TG100 Manual

PREFACE
TOP GIN TG100.

is a small and simple inverter; as easy as using a
contactor. This instruction manual describes
installation, maintenance and inspection,
troubleshooting, and specifications of the TG100.
Read this instruction manual thoroughly before
operation.
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NOTES FOR SAFE OPERATION
Read this instruction manual thoroughly before installation, operation,
maintenance or inspection of the TG100. In this manual, NOTES FOR SAFE
OPERATION are classified as “WARNING” or “CAUTION.”
! WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury to personnel.
! CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury to personnel and damage to equipment. It may also be
used to alert against unsafe practices.
CAUTION
Even items described in !
may result in a vital accident in some
situations. In either case, follow these important notes.
NOTE
NOTE
: These are steps to be taken to insure proper operation.
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WARNINGS FOR UL/cUL MARKING
• Do not connect or disconnect wiring, or perform signal checks while the power
supply is turned ON.
• The Inverter internal capacitor is still charged even after the power supply is
turnd OFF. To prevent electric shock, disconnect all power before servicing the
Inverter. Then wait at least one minute after the power supply is disconnected
and all indecators are OFF.
• Do not perform a withstand voltage test on any part of the Inverter. This
electronic equipment uses semiconductors and is vulnerable to high voltage.
• Do not remove the Digital Operator or the blank cover unless the power supply
is turned OFF. Never touch the printed control board (PCB) while the power
supply is turned ON.
• This Inverter is not suitable for use on a circuit capable of delivering more than
18,000 RMS symmetrical amperes, 250volts maximum (220V class units) or
18,000 RMS symmetrical amperes, 480volts maximum (440Vclass units).
WARNINGS FOR CE MARKINGS
• Only basic insulation to meet the requirements of protection class 1 and

overvoltage category II is provided with control circuit terminals. Additional
insulation may be necessary in the end product to conform to CE requirements.
• For 440 V class Inverters, make sure to ground the supply neutral to conform to
CE requirements.
• For conformance to EMC directives, refer to the relevant manuals for the
requirements.
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WIRING
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OPERATION
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CONTENTS
NOTES FOR SAFE OPERATION ···································· 2
1. RECEIVING ······························································· 12
z Checking the Name Plate···································· 12
2. MOUNTING································································ 13
z Choosing a Location to Mount the Inverter·········· 13
3. WIRING······································································ 14
z Wiring the Main Circuit ········································ 14
z Wiring the Control Circuit····································· 15
z Wiring Inspection ················································· 16
4. OPERATING THE INVERTER ··································· 17
z Test Run ···························································· 17
z Operating the Digital Operator ·························· 19
z LED Description ·················································· 21
z Simple Data Setting ············································ 25
5. PROGRAMMING FEATURES ··································· 26
z Constant Set-up and Initialization ······················· 26
z Selecting V/f pattern ·········································· 27
z Switching LOCAL/REMOTE Modes ···················· 30
z Selecting Run/Stop Commands ·························· 31
z Selecting Frequency Reference·························· 32
z Setting Operation Conditions ···························· 33
Reverse run prohibit ············································ 33
Multi-step speed selection ··································· 33
Operating at low speed········································ 34
Adjusting speed setting signal ····························· 35
Adjusting frequency upper and lower limits ········· 37
Using two accel/decel times ································ 37
Automatic restart after momentary power loss ······················38
Soft-start characteristics ························································39
Torque detection ···································································40
Frequency detection ······························································42
Jump frequencies ····················································· 43
Continuing operation by automatic fault reset··········· 43
Operating coasting motor without trip ····················· 44
Holding accel/decel temporarily································ 45
Using frequency meter or ammeter ·························· 46
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Calibrating frequency meter or ammeter ·················· 46
Reducing motor noise or leakage current················· 47
Operator stop key selection ······································ 49
z Selecting Stopping Method······································· 50
Selecting stopping method ······································ 50
Applying DC injection braking ··································· 51
z Building Interface Circuits with External Devices······ 52
Using input signals···················································· 52
Using output signals·················································· 55
z Setting Frequency by Current Reference Input ········ 57
z Preventing motor from stalling (Current limit) ········· 59
z Decreasing Motor Speed Fluctuation ······················· 61
Slip compensation····················································· 61
z Motor Protection ······················································· 62
Motor overload detection ·········································· 62
z Selecting Cooling Fan Operation ···························· 63
z Using MEMOBUS (MODBUS) Communications
(Optional) ································································ 64
MEMOBUS (MODBUS) communications ················· 64
Communication specifications ·································· 64
6. FAULT DIAGNOSIS ················································· 65
z Protective and Diagnostic Function ······················· 65
z Troubleshooting ······················································ 73
7. SPECIFICATIONS ····················································· 76
z Standard Specifications (220V Class) ······················ 76
z Standard Specifications (440V Class) ······················ 79
z Standard Wiring ······················································ 82
z Sequence Input Connection with NPN/PNP
Transistor ································································· 84
z Dimensions/Heat Loss·············································· 85
z Constants List··························································· 86
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1. RECEIVING
After unpacking the TG100, check the following :
▫ Verify that the part numbers match your purchase order or packing slip.
▫ Check the unit for physical damage that may have occurred during
shipping.
If any part of TG100 is missing or damaged, call for service immediately.
z Checking the name Plate
INVERTER MODE
TG 100 L10 INPUT SPEC

SOURCE 220V 50/60 HZ
CAPACITY 2.0 KVA
VOLTS 220V 0.75KW 5.5A OUTPUT SPEC
SERIAL NO.
TOP GIN MADE IN TAIWAN
SERIAL NO.
MODEL
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2. MOUNTING
z Choosing a Location to Mount the Inverter
Be sure the inverter is protected from the following conditions :
▫ Extreme cold and heat. Use only within the ambient temperature range :-10 to
+50ºC (14 to 122ºF)
▫ Rain, moisture
▫ Oil sprays, splashes
▫ Salt spray
▫ Direct sunlight. (Avoid using outdoors)
▫ Corrosive gases (e.g. sulfurized gas) or liquids
▫ Dust or metallic particles in the air.
▫ Physical shock, vibration.
▫ Magnetic noise. (Example : welding machines, power devices, etc.)
▫ High humidity.
▫ Radioactive substances.
▫ Combustibles : thinner, solvents, etc.
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3. WIRING
z Wiring the Main Circuit
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Operation Check Points
▫ Motor rotates smoothly.
▫ Motor rotates in the correct direction.
▫ Motor does not have abnormal vibration or noise.
▫ Acceleration or deceleration is smooth.
▫ Current matching the load flows.
▫ Status indicator LEDs and digital operator display are correct.
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● Operating the Digital Operator
All functions of the TG100 are set by the digital operator. Below are
descriptions of the display and keypad sections.
Function display LEDs (Color in parenthesis indicates the color of LED.)
FREF FOUT IOUT MNTR

Frequency reference Output frequency Output current Multi-function
setting/monitoring monitor monitor monitor
(GREEN) (GREEN) (GREEN) (GREEN)
F/R
LO/RE
Operator RUN PRGM
LOCAL/REMOTE
command FWD/REV Constant no./data
Selection
selection (RED)
(RED)
(GREEN)
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• Monitoring
Following items can be monitored by U- constants.
Constant
Name Description
No.
Frequency reference Frequency reference can be monitored.
U01 Hz
(FREF) (Same as FREF)
Output frequency
Output frequency can be monitored.
U02 (FOUT) Hz
(Same as FOUT)
Output current
Output current can be monitored.
U03 (IOUT) A
(Same as IOUT)
U04 Output voltage V Output voltage can be monitored.

U05 DC voltage V Main circuit DC voltage can be monitored.
Input terminal status of control circuit terminals
U06 Input terminal status ---
can be monitored.
Output terminal status of control circuit
U07 Output terminal status ---
terminals can be monitored.
U09 Fault history --- Last four fault history is displayed.
U10 Software No. --- Software No. can be checked.
Contents of MEMOBUS communication data
reception error can be checked.
U15 Data reception error ---
(contents of transmission register No. 003DH
are the same)
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Fault history display method
Fault description is displayed when U09 is selected.
(Example)
□□□ : Fault description
"---" is displayed if there is no fault.
Clearing fault history

Set constant H01 to 6 to clear fault history. Set data returns to its
initial value after completion of 6 setting.
Note: Constant initialize (H01=12, 13) clears the fault history.
Setting and referring constants

Following shows how to select and change constants.
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Simple Data Setting
Potentiometer setting and digital setting are both available for simple accel/decel
operation of the TG100.
Frequency reference by potentiometer signal is set with initial setting
(H03=0).
Factory setting of the model with operator (without potentiometer) is set by digital
operator (H03=1).
Following is an example in which the function LEDs are used to set frequency
reference, acceleration time, deceleration time, and motor
direction.
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5. PROGRAMMING FEATURES
Factory settings of the constants are shown as in the tables.
z Constant Set-up and Initialization
The following table describes the data which can be set or read when H01 is set.
Unused constants among H01 to H79 are not displayed.
H01 Setting Constant that can be se Constant that can be referre
0 H01 H01 to H79
1 H01 to H79* H01 to H79
6 Fault history cleared
7 Not used
12 Initialize
13 Initialize (3-wire sequence)￥
* Excluding setting disabled constants.
“ “ appears on the LED display for one second and the set data returns
to its initial values in the following cases :
(1) The set values of input terminal function selection 2 to 5 (H36 to H39) are the same.
(2) If the following conditions are not satisfied in the V/f pattern setting :
Max. output frequency (H09) ≧ Max. voltage output frequency (H11)
＞ Mid. output frequency (H12)
≧ Min. output frequency (H14)
For details, refer to “Adjusting torque according to application”
(V/f pattern setting)
(3) If the following conditions are not satisfied in the Jump frequency setting :
Jump frequency 2 (H50) ≦ Jump frequency 1 (H49)
(4) If Frequency reference lower limit (H31) ≦ Frequency reference upper limit (H30)
(5) If motor rated current (H32) ≦ 150% of inverter rated current
- 26 -
z Selecting V/f pattern
Adjusting torque according to application
Adjust motor torque by using “V/f pattern” and “full-range automatic torque
boost”.
• V/f pattern setting
Set V/f pattern by H09 to H15 as described below. Set each pattern when using a
special motor (high-speed motor, etc.) or when requiring special torque adjustment
of machine.
Be sure to satisfy the following

conditions for the setting of H09 to H15
H14 ≦ H12 < H11 ≦ H09
If H14 = H12 is set, the set value of H13
is disabled.
Constants Initial
Name Unit Setting range
No. Setting
H09 Max. output frequency 0.1Hz 50.0 to 400.0Hz 50.0Hz
1 to 255V 200V
H10 Max. voltage 1V
(1 to 510V) (400V)
Max. voltage output
H11 0.1Hz 0.2 to 400.0Hz 50.0Hz
frequency (base frequency)
H12 Mid. output frequency 0.1Hz 1 to 399Hz 1.3Hz
Mid. output 1 to 255V 12V
H13 1V
frequency voltage (1 to 510V) (24V)
H14 Min. output frequency 0.1Hz 0.1 to 10.0Hz 1.3Hz
Min. output 1 to 50V 12V
H15 1V
frequency voltage (1 to 100V) (24V)
- 27 -
• Typical setting of V/f pattern
Set the V/f pattern according to the application as described below. For
400V class, the voltage values (H10, H13, and H15) should be doubled.
When running at a frequency exceeding 50Hz/60Hz, change the maximum output
frequency (H09).
Note: Be sure to set the maximum output frequency according to the motor
characteristics.
(1) For general-purpose applications
Motor Specification : 60Hz
Increasing voltage of V/f pattern increases motor torque, but an excessive

increase may cause motor overexcitation, motor overheat or vibration.
Note : H012 is to be set to motor rated voltage.
- 28 -
When operating with frequency larger than 60Hz/50Hz, change only max.
output frequency (H09).
• Full-range automatic torque boost

Motor torque requirement changes according to load conditions. Fullrange
automatic torque boost adjusts voltage of V/f pattern according to the requirement.
The TG100 automatically adjusts the voltage during constant-speed operation as
well as during acceleration.
The required torque is calculated by the inverter.
This ensures tripless operation and energy-saving effects.
Output voltage ∞ Torque compensation gain (H63) × Required torque
Normally, no adjustment is necessary for torque compensation gain (H63 factory

setting : 1.0). When the wiring distance between the inverter and the motor is long,
or when the motor generates vibration, change the automatic torque compensation
gain. In these cases, set the V/f pattern (H09 to H15).
- 29 -
z Switching LOCAL/REMOTE Modes
The following functions can be selected by switching the LOCAL or
REMOTE mode. To select RUN/STOP commands or frequency
reference, change the mode in advance depending on the following
applications.
• LOCAL mode : Enables the digital operator for RUN/STOP
commands and FWD/REV run commands.
Frequency reference can be set by volume or FREF.
• REMOTE mode : Run by the H02 setting (run command selection).
Frequency reference can be set by H03 (frequency
reference selection) setting.
z How to select LOCAL/REMOTE modes
- 30 -
Selecting Run/Stop Commands
Refer to ■Switching LOCAL / REMOTE Modes to select
either the LOCAL mode or REMOTE mode.
Operation method (RUN / STOP commands, FWD / REV run
commands) can be selected by the following method.
z LOCAL mode
When Lo (local mode) is selected for digital operator LO/RE ON mode, or
when LOCAL / REMOTE switching function is set and the input terminals are
turned ON, run operation is enabled by the STP or RUN of the digital operator,
and FWD/REV run is enabled by F/R ON mode (using or key).
LO/RE is not effective when local / remote switching function is selected for
multi-function input selection.
z REMOTE mode
• Select remote mode.
There are following two methods to select remote mode.
1. Select rE (remote mode) for LO/RE selection.
2. When the local / remote switching function is selected for multifunction
input selection, turn OFF the input terminal to select remote mode.
• Select operation method by setting the constant H02.
H02=0: Enables the digital operator (same with local mode)
=1: Enables the multi-function input terminal (see fig. below)
=2: Enables communications (When option card is installed)
• Example for using the multi-function input terminal as operation
reference (two-wire sequence)
For example of three-wire sequence.
z Operating (RUN / STOP commands) by communications

(When option card is installed)
Setting constant H02 to 2 in REMOTE mode can give RUN/STOP
commands by communication (MEMOBUS communications).
For details.
- 31 -
z Selecting Frequency Reference
Frequency reference can be selected by the following methods.
z Setting by operator
Select REMOTE or LOCAL mode in advance. For the method for
selecting the mode.
LOCAL mode
Select command method by constant H07.
H07=0 : Enables the setting by potentiometer on digital operator (initial setting).
Factory setting of the model with digital operator (without
potentiometer) is H07=1.
=1 : Enables the digital setting by digital operator, setting value is
stored in constant H21 (frequency reference 1).
• Digital setting by digital operator
Input frequency while FREF is lit (press ENTER after setting the numeric
value).
Frequency reference setting is effective when 1 is set to constant H08
instead of pressing ENTER key.
H08=0 : Enables frequency reference setting by ENTER key (initial setting).
=1 : Disable frequency reference setting by ENTER key.
REMOTE mode
Select command method by constant H03.
H03=0 : Enables frequency reference setting by potentiometer on digital
operator (initial setting). Initial setting of the model with digital
operator (without potentiometer) is H03=1.
=1 : Frequency reference 1 effective. (constant H21)
=2 : Voltage reference (0 to 10V) (See the figure below)
=3 : Current reference (4 to 20mA)
=4 : Current reference (0 to 20mA)
=6 : communication
Example of frequency reference by voltage signal
- 32 -
z Setting Operation Conditions
Reverse run prohibit (H05)
“Reverse run disabled” setting does not accept a reverse run command from
the control circuit terminal or digital operator. This setting is used for
applications where a reverse run command can cause problems.
By combining frequency reference and input terminal function selections,

up to 16 steps of speed can be set.
8-step speed change

H02=1 (operation mode selection ) H36=1
H03=1 (Frequency reference selection ) H37=6 (Multi-function contact input terminal 3)
H21=25.0Hz (Frequency reference 1) H38=7 (Multi-function contact input terminal 4)
H22=30.0Hz (Frequency reference 2) H39=8 (Multi-function contact input terminal 5)
H23=35.0Hz (Frequency reference 3)
When all multi-function

reference inputs are OFF,
frequency reference selected
by constant H03 (frequency
reference selection) becomes
effective.
H36=2 (Input terminal S2) Initial Setting

H37=6 (Input terminal S3) Change the setting to 6.
- 33 -
Operating at low speed
By inputting a jog command and then a forward (reverse) run command, operation
is enabled at the jog frequency set in H29. When multi-step speed references 1, 2, 3
or 4 are input simultaneously with the jog command, the jog command has priority.
Name Constant No. Setting

Jog frequency H29 Factory setting : 6.0Hz
Jog command H36 to H39 Set to “10＂ for any constant.
- 34 -
Adjusting speed setting signal
To provide frequency reference by analog input of control circuit terminal FR or FC, the
relationship between analog input and frequency reference can be set.
• Frequency reference gain (H41)

The analog input voltage value for the max. output frequency (H09) can be
set in units of 1% (max. output frequency H09=100%)
* Factory setting : 100%
• Frequency reference bias (H42)
The frequency reference provided when analog input is 0V (4mA or 0mA)
can be set in units of 1%. (max. output frequency H09=100%)
* Factory setting : 0%
Typical Setting
• To operate the inverter with frequency reference of 50% to 100% at 0 to 5V input
- 35 -
• To operate the inverter with frequency reference of 50% to 100% at 0 to 10V
input
- 36 -
Adjusting frequency upper and lower limits
• Frequency reference upper limit (H30)
Sets the upper limit of the frequency reference
in units of 1%.
(H09: Max. output frequency = 100%)
Factory setting: 100%
• Frequency reference lower limit (H31)
Sets the lower limit of the frequency reference
in units of 1%.
(H09: Max. output frequency = 100%)
When operating at frequency reference 0,
operation is continued at the frequency
reference lower limit.
However, when frequency reference lower
limit is set to less than the min. output
frequency (H14), operation is not performed.
Factory setting: 0%
Using two accel/decel times
* When “deceleration to a stop” is selected (H04 = 0).

By setting input terminal function selection (either of H36 to H39) to “11
(accel/decel time select)”, accel/decel time is selected by turning ON/OFF the accel/decel
time select (terminal S2 to S5).
At OFF : H16 (accel time 1)
H17 (decel time 1)
At ON : H18 (accel time 2)
H19 (decel time 2)
- 37 -
• Accel time
Set the time needed for output frequency to reach 100% from 0%.
• Decel time
Set the time needed for output frequency to reach 0% from 100%.
(Maximum output frequency H09=100%)
Automatic restart after momentary

power loss (H47)
When momentary power loss occurs, operation restarts automatically.

Setting Description
Continuous operation after momentary power loss
0
not provided.
Continuous operation after power recovery within
1*
momentary power loss ridethru time
Continuous operation after power recovery (Fault
2*
output not provided)
* Hold the operation command to continue the operation after recovery from a
momentary power loss.
† When 2 is selected, operation restarts if power supply voltage reaches its normal level
while control power supply is held. No fault signal is output.
- 38 -
Soft-start characteristics (H20)
To prevent shock at machine start/stop, accel/decel can be performed in Scurve pattern.

Setting S-curve characteristic time
0 S-curve characteristic not provided
1 0.2 second
2 0.5 second
3 1.0 second
Note : S-curve characteristic time is the time from accel/decel rate 0 to a regular
accel/decel rate determined by the set accel/decel time.
The following time chart shows FWD/REV run switching at deceleration to

a stop.
- 39 -
Torque detection
If an excessive load is applied to the machine, output current increase can be

detected to output alarm signals to multi-function output terminals MA and
MB.
To output an overtorque detection signal, set output terminal function
selection H40 to “overtorque detection” [Setting:6 (NO contact) or 7 (NC
contact)].
* Overtorque detection release width (hysterisis) is set at approx. 5% of inverter rated

current.
- 40 -
• Overtorque detection function selection (H59)
Setting Description
0 Overtorque detection not provided
Detected during constant-speed running,
1
and operation continues after detection.
Detected during constant-speed running,
2
and operation stops during detection.
Detected during running,
3
and operation continues after detection.
Detected during running,
4
and operation stops during detection.
(1) To detect overtorque at accel/decel, set to 3 or 4.

(2) To continue the operation after overtorque detection, set to 1 or 3.
During detection, the operator displays “OL3” alarm (blinking).
(3) To halt the inverter by a fault at overtorque detection, set to 2 or 4. At
detection, the operator displays “OL3” fault (ON).
• Overtorque detection level (H60)

Sets the overtorque detection current level in units of 1%. (Inverter rated
current = 100%)
• Overtorque detection time (H61)
If the time when motor current exceeds the overtorque detection level (H60)is longer
than overtorque detection time (H61), the overtorque detection function operates.
Factory setting : 0.1sec.
- 41 -
Frequency detection (H58)
Effective when either of output terminal function selection H40 is set to

“frequency detection” (setting: 4 or 5). “Frequency detection” turns ON
when output frequency is higher or lower than the frequency detection level
(H58).
• Frequency detection 1
(Output frequency ≧ Frequency detection level H58)
(Set H40 to “4.”)
• Frequency detection 2
(Output frequency _ Frequency detection level H58)
(Set H40 to “5.”)
- 42 -
Jump frequencies (H49 to H51)
This function allows the prohibition or “jumping” of critical frequencies so

that the motor can operate without resonance caused by machine systems.
This function is also used for dead band control. Setting the value to 0.00Hz
disables this function.
Set prohibited frequency 1 or 2 as follows :
H49 ≧ H50
If this condition is not satisfied
the inverter displays for
one second and restores the
data to original settings.
Operation is prohibited within jump frequency range.

However, motor operates without jumping during accel/decel.
Continuing operation by automatic fault reset (H48)
Sets the inverter to restart and reset fault detection after a fault occurs.
The number of self-diagnosis and retry attempts can be set at H48 up to 10.
The inverter automatically restarts after the following faults occur :
OC (overcurrent)
GF (ground fault)
OV (overvoltage)
The number of retry attempts are cleared to 0 in the following cases :
(1) If no other fault occurs within 10 minutes after retry
(2) When the fault reset signal is ON after the fault is detected
(3) Power supply is turned OFF
- 43 -
Operating coasting motor without trip
To operate coasting motor without trip, use the speed search command or
DC injection braking at start.
• Speed search command
Restarts a coasting motor without stopping it. This function enables
smooth switching between motor commercial power supply operation and
inverter operation.
Set input terminal function selection (H36 to H39) to “14” (search
command from maximum output frequency) or “15” (search command
from set frequency).
Build a sequence so that FWD (REV) run command is input at the same
time as the search command or after the search command. If the run
command is input before the search command, the search command
becomes disabled.
• Time chart at search command input
• DC injection braking at start (H52, H54)

Restarts a coasting motor after stopping it. Set the DC injection braking
time at start in H54 in units of 0.1 second. Set DC injection braking current
in H52 in units of 1% (inverter rated current =100%). When the setting of
H54 is “0”, DC injection braking is not performed and acceleration starts
from the minimum output frequency.
When H52 is set to 0, acceleration starts from
the minimum output frequency after the
baseblocking for H54 setting time.
- 44 -
Holding accel/decel temporarily
To hold acceleration or deceleration, input accel/decel hold command. The

output frequency is maintained when the accel/decel hold command is input
during acceleration or deceleration.
When the stop command is input during accel/decel prohibition command
input, accel/decel hold is released and operation ramps to stop.
Set multi-function input terminal selection (H36 to H39) to 16 (accel/decel
hold command).
Time chart at accel/decel hold command input
Note : When the FWD (REV) run command is input along with the accel/decel hold
command, the motor does not operate. However, when frequency reference lower
limit (H31) is set greater than or equal to min. output frequency (H14), the motor
operates at frequency reference lower limit (H31).
- 45 -
Using frequency meter or ammeter (H44)
Selects to output either output frequency or output current to analog output

terminals AM-AC for monitoring.
Setting Description
0 Output frequency
1 Output current
In initial setting, analog voltage of approx. 10V is output when output frequency (output
current) is 100%.
Calibrating frequency meter or ammeter (H45)
Used to adjust analog output gain.
Set the analog output voltage at 100% of output frequency (output current).
Frequency meter displays 0 to 60Hz at 0 to 3V.
10V × H45 Setting = 3V

0.30 ·
Output frequency becomes

100% at this value.
- 46 -
Reducing motor noise or leakage current
( )
Set inverter output transistor switching frequency (carrier frequency).
Metallic Noise Noise and Current
Setting Carrier Frequency
from Motor Leakage
7 12fout (Hz) Higher Smaller
8 24fout (Hz)
9 36fout (Hz)
1 2.5 (kHz)
2 5.0 (kHz)
3 7.5 (kHz)
Not
4 10.0 (kHz) Larger
audible
Setting values 7, 8, or 9 multiplies output frequency according to output

frequency value.
- 47 -
Factory setting varies according to inverter capacity (kVA).
Initial Setting Maximum Continuous
Voltage Class Capacity Reduced Current
Carrier Output Current
(V) (kW) Setting (A)
Frequency (A)
0.55 4 10kHz 3
220 1.1 4 10kHz 5
Single-phase 1.5 3 7.5kHz 8 7
3-phase 2.2 3 7.5kHz 11 10
4 3 7.5kHz 17.5 16.5
0.55 3 7.5kHz 1.8 1.6
1.1 3 7.5kHz 3.4 3
440 1.5 3 7.5kHz 4.8 4
3-phase 2.2 3 7.5kHz 5.5 4.8
3 3 7.5kHz 7.2 6.3
4 3 7.5kHz 9.2 8.1
(1) Reduce continuous output current when changing carrier frequency to 4

(10 kHz) for the 220V class (1.5kW or more) and 440V class
inverters. Refer to the table above for the reduced current.
[Operation Condition]
• Input power supply voltage : 3-phase 200 to 230V (220V class)
Single-phase 200 to 240V (220V class)
3-phase 380 to 460V (440V class)
• Ambient temperature : -10 to +50°C (14 to 122°F)
2) If the wiring distance is long, reduce the inverter carrier frequency as

described below.
Wiring Distance between

Up to 50m Up to 100m More than 100m
Inverter and Motor
10kHz or less 5kHz or less 2.5kHz or less
Carrier frequency
(H46=1,2,3,4, (H46=1,2, (H46=1,
(H46 setting)
7,8,9) 7,8,9) 7,8,9,)
(3) Carrier frequency is automatically reduced to 2.5kHz when Reducing
carrier frequency selection at low speed (H75) is set to 1 and the
following conditions are satisfied:
Output frequency ≦ 5Hz
Output current ≧ 110%
Factory setting : 0 (Disabled)
- 48 -
Operator stop key selection (H06)
Selects processing when STOP key is pressed during operation from multifunction input
terminal.
Setting Description
STOP key effective when running either from multi-function input terminals
or communications. When STOP key is pressed, the inverter stops
according to the setting of constant H04. At this time, the digital operator
0
displays “ ＂ alarm (blinking). This stop command is held in the
inverter until both forward and reverse run commands are open, or
unitl run command from communications becomes zero.
STOP key ineffective when running either from multi-function input
1
terminals or communications.
- 49 -
Selecting Stopping Method
Selecting stopping method (H04)
Selects the stopping method suitable for application.
Setting Description
0 Deceleration to stop
1 Coast to stop
z Deceleration to stop
Example when accel/decel time 1 is selected
* When frequency reference is changed during running.
Upon termination of the FWD (REV) run command, the motor decelerates
at the decel rate determined by the time set to deceleration time 1 (H17) and
DC injection braking is applied immediately before stop. DC injection
braking is also applied when the motor decelerates by setting frequency
reference lower than min. output frequency (H14) with FWD (or REV) run
command ON. If the decel time is short or the load inertia is large,
overvoltage (OV) fault may occur at deceleration. In this case, increase the
decel time.
- 50 -
• Coast to stop
Example when accel/decel time 1 is selected
* When frequency reference is changed during running.
Upon removal of the FWD (REV) run command, the motor starts coasting.
Applying DC injection braking
• DC injection braking current (H52)

Sets DC injection braking current in units of 1%. (Inverter rated current=100%)
• DC injection braking time at stop (H53)
Sets the DC injection braking time at stopping in units of 0.1 second.
When the setting of H53 is 0, DC injection braking is not performed but
inverter output is shut OFF at the timing of DC injection braking start.
When coasting to a stop is specified in stopping method selection (H04), DC

injection braking at stop does not operate.
- 51 -
z Building Interface Circuits with External Devices
Using input signals
Multi-function input terminal S2 to S5 functions can be changed when

necessary by setting constants H36 to H39 respectively. The same value
cannot be set to different constant settings.
Setting Name Description Ref.
FWD/REV run command
0 Setting enabled only for H37 53
(3-wire sequence selection)
Reverse run
2 31
(2-wire sequence selection)
3 External fault (NO contact input) Inverter stops by external fault 一
4 External fault (NC contact input) signal input.Digital operator display is“ EF□*. 一
Resets the fault. Fault reset not
5 Fault reset 33
effective with the run signal ON.
6 Multi-step speed reference 1 33
10 JOG command 34
11 Accel/decel time select 37
External baseblock Motor coast to a stop by this
12 一
(NO contact input) signal input.
External baseblock Digital operator display is
13 一
(NC contact input) “bb.＂
Search command from
14 44
maximum frequency Speed search
Search command from reference signal
15 44
set frequency
16 Accel/decel hold command 45
17 LOCAL/REMOTE selection 30
Communication/ control circuit
18 55
terminal selection
Emergency stop fault
19 Inverter stops by emergency stop signal input 一
(NO contact input)
according to stopping method selection (H04).
Emergency stop alarm
20 When frequency coasting to a stop (H04 is set 一
(NO contact input)
to 1) method is selected, inverter coasts to a
Emergency stop fault
21 stop according to decel time setting 2 (H19). 一
(NC contact input)
Digital operator display is .
Emergency stop alarm
22 (lit at fault, blinking at alarm) 一
(NC contact input)
Setting enabled only for
34 UP/DOWN command 53
H39 (terminal S5)
Setting enabled only for
35 Self-test 一
H39 (terminal S5)
* Numbers 2 to 5 is displayed in□corresponding to the terminal numbers S2 to S5 respectively.

Initial setting
No. Terminal Initial Setting Function
H36 S2 2 Reverse run (2-wire sequence selection)
H37 S3 5 Fault reset
External fault
H38 S4 3
(NO contact input)
H39 S5 6 Multi-step speed reference 1
- 52 -
Terminal function at 3-wire sequence selection
When 0 is set at the terminal S3 (H37), terminal S1 becomes run command,
terminal S2 becomes stop command, and terminal S3 becomes FWD/REV
run command.
• LOCAL/REMOTE select (setting: 17)

Select operation reference either by the digital operator or by the settings of
run command selection (H02) and frequency reference selection (H03).
LOCAL/REMOTE select is available only during stop.
Open : Run according to the setting of run command selection (H02) or
frequency reference selection (H03).
Closed : Run by frequency reference and run command from the digital
operator.
(Example) Set H02 = 1, H03 = 2, H07 = 0.
Open : Run by frequency reference from multi-function input
terminal FR and run command from multi-function
input terminals S1 to S5.
Closed : Run by potentiometer frequency reference and run
command from the digital operator.
• UP/DOWN command (setting: H39 = 034)
With the FWD (REV) run command entered, accel/decel is enabled by
inputting the UP or DOWN signals to multi-function input terminals S4 and S5 without
changing the frequency reference, so that operation can be
performed at the desired speed. When UP/DOWN commands are specified
by H39, any function set to H38 becomes disabled; terminal S4 becomes an input
terminal for the UP command and terminal S5 for the DOWN
command.
Multi-function Input Terminal
Closed Open Open Closed
S4 (UP command)
Multi-function Input Terminal
Open Closed Open Closed
S5 (DOWN command)
Operation Status Accel Decel Hold Hold
- 53 -
U = UP (accelerating) status
D = DOWN (decelerating) status
H = HOLD (constant speed) status
U1 = UP status, clamping at upper limit speed
D1 = DOWN status, clamping at lower limit speed
Notes :
1. When UP/DOWN command is selected, the upper limit speed is set regardless of
frequency reference.
Upper limit speed = Max. output frequency (H09)
× Frequency reference upper limit (H30)/100%
2. Lower limit value is either min. output frequency (H14) or max. output frequency
(H09) ×frequency reference lower limit (H31)/100% (whichever is larger.).
3. When the FWD (REV) run command is input, operation starts at the lower limit speed
without an UP/DOWN command.
4. If the jog command is input while running by the UP/DOWN command, the jog
command has priority.
5. Multi-step speed reference 1 to 3 is not effective when UP/DOWN command is
selected. Multi-step speed reference is effective during running in hold status.
6. When “1” is set for HOLD output frequency memory selection (H62), output
frequency can be recorded during HOLD.
Setting Description
0 Output frequency is not recorded during HOLD.
When HOLD status is continued for 5 seconds or longer, the
output
1
frequency during HOLD is recorded and the inverter restarts at
the recorded frequency.
- 54 -
• Communication/multi-function input terminal selection input (setting: 18) (This
function is effective when option card is installed)
Operation can be changed from communication command, or from multifunction input
terminal or digital operator command. Run command from communication and
frequency reference are effective
when multi-function input terminal for this setting is “Closed.”
Run command in LOCAL/REMOTE mode and frequency reference are
effective when “Open.”
Using output signals (H40)
Multi-function output terminal MA, MB, P1 and P2 functions can be

changed when necessary by setting constant H057.
• Terminal MA and MB functions: Set to H40
Setting Name Description Ref.page

0 Fault Closed when inverter fault occurs. -
Closed when either FWD/REV command is input
1 In operation -
or voltage is output from the inverter.
Closed when setting frequency agrees with inverter
2 Agreed frequency 56
output frequency.
Closed when inverter output frequency is less than
3 Zero speed -
min. output frequency.
Output frequency ≧ Frequency
4 Frequency detection 42
detection level (H58)
Output frequency ≦ Frequency
5 Frequency detection 42
detection level (H58)
Overtorque detection
6 一 41
(NO contact output)
7 一 41
(NC contact output)
10 Minor fault Closed when the alarm is indicated. 一
11 Base blocked Closed when the inverter output is shut off. 一
Closed when “LOCAL＂ is selected
12 Operation mode 一
by LOCAL/REMOTE selection.
Closed when inverter fault is not detected,
13 Inverter operation ready 一
and operation is ready.
14 Fault restart Closed during fault retry 一
15 In UV Closed when undervoltage is detected. 一
16 In reverse run Closed during reverse run. 一
Closed when inverter conducts
17 In speed search 一
speed search.
Operates multi-function output terminal
Data output from
18 independently from inverter operation 64
communication
(by MEMOBUS communication)
- 55 -
Initial setting of multi-function output terminal
No. Terminals Initial Setting
H40 MA, MB 1 (in operation)
• Frequency agreed signal (setting=2)
DETECTION WIDTH RELEASE WIDTH

±2Hz ±4Hz
OUTPUT FREQUNENCY
ON
FREQUENCY AGREED SIGNAL
- 56 -
z Setting Frequency by Current Reference Input
When setting frequency by inputting
current reference (4-20mA or 0-20mA)
from the control circuit terminal FR,
switch the Jump switch SW8 on the control
circuit board to “I” side.
SW8 is accessed by removing the option
cover.
Never input voltage reference to control circuit terminal FR when Jump switch SW8 is
switched to “I” side.
- 57 -
Current reference selection
After changing Jump switch (V/I switch of SW8), PRESS PRGM on the digital
operator, then set the following constants.
4-20mA....H03 = 3
0-20mA....H03 = 4
• Setting : H02 = 0, H03 = 3 or 4
Press the digital operator keys to run or stop the
inverter. Switch run and stop direction by
setting F/R LED.
Set frequency by the analog current signal [0-
100% ( max. frequency ) / 4-20mA or 0-20mA]
connected to the control circuit terminal.
Switch run/stop and FWD/REV run with

switching device connected to the control circuit
terminal.
Multi-function input terminal S2 is set to
Reverse run / stop (H36 = 2).
Set frequency by the analog current signal [0-

100% ( max. frequency ) / 4-20mA or 0-20mA]
connected to the control circuit terminal.
Frequency reference gain (H41)/bias (H42) can be set even when current reference input
is selected. For details, refer to “Adjusting frequency setting signal” on page 45.
- 58 -
z Preventing Motor from Stalling (Current Limit)
Automatically adjusts the output frequency and output current according to
the load to continue operation without stalling the motor.
• Stall prevention (current limit) level during acceleration (H56)
Sets the stall prevention (current limit) level during acceleration in units of
1% (Inverter rated current = 100%).
A setting of 200% disables the stall prevention (current limit) during
acceleration. During acceleration, if the output current exceeds the value set
for H56, acceleration stops and frequency is maintained. When the output
current goes down to the value set for H56, acceleration starts.
MOTOR CURRENT
*Stops the acceleration to prevent the motor from
stalling.
†Release width (hysteresis) of stall prevention
during accel is approx. 5% of inverter rated
current.
In the constant output area [output frequency > max. voltage output
frequency (H11)], following equation automatically decreases the stall
prevention (current limit) level during acceleration.
Stall prevention (current limit) level

during accel in constant output area
= Stall prevention (current Max. voltage output frequency (H11)

limit) level during accel
(H56)
×
Output frequency
- 59 -
• Stall prevention (current limit) level during running (H57)
Sets the stall prevention (current limit) level during running in units of 1%
(Inverter rated current = 100%).
* Factory setting: 160%
A setting of 200% disables the stall prevention (current limit) during
running.
If stall prevention action current at agreed speed exceeds the value set for
H57 for longer than 100msec, deceleration starts.
When the output current exceeds the value set for H57, deceleration
continues. When the output current goes down to the value set for H57,
acceleration starts, up to the set frequency.
Stall prevention accel/decel settings during operation are: currently selected
acceleration time 1 (H16), deceleration time 1 (H17) and acceleration time 2
(H18) and deceleration time 2 (H19).
MOTOR CURRENT
* reduces frequency prevent speed loss

† at acceleration start, output current hysterisis
is approx., 5% of inverter rated current.
• Stall prevention (current limit) function during deceleration (H55)

To prevent overvoltage during deceleration, the inverter automatically
lengthen the deceleration time according to the value of main circuit DC
voltage.
Stall prevention (current limit)
Setting
during deceleration
0 Provided
1 Not Provided
- 60 -
Decreasing Motor Speed Fluctuation
Slip compensation
As the load becomes larger, motor speed is reduced and motor slip value is
increased. The slip compensating function controls the motor speed at a
constant value even if the load varies.
When inverter output current is equal to the motor rated current (H32), the
compensation frequency is added to the output frequency.
Compensation frequency = Motor rated slip (H64)
× Output current – Motor no-load current (H65)

Motor rated current (H32) – Motor no-load current (H65)
× Slip compensation gain (H66)

Constants
Constants Initial
Name Unit Setting range
No. Setting
H32 Motor rated current 0.1A 0 to 120% of inverter rated current *
H64 Motor rated slip 0.1Hz 0.0 to 20Hz *
Motor no-load 0 to 99% (100%=Motor rated current
H65 1% *
current H32)
Slip compensation
H66 0.1 0.0 to 2.5 0
gain
Slip compensation 0.0 to 25.5s
H67 0.1s 2.0s
time constant When 0.0s is set, delay time becomes 2.0s
* Differs depending on inverter capacity.
Notes : 1. Slip compensation is not performed in the following condition:

Output frequency < min. output frequency (H14)
2. Slip compensation is not performed during regeneration.
3. Slip compensation is not performed when motor rated current (H32) is set to
0.0A.
- 61 -
Motor Protection
Motor overload detection
The TG100 protects against motor overload with a built-in electronic

thermal overload relay.
• Motor rated current (electoronic thermal reference current, H32)
Set to the rated current value shown on the motor nameplate.
Note: Setting to 0.0A disables the motor overload protective function.
• Motor overload protection selection (H33, H34)

H33 Setting Electronic Thermal Characteristics
0 Applied to general-purpose motor
1 Applied to inverter motor
2 Electronic thermal overload protection not provided
Constants
Name Unit Setting Range Initial Setting
No.
Protection constant
H34 1min 1 to 60min 8min
selection
The electronic thermal overload function monitors motor temperature, based
on inverter output current and time, to protect the motor from overheating.
When electronic thermal overload relay is enabled, an “OL1” error
occurs, shutting OFF the inverter output and preventing excessive
overheating in the motor. When operating with one inverter connected to
one motor, an external thermal relay is not needed. When operating several
motors with one inverter, install a thermal relay on each motor.
- 62 -
• General-purpose motor and inverter motor
Induction motors are classified as general-purpose motors or inverter
motors, based on their cooling capabilities. Therefore, the motor overload
function operates differently between these two motor types.
Example of 200V class motor
Selecting Cooling Fan Operation

In order to increase lifetime, the cooling fan can be set to operate only when
inverter is running.
H35 = 0 (initial setting) : Operates only when inverter is running (Continues
operation for 1 minute after inverter is stopped.)
=1 : Operates with power ON
- 63 -
Using MEMOBUS (MODBUS) Communications
Serial communication is available with TG100 using programmable
controller (MEMOCON series) and MEMOBUS. In order to perform serial
communications, RS-485/422 interface card (optional) must be installed. Refer to
MEMOBUS Instruction Manual for details of communications.
MEMOBUS (MODBUS) communications
MEMOBUS system is composed of a single master (PLC) and slaves (1
to 31 TG100 units).
Communication between master and slave (serial communication) is
controlled according to the master program with the master initiating
communication and the slave responding.
The master sends a signal to one slave at a time. Each slave has a preregistered
address No., and the master specifies the number and conduct signal communications.
The slave receives the communication to carry out designated functions and reply to
the master.
Communications specifications
Interface RS-422, RS-485
Synchronization Asynchronous (Start-stop synchronization)
Baud rate : Selected from
2400/4800/9600/19200 bps
Communication
Data length : 8 bits fixed
parameters
Parity : Selected from even/odd/none
Stop bits : 1 bit fixed
Communication
MEMOBUS (MODBUS) (RTU mode only)
protocol
Max. number of
inverters that can be 31 units (When using RS-485)
connected
- 64 -
6. FAULT DIAGNOSIS
Protective and Diagnostic Function
This section describes the alarm and fault displays, explanations for fault
conditions and corrective actions to be taken if the TG100 malfunctions.
< Corrective actions for models without digital operator >
1. Input fault reset or cycle the power supply OFF and ON.
2. When a fault cannot be corrected:
Turn the power supply OFF and check the wiring and control logic.
- 65 -
<Corrective Actions of Models with Digital Operator>
Alarm Display and Contents

Alarm Display
Inverter Causes and
Digital RUN ALARM Explanation
Status Corrective Actions
Operator (Green) (Red)
UV (Main circuit low voltage)
Main circuit DC voltage Check the
drops below the low-voltage following :
detection level while the ‧ Power supply
inverter output is OFF. voltage
220V: Main circuit DC ‧ Main circuit power
Blinking voltage drops below supply wiring is
approx. 220V. connected.
(160V for singlephase) ‧ Terminal screws
440V: Main circuit DC are securely
voltage drops below tightened.
approx. 440V.
OV (Main circuit overvoltage)
Main circuit DC voltage
exceeds the overvoltage
Warning detection level while the
Check the power
Fault inverter output is OFF.
supply
Blinking contacts Detection level :
voltage.
do not 220V class: approx. 410V or
change more
state. 440V class: approx. 820V or
more
OH (Cooling fin overheat)
Intake air temperature Check the intake air
Blinking rises while the inverter temperature.
output is OFF.
CAL (MEMOBUS
communications waiting)
Correct data has not been
received from the PLC Check communication
when the constants devices, and
Blinking H02 (run command transmission
selection) is 2 or signals.
H03 (frequency reference
selection) is 6,
and power is turned ON.
- 66 -
Alarm Display
Inverter Causes and
Explanation
Digital RUN ALARM Status Corrective Actions
OP□ (Constant setting error when
the constant setting is performed
through the MEMOBUS
communications)
OP1: Two or more values are set
for multifunction input
selection.
(constants H36 to H39)
OP2: Relationship among V / f
constants is not correct.
(constants H09,H11,H12,
H14)
OP3: Setting value of motor rated Check the setting values.
Blinking
current exceeds 120% of
inverter rated current.
(constant H32)
OP4: Upper / lower limit of
Warning
frequency reference is
Fault
reversed.(constants H30, H31)
contacts
OP5: Setting values of jump
do not
frequencies 1 and 2 are not
change
appropriate.(constants H49,
state.
H50)
OP9: Carrier frequency setting is
incorrect. (constant H46)
OL 3 (Overtorque
detection) Reduce the load, and
Motor current exceeded expand the accel / decel
Blinking
the preset value in time.
constant H60.
SER (Sequence error)
Inverter receives
LOCAL / REMOTE select
command or
Check the external circuit
communication / control
Blinking (sequence).
circuit terminal changing
signals from the multifunction
terminal while the
inverter is -outputting.
67 -
Alarm Display
Inverter Causes and
BB (External baseblock)
Baseblock command at
multi-function terminal is
active, the inverter output Check the external circuit
Blinking is shut OFF (motor coasting). (sequence).
Temporary condition is cleared
when input command is
removed.
EF (Simultaneous FWD/
REV run commands)
When FWD and REV
run commands are Check the external circuit
Blinking simultaneously input (sequence).
for over 500ms, the
inverter stops according
to constant H04.
Warning
STP (Operator function stop)
Fault
contacts
or is pressed
do not Open FWD/REV
during running by the
change command of control
control circuit terminals
state. circuit terminals .
FWD / REV command,
or by the run command
from communications.
Blinking
The inverter stops according
to constant H04.
STP(Emergency stop)
Inverter receives emergency
(sequence
stop alarm signal.
Inverter stops according
to constant H04.
Check the following:
FAN(Cooling fan fault) ‧ Cooling fan
Blinking Cooling fan is locked ‧ Cooling fan wiring is not
connected.
CE (MEMOBUS Check the comunication
Blinking comunications fault) devices or signals.
- 68 -
Fault Display and Contents
Fault Display
Inverter Causes and
‧ Short circuit or grounding at inverter
output side
2
OC ‧ Excessive load GD
(Overcurrent) ‧ Extremely rapid accel/
Inverter output current decel time (constants H16 to H19)
momentarily exceeds ‧ Special motor used
approx. 200% of rated ‧ Starting motor during coasting
current. ‧ Motor of a capacity greater than
(Control power supply fault) the inverter rating has been started.
Voltage fault of ‧ Magnetic contactor open/closed at the
control power supply inverter output side
is detected.
‧ Cycle power.
If the fault remains,replace the inverter.
GF (Ground fault)
‧ Check that motor insulation
Ground fault current at
has not deteriorated.
the inverter output
‧ Check the connection
exceeded inverter rated
between inverter and motor.
current.
Protective
Operation OV (Main circuit overvoltage)
Main circuit DC voltage
Output is exceeds the overvoltage
‧ Insufficient decel time
shut OFF detection level because
(constants H17 and H19)
and motor of excessive regenerative
‧ Lowering of minus load
coasts to energy from the motor.
(elevator, etc.)
a stop. 220V: Stops at main circuit
DC voltage below
approx. 410V.
‧ Increase decel time.
440V: Stops at main circuit
DC voltage
approx. 820V or more
UV1 (Main circuit low ‧ Reduction of input
voltage) power supply voltage
Main circuit DC voltage ‧ Open phase of input supply
drops below the lowvoltage ‧ Occurrence of momentary
detection level power loss
while the inverter output
is ON.
220V: Stops at main circuit Check the following :
DC voltage below ‧ Power supply voltage
approx. 200V.(160V ‧ Main circuit power
for single-phase) supply wiring is
440V: Stops at main circuit connected.
DC voltage ‧ Terminal screws are
approx. 400V or more. securely tightened.
- 69 -
Fault Display
Inverter Causes and
Statu Corrective Actions
‧ Excessive load
‧ Improper V/f pattern setting
‧ Insufficient accel time
if the fault occurs
during acceleration
OH (Cooling fin overheat)
‧ Intake air temperature
Temperature rise
exceeding 122°F(50°C)
because of inverter
overload operation or
intake air temperature
‧ Cooling fan stops
rise.
Check the following :
‧ Load size
‧ V/f pattern setting
(constants H09 to H15)
Protective
‧ Intake air temperature.
Operation
‧ Check the load size or
OL1 (Motor overload) V/f pattern setting
Motor overload (constants H09 to H15)
Output is
protection operates by ‧ Set the motor rated
shut OFF
built-in electronic thermal current shown on the
and motor
overload relay. nameplate by constant
coasts to
H32.
a stop.
OL2 (Inverter overload) ‧ Check the load size or
Inverter overload V/f pattern setting
protection operates by (constants H09 to H15)
built-in electronic thermal ‧ Check the inverter
overload relay. capacity.
OL3 (Overtorque detection)
Inverter output current Check the driven
exceeded the preset machine and correct the
value in constant H60. cause of the fault, or
When overtorque is increase the value of
detected, inverter performs constant H60 up to the
operation according to the highest value allowed for
preset setting of constant the machine.
H59.
- 70 -
Fault Display
Inverter Causes and
EF□
(External fault)
Inverter receives an
external fault input from
control circuit terminal.
EF0: External fault
reference through
MEMOBUS
communications
EF2: External fault input
command from control
(sequence).
circuit terminal S2
Protective
circuit terminal S3
Operation
Output is
circuit terminal S4
shut OFF
and motor
coasts to
circuit terminal S5
a stop.
CPF-00 Cycle power.
Initial memory If the fault remains,
fault has detected. replace the inverter.
Cycle power.
CPF-01
If the fault remains,
ROM error has detected.
replace the inverter.
‧ Record all constant
data and initialize the
constants. (Refer to
CPF-04
page 36 for constant
EEPROM fault of inverter
initialization.)
control circuit is detected.
‧ Cycle power.
If the fault remains,
replace the inverter.
- 71 -
Fault Display
Inverter Causes and
CPF-05 Cycle power.
A/D converter fault is If the fault remains,
detected. replace the inverter.
Remove power to the
CPF-06
inverter.
‧ Option card connecting
Check the connection
Protective fault
of the digital operator.
Operation ‧ A non-corresponding
Verify inverter software
Output is option card is connected.
number.
shut OFF
CPF-07
and motor Cycle power.
Operator control circuit
coasts to If the fault remains,
(EEPROM or A/D
a stop. replace the inverter.
converter) fault
CE(MEMOBUS
communications fault) Check the communication
Normal reception of devices or communication
communication data is not signals.
possible.
STP(Emergency stop)
The inverter stops
according to constant H04 Check the external circuit
or
after receiving the (sequence).
emergency stop fault
signal.
Stops Check the following :
according to ‧ Power supply voltage
constant ‧ Insufficient power ‧ Main circuit power
supply voltage supply wiring is
—
‧ Control power supply connected.
(OFF)
fault ‧ Terminal screws are
‧ Hardware faul securely tightened.
‧ Control sequence.
Replace the inverter.
- 72 -
Troubleshooing
Trouble Cause Corrective Actions
The operation method selection is
wrong. Set the run command (H02) to
The run command (H02) is not set to Control Circuit Terminal.
Control Circuit Terminal.
To use a 3-wire sequence, make
A 3-wire sequence is in effect.
the wiring so that the S2 control
The multi-function input method
terminal is closed. To use a
(H37) is set to 3-wire sequence, and
2-wire sequence, set the multifunction
The motor does the S2 control terminal is not
input (H37) to a value
not operate when closed.
other than 3-wire sequence.
an external
The frequency reference is too
operation signal
low. Input a frequency reference
is
The input frequency reference is greater than the min. output
input.
lower than the setting for the frequency (H14).
min.output frequency (H14).
Set the LO/RE selection of the
Local mode is in effect.
digital operator to RE.
The SW setting for the reference
For analog input, make sure that
selection is wrong.
the frequency reference (H03)
Example: The reference 4-20mA is
and SW settings are correct.
input, but the SW is set to "V".
The stall prevention level during
acceleration is too low.
Because the stall prevention level
Check if the stall prevention level
during acceleration (H56) is set too
during acceleration (H56) is set to
low, the output current reaches the
an appropriate value.
set level, the output frequency is
stopped, and the acceleration time
is lengthened.
The motor stops. The stall prevention level during
The torque is not running is too low.
output. Because the stall prevention level
during running (H57) is set to an
during running (H57) is set too low,
appropriate value.
the output current reaches the set
level, and the speed drops.
The load is too heavy.
If the load is too heavy, stall
Lengthen the set acceleration
prevention is activated, the output
time (H16). Reduce the load.
frequency is stopped, and the
acceleration time is lengthened.
- 73 -
When the maximum frequency
To increase the speed of a
was changed, the maximum
general-purpose motor, only
voltage frequency was also
change the maximum frequency.
changed.
Set the V/f (H09 to H15)
The V/f set value is too low. according to the load
characteristics.
The stall prevention level during
running is too low.
Because the stall prevention level
during running (H57) is set to an
during running (H57) is too low, the
appropriate value.
output current reaches the set level
and the speed drops.
prevention is activated, the output Reduce the load.
prevention is activated, the output Reduce the load.
The carrier frequency is too high.
The motor speed If operating the motor with a light Decrease the carrier frequency
is unstable. load, a high carrier frequency may (H46).
The motor speed cause the motor speed to fluctuate.
fluctuates when The V/f set value is too high for a
operating with a low speed operation. Set the V/f (H09 to H15)
light load. Because the set value for the V/f is according to the load
too high, over-excitation occurs at characteristics.
low speeds.
The maximum frequency and
base frequency were incorrectly
adjusted. Set the maximum frequency and
Example: To operate a 60 Hz motor the base frequency according to
at 40 Hz or less, the maximum the motor specifications.
frequency and base frequency are
set to 40 Hz.
Do not use the TG100 inverter for an
operation that runs at 1.5 Hz or
The inverter is used for an
less. For an operation at 1.5 Hz
operation at 1.5 Hz or less.
or less, use a different inverter
model.
The analog reference input is
Increase the set value for the
unstable and has noise
filter time constant.
interference.
- 74 -
The power is not being supplied.
The digital The breaker or other component on Check if the power is
operator does not the power input side is not turned being
turn ON. ON, and the power is being not supplied.
supplied.
- 75 -
7. SPECIFICATIONS
Standard Specifications (220V Class)
Voltage Class 220V single- / 3-phase
3-phase L05 L10 L20 L30 L50
TG100
Single-phase S05 S10 S20 S30 S50
Max. Applicable Motor Output 0.55 1.1 1.5 2.2 4.0
kW (HP)* (0.5) (1) (2) (3) (5)
Inverter Capacity (kVA) 1.2 2 3 4.2 6.7
Rated Output
3 5.5 8 11 17.5
Current (A)
Output
3-phase, 200 to 240V (proportional to input voltage)
Characteristics Max. Output Voltage (V)
Single-phase, 200 to 240V (proportional to input voltage)
Max. Output
400Hz(Programmable)
Frequency (Hz)
Rated Input Voltage 3-phase, 200 to 240V, 50/60Hz
and Frequency Single-phase, 200 to 240V, 50/60Hz
Power Allowable Voltage
-15 to + 10%
Supply Fluctuation
Allowable Frequency
±5%
Fluctuation
Control Method Sine wave PWM (V/f control)
Frequency Control
0.1 to 400Hz
Range
Frequency Accuracy Digital reference: ± 0.01% (-10 to + 50°C)
(Temperature Change) Analog reference: ± 0.5% (25 ± 10°C)
Digital reference:
Frequency Setting
0.1Hz (less than 100Hz) / 1Hz (100Hz or more)
Resolution
Analog reference: 1 / 1000 of max. output frequency
Output Frequency
Control Characteristics 0.01Hz
Resolution
Overload Capacity 150% rated output current for one minute
0 to 10VDC (20kΩ), 4 to 20mA (250Ω), 0 to 20mA
Frequency Reference
(250Ω),
Signal
Frequency setting potentiometer (Selectable)
0.0 to 999 sec.
Accel/Decel Time
(accel / decel time are independently programmed)
Braking Torque 150% up <Break Resistor>
V/f Characteristics Possible to program any V / f patterm
* Based on a standard 4-pole motor for max. applicable motor output.
† Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest
possible deceleration time.
- 76 -
3-phase L05 L10 L20 L30 L50
TG100
Singlephase S05 S10 S20 S30 S50
Motor Overload
Electronic thermal overload relay
Protection
Instantaneous
Motor coasts to a stop at approx. 200% of inverter rated current
Overcurrent
Motor coasts to a stop after 1 minute at 150% of inverter rated
Overload
output current
Overvoltage Motor coasts to a stop if DC bus voltage exceed 410V
Stops when DC bus voltage is approx. 200V or less (approx.
Undervoltage
Protective Functions
160V or less for single-phase series)

Following items are selectable : Not provided (stops if power
Momentary Power
loss is 15ms or longer), continuous operation if power loss is
Loss
approx. 0.5s or shorter, continuous operation
Cooling Fin Overheat Protected by electronic circuit
Can be set individual level during accel / decel, provided / not
Stall Prevention Level
provided available during coast to a stop
Cooling Fan Fault Protected by electronic circuit (fan lock detection)
Ground Fault Protected by electronic circuit (rated output current level)
RUN lamp stays ON or digital operator LED stays ON. (Charge
Power Charge
LED is provided for 400V) ON until the DC bus voltage
Indication
becomes 50V or less.
Four of the following input signals are selectable:
Reverse run (3-wire sequence), fault reset, external fault (NO /
NC contact input), multi-step speed operation, Jog command,
Input Multi-function
accel / decel time select. external baseblock (NO / NC contact
Signals Input
input), speed search command, accel / decel hold command,
LOCAL / REMOTE selection, communication / control circuit
terminal selection, emergency stop fault emergency stop alarm
Following output signals are selectable (1 NO / NC contact
Other Functions
output) :
Output Multi-function Fault, running, zero speed, at frequency, frequency detection
Signals Output* (output frequency≦or≧set value), during overtorque detection,
minor error, during baseblock, operation mode, inverter run
ready, during fault retry, during UV, during speed search, data
output through communication
Full-range automatic torque boost, slip compensation,DC
injection braking current / time at start/stop,frequency reference
Standard Functions bias /gain, frequency reference with built-in potentiometer,
constant copy, [MEMOBUS communications (RS-485/422, max.
19.2K bps) (optional) ]
*Minimum permissible load:5VDc ,10mA(as reference value)
- 77 -
3-phase L05 L10 L20 L30 L50
TG100
Singlephase S05 S10 S20 S30 S50
Status Indicator LED RUN and ALARM provided as LED's
Display Available to monitor frequency reference,
Digital Operator
output frequency, output current
Other Functions
Wiring Distance
between Inverter 100m (328ft) or less
and Motor
Enclosure Open chassis
Cooling fan is provided for the following models:

Cooling Method 220V, 1.5kW (2HP) or large inverters (single-phase)(3-phase)
Other models are self-cooling
Ambient Temperature Open chasis : -10 to +50°C (14 to 122°F ) (not frozen)
Humidity 95%RH or less (non-condensing)

Environmental Storage Temperature * -20 to +60°C (-4 to +140°F)
Conditions Location Indoor (free from corrosive gases or dust)
Elevation 1000m (3280ft) or less
Up to 9.8m / S2 (1G) at less than 20Hz,
Vibration
up to 2m / S2 (0.2G) at 20 to 50Hz
* Temperature during shipping (for short period)

† If the wiring distance between inverter and motor is long, reduce the inverter
carrier frequency.
For details, refer to “Reducing motor noise or leakage current (H46)”.
- 78 -
Standard Specifications (440V Class)
Voltage Class 440V 3-phase
TG100 3-phase H05 H10 H20 H30 H40 H50
Max. Applicable Motor Output 0.55 1.1 1.5 2.2 3 4.0
kW (HP) * (0.75) (1.5) (2) (3) (4) (5)
Inverter Capacity (kVA) 1.5 2.7 3.8 4.3 5.5 7.1
Rated Output
1.9 3.5 48 5.6 7.2 9.2
Output Current (A)
Characteristics Max. Output Voltage (V) 3-phase, 380 to 460V (proportional to input voltage)
Max. Output
400Hz(Programmable)
Frequency (Hz)
Rated input Voltage
3-phase, 380 to 480V, 50/60Hz
and Frequency
Power Allowable Voltage
-15 to + 10%
Supply Fluctuation
Allowable Frequency
±5%
Fluctuation
Control Method Sine wave PWM (V/f control)
Frequency Control
0.1 to 400Hz
Range
Frequency Accuracy Digital reference: ± 0.01%, -10 to + 50°C (14 to 122°F)
(Temperature Change) Analog reference: ± 0.5%, 25 ± 10°C (59 to 95°F)
Digital reference:
Frequency Setting
0.1Hz (less than 100Hz) / 1Hz (100Hz or more)
Resolution
Analog reference: 1 / 1000 of max. output frequency
Output Frequency
Control Characteristics 0.01Hz
Resolution
Overload Capacity 150% rated output current for one minute
Frequency Reference 0 to 10VDC (20kΩ), 4 to 20mA (250Ω), 0 to 20mA (250Ω)
Signal Frequency setting potentiometer (Selectable)
0.0 to 999 sec.
Accel/Decel Time
(accel / decel time are independently programmed)
Braking Torque UP 150% <Breaking Resistor>
V/f Characteristics Possible to program any V / f patterm
* Based on a standard 4-pole motor for max. applicable motor output.

† Shows deceleration torque for uncoupled motor decelerating from 60Hz with the
shortest possible deceleration time.
- 79 -
TG100 3-phase H05 H10 H20 H30 H40 H50
Motor Overload
Electronic thermal overload relay
Protection
Instantaneous Motor coasts to a stop at approx. 200% of inverter rated
Overcurrent current
Motor coasts to a stop after 1 minute at 150% of inverter
Overload
rated output current
Overvoltage Motor coasts to a stop if DC bus voltage exceed 820V
Protective Functions
Undervoltage Stops when DC bus voltage is approx. 400V or less

Following items are selectable : Not provided (stops if
Momentary Power
power loss is 15ms or longer), continuous operation if
Loss
power loss is approx. 0.5s or shorter, continuous operation
Cooling Fin Overheat Protected by electronic circuit
Can be set to individual levels during accel / decel,
Stall Prevention Level
provided / not provided available during coast to a stop
Cooling Fan Fault Protected by electronic circuit (fan look detection)
Ground Fault Protected by electronic circuit (rated output current level)
Power Charge Charge LED is provided.
Indication ON until the DC bus voltage becomes 50V or less.
Four of the following input signals are selectable:
Reverse run (3-wire sequence), fault reset,external fault (NO /
NC contact input), multi-step speed operation, Jog command,
Input Multi-function
accel / decel time select.external baseblock (NO / NC contact
Signals Input
input), speed search command, accel / decel hold command,
LOCAL / REMOTE selection, communication / control circuit
terminal selection,emergency stop fault emergency stop alarm
Other Functions
Following output signals are selectable (1 NO / NC contact

output,) :Fault, running, zero speed, at frequency, frequency
Output Multi-function detection (output frequency≦or≧set value), during overtorque
Signals Output * detection,minor error, during baseblock,operation mode, inverter
run ready,during fault retry,during UV, during speed search, data
output through communication
Full-range automatic torque boost, slip compensation,

DC injection braking current / time at start/stop
Standard Functions frequency reference bias /gain, frequency reference with
built-in potentiometer, constant copy, [MEMOBUS
communications (RS-485/422, max. 19.2K bps) (optional) ]
* Minimum permissible load: 5VDC, 10mA (as reference value)
- 80 -
TG100 3-phase H05 H10 H20 H30 H40 H50
Status Indicator
Display RUN and ALARM provided as standard LED's
LED
Available to monitor frequency reference,
Other Functions Digital Operator
output frequency, output current
Wiring Distance
between Inverter 100m (328ft) or less
and Motor
Enclosure Open chassis
Cooling fan is provided for the following
models:
Cooling Method
440V, 1.5kW (2HP) or large inverters (3-phase)
Other models are self cooling
Open chassis: -10 to +50°C (14 to 122°F)
Ambient Temperature
(not frozen)
Humidity 95%RH or less (non-condensing)
Environmental Storage Temperature* -20 to +60°C (-4 to 140°F)
Conditions Location Indoor (free from corrosive gases or dust)
Elevation 1000m (3280ft) or less
2
Up to 9.8m / S (1G) at less than 20Hz,
Vibration 2
up to 2m / S (0.2G) at 20 to 50Hz
* Temperature during shipping (for short period)

† If the wiring distance between inverter and motor is long, reduce the inverter
carrier frequency.
For details, refer to “Reducing motor noise or leakage current (H46)”.
- 81 -
† Minimum permissible load: 5VDC, 10mA (as reference value)
- 82 -
Terminal description
Type Terminal Name Function (Signal Level)
R/L1, Use main circuit power input. (Use terminals R/L1

AC power supply
S/L2, and S/L2 for single -phase inverters. Never use
input
T/L3 terminal T/L3.)
Main Circuit
U/T1,
V/T2, Inverter output Inverter output
W/T3
B1 B2 Braking Resistor input
For grounding (according to the local grounding

Grounding
code)
S1 Forward run input Closed: FWD run, open: REV run
S2 Multi-function input selection 2 Factory setting closed: REV run, open: FWD run
Photo-coupler
Sequence
S3 Multi-function input selection 3 Factory setting: Fault reset

insulation,
S4 Multi-function input selection 4 Factory setting: External fault (NO contact)
24VDC,
S5 Multi-function input selection 5 Factory setting: Multi-step speed reference 1
8mA
Multi-function input
Input
SC For control signal

selection common
FS Power for frequency setting +12V (permissible current 20mA max.)
Frequency
reference
Control Circuit
Master speed frequency 0 to +10VDC (20k Ω) or 4 to 20mA (250k Ω)

FR
reference or 0 to 20mA (250 Ω) (1/1000 resolution)
FC Frequency reference common 0V

MA NO contact output
Multi-function
contact output
MB NC contact output
Contact capacity
Factory setting: running 250VAC 1A or less,
Output
MC Contact output common 30VDC 1A or less
Factory setting: 0 to +10VDC, 2mA

AM Analog monitor output
Output frequency 0 to +10VDC or less,
AC Analog monitor common 0V 8-bit resolution
† Minimum permissible load: 5VDC, 10mA (as reference value)
- 83 -
￭ Sequence Input Connection with NPN/PNP
Transistor
When connecting sequence inputs (S1 to S5) with transistor, turn the rotary switch
SW7 depending on the polarity(0V common: NPN side, +24V common: PNP side).
Factory setting: NPN side
Sequence connection with NPN transistor (0V common)
Sequence connection with PNP transistor (+24V common)
- 84 -
Dimensions/Heat Loss
L05(0.4KW)220V~L30(2.2KW)220V
H05(0.4KW)440V~H50(3.7KW)440V
S05(0.4KW)220V~S30(2.2KW)220V
- 85 -
Constants List
• Addition of constants accompanied by the upgraded software version The
constants marked with #1 are applicable for the upgraded software version
• Constants that can be changed during operation
The constants whose numbers are in bold can be changed during operation.
Register
Setting Setting Initial Ref.
Ho. No. for Name
Range Unit Setting Page
Transmission
01 0101H Password 0, 1, 6, 12, 13 1 1 26
02 0102H Run command selection 0 to 2 1 0 31
Frequency reference 0
03 0103H 0 to 6 1 32
selection (Note 4)
04 0104H Selecting stopping method 0, 1 1 0 50
Selecting reverse run
05 0105H 0, 1 1 0 33
prohibited
06 0106H Stop key function 0, 1 1 0 49
Selecting frequency 0
07 0107H 0, 1 1 32
reference in local mode (Note 4)
Frequency reference setting
08 0108H 0, 1 1 0 32
method from digital
0.1Hz
09 0109H Max. output frequency 50.0 to 400Hz 50.0Hz 27
(less than 100Hz)
10 010AH Max. voltage 1 to 255V (Note 1) 0.1V 200V (Note 1) 27
Max. voltage output 1Hz
11 010BH 0.2 to 400Hz 50.0Hz 27
frequency (100Hz or more)
12 010CH Mid. output frequency 0.1 to 399 1Hz (100Hz or more) 1.3Hz 27
Mid. output frequency 1 to 255V 12V
13 010DH 1V 27
voltage (Note 1) (Note 1)
14 010EH Min. output frequency 0.1 to 10.0Hz 0.1Hz 1.3Hz 27
Min. output frequency 1 to 50V 12V
15 010FH 0.1V 27
voltage (Note 1) (Note 1)
0.1s (less than 100s)
16 0110H Acceleration time 1 0.0 to 999 10.0s 37
1s (100s or more)
17 0111H Deceleration time 1 0.0 to 999 10.0s 37
1s (100s or more)
18 0112H Acceleration time 2 0.0 to 999 10.0s 37
1s (100s or more)
19 0113H Deceleration time 2 0.0 to 999 10.0s 37
1s (101s or more)
20 0114H S-curve selection 0 to 3 1 0 39
- 86 -
Register
No. No. for Name
Transmission
Frequency reference 1 0.1Hz (less than
21 0115H (Master speed frequency 0.0 to 400 100Hz) 0.0Hz 33
reference) 1Hz (100Hz or more)
0.1Hz (less than
22 0116H Frequency reference 2 0.0 to 400 0.0Hz 33
100Hz)
0.1Hz (less than
100Hz)
0.1Hz (less than
100Hz)
0.1Hz (less than
100Hz)
0.1Hz (less than
26 011AH Frequency reference 6 0.0 to 400 0.0Hz 33
100Hz)
0.1Hz (less than
27 011BH Frequency reference 7 0.0 to 400 0.0Hz 33
100Hz)
0.1Hz (less than
28 011CH Frequency reference 8 0.0 to 400 0.0Hz 33
100Hz)
0.1Hz (less than
29 011DH Jog frequency 0.0 to 400 6.0Hz 34
100Hz)
Frequency reference
30 011EH 0 to 110% 1% 100% 37
upper limit
Frequency reference
31 011FH 0 to 110% 1% 0% 37
lower limit
0 to 120% of
32 0120H Motor rated current inverter rated 0.1A (Note 2) 62
current
Electronic thermal motor
33 0121H 0 to 2 1 0 62
protection
Electronic thermal motor
34 0122H protection time constant 1 to 60 min 1min 8min 62
setting
Selecting cooling fan
35 0123H 0, 1 1 0 63
operation
- 87 -
Register
No. No. for Name
Transmission
2 to 8
36 0124H Multi-function input selection 2 1 2 52
10 to 22
0, 2 to 8
10 to 22
2 to 8
10 to 22
2 to 8
39 0127H Multi-function inputselection 5 1 6 52
10 to 22, 34, 35
40 0128H Multi-function output selection 0 to 7, 10 to 18 1 1 55
41 0129H Analog frequency reference 0 to 255% 1% 100% 35
42 012AH Analog frequency reference -99 to 99% 1% 0% 35
Filter time constant for analog
43 012BH 0.00 to 2.00s 0.01s 0.10S 一
frequency
Multi-function analog
44 012CH 0, 1 1 0 46
output (terminal AM-AC)
45 012DH Analog monitor gain 0.00 to 2.00 0.01 1 46
46 012EH Carrier frequency selection 1 to 4, 7 to 9 1 4 (Note 3) 47
Momentary power loss
47 012FH 0 to 2 1 0 38
ridethrough method
48 0130H Automatic retry attempts 0 to 10 times 1 0 time 43
0.01Hz (less than100Hz)
49 0131H Jump frequency 1 0.0 to 400Hz 0.0Hz 43
/0.1Hz (100Hz or more)
0.01Hz (less than100Hz)
50 132H Jump frequency 2 0.0 to 400Hz 0.0Hz 43
/0.1Hz (100Hz or more)
51 133H Jump frequency range 0.0 to 25.5Hz 0.1Hz 0.0Hz 43
52 134H DC injection braking current 0 to 100% 1% 50% 45
53 135H DC injection braking time at 0.0 to 25.5% 0.1s 0.5s 51
54 136H DC injection braking time at 0.0 to 25.5% 0.1s 0.0s 45
55 137H Stall prevention during 0, 1 1 0 60
56 138H Stall prevention during 30 to 200% 1% 170% 59
57 139H Stall prevention during running 30 to 200% 1% 160% 60
0.1Hz (less than 100Hz) /
58 013AH Frequency detection level 0.0 to 400Hz 0.0Hz 42
1Hz (100Hz or more
- 88 -
Register
No. No. for Name
Transmission
59 013BH 0 to 4 1 0 41
function
60 013CH Overtorque detection level 30 to 200% 1% 160% 41
61 013DH Overtorque detection time 0.1 to 10.0s 0.1s 0.1s 41
62 013EH Hold output 0, 1 1 0 54
63 013FH Torque compensation gain 0.0 to 2.5 0.1 1 29
64 0140H Motor rated slip 0.0 to 20.0Hz 0.1Hz (Note 2) -
65 0141H Motor no-load current 0 to 99% 1% (Note 2) -
66 0142H Slip compensation gain 0.0 to 2.5 0.1 0 61
Slip compensation
67 0143H 0.0 to 25.5s 0.1s 2.0s 61
time constant
MEMOBUS timeover
68 0144H 0 to 4 1 0 一
selection
MEMOBUS frequency
69 0145H reference and frequency 0 to 3 1 0 一
monitor unit
70 0146H MEMOBUS slave address 0 to 32 1 0 一
71 147H MEMOBUS BPS selection 0 to 3 1 2 一
72 148H MEMOBUS parity selection 0 to 2 1 2 一
73 149H Transmission waiting time 10 to 65ms 1ms 10ms 一
74 014AH RTS control 0, 1 1 0 一
Stores, displays
Setting
78 014EH Fault history most recent 一 24
disabled
alarm
Displays lowerplace
Setting
79 014FH Software version No. 3 digits of 一一
disabled
software No.
Notes:
1. Upper limit of setting range and initial setting are doubled at 440V class.
2. Changes depending on inverter capacity Refer to the next page.
3. Changes depending on inverter capacity. Refer to page 58.
4. Initial setting of the model with digital operator (without potentiometer) is 1.
Setting can be set to 0 by constant initialization.
- 89 -

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PREFACE

TOP GIN TG100.

Indicates a potentially hazardous situation which, if not avoided, could result in

Indicates a potentially hazardous situation which, if not avoided, may result in

WARNINGS FOR CE MARKINGS

• Only basic insulation to meet the requirements of protection class 1 and

If any part of TG100 is missing or damaged, call for service immediately.

z Checking the name Plate

TG 100 L10 INPUT SPEC

Function display LEDs (Color in parenthesis indicates the color of LED.)

FREF FOUT IOUT MNTR

U04 Output voltage V Output voltage can be monitored.

Clearing fault history

Setting and referring constants

* Excluding setting disabled constants.

Be sure to satisfy the following

Increasing voltage of V/f pattern increases motor torque, but an excessive

• Full-range automatic torque boost

Normally, no adjustment is necessary for torque compensation gain (H63 factory

z Operating (RUN / STOP commands) by communications

By combining frequency reference and input terminal function selections,

8-step speed change

When all multi-function

H36=2 (Input terminal S2) Initial Setting

Name Constant No. Setting

• Frequency reference gain (H41)

* When “deceleration to a stop” is selected (H04 = 0).

Automatic restart after momentary

When momentary power loss occurs, operation restarts automatically.

To prevent shock at machine start/stop, accel/decel can be performed in Scurve pattern.

The following time chart shows FWD/REV run switching at deceleration to

If an excessive load is applied to the machine, output current increase can be

* Overtorque detection release width (hysterisis) is set at approx. 5% of inverter rated

(1) To detect overtorque at accel/decel, set to 3 or 4.

• Overtorque detection level (H60)

Effective when either of output terminal function selection H40 is set to

This function allows the prohibition or “jumping” of critical frequencies so

Operation is prohibited within jump frequency range.

Continuing operation by automatic fault reset (H48)

• DC injection braking at start (H52, H54)

To hold acceleration or deceleration, input accel/decel hold command. The

Time chart at accel/decel hold command input

Selects to output either output frequency or output current to analog output

Calibrating frequency meter or ammeter (H45)

Used to adjust analog output gain.

10V × H45 Setting = 3V

Output frequency becomes

Setting values 7, 8, or 9 multiplies output frequency according to output

(1) Reduce continuous output current when changing carrier frequency to 4

2) If the wiring distance is long, reduce the inverter carrier frequency as

Wiring Distance between

Selecting stopping method (H04)

Selects the stopping method suitable for application.

* When frequency reference is changed during running.

* When frequency reference is changed during running.

Applying DC injection braking

• DC injection braking current (H52)

When coasting to a stop is specified in stopping method selection (H04), DC

Multi-function input terminal S2 to S5 functions can be changed when

Selecting Cooling Fan Operation