Manual AC2800-BA-en

Operating Instructions
Switch Mode Power Supply

AC 2800 CAN 110/220 VDC
GFS GmbH
Name: TB
Revision: 01
Date: 30.09.2002
Operating Instructions
AC 2800 CAN BA EN
Switch Mode Power Supply AC 2800 CAN
Table of Contents
Notes on Operating Instructions ........................................................ 3

1. Safety Instructions!.............................................................. 5
1.1 Important Instructions and Explanations ................................ 5
1.3 Danger during Maintenance and Repair Work ....................... 5
1.4 Qualified Personnel................................................................ 6
1.5 Safety Awareness .................................................................. 6
1.6 Application ............................................................................. 6
1.7 Liability................................................................................... 7
1.8 Regulations............................................................................ 7
2. General Information ............................................................. 8
2.1 System Description ................................................................ 8
2.2 Type Overview AC 2800 ........................................................ 8
2.3 Principle of Operation, Electrical ............................................ 9
2.4 Complete Circuit Diagram .................................................... 10
3. Functional Description ...................................................... 11
3.1 Input .................................................................................... 11
3.2 Output/Characteristic Curve ................................................. 11
3.3 Sequence Control ................................................................ 12
3.4 Monitoring Systems ............................................................. 14
3.4.1 Fault Memory and Fault Log ................................................ 15
3.4.2 Input Voltage Monitoring ...................................................... 15
3.4.3 Output Voltage Monitoring ................................................... 16
3.4.4 Monitoring the Heat Sink Temperature................................. 17
3.4.5 Unit Monitoring Systems ...................................................... 17
3.5 ON / OFF Switch and Remote Control Input ........................ 19
3.6 Parallel Operation ................................................................ 20
3.7 CAN BUS Interface X12....................................................... 20
3.8 RS-232 Service Interface X13.............................................. 20
3.9 Signalling ............................................................................. 20
3.10 Pin Assignments .................................................................. 21
4. Start-Up............................................................................... 22
4.1 Installation ........................................................................... 22
4.2 Connection .......................................................................... 22
4.3 Connecting the Mains / Loads / Battery................................ 23
4.4 Isolation ............................................................................... 23
5. Operation............................................................................ 24
5.1 Menu and Key Assignment .................................................. 24
5.2 Changing Unit Settings ........................................................ 26
5.3 Working with the Menu, Examples ....................................... 27
6. Maintenance ....................................................................... 28
7. Trouble-Shooting ............................................................... 29
7.1 No Output Voltage Present .................................................. 29
7.2 Output Voltage Deviation ..................................................... 29
8. Technical Data ................................................................... 30
8.1 General Technical Data ....................................................... 30
8.2 Technical Data of the AC 2800 Series ................................. 33
9. Dimensional Drawing......................................................... 34
Page 2 of 34
Notes on Operating Instructions
Duty to Provide Information

These operating instructions must be read carefully by all persons
working with or on the switch mode power supply prior to installation
and initial start-up.
These operating instructions are a composite part of the switch mode
power supply.
The operator of this unit is obliged to communicate these instructions
to all personnel transporting or starting the switch mode power supply
or performing maintenance or any other work on the unit.
Validity
These operating instructions comply with the current technical
specifications of the switch mode power supply at the time of
publication. The contents do not constitute a subject matter of the
contract, but serve for information purposes only.
GFS reserves the right to make modifications with regard to contents
and technical data in these operating instructions without prior
notification. GFS cannot be held liable for any inaccuracies or
inapplicable information in these operating instructions, as no
obligation to continuously update the data and maintain their validity
has been entered into.
Warranty
Our goods and services are subject to the general conditions of
supply for products of the electrical industry, and our general sales
conditions. We reserve the right to alter any specifications given in
these operating instructions, especially with regard to technical data,
operation, dimensions and weights. Claims in connection with
supplied goods must be submitted within one week of receipt, along
with the packing slip. Subsequent claims cannot be considered.
Handling
These operating instructions for the switch mode power supply are
structured so that all work necessary for starting up, maintenance and
repair of the unit can be performed by qualified personnel.
Illustrations are provided to clarify and facilitate certain steps.
If danger to personnel and equipment cannot be ruled out in the case
of certain work, it is highlighted accordingly by pictograms explained
in Chapter 1, Safety Instructions.
Page 3 of 34
Abbreviations
The following abbreviations are used in these operating instructions:
SMPS = Switch Mode Power Supply
PSC = Power Supply Controller
Hotline
Our service department is available on the hotline number given
below:
+ GFS GmbH
Am Untergrün 8b
D-79232 March-Buchheim
( ++49 (0) 76 65 / 904-31
FAX ++49 (0) 76 65 / 91 24 65
http://www.gfs-gmbh.de
Copyright
No part of these operating instructions may be reproduced or
transmitted by any mechanical or electronic means without the
express pior written permission of GFS.
 Copyright GFS 2006. All rights reserved.
Page 4 of 34
1. Safety Instructions!
1.1 Important Instructions and Explanations

The instructions for operation and maintenance, as well as the
following safety regulations must be complied with to ensure the
safety of personnel as well as the availability of the unit. All personnel
installing/dismantling, starting up or servicing the units must be
familiar with and observe these safety regulations. Only qualified
personnel may perform the described work using tools, equipment,
test equipment and materials intended for the purpose and in perfect
working condition.
1.2 Accident Prevention Regulations

Compliance with the accident prevention regulations valid in the
respective country and the general safety regulations in accordance
with IEC 364 is mandatory.
The following must be observed prior to any work on the switch mode
power supply:
- disconnect the power supply,
- secure against reactivation,
- verify that the unit is disconnected from
the power supply,
- earth and short the circuit,
- cover or isolate any neighbouring live parts.
1.3 Danger during Maintenance and Repair Work
CAUTION:
The voltage applied to the unit can be fatal. Prior to start-up or
maintenance work, always disconnect the unit from the power
supply and ensure that the unit cannot be switched on. The
capacitors must be discharged. Freestanding and movable
components can protrude into the work area and cause injuries.
ATTENTION:
Considerable damage can be caused to equipment if unsuitable
spare parts are used during repair work, if work is carried out by
unauthorised personnel, or the safety regulations are not
observed.
NOTE:
i Only trained and qualified personnel may work on or in the vicinity
of the unit (refer to Chapter 1.4) while strictly observing the
safety regulations.
Page 5 of 34
1.4 Qualified Personnel

The switch mode power supply may only be transported, installed,
connected, started, serviced and operated by qualified personnel who
are familiar with the pertinent safety and installation regulations. All
work performed must be inspected by responsible experts.
The qualified personnel must be authorised by the responsible safety
officer of the installation to perform the work.
Qualified personnel is defined as personnel

- having completed training and gained experience in the
respective field,
- familiar with the pertinent standards, rules and regulations and
accident prevention regulations,
- having received instruction on the mode of operation and
operating conditions of the switch mode power supply,
- capable of recognising and preventing dangers.
Regulations and definitions for qualified personnel can be found in
DIN 57105/VDE 0105, Part 1.
1.5 Safety Awareness

The personnel defined in Chapter 1.4 are responsible for safety. They
must also ensure that only suitably qualified persons are permitted to
be in the proximity of the unit or permitted access to the safety area.
The following points must be observed:
All working procedures are prohibited which are detrimental to the
safety of persons and the operation of the switch mode power supply
in any way.
The unit may only be operated in perfect working condition.
Never remove or render inoperable any safety devices.
All necessary operational measures must be initiated prior to
deactivating any safety device for maintaining, servicing or performing
any other work on the unit.
Safety awareness also entails informing colleagues of any unsuitable
behaviour and reporting any faults detected to the respective
authority or person.
1.6 Application
The switch mode power supply is designed for use in power supply
systems and may only be used for a power supply in the described
mode of installation and operating mode with the maximum
permissible connected loads specified in these operating instructions.
The unit may only be used for this intended purpose. It is not
permitted to make any unauthorised modifications to the unit or to use
any spare parts or replacement parts not approved by GFA, or
to use the unit for any other purpose.
Page 6 of 34
The person responsible for the installation must ensure that:

• safety instructions and operating instructions are readily available
and are complied with,
• operating conditions and technical data are observed,
• safety devices are employed,
• the prescribed maintenance work is performed,
• maintenance personnel is informed or that the unit is shut down
immediately in the event of abnormal voltages or noises, high
temperatures, vibration or any similar effects, in order to detect
the cause.
These operating instructions contain all the information required by
qualified personnel for operating the unit. Additional information for
unqualified personnel and for the use of the unit in non-industrial
applications is not included in these operating instructions.
The warranty obligations of the manufacturer are only applicable
when these operating instructions are complied with.
1.7 Liability
No liability is accepted if the switch mode power supply is used for
applications not intended by the manufacturer. Any necessary
measures for prevention of injury or damage to equipment is the
responsibility of the operator or user. In the event of any claims in
connection with the switch mode power supply please contact us
quoting:
- type designation,
- works number,
- reason for claim,
- period of use,
- ambient conditions,
- operating mode.
1.8 Regulations
The switch mode power supply units comply with current DIN and
VDE regulations. VBG4 is met on the basis of compliance with
VDE 0106, Part 100.
The specifications of VDE 0100, Part 410, "Functional extra-low
voltage with safe isolation" are complied with when applicable.
The CE sign on the unit confirms compliance with the basic
EC regulations for 73/23 EEC – Low voltage and for 89/339 EEC –
Electromagnetic compatibility if the installation and commissioning
instructions described in the operating instructions are observed.
Page 7 of 34
2. General Information
2.1 System Description

The AC 2800 switch mode power supply provides an output power of
approx. 3 kW.
Typical applications are the installation as DC power supply or as
secure DC power supply with a battery connected in parallel. In this
case, it is possible to have positive earthing, negative earthing,
earthing of the battery centre or even a non-earthed DC busbar. The
SMPS is a preassembled unit ready for connection.
The SMPS is intended to be connected to a public power supply
system with 230 VAC. Active power factor control means the input
current is made to be sinusoidal and the power factor is kept at a
value close to 1. There is electrical isolation between the mains input,
the DC output as well as all signal terminals and serial interfaces.
The switch mode power supply can be operated both as a stand-
alone unit and in parallel with several SMPS units of the same type. If
connected in parallel, every SMPS should be decoupled from the DC
busbar by a diode. The characteristic curve slope of the output
voltage results in an even current distribution.
The switch mode power supply works in accordance with a CVCC
curve acc. to DIN 41772 or DIN 41773.
The connections, mains input, DC output and a potential-free
changeover contact for indicating faults can be accessed from the
front. Furthermore, the front of the unit also features an RS-232
service interface, a CAN bus interface and a remote control input.
Several SMPS units can be controlled and monitored by a master
control unit, the PSC100, by means of a CAN bus. Amongst other
features, the PSC100 offers a changeover of characteristic curves,
charge voltage adjustment depending on the battery temperature and
many more.
The controls and indicators, LEDs for signalling operation and faults
and an illuminated LCD are installed in the front of the unit. The text
displays on the LCD use English abbreviations.
It is possible to view a fault memory and a fault log either on the LCD
or with a PC via the service interface.
Due to its high efficiency, the SMPS has a compact design as a
1/3 19 inch panel mounting unit with 6 height modules.
The unit is ready for installation in module racks according to
DIN 41494.
2.2 Type Overview AC 2800

Type designation Connection voltage Output voltage Output current
E230 G110/20 BWrg-Cpü 230 V AC 110 V DC 20 A
E230 G220/10 BWrg-Cpü 230 V AC 220 V DC 10 A
Page 8 of 34
2.3 Principle of Operation, Electrical

The switch mode power supply is powered by a single-phase AC
voltage system. The input current is sinusoidal and is in phase with
the input voltage. The unit converts the single-phase AC voltage into
a smoothened DC voltage. A soft start device limits the input current
to a value below the nominal current. Transistors generate a 100 kHz
AC voltage from the rectified and stepped-up voltage. With the aid of
a transformer, the following is accomplished:
- electrical isolation
- voltage adjustment to the secondary side.
The 100 kHz AC voltage on the secondary side is rectified by diodes.
The voltage ripple is reduced by a downstream output filter. The
output voltage and output current are controlled by pulse-width
modulation of the transistor switches on the primary side.
Power derating protects the SMPS from thermal overload if the
ambient temperature is too high.
The SMPS controls the voltage at the unit output terminals. The
voltage step inclination of the CVCC curve is 1 % in order to distribute
the current between units connected in parallel. Three cursor keys
and the LCD make it possible to alter all the important operating
parameters such as the output voltage and current as well as various
monitoring limit values.
As well as the illuminated LCD which displays the unit status, faults,
etc., the front of the unit also accommodates a green "Charge" LED
and a red "Fault" LED. A potential-free changeover contact
configured as an off fault contact is used for signalling the fault to
remote equipment. The relay operates with a time delay compared to
the fault LED.
All control modules are powered by an auxiliary power supply which
is powered by the mains.
The SMPS is equipped with an isolated RS-232 service interface
operating close to the earth potential. This X13 interface enables the
SMPS to be operated with a conventional PC and a service tool.
Operation is described in detail in separate operating instructions.
The CAN interface is also potential-free and close to the earth
potential. It enables the connection of several SMPS units in a system
to a central controller, the PSC100. This control unit controls and
monitors all connected SMPS units, switches over the charging
characteristic curves jointly, permits voltage adjustment depending on
the battery temperature and forms the basis for active current
distribution control. Furthermore, a central fault signal is generated.
Simple wiring using the CAN bus ensures that the system can be set
up quickly and tested in a straightforward manner. In operation with a
PSC100, all SMPS units connected to the system must have
addresses between 1 and 31; when operating without a PSC100,
however, the SMPS address must always be set to 0. Operation and
settings with the PSC100 are described in detail in separate operating
instructions.
The complete circuit diagram on the next page shows the functional
units described here.
Page 9 of 34
2.4
AC2800
A1
E1 Power section T1
X1 Mains filter Soft start Booster
X2
Transistor bridge Transmitter Rectifier and filtering L+
and rectifier
L1 F2
F1
Figure 1
N L-
Complete Circuit Diagram
PE Interference
supression
Actual value KK temperature

A10
Actual value voltage an d
current
Page 10 of 34
X11
Auxiliary Microcontroller 1
Mainsmonitoring Control and 2 Fault
power
and PFC triggering 3
supply
unit X18
1 Remote
Booster ON 2
OFF
Complete circuit diagram AC 2800 CAN

X12
Booster OK
CAN
Mains voltage
bus
X13
Soft start relay RS232
service
A20
Supply and ON/OFF
control LCD
Charging
isolation
Electrical
Fault
3. Functional Description
The respective unit settings can be found in the Technical Data Sheet
(see Chapter 8).
3.1 Input
The AC 2800 switch mode power supply is operated in the 230 V AC
circuit. The input is protected against short circuits outside the unit.
Protection must therefore be provided individually for each rack. It is
essential to comply with the nominal current magnitude and fuse
protection characteristics specified in the technical data!
An integrated acceleration stage limits the making current of the
switch mode power supply to a value smaller than the rated input
current.
CAUTION:
The unit may not be operated unearthed for safety reasons!
The auxiliary power supply of the SMPS starts operating when an

input voltage is applied. The auxiliary power supply provides power to
all electronics modules; the LCD displays the unit status and the
SMPS can be operated via the serial interfaces.
3.2 Output/Characteristic Curve

The SMPS output is electrically isolated from the mains input, the
interfaces and the fault relay contact. This means operation is
possible with non-earthed DC voltage, an earthed positive pole, an
earthed negative pole or an earthed battery centre. When SMPS units
are connected in parallel, all units must be decoupled from the shared
DC busbar by means of a diode. The diode must be in the non-
earthed pole. The advantage of a system with decoupling diodes is
that the cross-sections of the cables to the SMPS only have to be
selected for the current of one SMPS and, if an SMPS in the system
fails due to DC overvoltage, there will not be any reverse voltage
flowing back to the functioning SMPS units which could possibly
damage them.
The output curve is a CVCC curve in accordance with DIN 41772 with
approx. 1 % voltage step inclination. Due to the inclination, the load
can be distributed quite evenly in the case of parallel operation of
several switch mode power supplies.
The pivot of the inclined curve is at 50% Irated. The rated value of the
output voltage is defined at 50% Irated.
The voltage step inclination depending on the output current is
determined by the hardware.
Page 11 of 34
Ua
100%
50% 100% Ia
Figure 2 Output curve
The unit output current is reduced above a certain voltage (derating)

in order to prevent exceeding the maximum permitted values for unit
power and input current at high output voltages. The values are listed
in the technical data.
3.3 Sequence Control

The auxiliary power supply of the SMPS goes into operation when the
input voltage is connected, and supplies all electronic modules.
The operating characteristics differ fundamentally according to
whether operation is with CAN (address 1 to 31) or without CAN
(address = 0).
In operation without CAN, the SMPS follows the ON/OFF switch
and the remote control contact directly. The voltage and current
setpoints stored in the SMPS are used, as well as the monitoring limit
values for DC overvoltage and undervoltage.
In operation with CAN, the SMPS switches on when the switch on
the front of the unit is set to ON, the remote control contact is ON and
there is a CAN ON command from the PSC100. The switch-on is
delayed by 10 seconds if the unit switch and the remote control
contact are ON but there is no CAN communication. The internal
setpoints are used if there is no CAN communication; if CAN
communication is functioning, the SMPS operates according to the
values specified by the PSC100 control unit.
The SMPS always follows the unit switch or remote control contact in
the OFF position without any delay.
No faults are ever signalled by an SMPS which has mains power and
is switched OFF; the monitoring functions are blocked, the fault relay
goes over to fault-free status and the LEDs are off. The relay contact
is configured as an off fault signal, i.e. a fault is signalled when it is
de-energised. As a result, even total SMPS failure, e.g. lack of mains
voltage, is detected.
Page 12 of 34
The SMPS changes to the ON status when it is switched ON; the

monitoring functions are active. Monitoring covers four different types
of fault: Deactivating faults, self-acknowledging faults, signalling faults
and faults which trigger a restart.
Deactivating faults cause the SMPS to be switched off permanently.
They can only be acknowledged by OFF/ON or using the RESET or
unlock functions of the SMPS tool. An example of this type of fault is
output overvoltage.
Self-acknowledging faults switch off the SMPS but restart it when
the fault is no longer present. An example of this type of fault is mains
overvoltage.
Signalling faults do not influence the control of the SMPS although a
fault signal is generated. An example of this type of fault is output
undervoltage.
All faults switch on the "Fault" LED, activate the fault signalling relay
and display a message on the LCD. All faults can be acknowledged
by switching OFF or using the RESET or unlock functions of the
SMPS tool.
The green "Charge" LED switches on during operation. The LCD
displays the output voltage and current.
The LEDs on the front of the unit have the following functions:
red - fault
green - charge
red, flashing - no CAN communication (only with addr. 1 to 31)
red/green,
flashing alternately - Program fault (watchdog error)
The relationships are illustrated in the "Phase diagram of sequence
control" chart.
Page 13 of 34
Status 'Unit STOP': Status 'Unit running':

Error message relay: No fault Error message relay : No fault
LEDs: Green OFF, red OFF LEDs: Green ON, red OFF
Output voltage: No Output voltage: Yes
Status 'Unit STOP, Fault': Status 'Unit running, Fault':

Error message relay: Fault Error message relay: Fault
LEDs: Green OFF, red ON LEDs: Green ON, red ON
Output voltage: No Output voltage: Yes
The status information only applies to:

Unit address = 0 (Stand Alone Geräte)
Power up and
Unit address > 0 and CAN-communication OK
Command ON and switch-ON

and remote control. ON Charging operation
Command OFF or switch OFF

OFF or remote control. OFF Signalling Fault
----------------------
Status: Unit STOP
Status:
Status:
Unit running -
Unit running
Fault
Signalling Fault
or
Command OFF or command unlock
Self-ack, fault
switch OFF or
remote control. OFF
Command unlock
Self-ack
or Deactivating fault
Command unlock
Self-acknowledging Deactivating
fault fault
------------------------- Deactivating fault ------------------
Status: Unit STOP - Status: Unit STOP -
Fault Fault
Figure 3 Phase diagram of sequence control
3.4 Monitoring Systems

The monitoring systems are divided into four groups: Deactivating
faults set the "Unit STOP" and can only be acknowledged by
switching OFF or using the RESET or unlock functions of the SMPS
tool. Self-acknowledging faults set the "Unit STOP" and start the unit
again as soon as the fault is no longer present. Signalling faults only
generate a signal; they do not further influence the control sequence
of the unit. A program fault in the microcontroller causes the unit to
restart.
All faults switch on the "Fault" LED, activate the remote fault signal
and display a message on the LCD. All faults can be acknowledged
by switching OFF (exception: program fault). In the event of a
program fault, it is necessary to switch the input voltage off and on
again (hardware reset).
Page 14 of 34
The assignment of the monitoring systems to the fault types is as

follows:
Deactivating faults:
Output overvoltage
Reference voltage fault (unit monitoring)
Electronics power supply (unit monitoring)
Heat sink temperature sensor (unit monitoring)
Booster fault (unit monitoring)
Self-acknowledging faults:
Undervoltage at input
Overvoltage at input
Heat sink overtemperature
Signalling faults:
Output undervoltage
Self-test (unit monitoring)
CAN bus communication (unit monitoring)
Monitoring systems which trigger a restart:
Program fault = Watchdog
3.4.1 Fault Memory and Fault Log

The unit contains a fault memory and a fault log. The faults are stored
in the fault log in the order in which they occur and according to their
fault type in the fault memory, i.e. each fault can only appear once in
the fault memory. All entries are stored in a non-volatile memory. If
the fault log is full, the entry of longest standing is overwritten. The
fault memory and fault log can be read out and reset using a service
tool and on the LCD.
3.4.2 Input Voltage Monitoring

The mains voltage monitoring functions ensure the intrinsic safety of
the unit against overloads and overvoltages. The monitoring functions
are self-acknowledging. In the event of a fault, the "Fault" LED lights
up and the SMPS "Unit STOP" is set.
Undervoltage monitoring of the mains input:
The "Unit STOP" is set if the input voltage falls below the minimum
level. Operation of the unit is restored after a delay when the input
voltage once more exceeds the return value.
Display: "Fault" LED
LCD: "Error Ui<"
Message: Indicator relay "Fault"
Overvoltage monitoring of the mains input:
The "Unit STOP" is set if the input voltage exceeds the maximum
level. Operation of the unit is restored after a delay when the input
voltage once more falls below the return value.
LCD: "Error Ui>"
Page 15 of 34
3.4.3 Output Voltage Monitoring
Output overvoltage monitoring system:

The output voltage monitoring system is both deactivating and self-
acknowledging. The "Unit STOP" is set on the first occasion that the
maximum output voltage is exceeded. The "Fault" LED is lit. The fault
is acknowledged, the SMPS started and the "Fault" LED is switched
off if the voltage falls back below the return value within a certain
period of time. However, the SMPS is switched off permanently if the
overvoltage continues; the "Fault" LED remains on. The SMPS "Unit
STOP" is set and the unit may be restarted if overvoltage is once
again detected after an automatic restart. After the third switch-off,
the unit is permanently set to the STOP state. The "Fault" LED is lit.
The monitoring function can be acknowledged by switching the unit
OFF. The monitoring limits can be adjusted. Setting and setting range
are specified in the technical data.
LCD: "Error Uo>"
A second overvoltage monitoring function is implemented in the
hardware only. This has fixed limit settings and the shutdown
pathway is separate from the microcontroller. It sets the "Unit STOP"
if there is an overvoltage. The limit value and the response delay of
this monitoring function are selected so the monitoring function
implemented in the software always trips first and switches off the
SMPS. It should only be possible for this separate hardware
monitoring function to be triggered if the microcontroller is faulty.
LCD: "Error Uo>>"
The monitoring functions can be acknowledged by switching the unit
OFF/ON.
Output undervoltage monitoring system:
The undervoltage monitoring system is a signalling system. A fault is
generated if the output voltage falls below the minimum level; the
SMPS is unaffected and continues to operate. If the output voltage
rises above the return value, the fault is acknowledged. The
monitoring limit value can be adjusted.
LCD: "Error Uo<"
Page 16 of 34
3.4.4 Monitoring the Heat Sink Temperature

The temperature of the heat sink in the unit is measured and
monitored in order to protect the SMPS. Power derating occurs if the
heat sink temperature exceeds a limit value.
Monitoring the heat sink temperature
If the temperature continues to rise all the same, the heat sink
temperature monitoring function sets the SMPS "Unit STOP". This
monitoring system is self-acknowledging. The unit restarts when the
temperature drops below a return value and the fault message is
acknowledged. In the event of a fault, a check must be performed to
ensure that the cooling air temperature and quantity are sufficient.
Triggering and return values cannot be altered.
LCD: "Error Th>"
3.4.5 Unit Monitoring Systems
Temperature sensor of heat sink

This fault is deactivating. The "Unit STOP" is set if there is a cable
break or a short circuit on the temperature sensor. No settings can be
changed. Check for a discontinuity or short circuit in the sensor cable
to the sensor. Fit a new sensor if necessary.
LCD: "Error Th Sense"
Reference voltage
This fault is deactivating. The reference voltage monitoring detects an
incorrect response of the internal reference voltage sources on the
microprocessor card. The monitoring function sets the "Unit STOP".
No settings can be changed. The fault is acknowledged by switching
OFF/ON. The SMPS should be observed if it then operates without
any faults. Send the SMPS back to the manufacturer if the fault
reoccurs.
LCD: "Error Uref"
Power supply to electronics
This fault is deactivating. The monitoring function for the power
supply to the electronics detects if there is a fault in the auxiliary
power supply voltages and sets the "Unit STOP". No settings can be
changed. The fault is acknowledged by switching OFF/ON. The
SMPS should be observed if it then operates without any faults. Send
the SMPS back to the manufacturer if the fault reoccurs.
LCD: "Error 15V"
Page 17 of 34
Booster
This fault is deactivating. The booster monitoring function evaluates a
hardware fault signal and sets the "Unit STOP". The hardware
booster monitoring function detects voltage deviations in the booster
output and mains input voltages. No settings can be changed. The
fault is acknowledged by switching OFF/ON. The SMPS should be
observed if it then operates without any faults. Send the SMPS back
to the manufacturer if the fault reoccurs.
LCD: "Error Booster"
Self-test
This monitoring system is a signalling system. When the input voltage
is switched on, parameters stored in a non-volatile memory are
checked for plausibility. In the event of a fault, default values from the
program memory are used in order to permit emergency operation of
the unit. These values may not correspond to the original settings, so
the defective SMPS should soon be replaced and returned to the
manufacturer for checking. The "Fault" LED is lit.
It is not possible to change any settings.
LCD: "Error EEPROM"
Power circuit
This is a signalling fault. The power circuit monitoring function detects
a fault in the SMPS by monitoring an auxiliary voltage in the
secondary circuit and the unit output current. The auxiliary voltage is
not backed-up from the DC busbar. Its value will be the same as that
of the DC busbar if the unit is operating correctly. If a fault occurs in
the power circuit, the auxiliary voltage goes to zero and no output
current flows (in contrast to a short circuit). The monitoring function
can be acknowledged by switching the unit OFF/ON.
No settings can be changed.
Display: LED "Fault"

LCD: "Error Convrtr"
Page 18 of 34
Watchdog
The watchdog monitors the microcontroller program to make sure it is
running correctly. In the event of a program fault, a software reset of
the processor is triggered and a restart is generated. The unit
behaves in the same way as when starting up following the
connection of the input voltage, the only difference being that the
signalling fault continues to be active. The program fault is signalled
as follows: The red and green LEDs flash alternately. The monitoring
function can be acknowledged by switching the unit OFF/ON.
No settings can be changed.
Display: "Fault" and "Operation" LEDs flash alternately
LCD: "Error Watchdog"
Communication CAN bus
This monitoring function is only active if a unit address greater than 0
is set, i.e. when operating with the PSC100.
In this operating mode, the control commands and voltage setpoints
are received via the CAN bus. If no CAN command is received for
more than 10 seconds, the SMPS responds in accordance with the
ON/OFF switch setting and uses the internally stored value as its
voltage setpoint. A signalling fault is generated in order to indicate
this.
The monitoring function is deactivated if the address is 0.
Display: "Fault" LED flashes
LCD: "Error CAN"
3.5 ON / OFF Switch and Remote Control Input

The switch mode power supply can be switched on or off using the
"ON/OFF" switch on the front panel and the remote control input.
Switching OFF acknowledges all faults (except for the CAN bus fault)
and the SMPS switches to fault-free status. When operated without a
PSC100 (address = 0), the unit follows the command of the ON/OFF
switch and the remote control input directly. With a PSC100 (address
1 to 31), the unit can always be switched OFF. However, the SMPS
only switches on when ON is set both on the unit and the PSC100.
A unit which is switched OFF is only off from a logical standpoint; the
electronics are still powered up and communication continues without
disruption.
The remote control input is electrically isolated by an optocoupler and
is powered by an auxiliary voltage generated by the SMPS. It is
configured so it is ON when not connected and when it is bridged, the
SMPS is off. Several SMPS units operating in parallel can be
connected to one control contact without requiring any additional
decoupling measures.
Page 19 of 34
3.6 Parallel Operation

Due to the fact that the units can be connected in parallel, it is
possible to build systems for redundant operation in accordance with
the n+1 principle. Due to the inclination of the individual voltage
curves, the load can be distributed quite evenly in the case of parallel
operation of several switch mode power supplies (±10 % of the rated
current of the system). An important prerequisite is that the unit
outputs must be connected to the load or the DC busbar with cables
of the same cross section and length. Also, the output voltages must
be set to the same values.
When operating with a PSC100, active current distribution control
ensures that the load is evenly distributed even when the wiring is
unsymmetrical.
Selective DC monitoring of the individual switch mode power supplies
is assured even without external decoupling diodes in the output.
If the switch mode power supplies are interconnected in the
respective output without decoupling diodes or fuses, the system
wiring must be dimensioned for the max. possible current.
3.7 CAN BUS Interface X12

CAN bus plug X12 allows the PSC100 to take over all the control and
monitoring functions of the units.
The CAN bus X12 is electrically isolated from other switching
components and is kept close to the earth potential by means of
resistors.
3.8 RS-232 Service Interface X13

The RS-232 interface and a special "SMPS Tools" PC program
enable all important operating parameters to be set. In addition, the
SMPS can be controlled, faults acknowledged and the fault log and
fault memory can be read out and reset. Operation is described in
detail in a separate document.
Interface X13 is electrically isolated from other switching
components and is kept close to the earth potential by means of
resistors.
3.9 Signalling
The following signals are indicated via LEDs on the front side.
- red LED "Fault": Collective fault

- green LED "Charge": Unit can output power,
output voltage present
The unit is equipped with an illuminated LCD. The voltage and current
are shown on a 3-digit display. The display accuracy corresponds to
class 1 related to the nominal output value of the unit.
Remote signalling is implemented using a potential-free relay

changeover contact. It is configured as an off fault contact. The relay
message has a time delay compared to the LED fault indicator. The
max. contact load is specified in the technical data.
Page 20 of 34
ATTENTION:
The relay contact has a gold-plated surface. This means
signalling is also possible via "dry circuits", i.e. with low
signal voltages and currents. However, applying a higher
voltage or current to the relay contact will destroy the gold
plating and prevent the signalling function from operating
with low signal voltages and currents!
3.10 Pin Assignments
X1 mains input
1 mains phase L1
2 neutral conductor N
E earth conductor
X2 DC output
1 positive L+
2 negative L-
Protective earth on housing
X11 remote signal, potential-free relay contact;
1 NC
2 C
3 NO
"Fault" In the event of a signal, X11:1 - 2 closes
or X11:2 - 3 opens
X18 remote control input, potential-free
1 Remote control input
2 Remote control input
Bridge 1 – 2 switches the unit off.
X12 CAN
1, 6, 7 CAN-Gnd
2, 5 R-Gnd
3 CAN-L
4 CAN-H
8, 9, 10 CAN supply +8 V
11, 12, 13 not assigned
14, 15 control line
X13 Service RS-232
1 not assigned
2 TXD
3 RXD
4 not assigned
5 Gnd
6 not assigned
7 not assigned
8 not assigned
9 not assigned
Page 21 of 34
4. Start-Up
4.1 Installation
The switch mode power supplies (SMPS) are to be installed in
suitable module racks in acc. with DIN 41494.
The SMPS functions with natural air cooling. The intake air
temperature must not exceed 45 C. If several units are installed one
above the other in one cabinet, there must be either a forced-air
cooling system installed, or a vertical distance between the units of at
least 134 mm = 3 height modules must be guaranteed. Air guides
must be installed between the installation levels in such a way that
the air intake temperature of the individual installation levels does not
exceed the permanently permissible ambient temperature. Cabinets
must be designed for a max. ambient temperature of 40 °C. The
power loss per unit is approx. 280 W.
4.2 Connection
Before connecting the unit to the mains supply, ensure that the mains
voltage given on the rating plate complies with the existing mains
voltage. The unit is connected to the mains with a 3-pin terminal
(L1, N, PE) on the front of the unit (X1). If one pin on the output side
is grounded, the SMPS must be grounded via the separate PE
connection on the front of the unit. In this case, the PE conductor on
the input side must not be connected (ground loops). The cross-
section of the PE conductor must be chosen in acc. with VDE 0100
Part 540 depending on the type of installation.
The discharge current lies below 3.5 mA. Prior to start-up, a PE
conductor connection must be established.
The DC connection is made using a Power CombiCon plug connector
on the front panel (X2).
In earthed DC systems, the DC connection of the switch mode
power supply should incorporate a decoupling diode or a fuse,
for safety reasons. The decoupling diode or fuse must then be
on the non-earthed pole!
X11 for remote signalling, X18 for remote control and X12 CAN bus
can be connected if required, however they are not required for
operation.
ATTENTION:
Do not plug in the DC connection unless there is no load.
When the mains is connected, the switch mode power supply
carries potentially fatal voltages.
ATTENTION:
Depending on the system configuration, the remote
signalling connection may still carry a high voltage even
when all other connections are unplugged from the SMPS!
Page 22 of 34
4.3 Connecting the Mains / Loads / Battery

Before initial start-up, it is essential to complete all the wiring and to
check it!
The switch mode power supply has an amplified smoothing module
with electrolytic capacitors in the output. Connecting the de-energised
capacitors to the battery or the DC busbar by engaging the DC
isolator or the DC fuse results in a powerful charging current surge
which could damage the SMPS. This can be avoided by switching the
unit on before engaging the DC isolator. This is the only way to
ensure the capacitors are charged to the unit output voltage with a
high charging stage.
Only now may the output circuit be closed by engaging the DC
isolator or the DC fuse.
The output circuit can be closed immediately in the case of units with
an external decoupling diode in the connection to the DC busbar.
ATTENTION:
Observe correct polarity of the DC lines.
4.4 Isolation
CAUTION:
Even when switched off, the switch mode power supply can
carry voltage from charged capacitors and external signals.
For this reason the terminals must be tested prior to
dismantling the unit to ensure that they are de-energised.
The capacitors can be discharged via an external resistor on the
mains terminals X1 or the DC terminals X2: L+ and L-.
- Switch the unit off

- Switch off the mains voltage
- Isolate the SMPS output from the load / disconnect the battery
- Disconnect interfaces X3, X12
- Disconnect plugs X11, X18
Page 23 of 34
5. Operation
5.1 Menu and Key Assignment

The switch mode power supply is equipped with a liquid-crystal
display and three keys for operation on the front of the unit.
Uo=110 V
Io=12,6A
Figure 4 LCD with operating keys
The functions of the unit are split up in a software menu. The menu
distinguishes between display boxes and input boxes. The display
boxes are used for displaying messages and current values, while
parameter values can be altered in the input boxes.
Figure 5 on the next page shows a complete overview. To clarify the
structure, the display boxes are surrounded by dashed lines in this
illustration.
Page 24 of 34
01 02 03 04 05 06 07 08 09
S O F T WA R E S MP S T Y P E N O Uo = 1 1 0 V Us = 1 1 0 V Uo > = 1 4 2 V A DD RE S S : C ONT RA S T C HA NGE

01
06.
T E 3 0 CE 0 0 1 1 0 V / 2 0 A E RR OR I o = 1 2 . 6 A I s = 2 0 . 0 A Uo < = 1 0 2 V 1 2 - + C ON F I G
10 19 11 14 16 17
70
P RODUC E D E R RORL OG T h = U i > = 2 5 0 V CH A N GE C HA N GE
2 3 . 0 5 . 0 2 < - Y N - > 4 2 . 4 ° C U i < = 2 2 0 V A DD R= 1 2 - +
12 15
01 20 39 08
U i = T h > = Restart
20 2 2 4 . 7 V 8 2T. 2 ° C
E RR OR
L OG
13
06
OP R - T I ME
21 22 36 2 1 6 7 h
70 75 80 85
E R ROR 0 1 E RR OR 0 2 E RR OR 1 6
x x y y z z x x y y z z x x y y z z CH A N GE CH A N GE CHA NGE RE S T OR E
85
70
U / I - C HA R Uo MO N I T U i MON I T DE F A UL T S
04
Figure 5 Software menu tree

37
Page 25 of 34
71 71 76 81 86
37 37
C l r E r r L g !
< - Y N - > CHA NGE U C HA NGE U CHA N . Uo > C HA N . U i > RE S T OR E
Changes to values are not = 1 1 0 . 7 V = 1 1 6 . 6 V = 1 4 9 . 2 V = 2 5 3 . 0 V < - Y N - >
accepted and stored until the
password has been entered
38 The following menu box is called 73 ! 78 ! 83 !
72
03 up directly, if no values have been 87
P A S S WO R D changed C HA NGE I CHA N . Uo < C HA N . U i < 85
P A S S WO R D
_ _ _ _ _ _ _ _ = 1 6 . 0 A = 1 1 3 . 3 V = 2 0 7 . 0 V P A S S WO R D
Example: Value changed in 71 _ _ _ _
39
! ! !
E R ROR 03 70 75 80
ME MOR Y 73
Load the nominal
values and save them
85
40 41 66
Password:
E r N o 0 1 3 E r N o 1 1 6 E r N o 1 7 4
x x y y z z There is only one
x x y y z z x x y y z z
password. Default display:
The password remains Key functions within a Key functions within an
If there are no faults, any display area: input box:
valid for 10 min. after it menu box will automatically
67
has been entered for an revert to display box 04 after
67 67 i t e m . T h e Box to the right Increase value
C l r E r r Mm a certain time unless a key NO P A S S WO R D
< - Y N - > corresponding input box ist pressed. E RROR _ _ _ _
does not appear during Box to the left Reduce value
this time; the following If there is a fault, any menu
menu box is displayed Accept value and
box reverts to display box 03 Box down
68 immediately. continue
after a certain time, where
03 the current fault is
P A S S WO R D displayed.
_ _ _ _ Pressing the keys at the same time returns you directly to
the next higher menu level (cancel function).
03
Key Assignment
Within the different boxes, the buttons have different functions.
Key functions within a Key functions within

display area an input box
Box to the left Reduce value
Box to the right Increase value
Accept value and

Box down
continue
Figure 6 Key assignment
The arrow keys and take you to the various menu boxes within a
level. At certain locations within a level, e.g. on box 03, 04, 07... the
key takes you to the boxes below this level.
After a certain time, every menu reverts to the operating menu. If, for
example, the menu box 25 is selected and, for a longer period, no
button is pressed, the system automatically returns to the error state
(box 03) if the unit is faulty or the operating display (box 04) if there
are no faults in the unit.
As a rule, the current parameter value is copied into a buffer when an
input box is activated. This buffer value can then be changed. The
buffer value is only transferred to the parameter memory when the
take-over key has been pressed. If you do not want to take over the
new value, the process can be interrupted using the cancel function.
The cancel function (pressing the and keys at the same time)
can be used at any point to jump up one menu level. Pressing the
cancel function in the Change Ui> menu (number 81), for example,
moves you up to menu 80. The changed value is not stored.
5.2 Changing Unit Settings

The following unit settings can be changed using the LCD (default
settings and setting ranges are listed in the technical data):
With password entry:
• Characteristic curve: Voltage and current setpoint
• Output overvoltage and undervoltage monitoring
• Input overvoltage and undervoltage monitoring
• Rated data
• Delete the fault log and fault memory
Without password entry:
• Address
Page 26 of 34
• LCD contrast
5.3 Working with the Menu, Examples
Displaying and changing the unit address:

Corresponding entry box
Change
ADDR=12
Press the and keys to reduce or increase the address value. In
this example, pressing three times results in the following display:
Change
ADDR=9
This new address value is stored by pressing .
It is possible to cancel and return to the display box (07) at any time
by pressing both keys + simultaneously (cancel function). Other
parameters can be displayed and changed in the same way.
Interrogating and deleting the fault memory:

Starting from the operating display (04)
Uo=110 V
Io=12.6 A
Press the key once to move to the display box for the current fault
status. In this example, there is currently no fault present.
NO
ERROR
Press the key to move to an input menu in which you can select
between accessing the fault log or the fault memory.
ERRORLOG
<-Y N->
Press the key to select the fault log.
ERROR
LOG
Now you can press the again to call up any more fault entries.
ERROR 01
Uinput >
display next error
display previous error
Page 27 of 34
ERROR 16
Th Sense
A maximum of 16 entries are possible. Press the key to move from
all faults to an input box in which you can delete the fault log if
required.
Clr Errlg
<-Y N->
If you press to select delete, you must first enter a 4-digit access
code using the key functions as described in Figure 5.
PASSWORD
----
Once you have entered the password, the fault log is deleted and you
are returned to the operating display.
If the password is incorrect, the 4 characters are deleted and you can
re-enter the password. The only way to exit the menu if you do not
enter the correct password is to use the cancel function. The fault log
is then not deleted.
The password is "1512" and cannot be changed!
6. Maintenance
CAUTION:
Disconnect the unit from the power supply prior to all maintenance
work. Always observe the safety instructions! (See Chapter 1.)
The SMPS is made up of state-of-the-art components which are

almost non-wearing. We do, however, recommend regular visual and
functional tests of the unit to maintain its operational reliability and
availability.
When inspecting the unit, check whether:
- there is any mechanical damage or foreign bodies are
present,
- any conductive dirt or dust has accumulated in the unit, and
- accumulation of dust affects heat supply and dissipation.
If large quantities of dust have accumulated, the unit should as a
precaution be cleaned with dry compressed air, in order to ensure
adequate heat dissipation.
The intervals at which visual checks should be performed are
determined by the site conditions. The unit may not be operated in an
aggressive atmosphere
Page 28 of 34
7. Trouble-Shooting
CAUTION:
All work on the unit may be carried out by specially trained
personnel only. Always observe the safety instructions! (See
Chapter 1.)
7.1 No Output Voltage Present

- Mains voltage present or correct polarity?
- Is the ON/OFF switch switched on?
- Is the remote control input switched on?
- Polarity reversal on output?
- With parallel operation: ext. polarity reversal on decoupling
diodes?
- Has monitoring Uo> responded ("Fault" LED is on)?
Switch OFF/ON and check the Uo> setting
If all aforementioned points are OK, proceed as follows:
- Unscrew the cover
- Observe safety instructions on the front of the unit!
- Check input fuse F1 on the printed circuit board A1
- Check plug connections for correct position
It the fault cannot be eliminated, return the unit to the works for repair
and enclose a fault description.
ATTENTION:
Only use a fuse of the same type and with the same rating!
7.2 Output Voltage Deviation

- Is the unit running in current limitation due to overload?
Reduce the load!
- Is the unit operating with derating because the ambient
temperature is too high?
Improve the cooling!
- Is the unit operating with derating with a high output voltage?
Reduce the load!
- Is the Uo setting incorrect?
Adjust the output voltage!
Page 29 of 34
8. Technical Data
8.1 General Technical Data
Making current ..............................< rated input current

Necessary mains fuse ...................gL 16 A or
miniature circuit breaker 16 A "C"
Characteristic curve ......................CVCC curve in acc. with
DIN 41772 or 41773
Manufacturing and type test ..........in acc. with DIN 60146 Part 1-1
Emitted interference to EN 50081-1
- Conducted interference ..............in acc. with EN 55022 class "B"
- Emission .....................................in acc. with EN 55022 class "B"
Noise immunity to EN 50082-2
- Housing.......................................ESD test to EN 61000-4-2
6 kV contact, 8 kV air discharge
HF field to EN 61000-4-3
10 V/m (80 MHz - 1 GHz)
- Power cables ..............................Burst test to
EN 61000-4-4, 2 kV
Surge test
to EN 61000-4-5, 2 kV
asymmetrical; 1 kV symmetrical
Conducted HF 10 V
to EN 61000-4-6
- Control cables .............................Burst test to
EN 61000-4-4, 2 kV
Surge test
to EN 61000-4-5, 2 kV
asymmetrical
Conducted HF 10 V
to EN 61000-4-6
Extra-low voltage...........................With safe isolation
to EN 50178
Dynamic response ........................≤ 5% with sudden load fluctuations

between 10%-90%-10% rated
output current (adjustment time
t < 1 ms)
Short-circuiting ..............................continued short circuit protected,
1 x rated output current
Page 30 of 34
Messages and displays .................- Charge green LED

- Fault red LED
– LCD 2 * 8 characters, illuminated
- Fault message
via potential-free relay contact.
Message delay 10 seconds
Max. contact load:
24 VDC 8 A
110 VDC < 0.4A
220 VDC < 0.2 A
250 VAC < 8 A
Min. contact load:
5 VDC 100 mA
Password ......................................1512
Parallel operation ..........................max. 31 units when connected to a
CAN bus, load distribution approx.
10 % of nominal current
Design...........................................1/3 19" panel mounting unit for
installation in module rack
according to DIN 41494
Protection class.............................IP 20
Cooling..........................................Natural air cooling
Ambient temperature.....................at UA nom. and IA nom.
0 °C to 45 °C for individual unit
0 °C to 40 °C for cabinet
installation
Storage temperature .....................- 20°C to + 70°C
Environmental conditions ..............IEC 721 Part 3-3 Class 3K3 / 3Z1 /
3B1 / 3C2 / 3S2 / 3M2
Site altitude ...................................Up to 1,000 m above sea level
Mechanical stability
Vibration protection .......................in acc. with KTA 3503,
IEC 60068-2-6
Shock test .....................................in acc. with KTA 3503,
IEC 60068-2-27 with packaging
Surface painted with...................... RAL 7032 (front panel)
Dimensions (w x h x d) ..................142x262x405 mm
(1/3 19" x 6 height modules)
Weight...........................................Approx. 12.5 kg
Connections
Mains connection X1: ....................Right-angle connector,
type GDM 2011*
Page 31 of 34
X2 DC output: ...............................Power CombiCon type

PC 6/2-STF-10,16 2-pole
with screw flange
Connection cross section:
2
0.5-10mm rigid
2
0.5-6 mm flexible
AWG 20-7
Messages X11: .............................CombiCon type
MSTB 2,5/3-STF-5,08 3-pole
2
0.5-2.5mm rigid
2
0.5-2.5 mm flexible
AWG 22-12
Remote OFF X18 ..........................CombiCon type
MSTB 2,5/3-STF-5,08 3-pole
2
0.5-2.5mm rigid
2
0.5-2.5 mm flexible
AWG 22-12
PE conductor: ...............................M4 thread
CAN bus interface X12..................16-pole connector
Manufacturer e.g. Thomas & Betts
No. 622-1641
RS-232 service interface X13........9-pole Sub-D socket
(* supplied with the unit)
Page 32 of 34
8.2 Technical Data of the AC 2800 Series

Type E230 G110/20 BWrg-Cpü E230 G220/10 BWrg-Cpü
E-Number 3000000531 3000000532
Nominal supply voltage 230 V AC ±15 %
Frequency 47 to 63 Hz
Current consumption 13 A AC 13 A AC
Output voltage
Value set 122.7 V DC ± 1 %* 245.3 V DC ± 1 %*
(2.23 V/cell) (2.23 V/cell)
Setting range 90 to 148.5 V DC 180 to 297 V DC
Output current
Value set 20 A DC ± 2 %* 10 A DC ± 2 %*
Setting range 1 to 20 A DC 0.5 to 10 A DC
Voltage ripple < 250 mV pp < 500 mV pp
Power factor 0.99
Efficiency 90 %
Monitoring systems
Heat sink temperature Unit OFF > 100 °C

trigger/return value Unit ON < 95 °C
Mains undervoltage Unit OFF < 188.5 V Unit ON > 195 V
Setting range Unit OFF < 188.5 V to < 225 V
Mains overvoltage Unit OFF > 270 V Unit ON < 265 V
Setting range Unit OFF > 241.4 V to > 270 V
DC undervoltage Unit OFF < 110 V DC Unit OFF < 220 V DC
trigger/return value Unit ON > 115 V Unit ON > 230 V
Setting range 90 VDC to 126 V 180 VDC to 252 V
with same hysteresis with same hysteresis
DC overvoltage Unit OFF > 130 V DC Unit OFF > 260 V DC
trigger/return value Unit ON < 125 V DC Unit ON < 250 V DC
(software monitoring)
Setting range 115 V to 155 VDC 230 V to 310 VDC
with same hysteresis with same hysteresis
DC overvoltage trigger 160 V DC 320 V DC
value (hardware
monitoring)
Table 2 Technical data
Page 33 of 34
9. Dimensional Drawing
4x (or 12) Knurled screw M2,5

141.9 (28 TE)
127
Laden/Charging
Störung/Failure
Ein/On
Aus/Off
(6 HE)
X13
261.5
X12
X1
X2
X18
X11
M4 protective earth
conductor
8.75
40
1.5
405
244
394.75
8.75
Figure 7 Dimensions
Page 34 of 34

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Operating Instructions

Switch Mode Power Supply

Notes on Operating Instructions ........................................................ 3

Notes on Operating Instructions

Duty to Provide Information

( ++49 (0) 76 65 / 904-31

FAX ++49 (0) 76 65 / 91 24 65

 Copyright GFS 2006. All rights reserved.

1.1 Important Instructions and Explanations

1.2 Accident Prevention Regulations

1.3 Danger during Maintenance and Repair Work

1.4 Qualified Personnel

Qualified personnel is defined as personnel

1.5 Safety Awareness

The person responsible for the installation must ensure that:

2.1 System Description

2.2 Type Overview AC 2800

E230 G110/20 BWrg-Cpü 230 V AC 110 V DC 20 A

E230 G220/10 BWrg-Cpü 230 V AC 220 V DC 10 A

2.3 Principle of Operation, Electrical

Actual value KK temperature

Complete circuit diagram AC 2800 CAN

The auxiliary power supply of the SMPS starts operating when an

3.2 Output/Characteristic Curve

Figure 2 Output curve

The unit output current is reduced above a certain voltage (derating)

3.3 Sequence Control

The SMPS changes to the ON status when it is switched ON; the

Status 'Unit STOP': Status 'Unit running':

Status 'Unit STOP, Fault': Status 'Unit running, Fault':

The status information only applies to:

Command ON and switch-ON

Command OFF or switch OFF

Figure 3 Phase diagram of sequence control

3.4 Monitoring Systems

The assignment of the monitoring systems to the fault types is as

3.4.1 Fault Memory and Fault Log

3.4.2 Input Voltage Monitoring

3.4.3 Output Voltage Monitoring

Output overvoltage monitoring system:

3.4.4 Monitoring the Heat Sink Temperature

3.4.5 Unit Monitoring Systems

Temperature sensor of heat sink

Display: LED "Fault"

3.5 ON / OFF Switch and Remote Control Input

3.6 Parallel Operation

3.7 CAN BUS Interface X12

3.8 RS-232 Service Interface X13

- red LED "Fault": Collective fault

Remote signalling is implemented using a potential-free relay

3.10 Pin Assignments

4.3 Connecting the Mains / Loads / Battery

- Switch the unit off

5.1 Menu and Key Assignment

Figure 4 LCD with operating keys

S O F T WA R E S MP S T Y P E N O Uo = 1 1 0 V Us = 1 1 0 V Uo > = 1 4 2 V A DD RE S S : C ONT RA S T C HA NGE

Figure 5 Software menu tree

Key functions within a Key functions within

Box to the left Reduce value

Box to the right Increase value