AS BUILT

This document is the property of HHI and shall

neither be copied, shown nor communicated to
a third party without the written consent of HHI.

2 22.OCT.2018 A S - B U I LT Y.K.YEOM C.W.PARK S.E.KIM

1 29.DEC.2017 FOR CONSTRUCTION Y.K.YEOM C.W.PARK C.D.JI
0 21.SEP.2017 FOR APPROVAL J.Y.KIM C.W.PARK D . Y. K I M
REV. DATE DESCRIPTION DSGND REWD APPD
END USER :

GUYANA POWER & LIGHTING INC

CLIENT :

ESD ENGINEERING & SERVICE S.R.L

PROJECT :

ADDITIONAL 5.5 MW HFO POWER GENERATION,

CANEFIELD
CONTRACTOR :

ENGINEERING :

DOCUMENT TITLE :

GENERATOR
DOCUMENT NO. :

CAN-TEC-E01

HSEF-K210-C014(R0) ENGINE & MACHINERY DIVISION A4(210mm x 297mm)

 CONTENTS

1 CAUTION

2 SPECIFICATION OF GENERATOR : HSR7 1209-10P-Rev.1

3 OUTLINE OF GENERATOR : 3H-002395-Rev.3

4 DIMENSION OF SHAFT : 3H-002396-Rev.2

5 LUB. OIL PIP'G CONNECTION : 3G-011035-Rev.0

6 MAIN TERMINAL BOX ASS'Y : 2M-092185-Rev.0

7 AUX. TERMINAL BOX ASS'Y : 3M-043681-Rev.0

8 AVR CONNECTION DIAGRAM : 3M-215244-Rev.1

9 TERMINAL CONNECTION DIAGRAM : 3M-215245-Rev.1

10 DROOP CHARACTERISTIC : 4E-001413-Rev.0

11 OUTLINE OF AVR : 4E-001387-Rev.0

12 NAME PLATE : 4M-076990-Rev.0

13 SPARE PART FOR A.C GENERATOR : 4M-023970-Rev.0

 CAUTION

A. Phase Sequence
Phase sequence of these generators are U→V→W regardless of rotating direction of
prime mover.
Please connect all cables as shown in below figure 1.

Generator Side MSBD Side

U R

V S

W T

※ MSBD : Main Switch Board

< Figure 1 >

B. Manual Synchronizing
Please be careful at synchronizing of each generator during on board test or normal
operating as follows.

1) Check that incoming generator voltage level and frequency in its no-load condition
is correct.
2) After rotating the synchronizing switch to the "ON" position, please check the
condition of the synchroscope pointer, and adjust the speed of the incoming
Engine/Generator until it is rotating slowly to clockwise direction (no more than
1 revolution / 20 seconds).
3) The incoming generator breaker should be closed as close to the 12 o'clock
position as possible.

Warning
If generator breaker is closed at conditions other than the above, the
generator excitation system (Diodes, Varistors, Transformer …) & rotor
or stator can be damaged by transient reactive current.
SPECIFICATION FOR SYNCHRONOUS GENERATOR

The specification describes the three-phase synchronous brushless generator 6875kVA,

13800V, 10pole, 60Hz.

1. GENERAL DESCRIPTION

1.1 SCOPE OF SUPPLY

1.1.1 ESSENTIALS (PER 1 GENERATOR)

(1) One (1) set of synchronous generator
(2) One (1) Piece of auto voltage regulator with PMG.

1.1.2 ACCESSORIES (PER 1 GENERATOR)

(1) One(1) Unit of Space Heater (1ph, AC220V, 1000W)
(2) Six(6) Pieces of winding temp. detector (PT100ohm x 2 pc/phase)
(3) Two(2) Pieces of bearing temp. detector (PT100ohm x 1 pc/bearing)
(4) Lubrication oil sight-glass for monitoring (as per each bearing)
(5) Two(2) Units of earth terminal
(6) One(1) Unit of main terminal box with cable gland.
(7) One(1) Unit of aux. terminal box with cable gland for control cables
(8) One(1) Sets of fixing bolts , nuts , Jacking bolt, taper pin for common bed.
(9) Two(2) Pieces of bearing thermometer (1 pc/bearing)
(10) One(1) Set of air inlet filter mesh.
(11) One(1) Unit of current transformers for current sensing of AVR and other electrical components.
(12) Three(3) Pieces of current transformer for differential protection

All the materials, design, manufacturing, factory inspection and test shall comply with the following
standards.
- KS (Korea industrial Standard)
- JEM 1354 (Std of the Japan Electrical Manufacturer’s association)
- JEC 114 (Japanese Electro technical Committed)
- IEC 60034-1 (International Electro technical Commission)
- ANSI C50.12 (American National Standard)
- IEEE 115 (Institute of Electrical and Electronics engineers)
Others not covered with above standards shall be subject to manufacturer’standard
1.3 LANGUAGE AND UNITS
The English and metric system will be used in all drawings, documents and manual.
The English will be used in the name plates.

1.4 DESIGN & SITE CONDITIONS

The generators shall be designed in accordance with following design conditions.
DESIGN CONDITIONS
- Output capacity : 6875 kVA
- Location : Indoor
- Altitude(AMSL) : 100 m 1
- Design temperature : 40℃
- Relative humidity : Max. 95%

1.5 TEST AND INSPECTION

The test and inspection on the generator shall be carried out in accordance with applicable standard.

1.6 PAINTINGS
All parts of iron surface will be coated with anticorrosive painting in accordance with manufacturer
standard. The finished color of exterior surface is as follows according to customer's request. Unless
otherwise specified, generator will be finally coated : 5 PB 4/4
2. MECHANICAL SPECIFICATION

2.1 CONSTRUCTION
The generators comprise rotating-field machines in which the cylindrical rotor carrying the D.C-excited
field winding and the damper winding rotates inside the stator which carries the A.C output winding.
The generator incorporate A.C exciter and rotating rectifiers mounted on the shaft, which provide the
excitation current for the main machine.

2.2 DEGREE OF PROTECTION

The generator enclosure is designed to comply with degree of protection IP23 (IEC 60034-5).

2.3 COOLING
The cooling of the internally-ventilated generators is in accordance with IEC 60034-6(IC01).
A fan at the drive end draw the cooling air axially through the machine.

2.4 TYPE OF CONSTRUCTION

B20 with double sleeve bearing.

2.5 BEARING
- Sleeve bearing

2.6 LUBRICATION
- Forced lubrication

2.7 SPEED AND DIRECTION OF ROTATION

The nominal frequency is produced at the rated speed. Unless otherwise stated a speed rise of 5%
when the load reduced from the rated value to zero will be assumed. Direction of rotation is counter
clockwise (C.C.W) viewed from drive end.

2.8 MAIN TERMINAL BOX FOR HIGH VOLTAGE POWER & AUX. TERMINAL BOX FOR LOW
VOLTAGE
Degree of protection : IP54
4 leads wired out : U, V, W, N (Main T/Box)
2.9 ANTI-CONDENSATION HEATER
Generator will be provided with AC 220V heater to prevent condensation while the machine is shut
down. Heater will be arranged to provide even distribution of heat.
The leads from the heater will be brought out to clearly labeled terminal.
A.C 1-phase 220V, 1000W

2.10 OVERSPEED STRENGTH

The generator shall be free from mechanical faults when operated at 120% of rated speed for 2
minutes under no load and non excited condition.

2.11 ROTOR
Type : Cylindrical Rotor
Moment inertia : 1950.8kg.m2
Rotor Weight : 11930kg

2.12 GENERATOR WEIGHT

APP. 30.8 ton

2.13 GENERATOR SIZE

W2782mm x H2848mm x L4711mm
3. ELECTRICAL SPECIFICATION

3.1 INSULATION
Class F insulation is used as a standard feature for the generator.
This protects the winding against corrosive gas, vapour, dust and oil.

3.2 STATOR WINDING

The three phase stator winding is the double-layer type and star connected.
The Four stator lead ends U, V, W, N and exciter pole connection＋F1 and －F2 are brought out to
the cable connection box.

3.3 ROTOR WINDING

The rotor winding is designed as a coil winding in the slots of the cylindrical rotor.
The generator is fitted with a damper winding, i.e. a cage of bars connected by rings, which lie in
special slots in the rotor.

3.4 EXCITING SYSTEM

Self-exciting brushless system with rotary exciter mounted on the generator frame.

3.5 VOLTAGE ADJUSTMENT

The rated voltage can be adjusted in ± 10% using an external panel mounting digital contact
when the power factor is between 0.8 and 1.

3.6 STEADY-STATE VOLTAGE VARIATION

Throughout the range from no-load to rated load at rated power factor and rated speed with nominal
excitation control system including an A.V.R the voltage variation and steady condition is within ±1.0%
of rated voltage.

3.7 INSTANTANEOUS VOLTAGE VARIATION

With a load corresponding to 60%(power factor: less than 0.4) of rated current applied at rated voltage
and frequency, the instantaneous voltage variation factor shall be less than 15% and shall be restored
to -3% of the final voltage with 2 seconds.

3.8 EFFICIENCY
The efficiency allow for the total losses in the generator, including those of the field winding and
excitation system. The values at rated output shall be guaranteed over 96.5% without tolerance.
3.9 OVERLOAD
In accordance with applicable standard, the generator can have an over current of 1.5 times the rated
current at rated voltage for 2 minutes. The generator shall be operated at 110% rated current for one
hour within any 12-hour period at no risk of critical temperature rise.

3.10 WAVEFORM DISTORTION

Waveform shall be closely similar to sine curve at rated voltage and frequency under no load.
Waveform distortion shall be less than 10% in accordance with NEMA MG1.

3.11 TEMPERATURE RISE

Temperature rise at full load and rated power factor.

1) Stator coils : Not to exceed 105℃ by resistance method.

2) Rotor coils : Not to exceed 110℃ by resistance method.
Temperature rise is based on intake air not exceeding 40℃ and altitude not exceeding 100 meters. 1

3.12 AUTOMATIC VOLTAGE REGULATION (AVR)

Digital type AVR HDEC2000 shall be applied.

4. SPARE PARTS
1) 1 years operation
-. A.V.R – 1 ea
-. Rotating Rectifier Diode - 6 ea
-. Varistor – 4 ea
-. Air Filter Mat – 5 ea
 SPECIFICATION OF GENERATOR
USE DIESEL ENGINE GENERATOR QUANTITY / SHIP 1 ST
TYPE OF ENCLOSURE IP 23 APPLIED CLASS N/A
COOLING SYSTEM AIR TO AIR DESIGN TEMPERATURE 40 ℃
EXCITING SYSTEM SELF EXCITING BRUSHLESS INSULATION CLASS F
STRUCTURE OF ROTOR CYLINDRICAL ROTOR TEMPERATURE RISE F
COUPLING METHOD FLEXIBLE COUPLING APPLIED UNIT METRIC
SPECIFICATION BEARING
TYPE HSR7 1209-10P TYPE OF BEARING SLEEVE BEARING
OUTPUT CAPACITY 6875 KVA LOCATION DRIVED END NON-DRIVED END
RATING CONTINUOUS SIZE PH 280 X L250 PH 250 X L176
PHASES,WIRE,CONN 3 Φ, 4 W, Y (DAMPER WINDING) OIL QUANTITY 7.5 liter/min. 5.2 liter/min.
VOLTAGE AC 13800 V LUB SYSTEM FORCED LUB. FORCED LUB.
CURRENT 288 A OIL GRADE SAE 40
FREQUENCY 60 HZ INLET TEMP. Max. 70 ℃
POLES 10 P AIR COOLER
SPEED 720 RPM CAPACITY N/A
POWER FACTOR 0.8 LAGGING FLUID N/A
GD²/ J 7803.2 Kg.m²/ 1950.8 Kg.m² QUANTITY N/A
ROTOR WEIGHT 11930 Kg INLET TEMP. N/A
TOTAL WEIGHT 30.8 ton TEMP RISE N/A
CHARACTERISTICS PRESSURE DROP N/A
OVER CURRENT 150% / 2 min DETECTING SYSTEM
VARIATION OF GENERATOR VOLTAGE ± 1.0 % WINDING TEMP. PT 100 OHM × 2EA/PHASE
OVER SPEED 120 % / 2 min BEARING TEMP. PT 100 OHM x 1EA/BRG+THERMOMETER/BRG.
VOLTAGE ADJUSTMENT ± 10.0 % COOLING AIR TEMP N/A
MOUNTING METHOD B20 COOLING WATER TEMP N/A
REACTANCE & TIME CONSTANT LEAKAGE DETECTOR N/A
(CALCULATED VALUE) OIL PRESSURE SWITCH N/A
REACTANCE TINE CONATANT CONFIRMED ITEM BY OWNER
SATURATED UNSATURATED T' d 0.3565 Sec. * LOCATION OF TERMINAL BOX.
Xd 90 % 110 % T'' d 0.0087 Sec. (VIEWD FROM PRIME MOVER)
X' d 19.9 % 24.5 % Ta 0.0357 Sec. * CABLE ENTRY
X'' d 11.2 % 18.0 % Resistance Ra : 0.8 % * SPACE HEATER 1PH,220V,1000W
N O T E * PAINTING COLOR 5 PB 4/4
1) RECOMMENDED ALARM / TRIP SETTING VALUE * LOCATION OF AIR COOLER FLANGE
N/A
1. WTD -- ALARM/TRIP : 150 ℃ / 155 ℃ (VIEWD FROM PRIME MOVER)
2. BTD -- ARARM/TRIP : 95 ℃ / 100 ℃ * ROTATING DIRECTION OF GENERATOR
C.C.W
(VIEWD FROM PRIME MOVER)
REMARK
REV CONTENTS DATE 1.THE SPECIFICATION OF * MARK SHOULD BE INFORMED ON
1 Revised 2017.10.11 YOUR APPROVED DRAWING
2 HSR7 1209-10P -REV 1
3 DATE DESIGN CHECKED CHECKED APPROVED
4
2017.09.12 Y.G.CHOI G.H.YOO H.J.PARK K.J.KIM
5
RW-W230-158-0 A4(210mm X 297mm)