UNIT I

1. In electromagnetic forming, highly intense magnetic field is used for the forming process.
a) True
b) False
Answer: a
2. The magnetic field interacts with metal to generate heat in the metal which causes forming process.
a) True
b) False
answer: b
3.Metal used for electroforming process absorbs energy from the magnetic field to get deform.
a) True
b) False
Answer: a
4.In the electromagnetic forming process, the forming pulse is kept longer to optimize the use of energy.
a) True
b) False
answer: b
5. Which of the following methods of forming is not the part of electromagnetic forming?
a) Compression
b) Expansion
c) Shearing
d) Counter forming
answer: c
6. Electromagnetic forming cannot be used for materials of poor electrical conductivity.
a) True
b) False
answer: b
7. The efficiency of electromagnetic forming mainly depends on the resistivity of material being formed.
a) True
b) False
Answer: a
8. The process of electromagnetic forming does not require any kind of lubrication.
a) True
b) False
Answer: a
9. Which of the following is the main advantage of using the electromagnetic forming process?
a) High speed
b) Low maintenance
c) Applicable to all materials
d) No spring-back
Answer: d
10. The joints made by an electromagnetic forming process are much stronger than the parent material.
a) True
b) False
Answer: a
11. Forming is a process that changes the shape of the metal by changing its phase.
a) True
b) False
answer: b
12. Which of the following components is mainly manufactured by performing metal forging?
a) Piston
b) Engine block
c) Connecting rod
d) Crankcase
answer: c
13. The metal forging operation can only be performed by manual means.
a) True
b) False
answer: b
14. Which of the following metal forming processes performs squeezing out of material through a hole?
a) Forging
b) Rolling
c) Drawing
d) Extrusion
Answer: d
15. Metal forming is a process in which the metal is deformed plastically to get into the desired shape.
a) True
b) False
Answer: a
16. Which of the following processes is not the type of bulk forming process in the metal forming?
a) Bending
b) Rolling
c) Forging
d) Extrusion
Answer: a
17. Which of the following manufacturing processes is mainly considered for producing the components of very high st
a) Casting
b) Forging
c) Extrusion
d) Rolling
Answer: b
18. Rolling is a forming process in which thickness of the metal plate is decreased by increasing its length.
a) True
b) False
Answer: a
19. Which of the following processes of metal forming is best suited for making products like aircraft wings and window
a) Forging
b) Rolling
c) Drawing
d) Stretch forming
Answer: d
20. High volume rate of production can be possible by stretch sheet metal forming process.
a) True
b) False
Answer: b
21. Which of the following cannot be regarded as a defect in rolled parts?
a) Inhomogeneous deformation
b) Surface defect
c) External cracking defect
d) Internal structure defect
Answer: c
22. Which of the following cannot be regarded as an internal structure defect?
a) Edge crack
b) Zipper cracks
c) Alligatoring
d) Quevering
Answer: d
23. Which of the following defect occurs because of the bending of rolls?
a) Zipper cracks
b) Folds
c) Laminations
d) Alligatoring
Answer: a
24. Which defect takes place if the reduction per mass is very low?
a) Zipper cracks
b) Folds
c) Laminations
d) Alligatoring
Answer: b
25. Incomplete welding may cause which of the following defect?
a) Folds
b) Laminations
c) Wavy edges
d) Zipper cracks
Answer: b
26. Which defect is rupturing of sheet and following the roller path?
a) Folds
b) Laminations
c) Alligatoring
d) Wavy edges
Answer: c
27. In which of the following defects is a crown formed?
a) Wavy edges
b) Alligatoring
c) Folds
d) Laminations
Answer: a
28. During normalizing process of steel, the specimen is heated
(A) Between the upper and lower critical temperature and cooled in still air.
(B) Above the upper critical temperature and cooled in furnace.
(C) Above the upper critical temperature and cooled in still air.
(D) Between the upper and lower critical temperature and cooled in furnace.
Answer: c
29. Which of the following components are manufactured by the sheet metal forming process?
a) Engine blocks
b) Connecting rods
c) Electric wires
d) Car bodies
Answer: d
30. During rolling process, the thickness of workpiece squeezed is called what?
a) Shaft
b) Bore
c) Draft
d) Core
Answer: c
31. With an increase in starting thickness, how would it affect the reduction?
a) Increases
b) Decreases
c) Won’t change
d) Not related
Answer: b
32. How is the draft calculated?
a) Difference between starting and final thickness
b) Sum of starting and final thickness
c) Product of starting and final thickness
d) Ratio of starting and final thickness
Answer: a
33. Which of the following has the most magnitude?
a) Slip velocity
b) Surface velocity
c) Entering velocity
d) Exiting velocity
Answer: d
34. When a metal is entering, how are the width and the length of the workpiece related to each other?
a) Direct relation
b) Inverse relation
c) Exponential relation
d) No relation
Answer: b
35. When a material is being rolled, the perpendicular force on the arc is called what?
a) Thickness force
b) Roll force
c) Angle force
d) Die force
Answer: b
36. How would the draft be affected, if the radius of the roller is decreased?
a) Increase
b) Decrease
c) Won’t change
d) Not related
Answer: b
37. In the yield criteria of metal, von-mises criteria are also known as distortion energy theory.
a) True
b) False
Answer: a
38. Which of the following methods of manufacturing is used for the production of appliances like the fridge and vacuu
a) Forging
b) Deep drawing
c) Sheet metal forming and cutting
d) Rolling
Answer: c
39. What should be the appropriate thickness of the metal sheet when it is used as a raw material for the sheet metal o
a) 1 cm to 5 cm
b) 5 cm to 10 cm
c) 7.5 mm to 15 mm
d) 0.4 mm to 6 mm
Answer: d
40. Which of the following types of force is predominant in the sheet metal forming processes?
a) Shearing force
b) Compressive force
c) Tensile force
d) Indirect compressive force
Answer: c
41. Which of the following materials is used for the manufacturing of dies and punches in the sheet metal forming?
a) Grey cast iron
b) Copper
c) Aluminium
d) Carbide
Answer: d
42. Which of the following processes is mainly used for making the connecting rods?
a) Casting
b) Deep drawing
c) Rolling
d) Forging
Answer: d
43. Which of the following operations involves reduction in length?
a) Upsetting
b) Drawing down
c) Setting down
d) Punching
Answer: a
44. Swaging is another name for which smith forging operation?
a) Bending
b) Punching
c) Drawing down
d) Cutting
Answer: c
45. Which of the following operations involves the reduction in length?
a) Upsetting
b) Drawing down
c) Setting down
d) Punching
Answer: b
46. Which of the following material is not used as a flux in forge welding?
a) 2 parts of borax with one part of sal-ammoniac
b) Quartz sand
c) Calcined borax
d) 3 parts of borax with one part of sal-ammoniac
Answer: a
47. In which form of weld, are the ends joined?
a) Lap weld
b) Butt weld
c) Jump weld
d) Split weld
Answer: a
48. In cutting smith forging operation, up to what temperature is the steel heated?
a) 700°C – 800°C
b) 850°C – 950°C
c) 900°C – 1000°C
d) 1000°C – 1100°C
Answer: b
49. In full annealing, the steel is heated at what temperature?
a) Above critical temperature
b) Above vaporization temperature
c) Above liquefying temperature
d) Above solidification temperature
Answer: a
50. For how long is the heated steel held in full annealing process?
a) 1 minute
b) 3 minutes
c) 6 minutes
d) 9 minutes
Answer: b
51. Which of the following is also called as diffusion annealing?
a) Isothermal annealing
b) Process annealing
c) Homogenizing
d) Spheroidise annealing
Answer: c
52. Which of the following is not produced using impression die forging?
a) Levers
b) Handles
c) Gears
d) Turbine blades
Answer: b
53. In forging dies, what is the maximum degree to which the drafts are made?
a) 7o
b) 10o
c) 13o
d) 18o
Answer: b
54. At what temperature does alloy steel get forged?
a) 850°C
b) 970°C
c) 1050°C
d) 1200°C
Answer: a
55. At what temperature does wrought irons get forged?
a) Below 1000°C
b) Below 1100°C
c) Below 1200°C
d) Below 1300°C
Answer: d
56. Neutralization of preexisting defects in the material can lower the chances of fatigue failure.
a) True
b) False
Answer: a
57. Which of the following types of stresses is applied during the process of rod or tube drawing?
a) Shear
b) Direct compressive
c) Tensile
d) In-direct compressive
Answer: c
58. Formability is a mechanical property which defined as the ability of solid metal to get converted into the liquid phase
a) True
b) False
Answer: b
59. Which of the following material is not used as a flux in forge welding?
a) 2 parts of borax with one part of sal-ammoniac
b) Quartz sand
c) Calcined borax
d) 3 parts of borax with one part of sal-ammoniac
Answer: a
60. Which of the following operations involves the reduction in length?
a) Upsetting
b) Drawing down
c) Setting down
d) Punching
Answer: b