Final Assesment Multiple Choice Question Cswip Welding Inspector Course Mfy Oo4 All Question To Be Attempted

FINAL ASSESMENT MULTIPLE CHOICE QUESTION
CSWIP WELDING INSPECTOR COURSE

MFY OO4
ALL QUESTION TO BE ATTEMPTED
1. Which of the following defects would be likely to occur if the specified temperature are not adhered to when
welding carbon manganese steel:
a) Slag inclusion
b) Hydrogen cracking
c) Lack of sidewall fusion
d) Porosity
2. Which of the following mechanical properties of a weld in carbon manganese steel is most affected, if the heat
input per unit length of weld is excessively high:
a) Elongation
b) Tensile strength
c) Hardness
d) Toughness (impact value )
3. You observe centerline cracking in a weld that has been made at one of five workstation, each making similar
components. Would you:
a) Impound all welding consumables
b) Report the occurrence to the higher authority
c) Stop all welding
d) Call for full NDT checks
4. Which of the following defects in unlikely to be found by visual inspection:

a) Linear misalignment
b) Undercut
c) Overlap
d) Linear slag inclusion
5. A 10 mm fillet weld has a nominal :

a) Throat dimension of 10 mm
b) Area of 10 mm
c) Leg length of 10 mm
d) All of the above
6. Which of the following welding processes uses a resistive heating system to aid weld metal deposition:
a) MMA ( Manual metal arc )
b) SAW ( submerged arc welding )
c) ESW ( Electroslag welding )
d) Resistance spot welding
7. A ‘stabilizer’ in stainless steel is used to prevent the risk of :

a) Hot cracking
b) Hydrogen cracking
c) Lamellar tearing
d) Weld decay ( knife line crack )
1
8. The output characteristics of TIG and Plasma TIG set are normally :
a) Constant potential
b) Flat characteristics
c) Drooping arc characteristics
d) Constant voltage
9.The shrinkage that take place at the right angle to the line of a welded joints is called:
a) Transverse
b) Angular
c) Bowing
d) Longitudinal
10. The main function of the choke (inductance) in the MIG/MAG process will affect:
a) The globular transfer mode to be more smoother arc
b) Increasing of current rise to the molten metal of wire and reduce the spatter level in dip transfer
c) Deposition rate
d) Arc voltage
11. Which statement with regards to Open circuit voltage is true:

a) OCV is the voltage measured during welding
b) OCV is the input voltage to the power source
c) OCV value normally above 200 volts
d) OCV is the voltage without current flow
12. During GTAW process which of the following defect would you not expect to find:
a) Spatter
b) Undercut
c) Slag inclusion
d) Silica inclusion ( Ferritic steel )
e) A and C answers are correct
13. In SAW, which parameter give grater control for the depth of penetration on the welded material :
a) Voltage
b) Wire feed speed
c) Wire size
d) Current
14. The most common failure associated to the repeated load in service is :
a) Corrosion
b) Ductile failure
c) Brittle failure
d) Fatigue
15. The directions of shrinkage in welded joint are known as :

a) Angular,dioganal and intergranular
b) Transganular, agglomerated and longitudinal
c) Transverse , short transverse and longitudinal
d) Short circuit, buckling and distortion
2
16. Which type of electrode flux covering normally very suitable only for PA position or flat welding position.
a) E 7016
b) E 6013
c) E 7024
d) E 6010
17. A brittle failure normally has the appearance of fracture surface with :
a) Rough and dull grey appearance
b) Smooth fracture with beach mark
c) A cup and cone shape
d) None of the above is correct
18. Welding with higher heat input with carbon manganese steel may cause :
a) Higher strength of joint
b) Higher hardness value
c) Higher integrity
d) Higher distortion
19. Welding with lower heat input with carbon manganese steel may cause :
a) Higher ductility
b) Higher dilution
c) Higher distortion
d) Higher hardness
20. A centerline cracking has been observed in a MIG/MAG process with a spray transfer mode.This is most likely to
cause by :
a) High percentage of carbon dioxide mix with argon
b) The inductance value too high
c) The deoxidiser in the filler too high ( Mangganese )
d) Incorrect depth to width ratio bead profile
21. What type of alloying element need to be added in steel for ‘easy machining’:
a) Mangganese
b) Chromium
c) Sulphur
d) Silicon
22. In GMAW for carbon steel , change of gas from 5% Co2 in Argon with 1oo % Co2 will give effect on the
following :
a) Smoother weld profile with less spatter level
b) Convex profile bead
c) Concave profile
d) Deeper penetration
23. Which of the following causes would not influence delay cracking:
a) High carbon percentage
b) Grease and paint on the plate surface
c) Joint type
d) Cooper percentage used in electrode wire coating
3
24. When welding 28 mm thick carbon steel with GMAW ,what type of shielding gas would not normally used.
a) 25 % CO2 in Argon
b) CO2
c) Argon
d) 5% CO2 in Argon
25. Which of the following is not the reason for the increase of HAZ cracking when welding carbon manganese
steels:
a) Fast cooling after welding
b) High manganese content
c) High carbon content
d) None of the above
26. Heat treating steel consists of three basic steps. Which of the following is not the description of the basic steps to
heat treating:
a) Cooling the steel at specified temperature
b) Heating the steel at specified temperature
c) Maintaining the specified temperature for a certain period of time
d) Controlling the weld sequence during the fabrication to the lower stresses prior to heat treating
27. Welding changes the properties of solid steel through :

a) Changing the final appearance of the steel
b) Mechanical changes cause by rolling
c) Metallurgical effects as a results of micrograph
d) Heating and cooling cycles with a welding arc and weld metal deposited
28. Steels that have intentional addition of sulphur , lead or selenium to improve machinability :
a) are used for truck axles only
b) Can not be welded
c) Can develop liquation crack in the HAZ after welding
d) Do not require approved procedures to be welded
29. Chromium Molybdenum steels for high temperature service typically have their carbon content below 0.2 %.
What other alloying element is added to this steel to create a stable steel at elevated temperature:
a) Nickel
b) Gold
c) Silver
d) Vanadium
30. When using GMAW process, straight argon may be successfully used as a shielding gas when welding the
following materials :
a) Steel and aluminium
b) Straight is never used
c) Aluminium
d) Steel

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What are some important welding defects that should be avoided and their causes?

What are some important considerations when welding carbon manganese steel?

FINAL ASSESMENT MULTIPLE CHOICE QUESTION

CSWIP WELDING INSPECTOR COURSE

4. Which of the following defects in unlikely to be found by visual inspection:

5. A 10 mm fillet weld has a nominal :

7. A ‘stabilizer’ in stainless steel is used to prevent the risk of :

11. Which statement with regards to Open circuit voltage is true:

15. The directions of shrinkage in welded joint are known as :

27. Welding changes the properties of solid steel through :

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