TWO STAGE LIGHT OIL BURNERS

GULLIVER RGD SERIES RG1RKD 14/17 ÷ 60 kW

RG2D 42/49 ÷ 118 kW
RG3D 65/83 ÷ 178 kW
RG4D 106/130 ÷ 237 kW
RG5D 95/142 ÷ 296 kW

The Riello Gulliver RGD series of two stage light oil burners, is a complete range of products
developed to respond to any request for home heating. The Gulliver RGD series is available
in five different models, with an output ranging from 14 to 296 kW, divided in four different
structures.
All the models use the same components designed by Riello for the Gulliver series. The
high quality level guarantees safe working.
In developing these burners, special attention was paid to reducing noise, to the ease of
installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
The two stage working guarantees high level of thermal unit efficiency.
All the models are approved by the EN 267 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Gulliver RGD burners are fired before leaving the factory.

TS0002UK01
 TECHNICAL DATA

Model RG1RKD RG2D RG3D RG4D RG5D

Burner operation mode Two stage

Modulation ratio at max. output --
. type --
Servomotor
run time s --
kW 14/17 - 60 42/49 - 118 65/83 - 178 106/130 - 237 95/142 - 296
Heat output Mcal/h 12/14,6 - 51,6 36,1/42,1 - 101,4 55,9/71,4 - 153 91,2/111,8 - 203,8 81,7/122,1 - 254,6
kg/h 1,2/1,45 - 5 3,6/4,1 - 10 5,5/7 - 15 9/11 - 20 8/12 - 25
Working temperature °C min./max. 0/40
kWh/kg 11,8
Net calorific value
kcal/kg 10200
Viscosity mm2/s (cSt) 4 ÷ 6 (at 20°C)
Fuel / air data

. type R.B.L.
Pump
delivery kg/h 30 (at 12 bar) 35 (at 12 bar)
Atomised pressure bar 8 ÷ 15
Fuel temperature max. °C 50
Fuel pre-heater YES NO
Fan type Centrifugal with forward curve blades
Air temperature max. °C 40
Electrical supply Ph/Hz/V 1/50/230 ±10%
Auxiliary electrical supply Ph/Hz/V --
Control box type R.B.L. 553 SE R.B.L. 552 SE R.B.L. 552 SE R.B.L. 552 SE R.B.L. 552 SE
Total electrical power kW 0,290 0,180 0,390 0,390 0,470
Auxiliary electrical power kW --
Heaters electrical power kW 0,12 (PTC) -- -- -- --
Protection level IP 40
Electrical data

Pump motor electrical power kW --

Rated pump motor current A --
Pump motor start up current A --
Pump motor protection level IP --
Fan motor electrical power kW 0,09 0,09 0,15 0,15 0,25
Rated fan motor current A 0,85 0,9 1,9 2 2,1
Fan motor start up current A 3,4 3,6 7,6 8 8,4
Fan motor protection level IP 20
type Incorporated in the control box
Ignition transformer V1 - V2 ( - ) - 8 kV
I1 - I2 ( - ) - 22 mA
Operation Intermittent (at least one stop every 24 h)
Sound pressure dB (A) 60 61 64 64 71
Sound power W --
Emissions

CO emission mg/kWh <60

Grade of smoke indicator N° Bacharach <1
CxHy emission mg/kWh <10 (after the first 20 s)
NOx emission mg/kWh <250
Approval

Directive 89/336/EEC, 73/23/EEC, 98/37/EEC, 92/42/EEC

Conforming to EN 267
Certification DIN-Reg.-Nr. 5G237/98 DIN-Reg.-Nr. 5G263/98 CE-0036 0298/00 DIN-Reg.-Nr. 5G266/98 CE-0036 0325/01

Reference conditions:
Temperature: 20 °C
Pressure: 1013,5 mbar
Altitude: 100 m a.s.l.
Noise measured at a distance of 1 meter.

Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
 FIRING RATES

25 2,5

RG3D

20 2

15 1,5

RG2D
RG1RKD
10 1

5 0,5
hPa (mbar)
mm H2O

0 0
0 2 4 6 8 10 12 14 16 kg/h

0 20 40 60 80 100 120 140 160 180 kW

35 3,5

RG5D
RG4D
30 3

25 2,5

20 2

15 1,5

10 1

5 0,5
hPa (mbar)
mm H2O

0 0
7 9 11 13 15 17 19 21 23 25 kg/h

100 120 140 160 180 200 220 240 260 280 300 kW

Useful working field for choosing the burner

1st stage operation range

Test conditions conforming to EN 267:

Temperature: 20 °C
Pressure: 1013,5 mbar
Altitude: 100 m a.s.l.
 FUEL SUPPLY

HYDRAULIC CIRCUIT

All the burners have a geared pump R.B.L. with double safety
valve on the return circuit; the model RG1RKD is equipped by
light oil pre-heater PTC type.

RG1RKD - RG2D - RG3D - RG4D

Fuel pump
T

U
1 GV PH

PR1
PR2

S
VR1 VR2
(NO) 2 (NO) 3

MT
Fuel pump (RG5D)

RG5D
S Pump with filter and pressure regulator on the delivery pipework
VR1(NO) 1st stage oil return valve normally open
VR2(NO) 2nd stage oil return valve normally open
U VR3(NC) 2nd stage oil return valve normally closed
VR3(NC) GV
PR2 1 Oil delivery pipe to the nozzle/s
U
1 2 Oil return pipe from the 2nd stage regulator
3 Oil delivery pipe to the air damper hydraulic jack
PR1
4 Oil return pipe from the 1st stage regulator
S 4 2 MT Air damper hydraulic jack for the 2nd stage
VR1
(NO) 3 PR1 1st stage oil regulator
PR2 2nd stage oil regulator
PH Oil pre-heater with thermostat (where provided)
GV Valve unit
MT
U Nozzle

Fuel feed to the burner can be from the right or the left side on all models.
 SELECTING THE FUEL SUPPLY LINES

The fuel feed must be completed with the safety devices required by the local regulations in force.

The table shows the choice of piping diameter for the various burners, depending on the difference
in the height between the burner and the tank and the distance between them.

MAXIMUM EQUIVALENT LENGTH OF THE PIPEWORK L[m]

Type A system Type B system
Pipe size Ø8mm Ø10mm Ø8mm Ø10mm
H (m) L max (m) L max (m) L max (m) L max (m)
0 35 100 - -
0,5 30 100 10 20
1,0 25 100 20 40
1,5 20 90 40 80
2,0 15 70 60 100
3,0 8 30 - -
3,5 6 20 - -

A 3

7 5
H
H
P 1 P 1

2 2
10 cm 10 cm

4 4
1

3 5 3

7
2

H H

Type of system that can be installed

H Difference in height
B Ø Internal pipe diameter
P Difference in height ≤ 4 m
1
1 Burner
2 Pump
P
3 Filter
H 4 Shut-off solenoid valve
2
5 Suction pipework
6 Bottom valve
7 Return pipework
4
3
 VENTILATION

The different ventilation circuits always

ensure low noise levels with high
performance of pressure and air
delivery, inspite of their compact size.

Combustible air suction

COMBUSTION HEAD

The RGD series of burners allows you to choose the length

of the combustion head.

This choice depends on the thickness

of the front wall and the type of the
boiler.
Depending on the type of generator,
you should check the correct
penetration of the head into the
combustion chamber.
Simple adjustment to the combustion
head allows adapting internal
geometry of the head to the maximum
rated output of the burner.
Combustion head Combustion head (RG5D)

Dimensions of the flame

D
Flame diameter (m)
Flame length (m)

L max 1

1 L min L
D max
0,5
D min

0 0 Example:
0 100 200 300 400 500 Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
Burner output (kW) D flame (m) = 0,6 m (medium value)
 ADJUSTMENT

BURNER OPERATION MODE

All these models have two stage output operation at 2 pressure levels
(each having its respective pressure regulator) except for the RG5D
model, which has 2 nozzles (one for each stage) that work at the
same pressure.

“Two stage” operation

°C
Checked Variable

bar
1°st

2°st

time
ON ON
Output

OFF OFF

time

2nd stage air damper 1st stage air damper Light oil pressure
adjustment adjustment adjustment

START UP CYCLE

Normal Lock-out due to ignition failure (A)

1st stage
thermostat
2ndstage
thermostat
* Pre-heater
M
Ignition
transformer
V1

V2

Lock-out led

0 ÷ 150 s ~12 s 3 ÷ 28 s 0 ÷ 150 s ~12 s 5s

Time (s) Time (s)

* Only for RG1RKD.

(A) Lock-out is shown by a led on the appliance.

Correct operation
0s The burner begins the ignition cycle.
0s-12s Pre-purge with the air damper open.
12s 1st stage ignition.
15s-40s 2nd stage ignition.

* If the pre-heater is fitted (RG1RKD model), there is a further delay

before pre-purge; this delay can reach 150s depending on room and
fuel temperatures.

Lock-out due to ignition failure

If the flame does not light within the safety limit (~ 5s) the burner
locks-out.
 WIRING DIAGRAMS

Electrical connections must

be made by qualified and
skilled personnel in
conformity with the local
regulations in force.

Appliance fitted with an ignition transformer

“TWO STAGE” OPERATION

PE L N ~50Hz 230V

Main switch

1st stage hour meter 2nd stage hour meter

h (230V 0.1A max.) h (230V 0.1A max.)
Neutral

ϑ 2nd stage thermostat

Adjustment
Manual thermostat
rearm ϑ ϑ External lock-out signal
maximum (230V 0.1A max.)
thermostat

7-pin plug 4-pin plug

7-pole socket L1 N T1 T2 S3 B4 B5 T6 T7 T8 4-pole socket

The following table shows the supply lead sections and types of fuse to be used.

Model RG1RKD RG2D RG3D RG4D RG5D

230V 230V 230V 230V 230V
F A 6 6 T6 T6 T6
L mm2 1 1 1 1 1
F = Fuse L = Lead section
 EMISSIONS

NO2 EMISSIONS
mg/kWh

195
190
185
180
175
170
165
160
RG1RKD RG2D RG3D RG4D RG5D

CO EMISSIONS
mg/kWh

30

25

20

15

10

0
RG1RKD RG2D RG3D RG4D RG5D

SOUND EMISSIONS (sound pressure)

72
dB(A)

70
68
66
64
62
The emission data have been
60 measured in the various models
58 at maximum output, in
56 conformity with EN 267
54 standard.
RG1RKD RG2D RG3D RG4D RG5D

Special attention has been

paid to noise reduction. All
models are fitted with sound-
proofing material inside the
cover.
 OVERALL DIMENSIONS (mm)

These models are distinguished by their reduced size, in relation

to their outputs, which means they can be fitted to any boiler
on the market.

BURNER

A E F

D
I

Model A D E F H I L
RG1RKD 234 254 196 111 84 210 4
RG2D 255 280 202 115 95 230 10
RG3D 300 345 228 142 123 285 12
RG4D 300 345 228 142 123 285 12
RG5D 300 345 247 159 125 285 12,5

BURNER-BOILER MOUNTING FLANGE

I
L Model I L M N O
45°
RG1RKD 180 91 130 150 144
11 O RG2D 189 106 140 165 166
RG3D 213 127 160 190 198
45°
M
RG4D 213 127 160 190 198
N
RG5D 213 127 160 190 198

PACKAGING

Model X Y Z kg
RG1RKD 343 268 310 12
RG2D 353 288 340 13
Z
RG3D 420 335 420 12
RG4D 420 335 420 13
Y
X RG5D 500 335 430 18