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BOILER FEEDWATER PUMP
PLG-100-CP-MC-0001 START UP PROCEDURE Page Number
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OWNER : PT. PLN (Persero)

PROJECT NAME : PLTU LAMPUNG (2 X 100 MW)

PROJECT TITLE : PLG

JOB NUMBER : 07908

LOCATION : TANJUNG SELAKI, LAMPUNG

0 July 29,2011 Issued for Approval

SAS VENDOR KSN/BES PLN COMM. TEAM
REV DATE DESCRIPTION
PREP’D VER’D CHK’D APP’D
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REVISION PAGE

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TABLE OF CONTENT

1.0 TITLE 4

2.0 SCOPE 4

3.0 REFERENCE 4

4.0 BOILER FEEDWATER PUMP SPECIFICATION 4

5.0 PUMP VISUAL INSPECTION 4

6.0 STARTING AUXILIARY SYSTEM 5

7.0 STARTING FEEDWATER PUMP 6

8.0 FEEDWATER PUMP ALARM CONDITION 6

9.0 FEEDWATER PUMP TRIP CONDITION 7

10.0 FEEDWATER PUMP START AND STOP PROGRAM CONTROL 8

11.0 FEEDWATER PUMP INTERLOCK LOGIC 9

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1.0 TITLE
Procedure for boiler feedwater pump start up.

2.0 SCOPE
This procedure covers boiler feedwater pump start up.

3.0 REFERENCE
PUMP OPERATION AND MAINTENANCE MANUAL.

4.0 BOILER FEEDWATER PUMP SPECIFICATION

Type of pump : 3 DGB – 10 DJ

Capacity : 508 m3/h

Head : 1490 meter

Speed : 2890 RPM

Water temperature : 158°C

5.0 PUMP VISUAL INSPECTION

5.1 Driver (including motor and coupler).

5.2 Lubricating oil and seal flushing system must be flushed.

5.3 The pump that pumping the fluid temperature above 120°C must be pre-heated before
operation in order to prevent thermal deformation to result in part wear out or
damage.

5.4 Make sure that lubricating oil system and seal flushing pipe line is connected, and fit
and operation is ready.

5.5 Check all auxiliary (such as indicator, oil filter, heat exchanger control panel,
terminal box motor, auxiliary pump and valve in safe condition.

5.6 Make sure for seal parts and bearing is assembled.

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6.0 STARTING AUXILIARY SYSTEM

6.1 Start auxiliary lubricating oil pump, make sure one of the spare pump stand by for
emergency case and check level of oil tank.

6.2 Close vent value on oil filter and heat exchanger.

6.3 Observe the lubricating oil tank level from sight glass (the lubricating oil level should
be between the minimum and the maximum graduation of sight glass).

6.4 Inspect the pump, driver (including motor and coupler and pipe line).

6.5 When the auxiliaries pump running, in order to make pump internal parts fully
lubricate, must be procedure enough differential pressure, if a sharp decrease in
discharge pressure generally means that the system which supplied fluid to pump
with failure (the fluid in pump generate vaporization).The pump will be stop if :

 Pump running beginning unstable or vibrating.

 The temperature of lubricating oil that flow in to thrust bearing exceeds allowed
value.

 Discharge pressure suddenly fails down.

 Cooling water in heat exchanger or seal chamber stop circulating.

 Lube oil press fall down to zero.

 Circulation of seal flushing liquid stop.

 Clutch malfunction.

6.6 Check pressure gauge of lubricating oil system.

6.7 Closed vent valve and pre heating return value.

6.8 Be sure to full fill seal flushing liquid in order to prevent pump and seal part
damaged.
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6.9 Be sure to make sufficient cooling water circulating in heat exchanger and seal
casing.

7.0 STARTING FEEDWATER PUMP

7.1 Inspection and local adjusting for all valves open or close position.

7.2 Feedwater tank level >5% (interlocking limit).

7.3 Hand valve (manual valve) limit switch should be ready indication if not pump
cannot run.

7.4 Feedwater pump motor winding temperature < 140°C if not above pump cannot run.

7.5 Feedwater pump bearing temperature < 80°C if not above pump cannot run.

7.6 Suction strainer differential press < 0.5 bar if not above pump cannot run.

7.7 After all step above available; the feed water pump is normally running. Before
motor start makes sure that the motor current is not high, after motor current is
normal, open pump discharge valve slowly.

7.8 After pump running 10 – 15 minutes, inspect leakage around the seal sleeve, pump
equipped with mechanical seal should not have obvious leakage.

8.0 FEEDWATER PUMP ALARM CONDITION

8.1 Feed water pump coupling bearing temperature 90 °C.

8.2 Feed water pump motor bearing temp 75 °C.

8.3 Feed water pump motor driving and bearing temperature 75 °C.

8.4 Feed water motor stator winding U1/V1/W1 temperature 150 °C.

8.5 Motor stator temperature 150 °C

8.6 Feed water pump bearing temperature 80 °C

8.7 Feed water pump lube oil inlet temperature 95 °C

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8.8 Feed water a working oil cooler inlet temperature 95 °C

8.9 Feed water pump lube pressure low 0.08 – 0.15 MPa

9.0 FEEDWATER PUMP TRIP CONDITION

9.1 TRIP CONDITION NORMAL

9.1.1 Lube oil system failure

9.1.2 The large pressure difference of temporary filter

9.1.3 Low inlet pressure

9.1.4 Huge vibration

9.1.5 Small water pump flow

9.2 TRIP CONDITION OR

9.2.1 Motor bearing temperature high > 80 °C

9.2.2 Motor stator temperature high > 155°C

9.2.3 Coupling bearing temperature high > 90 °C

9.2.4 Feed water pump bearing temperature high > 90 °C

9.2.5 Oil cooler inlet oil temperature high > 95 °C), or lube oil cooler outlet oil
temp high > 65 °C.

9.2.6 Feed water pump bearing vibration high – high :

 Feed water pump running, flow is less than minimum flow value (25%
rated value) and recycling valve closed, 10 s delays.
 Feed water pump running, inlet screen pressure difference high.
 Coupler lubes pressure low.
 Deaerator water level low-low < 1000 mm.
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10.0 FEEDWATER PUMP START AND STOP PROGRAM CONTROL

10.1 PRELIMINARY START CONDITION

10.1.1 Coupling lube oil pressure high.

10.1.2 Re – circulation valve open.

10.1.3 Feedwater pump outlet valve closed or feed water pump hot standby .

10.1.4 Deaerator water level normal.

10.1.5 Coupling in the smallest location or feed water pump hot stand by.

10.1.6 No signal trip.

10.2 PROGRAM CONTROL START

10.2.1 Close feed water pump outlet valve, desuperheater water valve.

10.2.2 Start feed water pump auxiliary oil pump, to make coupling in the smallest
location, meanwhile to sent the signal to MCS.

10.2.3 Open the circulation valve.

10.2.4 Start the feed water pump.

10.2.5 Open feed water pump outlet valve.

10.2.6 Release the scoop of the hydraulic coupling, meanwhile to sent the signal to
MCS.

10.3 PROGRAM CONTROL STOP

Stop permission condition: this feed water pump is running and the programmable
start of this feed water pump is not being done.
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10.3.1 Step 1 to start feed water pump auxiliary oil pump, coupling location < 5 %
meanwhile to sent the signal to MCS.

10.3.2 Step 2 to close feed water pump outlet valve, de-temp water valve.

10.3.3 Step 3 to stop feed water pump.

10.3.4 Step 4 to close re-circulation valve.

11.0 FEEDWATER PUMP INTERLOCK LOGIC

For two feed water pumps, one running and one stand by, feed water pump outlet main pipe
pressure low (10LAB50CP001 / 10 LAB50CP002) or working pump fault trip, to interlocked
start the stand by pump.

When working pump is running and feed water pump interlock is input. Stand by pump
outlet valve. Desuperheater water valve are automatically opened. Auxiliary oil pump puts
into operation and other pump is at stand by condition. When the start permission of the
stand by pump is invalid, the water pump interlock is cut off.