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    4-B Process Capability

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    api-3709921
    This document analyzes the process capability of filling soft drinks into 250 ml bottles using a histogram. It shows that the fill volume is normally distributed around 250 ml with a standard deviation of 2.44 ml. The document calculates the process capability to determine if the process meets the supplier's specifications of 250 ml plus or minus 2 ml and finds that some bottles are outside these limits. It concludes by discussing using histograms and process capability analysis to evaluate if a process can meet customer requirements.

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    Attribution Non-Commercial (BY-NC)
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    4-B Process Capability

    Uploaded by

    api-3709921
    413 views3 pages
    This document analyzes the process capability of filling soft drinks into 250 ml bottles using a histogram. It shows that the fill volume is normally distributed around 250 ml with a standard deviation of 2.44 ml. The document calculates the process capability to determine if the process meets the supplier's specifications of 250 ml plus or minus 2 ml and finds that some bottles are outside these limits. It concludes by discussing using histograms and process capability analysis to evaluate if a process can meet customer requirements.

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    This document analyzes the process capability of filling soft drinks into 250 ml bottles using a histogram. It shows that the fill volume is normally distributed around 250 ml with a standard deviation of 2.44 ml. The document calculates the process capability to determine if the process meets the supplier's specifications of 250 ml plus or minus 2 ml and finds that some bottles are outside these limits. It concludes by discussing using histograms and process capability analysis to evaluate if a process can meet customer requirements.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    413 views3 pages

    4-B Process Capability

    Uploaded by

    api-3709921
    This document analyzes the process capability of filling soft drinks into 250 ml bottles using a histogram. It shows that the fill volume is normally distributed around 250 ml with a standard deviation of 2.44 ml. The document calculates the process capability to determine if the process meets the supplier's specifications of 250 ml plus or minus 2 ml and finds that some bottles are outside these limits. It concludes by discussing using histograms and process capability analysis to evaluate if a process can meet customer requirements.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    TQM - Capability Analysis - Histogram

    Normality and Customer


    Process specifications
    • We have studied that the data should be
    Capability normally distributed.
    • Lets place supplier specification limits on
    Analysis normally distributed histogram.
    • Next chart shows Histogram of soft drink
    (Histogram) filled in 250 ml bottles. It is a normally
    distribution.

    Irfan Rashid Farooqui Irfan Rashid Farooqui

    Summary for Soft drink filled (ml)


    A nderson-Darling Normality Test
    A -Squared 9.66
    P-V alue <

    Mean
    0.005

    250.00
    Control Limits
    StDev 2.44
    V ariance 5.97
    Skewness -0.00000
    Kurtosis -1.07147
    N 690 • Suppose the supplier requirements were 250
    Minimum 246.00
    1st Q uartile
    Median
    248.00
    250.00
    + & - 2 ml
    3rd Q uartile 252.00
    246 248 250 252 254 Maximum 254.00
    95% C onfidence Interv al for Mean
    • Putting limits on histogram shows liquid in
    249.82 250.18
    95% C onfidence Interv al for Median
    some bottles is out of specification limits.
    250.00 250.00

    95% Confidence Intervals


    95% C onfidence Interv al for StDev
    2.32 2.58
    • We calculate weather a process is capable
    Mean
    of meeting customer specifications or not?
    Median

    249.8 249.9 250.0 250.1 250.2

    Irfan Rashid Farooqui Irfan Rashid Farooqui

    Irfan Rashid Farooqui 1


    TQM - Capability Analysis - Histogram

    Summary for Soft drink filled (ml)


    A nderson-Darling Normality Test PROCESS CAPABILITY
    A -Squared 9.66
    P-V alue < 0.005

    Mean 250.00
    StDev 2.44 USL - LSL =
    V ariance 5.97 Cp =
    Skewness -0.00000
    Kurtosis -1.07147 6 Standard
    N 690
    Minimum 246.00
    = Deviation
    1st Q uartile 248.00
    Median 250.00
    = 52 - 48
    3rd Q uartile 252.00
    246 248 250 252 254 Maximum 254.00 6 X 2.44 = 2.44
    95% C onfidence Interv al for Mean
    249.82 250.18
    95% C onfidence Interv al for Median 4.00
    250.00 250.00

    95% Confidence Intervals


    95% C onfidence Interv al for StDev 14.64
    2.32 2.58
    Mean

    Median 0.27
    249.8 249.9 250.0 250.1 250.2

    Irfan Rashid Farooqui Irfan Rashid Farooqui

    Process Capability Index


    Measure capability
    USL - X X - LSL
    Cpk = OR =
    3 3
    • If Cp or Cpk < 1, process not capable.
    252 - 250 250-248
    = = • If Cp or Cpk = 1, process tightly capable.
    3 X 3.11 3 X 8.23
    • If Cp or Cpk > 1.33 process is capable.
    2 2
    = =
    9.33 9.33

    0.21 0.21
    Best if Cp or Cpk = 2
    = =

    Smaller of the two values


    Irfan Rashid Farooqui Irfan Rashid Farooqui

    Irfan Rashid Farooqui 2


    TQM - Capability Analysis - Histogram

    Sigma value and defects count

    Centered Off centered


    3 Sigma Sigma
    ppm ppm

    and 1 317,310.000 697,700.000


    2 45,500.000 308,777.000
    6 Sigma 3 2,700.000 66,811.000
    4 63.000 6,210.000
    5 0.570 233.000
    6 0.002 3.400
    Irfan Rashid Farooqui Irfan Rashid Farooqui

    But
    If your process is capable to 3
    sigma, result will be 2,700,000 If your process is capable to 6
    errors per one billion of sigma, result will be only 2
    opportunities errors per one billion of
    opportunities

    Irfan Rashid Farooqui Irfan Rashid Farooqui

    Irfan Rashid Farooqui 3

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