ANSI ® C37.53.

1-1989
(Revision of ANSI C37.53.1-1982)

American National Standard for Switchgear—

High-Voltage Current-Limiting Motor-

Starter Fuses—Conformance Test
Procedures

Secretariat

National Electrical Manufacturers Association

Institute of Electrical and Electronics Engineers

Approved January 25, 1989

American National Standards Institute, Inc
Foreword

(This Foreword is not part of American National Standard C37.53.1-1989.)

The High Voltage Apparatus Coordinating Committee (HVACC) was established July 24, 1973 by the Electrical and
Electronic Technical Advisory Board of the American National Standards Institute. In 1982, the advisory board was
superseded by the Electrical and Electronic Standards Board. The responsibility assigned to HVACC was to review
and evaluate existing ANSI-approved standards and other related standards for the purpose of developing a “Draft
Standard” for unit substations and recommendations for (1) correlating the requirements of these standards and (2)
adding requirements to these standards appropriate for product evaluation.

This standard results from the evaluation of existing ANSI-approved standards and from the need to add requirements
to these standards for the evaluation and conformance certification of high-voltage motor-starter fuses.

The intent of this standard is to allow qualification of high-voltage motor-starter fuses for use in accordance with the
American National Standard National Electrical Code, ANSI/NFPA 70-1987. However, this standard does not cover
installations under the exclusive control of electric utilities and is not intended to cover application, installation, or
operation of high-voltage motor-starter fuses.

This 1989 revision of the standard was developed to modify Section 5. (Production Monitoring) and to update other
sections.

Suggestions for improvement of this standard are welcome. They should be sent to the National Electrical
Manufacturers Association, 2101 L Street, NW, Washington, DC 20037.

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This standard was processed and approved for submittal to ANSI by Accredited Standards Committee on Power
Switchgear, C37. Committee approval of the standard does not necessarily imply that all committee members voted for
its approval. At the time it approved this standard, the C37 Committee had the following members:

W. E. Laubach, Chair
A. K. McCabe, Executive Vice-Chair (High-Voltage Standards)
S. H. Telander, Executive Vice-Chair (Low-Voltage Standards)
D. L. Swindler, Executive Vice-Chair (International Electrotechnical Commission Activities)
C. H. White, Secretary
M. B. Williams (Program Administrator)

Organization Represented Name of Representative

Association of Iron and Steel Engineers J. M. Tillman
Electric Light and Power Group ...................................................... R. L. Capra (Chair)
D. A. Ditzler
K. D. Hendrix
J. H. Provanzana
D. E. Soffrin
D. T. Weston
G. R. Brandenberger (Alt)
T. E. Bruck (Alt)
Institute of Electric and Electronics Engineers ................................ H. W. Mikulecky (Chair)
W. F. Hoenigmann
D. M. Larson
E. W. Schmunk
C. A. Schwalbe
S. C. Atkinson (Alt)
D. G. Kumbera (Alt)
National Electrical Manufacturers Association ............................... R. A. McMaster (Chair)
T. C. Burnett
R. H. Miller
R. O. D. Whitt
H. L. Miller (Alt)
Tennessee Valley Authority............................................................. R. B. Rotton
Testing Laboratory Group................................................................ L. Frier
W. T. O’Grady
R. W. Seelbach (Alt)
U.S. Department of Agriculture —
Rural Electrification Administration............................................ H. L. Bowles
U.S. Department of the Army —
Office of the Chief of Engineers .................................................. W. M. Jones
U.S. Department of the Interior —
Bureau of Reclamation................................................................. J. W. Reif
U.S. Department of the Navy —
Naval Construction Battalion Center ........................................... R. L. Clark
Western Area Power Administration ............................................... G. D. Birney

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The C37 Subcommittee on Certification Test Procedures, which reviewed and approved this standard, had the
following members:

W. E. Laubach, Chair

P. Clickner M. E. Newman E. G. Rapske

N. Davies A. J. Schaeffer R. W. Seelbach
R. A. McMaster S. H. Telander

The Working Group of the HVACC Subcommittee on High-Voltage Fuses, which developed the major portion of this
standard, had the following members:

R. H. Arndt, Chair

R. H. Amundson R. E. Bennett G. P. Gill

J. G. Angelis F. L. Cameron H. A. Norberg
E. H. Arjeski H. H. Fahnoe W. H. Russell

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CLAUSE PAGE
1. Scope ...................................................................................................................................................................1

1.1 General ....................................................................................................................................................... 1

1.2 Insulating Evaluation ................................................................................................................................. 1

2. Referenced and Related Standards......................................................................................................................2

2.1 Referenced American National Standards ................................................................................................. 2

2.2 Related Standards....................................................................................................................................... 2

3. General Test Conditions......................................................................................................................................2

3.1 General ....................................................................................................................................................... 2

3.2 Resistance Measurement............................................................................................................................ 3
3.3 Temperature-Rise Tests ............................................................................................................................. 3
3.4 Melting-Time-Current Characteristics....................................................................................................... 3
3.5 Interrupting Tests ....................................................................................................................................... 3
3.6 Marking ...................................................................................................................................................... 4

4. Treatment of Failures ..........................................................................................................................................4

5. Production Monitoring ........................................................................................................................................5

5.1 Monitoring Tests ........................................................................................................................................ 5

5.2 Tests for Design Deviations....................................................................................................................... 5

6. Retesting..............................................................................................................................................................6

6.1 General ....................................................................................................................................................... 6

6.2 Design Changes.......................................................................................................................................... 6

7. Requalification Tests...........................................................................................................................................6

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American National Standard for Switchgear—

High-Voltage Current-Limiting Motor-

Starter Fuses—Conformance Test
Procedures

1. Scope

This standard covers the conformance test procedures for alternating-current high-voltage motor-starter fuses covered
in the applicable American National Standards listed in 2.1. High-voltage motor-starter fuses are backup, current-
limiting fuses used in conjunction with high-voltage Class E2 motor starters.

This standard does not cover installations under the exclusive control of electric utilities for the purposes of
communication or metering, or for the generation, control, transformation, transmission, and distribution of electric
energy located in buildings used exclusively by utilities for such purposes, or located outdoors on property owned or
leased by the utility or on public highways, streets, roads, and the like, or located outdoors by established rights on
private property.

1.1 General

These tests shall be used to demonstrate that the motor-starter fuses being tested conform with the specified ratings and
characteristics. The standard is designed to cover a product that can be used with Class E2 controllers (fused) as
described in Table 27.1 and elsewhere in the American National Standard Safety Standard for High Voltage Industrial
Control Equipment, ANSI/UL 347-1985.

1.2 Insulating Evaluation

Insulating materials for use in motor-starter fuses shall be evaluated with respect to their acceptability for the particular
application. When a material is evaluated, the mechanical strength, dielectric properties, insulation resistance, and heat
resistance qualities of the material are considered in conjunction with actual service conditions. The degree to which
the fuse is enclosed or protected and any other features having a bearing on electrical shock or dielectric failure are
also tested. All of these factors are considered with respect to thermal aging.

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AMERICAN NATIONAL STANDARD C37.53.1-1989

2. Referenced and Related Standards

2.1 Referenced American National Standards

This standard is intended for use in conjunction with the following American National Standards. When the referenced
standards are superseded by a revision approved by the American National Standards Institute, Inc, the revision shall
apply.

ANSI C37.46-1981 (R1987), Specifications for Power Fuses and Fuse Disconnecting Switches

ANSI C37.47-1981 (R1988), Specifications for Distribution Fuse Disconnecting Switches, Fuse Supports, and
Current-Limiting Fuses

ANSI/IEEE C37.40-1981 (R1988), Service Conditions and Definitions for High-Voltage Fuses, Distribution Enclosed
Single-Pole Air Switches, Fuse Disconnecting Switches, and Accessories

ANSI/IEEE C37.41-1989, Design Tests for High-Voltage Fuses, Distribution Enclosed Single-Pole Air Switches,
Fuse Disconnecting Switches, and Accessories

ANSI/IEEE C37.48-1987, Guide for Application, Operation, and Maintenance of High-Voltage Fuses, Distribution
Enclosed Single-Pole Air Switches, Fuse Disconnecting Switches, and Accessories

ANSI/UL 347-1985, Safety Standard for High-Voltage Industrial Control Equipment

2.2 Related Standards

The following standards are listed for information only and are not necessary to complete the requirements of this
standard.

ANSI/NFPA 70-1987, National Electrical Code

NEMA SG2-1986, High-Voltage Fuses1

3. General Test Conditions

Tests shall be conducted under conditions prevailing at the test site that shall conform to usual service conditions in
accordance with 3.1 of ANSI/IEEE C37.40-1981, except that continuous current tests shall be conducted within the
ambient temperature range of 10 °C to 40 °C (50 °F to 104 °F).

3.1 General

Tests shall be performed on a representative number of samples to evaluate performance in the following areas:

1) Resistance
2) Temperature rise
3) Time-current characteristics
4) Interrupting ability

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Copies are available from the National Electrical Manufacturers Association, 2101 L Street, N.W., Washington, DC 20037.

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 AMERICAN NATIONAL STANDARD C37.53.1-1989

a) Maximum interrupting capacity

b) Minimum interrupting capacity
c) Maximum arc energy
d) Let-through

3.2 Resistance Measurement

Three samples of each fuse rating shall be measured. Any other samples that may be required for the purpose of
conducting the tests in 3.3, 3.4, and 3.5 shall also be subjected to this measurement.

3.3 Temperature-Rise Tests

One sample of each case size, having the maximum continuous current rating for that case size, shall be subjected to
the temperature-rise test. The maximum rated continuous current shall be passed through the fuse. Temperature-rise
tests shall be performed in accordance with Section 11 of ANSI/IEEE C37.41-1989.

Acceptable performance and limiting conditions shall be as specified in 4.4, 4.4.1, and 4.4.2 of ANSI C37.46-1989.

3.4 Melting-Time-Current Characteristics

3.4.1

Two samples of the intermediate (or minimum, if only two ratings are involved) continuous current rating selected
from each case size shall be subjected to melting-time-current tests in accordance with 12.2.1 of ANSI/IEEE C37.41-
1989.

3.4.2

Test currents shall be selected to produce melting times of approximately 15 seconds to 35 seconds. In each case, the
melting-time-current characteristics shall be as specified in 3.4.2 of ANSI C37.46-1989.

3.5 Interrupting Tests

3.5.1 Test Practices

Interrupting-test practices shall be as specified for back up fuses in Section 6 of ANSI/IEEE C37.41-1989 except that
Table 1 of this standard shall be used rather than Table 4 of ANSI/IEEE C37.41-1989.

3.5.2 Test Description

Tests shall be conducted in accordance with Table 1 of this standard and shall consist of the three series of tests
described in 6.1.2.3 of ANSI/IEEE C37.41-1989.

3.5.3 Characteristics of the Test Circuit

The interrupting tests shall be conducted as described in 6.1.3 of ANSI/IEEE C37.41-1989, except that the parameters
of the test circuits shall be as specified in Table 1 of this standard rather than Tables 2 through 6 of ANSI/IEEE C37.41-
1989.

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AMERICAN NATIONAL STANDARD C37.53.1-1989

3.5.4 Test Procedure

Interrupting tests shall be conducted as described in 6.2 of ANSI/IEEE C37.41-1989.

3.5.4.1 Tests on the Device

The tests shall be performed as shown in 6.2.2 of ANSI/IEEE C37.41-1989, except the conditions specified in Table 1
of this standard shall be observed rather than the conditions in Tables 2, 3, or 4 of ANSI/IEEE C37.41-1989.

3.5.4.2 Condition after Interrupting Performance Tests

The condition of the fuses shall he as described in 6.4 of ANSI/IEEE C37.41-1989.

3.5.4.3 Peak Overvoltages

The peak overvoltages shall be in accordance with the requirements in 4.2.1.1 of ANSI/IEEE C37.46-1981, except that
the notation to “E-rated voltages” does not apply.

3.5.4.4 Cutoff (Peak Let-Through) Current for Current-Limiting Power and Distribution Fuses

This current shall be determined as specified in 4.2.3 of ANSI/IEEE C37.46-1981. Peak let-through current and
clearing I2t shall be measured by oscillograms. If the performance of the fuses makes the data obtained from the
magnetic oscillograph record questionable, a cathode-ray oscillograph may be necessary to verify the test results.

3.6 Marking

A high-voltage motor circuit fuse shall be provided with the following marking:

1) Manufacturer’s name
2) Catalog number
3) Maximum voltage rating
4) Ampere rating or R-rating,2 or both
5) Frequency
6) Maximum interrupting rating
7) Minimum interrupting rating

4. Treatment of Failures

If failures occur during testing, the failure shall be evaluated and corrected, and retesting conducted. A design change
made to motor-starter fuses to correct a failure in a test shall be evaluated for its effect on any other test.

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In accordance with ANSI C37.46-1981.

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 AMERICAN NATIONAL STANDARD C37.53.1-1989

5. Production Monitoring

5.1 Monitoring Tests

Unless otherwise specified, all production monitoring shall be done by the manufacturer at the factory on the
completed fuses or their component parts for the purpose of checking the correctness of manufacturing operations and
materials. Production monitoring shall include, but not be limited to, the following tests:

5.1.1

Incoming parts and materials shall be subjected to standard visual, mechanical, and electrical inspection, as
appropriate.

5.1.2

Conventional control of material purchase specifications shall be utilized.

5.1.3

A cold resistance measurement shall be made on each completed fuse. The cold resistance shall be within the
tolerances specified by the manufacturer.

5.1.4

Each completed fuse shall be checked to see that its overall dimensions are within the tolerances specified by the
manufacturer.

5.1.5

On an audit basis, a completed fuse shall be subjected to a test to determine that the filler has been compacted to the
degree specified by the manufacturer.

5.2 Tests for Design Deviations

On a routine basis (not longer than 1 year), a completed fuse shall be disassembled and examined for any deviations
from the intended design. At this time, the following routine procedures shall be observed:

5.2.1

Samples of the link shall be examined for any deviations from the intended design.

5.2.2

Samples of the fuse housing shall be subjected to mechanical strength tests (either burst or crush tests) to demonstrate
the integrity of the fuse housing.

5.2.3

Samples of the assembly of ferrule and housing shall be subjected to a test verifying the mechanical integrity of the
ferrule attachment.

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AMERICAN NATIONAL STANDARD C37.53.1-1989

6. Retesting

6.1 General

The retesting of a specific design fuse shall be conducted as described in the following paragraphs:

6.1.1

Annually, fuses shall be selected and subjected to temperature and melting-time-current characteristic tests in
accordance with 3.3 and 3.4 of this standard.

6.1.2

Interrupting tests (see 3.5 and 3.6) shall be conducted after a period of 10 years.

6.2 Design Changes

A design change made to a high-voltage motor-starter fuse shall be evaluated for its effect on rated performance and
only the relevant design tests should be conducted.

7. Requalification Tests

Requalification testing shall be required every 10 years if the design has not changed.

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 AMERICAN NATIONAL STANDARD C37.53.1-1989

Table 1— Interrupting Performance Tests: Current-Limiting Motor-Starter Fuses

(Parameters of Test Circuits and Tests)
Test Series
Parameters 1 2 3*

Power frequency recovery Rated maximum voltage Rated maximum voltage Rated maximum voltage
voltage +5%, −0% +5%, −0% +5%, −0%
Prospective (available)
current — RMS symmetric I1 +5%, −0% I2 I3

X/R Ratio Not less than 15 Not less than 15 2.29 to 1.33†

(Power Factor) Not more than 6.7% Not more than 6.7% 40% to 60%
Making angle after voltage
zero — degrees Not applicable 0 to 20 Random
Instantaneous current at
initiation of arcing Not applicable 0.85 I2 to 1.06 I2 Not applicable
Initiation of arcing after For one test — from 40 to 65‡
voltage zero — degrees For two tests — from 65 to 90 Not applicable Not applicable
Duration of normal
frequency recovery voltage
after interruption Not less than 1 minute** Not less than 1 minute** Not less than 1 minute
Number of tests 3 3 2
*Series 3 tests are made with a current value corresponding to the manufacturer’s stated minimum interrupting current with a tolerance of +0 and −
10 percent. When testing-station limitations prevent the maintenance of constant current, the tolerance on the current can be exceeded in either
direction during not more than 20 percent of the total melting time.
†The reactance of the test circuit shall be shunted by a resistance with a value equal to approximately 40 times the value of the reactance. However,
if this value does not result in at least critical damping, the resistance shall be reduced to achieve critical damping. Critical damping is obtained
when:
fo
R = --------- X
2fN
where
fo = natural frequency of test circuit without damping,
fN = power frequency,
X = reactance of the circuit at power frequency.
‡Since the operating conditions can produce a wide variety of stresses on the fuse, and as the interrupting tests are intended in principle to produce
the most severe conditions mainly with regard to the arc energy and the thermal and mechanical stresses for this value of current, it is recognized
that these conditions will be practically obtained at least once when making the three tests indicated.
**Should limitations of the test station so dictate, then subsequent to circuit interruption and within a period of no more than 15 seconds after
interruption, the voltage may be interrupted for an interval no longer than 1 second. This interval may be used to effect switching to an auxiliary
power supply of adequate kVA capacity from which the specified test voltage can be maintained for the remainder of the specified interval.