Pressure Vessel

CUSTOMER
MADHYA PRADESH POWER GENERATING COMPANY

LTD. JABALPUR,INDIA
PROJECT
SHREE SINGAJI TPP STAGE-1(2x600MW)
OWNER'S CONSALTANT
L&T-SARGENT & LUNDY LIMITED, FARIDABAD
EPC COTRACTOR
LARSEN & TOUBRO - EPC POWER, VADODARA
DEVELOPMENT CONSULTANTS PRIVATE LTD. MUMBAI.

CONSULTING ENGINEERS
DEVELOPMENT CONSULTANT HOUSE
BLOCK-DG/4
BHHIND DR. BIDHAN ROY'S STATUE
SALTLAKE CITY, SECTOR-II, KOL-99
THERMOSYSTEMS PRIVATE LTD.

PLOT NO. 21/C, PHASE - III, IDA,
JEEDIMETLA, HYDERABAD - 500 055.
DESIGN CALCULATION OF 6 Cu.M CONDENSATE FLASH TANK
Document No.:LTSSTPP-P171-CAL-M-0003
DOCUMENT CONTROL SHEET
PROJECT SHREE SINGAJI THERMAL POWER PROJECT PROJECT, STAGE-I (2x600MW).
CLIENT MADHYA PRADESH POWER GENERATING COMPANY LTD. JABALPUR,INDIA
DOCUMENT
DESIGN CALCULATION OF FILTRATE RECEIVER
TITLE
DOC. NO LTSSTPP-P171-CAL-M-0003
REV. NO B
L&T JOB NO MALWA 1.1.1
TSPL JOB NO TSPL-P171-CAL-203
ENDORSMENTS:
B 11/1/2011 Resubmission for approval Midhi Sd/- Chandu Sd/- Gopi Sd/-
A 26/11/10 Submission for approval Midhi Sd/- Chandu Sd/- Gopi Sd/-
REV. NO. DATE DESCRIPTION PREPARED SIGN: REVIEWED SIGN: APPROVED SIGN:
BY: BY: BY:
DESIGN CALCULATION OF RECEIVER TANK
Owner : MPTeq.
Project : --
Customer : MPTeq.
Package : -- Horizontal Belt Filter
Contractor : VMIX Mineral Technologies
VMIX Doc. No. : V18-HBF-482-DOC-PV-101
Sl.No DESCRIPTION NOTATION VALUES UNITS REFERENCE
1 Type of Tank : Vertical Cylindrical Tank.
2 Type of Ends : Shallow Dished top End & Conical bottom
3 Design Standard. ASME SEC. VIII Div. - I
4 Service Medium VACUUM
5 Specific Gravity SG 1.1 -
6 Density ρ 1100 Kg/M3
7 Capacity : V 0.6 Cu.M. As per Technical Specification
8 Inside Diameter : Di 0.85 M
9 Inside radius R 0.425 M

425 mm
10 Straight Length : SL 1.25 M
11 Material :
a) Cylindrical Shell : IS 2062 Gr.B
b) Dished ends : IS 2062 Gr.B
c) Nozzle Neck pipes ASTM A 106 Gr.B
12 Design Pressure : P 7 Kg/Cm2 (g)

686.46 Kpa
13 Design Temperature : T 50 °C
14 Max. Allowable Stress for Plate : S 13938.87 psi Page no 117,Appendix A of IS2825
96108.5087 Kpa
15 Corrosion Allowance : CA 0.5 mm As per Technical Specification
16 Joint Efficiency : (For Shell) E 0.85 -

Joint Efficiency : (For Torispherical
E 1 -
17 Dished End)
THICKNESS CALCULATION FOR SHELL PLATES
Sl.No. Description Formulae Remarks / References

As Per Clause UG – 27 (C), Page 19 Of
A) Cylindrical Shell Thickness Under Internal Pressure : ASME SEC VIII. DIV – 1(2007)
The minimum thickness or maximum allowable working pressure
of cylindrical shells shall be the greater thickness or lesser
pressure as given by (1) or (2) below.
1) Circumferential Stress (Longitudinal Joints):
When the thickness does not exceed one – half of the inside
radius, or P does not exceed 0.385SE, the following formula shall
apply:
As per Cl. UG-27, Page No. 19, ASME
The minimum thickness required of shell is t = P x R / ( S x E - 0.6 x P ) Section-VIII. Div. I.(2007)
Where,
t = minimum required thickness of shell, in mm.
P = internal design pressure in Kpa.
R = inside radius of the shell course under consideration, in mm.
S = maximum allowable stress value in Kpa,
E = joint efficiency
Therefore minimum required thickness of shell, in mm t = 686.46 x 425 / ( 96108.5 x 0.85 - 0.6 x 686.462 )
t = 3.59 mm
2) Longitudinal Stress (Circumferencial Joint):

When the thickness does not exceed one - half of the inside
radius, or p does not exceed 1.25SE, the following formulas shall
apply:
As per Cl. UG-27, Page No. 19, ASME
The minimum thickness required of shell is t = P x R / ( 2S x E + 0.4 x P ) Section-VIII. Div. I.(2007)
Where,
t = minimum required thickness of shell, in mm.
R = inside radius of the shell course under consideration, in mm.
S = maximum allowable stress value in Kpa
E = joint efficiency
Therefore minimum required thickness of shell, in mm t = 686.462 x 425 / ( 192217 x 0.85 + 0.4 x 686.462 )
t = 1.78 mm
Hence considering greater value of the minimum thickness of
cylindrical shell from 1) & 2).
The minimum thickness of shell without corrosion allowance, in
t = 3.59 mm
mm
Hence the minimum thickness of shell considering corrosion
t = 4.09 mm
allowance, in mm
However the provided thickness shell plate is t = 8 mm
THICKNESS CALCULATION FOR DISHED END PLATES
Sl.No. Description Formulae Remarks / References

As Per Clause UG – 32 (e), Page 29 of
B) Design of Shallow Head : ASME SEC VIII. DIV – 1(2007)
1 Shallow head Thickness
The required thickness of a Dish head for the case in which the
knuckle radius is 6% of the inside crown radius and the inside
crown radius equals the outside diameter of the skirt, shall be
determined by
The minimum required thickness of the head after forming in mm.
t = 0.885 x P x L / ( S x E - 0.1 x P)
Where,
t = minimum required thickness of the head after forming in mm.
S = maximum allowable stress value in Kpa,
E = lowest efficiency of any joint in the head.
L = inside spherical or crown radius in mm. L = 777 mm
the required thickness of Dish head is t = 0.885 x 686.462 x 777 / ( 96108.5 x 1.00 - 0.1 x 686.462 )
Therefore the required thickness of Dish head, in mm t = 4.91506 mm
Hence the minimum thickness of Dish head considering

t = 5.42 mm
corrosion allowance, in mm
However provided thickness for Dish head plate is t = 12 mm

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CUSTOMER

MADHYA PRADESH POWER GENERATING COMPANY

SHREE SINGAJI TPP STAGE-1(2x600MW)

L&T-SARGENT & LUNDY LIMITED, FARIDABAD

LARSEN & TOUBRO - EPC POWER, VADODARA

DEVELOPMENT CONSULTANTS PRIVATE LTD. MUMBAI.

THERMOSYSTEMS PRIVATE LTD.

DESIGN CALCULATION OF 6 Cu.M CONDENSATE FLASH TANK

PROJECT SHREE SINGAJI THERMAL POWER PROJECT PROJECT, STAGE-I (2x600MW).

CLIENT MADHYA PRADESH POWER GENERATING COMPANY LTD. JABALPUR,INDIA

L&T JOB NO MALWA 1.1.1

TSPL JOB NO TSPL-P171-CAL-203

Sl.No DESCRIPTION NOTATION VALUES UNITS REFERENCE

1 Type of Tank : Vertical Cylindrical Tank.

2 Type of Ends : Shallow Dished top End & Conical bottom

3 Design Standard. ASME SEC. VIII Div. - I

4 Service Medium VACUUM

5 Specific Gravity SG 1.1 -

6 Density ρ 1100 Kg/M3

7 Capacity : V 0.6 Cu.M. As per Technical Specification

8 Inside Diameter : Di 0.85 M

9 Inside radius R 0.425 M

10 Straight Length : SL 1.25 M

12 Design Pressure : P 7 Kg/Cm2 (g)

16 Joint Efficiency : (For Shell) E 0.85 -

Sl.No. Description Formulae Remarks / References

2) Longitudinal Stress (Circumferencial Joint):

Sl.No. Description Formulae Remarks / References

Therefore the required thickness of Dish head, in mm t = 4.91506 mm

Hence the minimum thickness of Dish head considering

However provided thickness for Dish head plate is t = 12 mm

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