed from hydraulic system.
22. Assemble the longer PTO. Check the length according par. 4.1
A
A A
Fig.11.
If the rootsystem is weak, don’t try to break the soil much deeper than the root system. Adjust the
working depth till the penetration is about 75 mm (3”) more than the root system depth. This allows
the roots to grow deeper. Next time penetrate deeper. Using this method will safe you from damaging
the turf and will establish a healthy rootsystem.
We advise to use the solid tines with the sharp point facing to the front roller. This will create the best
tine action in the ground. However with a weak turf, it is worth using the tines with the sharp edge
facing the rear roller.
The rear roller may not be locked.
21
Use always tines with the same length and size. Replace a bent tine immediately. When this is not
done, the machine can be unstable. Don’t use any thicker/ longer tines as what is offered by us.
Shorter (worn) tines can be used in case shallower penetration is required. Note that the depth reading
on the decall is only correct when using the full maximum length tine
If oval holes are created, it means that we have a weak top layer and a hard pan underneath. Use
thinner tines or wait till the (wet) top layer has dried.
If topdressing needs to be applied, spread it first before using the Verti-Drain.
If the ground is hard to penetrate, irrigate first, use smaller diameter shorter tines or adjust working
depth. If not done, the machine will be hurt in the end.
With heavy tines, the tine holders may start to float. Reduce the PTO speed at that moment
immediately, because damage may occur when the tines hit the rear roller.
Mounting instructions
The spring 1 should be exactly above the draw rod assembly 2, see Fig. This can be achieved
by the angle A of both clamps 3 and 4.
Start with assembling clamp 3 at a distance of 48 mm ( 2”) from the draw rod head end. This
is critical, otherwise the tineholder can’t be turned up anymore.
Next the other clamp 4 can be positioned at a maximum length of 280 mm ( 11”) away from
clamp 3. If the length is more ( measured when the draw rod is in its neutral position), damage
to the springs and other components may occur.
22
Be very careful in fitting the springs on the eye nuts (5/6), because the spring has to be
stretched, which can be dangerous.
@ It is important to adjust all springs at the same pre tension at a machine. The tension can
be reduced by reducing the length 280 mm. The spring can be taken out as well.
@ The tine holder can be turned upwards, when the assembly is done correctly. Check
whether the springs or eye nuts hit something after the installation.
@ With the auxiliary springs assembled, the capacity may increase, but we still have to be
aware of overspeeding the machine. Like with all other Verti-Drains with a rear roller,
the tines may turn towards the roller and hit the roller for different reasons.
@ When we apply too much spring force on the tines ( especially in combination with the
12 mm ( ½”)), we may destroy the hole edge, since the spring is pulling hard at the
moment the tines are leaving the ground. Extra spring force is not advised for such
applications.
23
Assemble the kit the way it is drawn above. Tighten all bolts and nuts.
This kit can’t be used on 75 models with a wheel kit assembled ( the H models).
24