www.murata-ps.

com TWR A-Series

20W, Triple Output DC-DC Converters

Among the three families of triple-output DC/DC converters in MPS’s

A-Series, the 20W 2" x 2" devices are distinguished by their unique
“power-sharing” architecture. This feature enables devices to deliver
Typical unit the full 20 Watts of output power under a variety of output-loading
conditions.
FEATURES PRODUCT OVERVIEW

Low cost! Highly reliable! Each unit’s primary +5V output can source any cur- durability is substantiated by a rigorous in-house
 rent up to 3 Amps (primary power = 15W); while its qualification program that includes HALT (Highly
Full 20 Watts output power
auxiliary ±12/15V outputs can source currents up to Accelerated Life Testing).

Power “user-allocated” among outputs ±500mA (auxiliary power = 12/15W). Devices deliver Each device has a +5V primary output and either

Proven SMT-on-pcb construction any combination of primary plus auxiliary power as ±12V or ±15V auxiliary outputs. “D12A” models
long as the total output power does not exceed 20 achieve fully rated performance with inputs ranging

Qual tested; HALT tested; EMC tested Watts. This feature enables designers to select a from 9 to 36 Volts. “D48A” models operate over an

Output voltages: +5V/±12V or +5V/±15V single device to fulfill any number of different require- input range of 18-75 Volts.

Ultra-wide input voltage ranges: 9-36V or 18-75V ments. These full-featured triples have non-latching output
As members of MPS’s new A-Series, the 20W triples current limiting, input overvoltage shutdown, input

Designed to meet UL1950/EN60950.
exhibit both low cost and outstanding long-term reverse-polarity protection, and output overvoltage
BASIC insulation (all 48VIN models)
reliability. Their design combines straightforward clamping to protect both the power converters and

CE mark available (75V input models) circuit topologies, the newest components, proven their loads.

Small packages, 2" x 2" x 0.45" SMT-on-pcb construction methods, and highly repeat-
able automatic-assembly techniques. Their superior

Fully isolated, 1500Vdc guaranteed

Guaranteed efficiencies to 82% SIMPLIFIED SCHEMATIC

–40 to +100°C operating temperature
+V IN +5V

Modifications and customs for OEM’s (1) (6)

–12V (–15V)
– V IN (8)
(2)
+12V (+15V)
ON /O FF PWM
(5)
CONTROL CONTROLLER
(4)

COMMON
(7)
OPTO ERROR
ISOLAT ION AMPLIFIER

For full details go to

www.murata-ps.com/rohs

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MDC_TWR20W.E02 Page 1 of 8
 TWR A-Series
20W, Triple Output DC-DC Converters

PERFORMANCE SPECIFICATIONS SUMMARY AND ORDERING GUIDE 

Output Input Package
VOUT IOUT  R/N (mVp-p) Regulation VIN Nom. Range IIN  Efficiency (Case/
Model Family (V) (mA) Typ. Max. Line Load (Volts) (Volts) (mA) Min. Typ. Pinout)
+5 3000 50 100 ±0.2% ±0.5%
TWR-5/3000-12/500-D12A-C 12 9-36 20/1004 81% 82% C4, P13
±12 ±500 75 125 ±0.5% ±6%
+5 3000 50 100 ±1% ±2%
TWR-5/3000-12/500-D48A-C 48 18-75 40/559 82% 83% C4, P13
±12 ±500 75 125 ±1% ±5%
+5 3000 50 100 ±0.1% ±0.25%
TWR-5/3000-15/500-D12A-C 12 9-36 40/1173 81% 82% C4, P13
±15 ±500 75 150 ±0.5% ±4%
+5 3000 50 100 ±1% ±2%
TWR-5/3000-15/500-D48A-C 48 18-75 40/559 81% 82% C4, P13
±15 ±500 75 150 ±1% ±5%

 Typical @ TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.  For the +5V output, listed spec applies over the 10% to 100% load range. For the ±12/15V outputs,
For testing and specification purposes, “full load” is defined as 2.75A on the primary +5V output and listed spec applies for balanced loads over the 20% to 100% load range.
±250/200mA on the auxiliary ±12/15V outputs. This corresponds to a total output power of 19.75W.  Nominal line voltage, no-load/full-load conditions.
 Ripple/Noise (R/N) measured over a 20MHz bandwidth.

PART NUMBER STRUCTURE MECHANICAL SPECIFICATIONS

T WR - 5 / 3000 - 15 / 500 - D48 A - C

2.00
Output (50.80)
Configuration: RoHS-6 compliant*
T = Triple A-Series 0.45
ME T A L C A S E
(11.43)
Wide Range Input High Reliability Case C4
Input Voltage Range:
Nominal Primary Output: D12 = 9-36V (12V nominal) IN S U LA T E D B A S E
Voltage (+5V) D48 = 18-75V (48V nominal) 0.040 ±0.002 D IA .
0.20 MIN (1.016 ±0.051)
Maximum Primary Output Maximum Auxilliary Output: (5.08) 1.800 0.10
Current in mA Currents in mA from each output (45.72) (2.54)

Nominal Auxiliary Output:

* Contact Murata
Voltages (±12 or ±15V) Power Solutions for
availability. 0.200 5
(5.08)

6 1.200
TEMPERATURE DERATING 1 (30.48) 2.00
2 3 E Q . SP. @ (50.80)
20 7 0.400 ( 10.16)
0.400
19 (10.16)
18 4
17 8
0.40
16 (10.16)
0.100
15 (2.54)
14 B O T T O M V IE W

13
Output Power (Watts)

12
11
10 INPUT/OUTPUT CONNECTIONS
9 Pin Function P13
8 1 +Input
7
2 -Input
6
3 No Pin
5 Note: For “D12A” models, the case
4 4 On/Off Control is connected to pin 2 (–VIN).
3 5 +12V/15V Output
2
For “D48A” models, the case is
6 +5V Output connected to pin 1 (+VIN).
1
0 7 Common
–40 0 40 45 50 55 60 65 70 75 80 85 90 95 100 8 -12V/15V Output Dimensions are in inches (mm)
Ambient Temperature (°C)

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MDC_TWR20W.E02 Page 2 of 8
 TWR A-Series
Performance/Functional Specifications 20W, Triple Output DC-DC Converters
Typical @ TA = +25°C under nominal line voltage and “full-load” conditions, unless noted.
Input
Input Voltage Range: Absolute Maximum Ratings
D12A Models 9-36 Volts (24V nominal)
Input Voltage:
D48A Models 18-75 Volts (48V nominal)
“D12” Models 44 Volts
Input Current See Ordering Guide “D48” Models 88 Volts
Input Filter Type  Pi Input Reverse-Polarity Protection Current must be <6A. Brief
Overvoltage Shutdown: duration only. Fusing recommended.
D12A Models 40 Volts Output Overvoltage Protection
D48A Models 80 Volts +5V Output 6.8 Volts, limited duration
Reverse-Polarity Protection Yes (Instantaneous, 6A maximum) ±12V Outputs ±15 Volts, limited duration
±15V Outputs ±18 Volts, limited duration
On/Off (Sync.) Control (Pin 4)  TTL high = off, low (or open) = on
Output Current Current limited. Max. currents are
Output
model dependent.
Total Output Power 20W max., sum of all outputs
Storage Temperature –40 to +105°C
VOUT Accuracy (50% loads):
Lead Temperature (soldering, 10 sec.) +300°C
+5V Output ±1%
±12V or ±15V Outputs ±3%
These are stress ratings. Exposure of devices to any of these conditions may adversely
Temperature Coefficient ±0.02% per °C
affect long-term reliability. Proper operation under conditions other than those listed in
Ripple/Noise (20MHz BW)  See Ordering Guide the Performance/Functional Specifications Table is not implied.
Line/Load Regulation See Ordering Guide
Efficiency See Ordering Guide
Technical Notes
Isolation Voltage  1500Vdc, minimum
Isolation Capacitance 500pF Filtering and Noise Reduction
Current Limiting Power down to restart All A-Series TWR 20 Watt DC/DC Converters achieve their rated ripple and
Short Circuit Protection at 25ºC 5 min. max, 5V output noise specifications without the use of external input/output capacitors. In
30 sec max.12/15V outputs critical applications, input/output noise may be further reduced by installing
Overvoltage Protection Zener/transorb clamps, magnetic feed- electrolytic capacitors across the input terminals and/or low-ESR tantalum or
back electrolytic capacitors across the output terminals. Output capacitors should
Dynamic Characteristics be connected between their respective output pin (pin 5, 6 or 8) and Common
Transient Response (50% load step) 300μsec max. to ±2% of final value (pin 7). The caps should be located as close to the power converters as
Switching Frequency 165kHz (±15kHz) possible. Typical values are listed below. In many applications, using values
greater than those listed will yield better results.
Environmental
To Reduce Input Ripple
Operating Temperature (ambient):
Without Derating –40 to +55°C D12A Models 20μF, 50V
With Derating to +100°C (See Derating Curve) D48A Models 10μF, 100V
Storage Temperature –40 to +105°C To Reduce Output Ripple
Physical +5V Output 47μF, 10V, Low ESR
±12/15V Outputs 33μF, 20V, Low ESR
Dimensions 2" x 2" x 0.45" (51 x 51 x 11.4mm)
In critical, space-sensitive applications, MPS may be able to tailor the internal
Shielding 5-sided
input/output filtering of these units to meet your specific requirements. Con-
Case Connections:
D12A Models Pin 2 (–VIN) tact our Applications Engineering Group for additional details.
D48A Models Pin 1 (+VIN) Input Fusing
Case Material Corrosion resistant steel with Certain applications and/or safety agencies may require the installation of
non-conductive, epoxy-based, black
fuses at the inputs of power conversion components. For MPS A-Series TWR
enamel finish and plastic baseplate
20 Watt DC/DC Converters, you should use slow-blow type fuses with values
Pin Material Copper alloy with gold plate over nickel
underplate no greater than 4A for “D12A” models and 2A for “D48A” models.
Weight 2.7 ounces (77 grams) On/Off Control
 These converters require 10% min. loading on their primary output and 20% min. The On/Off Control pin (pin 4) may be used for remote on/off operation. A TTL
loading on their auxiliary outputs to maintain specified regulation. Operation under no-load
conditions will not damage the devices; however they may not meet all listed specifications. For logic high (+2 to +5 Volts, 250μA max.) applied to pin 4 disables the converter.
testing and specification purposes, “full load” is defined as 2.75A on the primary +5V output and A TTL logic low (0 to +0.8 Volts, 70μA max.), or no connection, enables the
±250/200mA on the auxiliary ±12/15V outputs. This corresponds to a total output power of 19.75W.
 Application-specific internal input/output filtering can be recommended or perhaps added converter. Control voltages should be referenced to pin 2 (–Input). Applying a
internally upon request. Contact MPS Applications Engineering for details. voltage to the Control pin when no input power is applied to the converter can
 Applying a voltage to the Control pin when no input power is applied to the converter can
cause permanent damage to the converter.
cause permanent damage to the converter.
 D48A models have BASIC, D12A models have Functional insulation.Devices can be screened
or modified for higher guaranteed isolation voltages. Contact MPS Applications Engineering
for details.
 To avoid damage to the surface finish, please do not use certain cleaning agents such as Vigon.
Contact Murata Power Solutions for information.

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MDC_TWR20W.E02 Page 3 of 8
 TWR A-Series
20W, Triple Output DC-DC Converters

Typical Performance Curves (TA = +25°C)

The performance curves below were derived from actual test data for a single model number (TWR-5/3000-12/250-D48).
Since all devices in this series have the same circuit architecture, the performance curves are representative for all devices.

Efficiency vs. Input Voltage Efficiency vs. +5V Output Loading

(+5V output loaded @ 2.75A, ±12V outputs loaded @ ±250mA) (±12V outputs loaded @ ±250mA)
84.0 88
V IN = 18V
83.5 86

83.0 84

82

Efficiency (%)
82.5
Efficiency (%)

V IN = 48V
82.0 80

81.5 78

81.0 76
V IN = 72V
74
80.5
72
80.0
18 24 36 48 60 72 0.25 0.75 1.25 1.75 2.25 2.75
+5V Output Current (A)
Input Voltage (V)

Efficiency vs. ±12V Output Loading Efficiency vs. ±12V Output Loading
(+5V output loaded @ 0.55A) (+5V output loaded @ 2.75A)
89 84
V IN = 18V V IN = 18V
86 83

83 82
V IN = 48V V IN = 48V
Efficiency (%)

80 81
Efficiency (%)

77 80

74 79
V IN = 72V
71 78
V IN = 72V
68 77

65 76
25 50 100 150 200 250 25 50 100 150 200 250
±12V Output Currents (±mA) ±12V Output Currents (±mA)

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MDC_TWR20W.E02 Page 4 of 8
 TWR A-Series
20W, Triple Output DC-DC Converters

+5V Output Load Regulation +5V Output Load Regulation

(±12V outputs loaded @ ±25mA) (±12V outputs loaded @ ±250mA)
+5.00 +5.02

+4.99 +5.01
V IN = 18V V IN = 18 V
+4.98 +5.00
+5V Output Voltage (V)

V IN = 48V V IN = 48 V

+5V Output Voltage (V)

+4.97 +4.99

+4.96 +4.98
V IN = 72V
+4.95 +4.97
V IN = 72 V
+4.94 +4.96

+4.93 +4.95

+4.92 +4.94
0.25 0.75 1.25 1.75 2.25 2.75 0.25 0.75 1.25 1.75 2.25 2.75
+5V Output Current (A) +5V Output Current (A)

+12V Output Load Regulation +12V Output Load Regulation

(+5V output loaded @ 0.55A) (+5V outputs loaded @ 2.75A)
+12.35 +13.20

+12.25 +13.05
V IN = 48 V
+12.15 +12.90
+12V Output Voltage (V)

+12V Output Voltage (V)

V IN = 72 V V IN = 72 V
+12.05 +12.75

+11.95 +12.60

+11.85 +12.45

+11.75 +12.30
V IN = 18 V
+11.65 +12.15
V IN = 18 V V IN = 48 V
+11.55 +12.00
25 50 100 150 200 250 25 50 100 150 200 250
±12V Output Currents (±mA) ±12V Output Currents (±mA)

-12V Output Load Regulation -12V Output Load Regulation

(+5V output loaded @ 0.55A) (+5V output loaded @ 2.75A)
–11.60 –12.00
V IN = 18 V V IN = 48 V
–11.70 –12.15
V IN = 18 V
–11.80 –12.30
-12V Output Voltage (V)
-12V Output Voltage (V)

–11.90 –12.45
V IN = 72 V
–12.00 –12.60

–12.10 –12.75
V IN = 48 V
–12.20 –12.90
V IN = 72 V
–12.30 –13.05

–12.40 –13.20
25 50 100 150 200 250 25 50 100 150 200 250

±12V Output Currents (±mA) ±12V Output Currents (±mA)

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MDC_TWR20W.E02 Page 5 of 8
 TWR A-Series
20W, Triple Output DC-DC Converters

LINE REGULATION EMI RADIATED EMISSIONS

+5V Line Regulation If you’re designing with EMC in mind, note that all of MPS’s TWR 20 Watt
(+5V output loaded @ 2.75A, ±12V outputs loaded @ ±250mA)) A-Series DC/DC Converters have been characterized for radiated and con-
+5.010
ducted emissions in our new EMI/EMC laboratory. Testing is conducted in
+5.005 an EMCO 5305 GTEM test cell utilizing EMCO automated EMC test software.
+5.000 Radiated emissions are tested to the limits of FCC Part 15, Class B and
+5V Output Voltage (V)

CISPR 22 (EN 55022) Class B. Correlation to other specifications can be

+4.995
supplied upon request. Radiated emissions plots to FCC and CISPR 22 for
+4.990 model TWR-5/3000-15/500-D12A appear below. Its performance is typical
of all models in the Series. Published EMC test reports are available for
+4.985
each model number. Contact MPS’s Applications Engineering for details.
+4.980

+4.975
18 24 36 48 60 72 TWR-5/3000-15/500-D12A Radiated Emissions
FCC Part 15 Class B, 3 Meters
Input Voltage (V)
Converter Output = +5Vdc @ 2.7A and ±15Vdc @ ±450mA
80

70
+12V Line Regulation
(+5V output loaded @ 2.75A, ±12V outputs loaded @ ±250mA)) 60
+12.150 FCC Class B Li mi t
50
Radiat ed Emissions (dBμV/M)

+12.125
40

+12.100
+12V Output Voltage (V)

30

+12.075 20

+12.050 10

0
+12.025 Radiated Emissi ons
–10
+12.000
–20
100 1000
+11.975 Frequency (MHz )
18 24 36 48 60 72

Input Voltage (V)

TWR-5/3000-15/500-D12A Radiated Emissions

EN 55022 Class B, 10 Meters
-12V Line Regulation Converter Output = +5Vdc @ 2.7A and ±15Vdc @ ±450mA
(+5V output loaded @ 2.75A, ±12V outputs loaded @ ±250mA)) 80
–12.025
70
–12.050
60
–12.075
-12V Output Voltage (V)

50
EN 55022 Class B Li mi t
Radiated Emissions (dBμV/M)

–12.100 40

–12.125 30

20
–12.150
10
–12.175
0
–12.200 Radiated Emissions
18 24 36 48 60 72 –10

Input Voltage (V) –20

100 1000
Frequency (MHz)

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MDC_TWR20W.E02 Page 6 of 8
 TWR A-Series
20W, Triple Output DC-DC Converters

Quality and Reliability stresses are continually stepped up until products eventually fail. After
The A-Series are the first DC/DC Converters to emerge from MPS’s new, corrective actions and/or design changes, stresses are stepped up again
company-wide approach to designing and manufacturing the most reliable and the cycle is repeated until the “fundamental limit of the technology” is
power converters available. The five-pronged program draws our Quality determined.
Assurance function into all aspects of new-product design, development, MPS has invested in a Qualmark OVS-1 HALT tester capable of applying
characterization, qualification and manufacturing. voltage and temperature extremes as well as 6-axis, linear and rotational,
random vibration. A typical HALT profile (shown above) consists of thermal
Design for Reliability
cycling (–55 to +125°C, 30°C/minute) and simultaneous, gradually increas-
Design for Reliability is woven throughout our multi-phased, new-product- ing, random longitudinal and rotational vibration up to 20G’s with load
development process. Design-for-reliability practices are fully documented cycling and applied-voltage extremes added as desired. Many devices in
and begin early in the new-product development cycle with the following MPS’s A-Series could not be made to fail prior to reaching either the limits
goals: of the HALT chamber or some previously known physical limit of the device.
1. To work from an approved components/vendors list ensuring the use of We also use the HALT chamber and its ability to rapidly cool devices to
reliable components and the rigorous qualification of new components. verify their “cold-start” capabilities.
2. To design with safety margins by adhering to a strict set of derating
Qualification
guidelines and performing theoretical worst-case analyses.
3. To locate potential design weaknesses early in the product-development For each new product, electrical performance is verified via a comprehen-
cycle by using extensive HALT (Highly Accelerated Life Testing). sive characterization process and long-term reliability is confirmed via a
4. To prove that early design improvements are effective by employing a rigorous qualification procedure. The qual procedure includes such strenu-
thorough FRACA (Failure Reporting Analysis and Corrective Action) system. ous tests as thermal shock and 500 hour life. Qual testing is summarized
below.
HALT Testing
Qualification Testing
The goal of the accelerated-stress techniques used by MPS is to force
device maturity, in a short period of time, by exposing devices to excessive Qualification Test Method/Comments
levels of “every stimulus of potential value.” We use HALT (Highly Acceler- HALT MPS in-house procedure
ated Life Testing) repeatedly during the design and early manufacturing High Temperature Storage Max. rated temp., 1,000 hours
phases to detect potential electrical and mechanical design weaknesses Thermal Shock 10 cycles, –55 to +125°C
that could result in possible future field failures. Temperature/Humidity +85°C, 85% humidity, 48 hours
During HALT, prototype and pre-production DC/DC converters are sub- Lead Integrity MPS in-house procedure
jected to progressively higher stress levels induced by thermal cycling, Life Test +70°C, 500 hours*
rate of temperature change, vibration, power cycling, product-specific Marking Permanency MPS in-house procedure
stresses (such as dc voltage variation) and combined environments. The End Point Electrical Tests Per product specification
stresses are not meant to simulate field environments but to expose any * Interim electrical test at 200 hours.
weaknesses in a product’s electro/mechanical design and/or assem-
bly processes. The goal of HALT is to make products fail so that device In-Line Process Controls and Screening
weaknesses can be analyzed and strengthened as appropriate. Applied A combination of statistical sampling and 100% inspection techniques
Typical HALT Profile
keeps our assembly line under constant control. Parameters such as
100 solder-paste thickness, component placement, cleanliness, etc. are statisti-
cally sampled, charted and fine tuned as necessary. Visual inspections are
80 40
performed by trained operators after pick-and-place, soldering and cleaning
60 operations. Units are 100% electrically tested prior to potting. All devices
Temperature (°C)

are temperature cycled, burned-in, hi-pot tested and final-electrical tested

Random Vibration (G's)

40 20
prior to external visual examination, packing and shipping.
20

Rapid Response to Problems

0 0
MPS employs an outstanding corrective-action system to immediately
–20
address any detected shortcomings in either products or processes. When-
–40 ever our assembly, quality or engineering personnel spot a product/process
10 20 30 40 50 60 70 80 90

Test Ti me (minutes)
problem, or if a product is returned with a potential defect, we immediately
perform a detailed failure analysis and, if necessary, undertake corrective
actions. Over time, this system has helped refine our assembly operation to
yield one of the lowest product defect rates in the industry.

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MDC_TWR20W.E02 Page 7 of 8
 TWR A-Series
20W, Triple Output DC-DC Converters

20 Watt Converter Operational Details Time limits on short circuits

There are several operational details of the 20W TWR series to be The 5V output will tolerate 5 minutes maximum short circuit time
aware of when applying these converters. at +25 deg.C. For the 12/15V outputs, short ciruits must limit to 30
seconds at +25 deg.C. Failure to remove the short circuits within
20 Watts maximum power these time limits may damage the converter or cause permanent
The total maximum power for all outputs is 20 Watts. This is the operational changes. Higher ambient temperatures require reduced
sum of each separate output. Any one output may achieve its short circuit times. As long as shorts or overcurrents are removed
maximum power as long as the sum of all outputs for the whole within these time limits, the outputs will automatically recover to
converter does not exceed 20 Watts. normal operation.
For example, using model TWR-5/3000-15/500-D12A, if the maxi- As a practical matter, since it is difficult to control short circuit
mum power is drawn from the two ±15 Volt supplies, this produces duration, make sure that the application is highly unlikely to cause
15 Watts (7.5 W plus 7.5 W) total power. The 5V output may then a short circuit or the input is disconnected by means of a circuit
deliver 5 Watts maximum (not 15W) so that the total converter breaker or fuse.
power is 7.5W+7.5W+5W=20W. The Three Outputs are not isolated from each other
Regulation Differences Between Outputs The three outputs share a common ground return which is fully
Looking at the Schematic diagram, observe that magnetic energy isolated from the primary input side but not between each other.
driven from the primary side affects all three outputs simultane- Therefore do not apply the outputs to applications which require
ously since they share a common transformer in combination a with isolation between the 5V and 12/15V sections.
magnetically coupled output inductor. We see that the regulation
feedback is derived directly from the 5 Volt output and indirectly
from the 12/15V outputs. Increasing current on the 12/15V outputs
absorbs magnetic energy driving the 5V output therefore reduc-
ing the 5V output voltage. Regulation compensates for this drop in
output voltage but not to the same extent as the 5V output regula-
tion.
Short-circuit Conditions
Because of the interconnected regulation and common transformer,
a short circuit on one output will cause a voltage reduction on the
remaining unshorted outputs. This effect is more pronounced for
the 5V superior output vs. the 12/15V subordinate outputs. That is, a
5V short essentially places the PWM controller in power-limit mode
whereas a 12/15V short may leave some partial power available on
the remaining outputs.

This product is subject to the following operating requirements

Murata Power Solutions, Inc.
and the Life and Safety Critical Application Sales Policy:
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.
Refer to: http://www.murata-ps.com/requirements/
ISO 9001 and 14001 REGISTERED Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply
the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without
notice. © 2015 Murata Power Solutions, Inc.

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MDC_TWR20W.E02 Page 8 of 8